Marvel Refrigeration MP24BC, MP24BR, MP24WB, MP15BC, MP24BCG0 Installation Manual

...
EN Installation, Operation and Maintenance Instructions
Built in Refrigerators Réfrigérateurs intégrées
MP15BCG4** MP15BCF4** MP24BCG4** MP24BCF4** MP24BRG4** MP24BRF4** MP24RAS4** MP24RAP4** MP24WBG4** MP24WBF4** MP24BCG0**
CONTENTS
Contents:
Safety information ...............................................................2
Unpacking your appliance ..................................................3
Warranty registration .....................................................3
Installing your appliance ......................................................4
Cabinet clearances .........................................................4
Leveling the appliance ....................................................4
Electrical connection ......................................................5
Product dimensions ............................................................6
Using your Electronic control .............................................8
Starting your appliance ...................................................8
Sleep mode ....................................................................8
Turning your appliance "ON" or "OFF" ...........................8
Interior display lighting ....................................................9
Adjusting the temperature ..............................................9
Temperature mode ........................................................10
Control lock ...................................................................10
Temperature sensor error codes ...................................10
Alarms ..........................................................................11
Door ajar ...................................................................11
Power failure ............................................................11
Temperature alarm ...................................................11
Vacation mode ..............................................................12
Overlay door panel installation ........................................12
Shelving congurations ....................................................18
Care and cleaning .............................................................21
Energy saving tips .............................................................21
Obtaining service .............................................................22
Troubleshooting ................................................................23
Warranty ...........................................................................24
Important Safety Instructions
Warnings and safety instructions appearing in this guide are not meant to cover all possible conditions and situa­tions that may occur. Common sense, caution, and care must be exercised when installing, maintaining, or operat­ing this appliance.
Recognize Safety Symbols,
Words, and Labels.
!
WARNING
WARNING - You can be killed or seriously injured
if you do not follow these instructions.
!
CAUTION
CAUTION-Hazards or unsafe practices which could re-
sult in personal injury or property / product damage.
NOTE
NOTE-Important information to help assure a problem
free installation and operation.
!
WARNING
State of California Proposition 65 Warning:
This product contains one or more chemicals known to the State of California to cause cancer.
!
WARNING
State of California Proposition 65 Warning:
This product contains one or more chemicals known to the State of California to cause birth defects or other reproductive harm..
2
UNPACKING YOUR APPLIANCE
!
WARNING
EXCESSIVE WEIGHT HAZARD
Use two or more people to move product.
Failure to do so can result in personal injury.
Remove Interior Packaging
Your appliance has been packed for shipment with all parts that could be damaged by movement securely fastened. Remove internal packing materials and any tape holding in­ternal components in place. The owners manual is shipped inside the product in a plastic bag along with the warranty registration card, and other accessory items.
Important
Keep your carton and packaging until your appliance has been thoroughly inspected and found to be in good condi­tion. If there is damage, the packaging will be needed as proof of damage in transit. Afterwards please dispose of all items responsibly.
Warranty Registration
It is important you send in your warranty registration card immediately after taking delivery of your appliance or you can register online at www.marvelrefrigeration.com.
The following information will be required when registering your appliance. Service Number Serial Number Date of Purchase Dealer’s name and address
The service number and serial number can be found on the serial plate which is located inside the cabinet on the left
side near the top. See gure 1.
Online registra­tion available at
www.marvelrefrig-
eration.com
MARVEL
!
WARNING
WARNING - Dispose of the plastic bags which can
be a suffocation hazard.
Note to Customer
This merchandise was carefully packed and thoroughly inspected before leaving our plant. Responsibility for its safe delivery was assumed by the retailer upon acceptance of the shipment. Claims for loss or damage sustained in transit must be made to the retailer.
NOTE
DO NOT RETURN DAMAGED MERCHANDISE TO THE MANUFACTURER - FILE THE CLAIM WITH THE RETAILER.
!
CAUTION
XXXXXXXXXXXX
XXXXXXXXXXXX
Figure 1
!
WARNING
WARNING - Help Prevent Tragedies
Child entrapment and suffocation are not problems of the past. Junked or abandoned refrigerators are still dangerous - even if they sit out for "just a few hours".
If you are getting rid of your old refrigerator, please follow the instructions below to help prevent acci­dents.
If the appliance was shipped, handled, or stored in other than an upright position for any period of time, allow the ap­pliance to sit upright for a period of at least 24 hours before plugging in. This will assure oil returns to the compressor. Plugging the appliance in immediately may cause damage to internal parts.
Before you throw away your old refrigerator or freezer:
Take off the doors or remove the drawers.
Leave the shelves in place so children may not easily climb inside.
3
INSTALLING YOUR APPLIANCE
Select Location
The proper location will ensure peak performance of your appliance. We recommend a location where the unit will be out of direct sunlight and away from heat sources. To ensure your product performs to specications, the recom­mended installation location temperature range is from 55 to 100°F (13 to 38°C).
Cabinet Clearance
Ventilation is required from the bottom front of the appli­ance. Keep this area open and clear of any obstructions. Adjacent cabinets and counter top can be installed around the appliance as long as the front grille remains unobstruct­ed. All Marvel Professional models with articulated hinges are intended for built-in applications only.
!
WARNING
An optional stacking kit, for 24" wide models, is re­quired to stack products. Failure to use a stacking kit could result in personal injury. Contact your dealer or Marvel customer service at 800-223-3900 to order. For safety concerns 15" wide models should not be stacked.
Front Grille, keep this area open.
Front Leveling Legs
Figure 2
Rear
Leveling
Legs
Leveling Legs
Adjustable legs at the front and rear corners of the appli-
ance should be set so the unit is rmly positioned on the oor and level from side to side and front to back. The over-
all height of your Marvel appliance may be adjusted higher (by turning the leveling leg out, CCW) and lower (by turning the leveling leg in, CW) dimensions as shown in Table "A".
To adjust the leveling legs, place the appliance on a solid
surface and protect the oor beneath the legs to avoid scratching the oor. With the assistance of another person,
lean the appliance back to access the front leveling legs. Raise or lower the legs to the required dimension by turning the legs. Repeat this process for the rear by tilting the appli­ance forward using caution. On a level surface check the appliance for levelness and adjust accordingly.
!
CAUTION
Front Grille
Do not obstruct the front grille. The openings within the
front grille allow air to ow through the condenser heat ex­changer. Restrictions to this air ow will result in increased
energy usage and loss of cooling capacity. For this reason it is important this area to not be obstructed and the grille openings kept clean. Marvel does not recommend the use
of a custom made grille as air ow may be restricted. (See
Figure 2).
The front grille screws may be loosened and the grille ad­justed to the desired height. When adjustment is complete tighten the two front grille screws. (See Figure 5).
Model Door Style
MP(15)(24)* (S) or (G)
MP(15)(24)* (F)
Minimum
Height
34"
(86.4 cm)
34"
(86.4 cm)
Table A
Maximum
Height
35"
(88.9 cm)
35"
(88.9 cm)
4
INSTALLING YOUR APPLIANCE
!
WARNING
Figure 3
Do not remove ground prong
Figure 4
Electrical Shock Hazard
• Do not use an extension cord with this appliance. They can be hazardous and can degrade product performance.
• This appliance should not, under any circumstanc­es, be installed to an un-grounded electrical supply.
• Do not remove the grounding prong from the power cord. (See Figure 3).
• Do not use an adapter. (See Figure 4).
• Do not splash or spray water from a hose on the appliance. Doing so may cause an electrical shock, which may result in severe injury or death.
Electrical Connection
A grounded 115 volt, 15 amp dedicated circuit is required.
This product is factory equipped with a power supply cord that has a three-pronged, grounded plug. It must be plugged into a mating grounding type receptacle in accor­dance with the National Electrical Code and applicable lo­cal codes and ordinances (see Figure 6). If the circuit does not have a grounding type receptacle, it is the responsibility and obligation of the customer to provide the proper power supply. The third ground prong should not, under any cir­cumstances, be cut or removed.
Figure 5
Front grille
Front grille screw
Figure 6
NOTE
Ground Fault Circuit Interrupters (GFCI) are prone to nui­sance tripping which will cause the appliance to shut down. GFCI’s are generally not used on circuits with power equip­ment that must run unattended for long periods of time, un­less required to meet local building codes and ordinances.
5
PRODUCT DIMENSIONS
ROUGH-IN OPENING DIMENSIONS CABINET DIMENSIONS
MODEL "A" "B" "C" "D" "E" "F" "G" "H" "J"
MP15BCG
MP15BCF
MP24**S
MP24**G
MP24**F MP24**P
15"
(38.1 cm)
15"
(38.1 cm)
24"
(61 cm)
24"
(61 cm)
24"
(61 cm)
DOOR STYLE
(S) Solid Door (G) Glass Frame Door (F) Frame Glass Overlay Door (no handle)
1
**34
4" to 351⁄4"
(87 to 89.5 cm)
1
**34
4" to 351⁄4"
(87 to 89.5 cm)
1
**34
4" to 351⁄4"
(87 to 89.5 cm)
1
**34
4" to 351⁄4"
(87 to 89.5 cm)
1
**34
4" to 351⁄4"
(87 to 89.5 cm)
24"
(61 cm)
* 24"
(61 cm)
24"
(61 cm)
24"
(61 cm)
* 24"
(61 cm)
147⁄8"
(37.8 cm)
7
8"
14
(37.8 cm)
237⁄8"
(60.7 cm)
237⁄8"
(60.7 cm)
237⁄8"
(60.7 cm)
34" to 35"
(86.4 to 88.9 cm)
34" to 35"
(86.4 to 88.9 cm)
34" to 35"
(86.4 to 88.9 cm)
34" to 35"
(86.4 to 88.9 cm)
34" to 35"
(86.4 to 88.9 cm)
2323⁄32"
(60.2 cm)
227⁄8"
(58.1 cm)
2323⁄32"
(60.2 cm)
2323⁄32"
(60.2 cm)
227⁄8"
(58.1 cm)
267⁄32"
(66.6 cm)
-
267⁄32"
(66.6 cm)
267⁄32"
(66.6 cm)
-
3713⁄32"
(95 cm)
71⁄2"
(95.2 cm)
4613⁄32"
(117.9 cm)
4613⁄32"
(117.9 cm)
461⁄2"
(118.1 cm)
(44.3 cm)
(35.9 cm)
(67.2 cm)
(67.2 cm)
(58.7 cm)
177⁄16"
141⁄8"
267⁄16"
267⁄16"
231⁄8"
Figure 7a
Figure 8
"B"
"A"
Figure 7
(S) solid door
"C"
"E"
shown
"D"
If necessary to gain clearance inside the rough-in opening a hole can be cut through the adjacent cabi­net and the power cord routed through this hole to a power outlet. Another way to increase the available opening depth is to recess the power outlet into the rear wall to gain the thickness of the power cord plug. Not all recessed outlet boxes will work for this applica­tion as they are too narrow, but a recessed outlet box equivalent to Arlington #DVFR1W is recommended for this application, (see Figure 8).
6
PRODUCT DATA
MODEL
MP15BCG 115V/60Hz/15A
MP15BCF 115V/60Hz/15A
MP24**S 115V/60Hz/15A
MP24**G 115V/60Hz/15A
MP24**F 115V/60Hz/15A
ELECTRICAL
REQUIREMENTS #
PRODUCT DIMENSIONS
PRODUCT
WEIGHT
105 lbs
(47.6 kg)
105 lbs
(47.6 kg)
140 lbs
(63.6 kg)
140 lbs
(63.6 kg)
140 lbs
(63.6 kg)
"J"
"H"
"G"
"D"
Figure 9
(S) solid door
shown
"E"
31⁄2" (8.9 cm)
Minimum
"F"
211⁄2"
(54.6 cm)
* To install (F) models with the door face ush with adja­cent cabinetry doors, custom decorative panel thickness cannot exceed 3⁄4" (19 mm).
** Minimum rough-in opening required is to be larger than the adjusted height of the cabinet.
# A grounded 15 amp dedicated circuit is required. Follow all local building codes when installing electrical and appli­ance.
7
Temp
Minus
keypad
USING YOUR ELECTRONIC CONTROL
Upper/Lower
On/Off
keypad
Temp
Plus
keypad
zones
(Dual Zone
models only)
Display Area
Figure 10
Electronic control
Lights
keypad
Lock
keypad
System Status
indicators
Power Failure
ALARM RESET
Starting your appliance (single and dual zone):
Plug the appliance power cord into a 115 volt wall outlet. Your appliance is shipped from the factory in the "On" posi­tion and will begin start-up of cooling as soon as power is
supplied. If the appliance does not start, conrm that the
wall outlet has power, and that the control is in the "On" position, (See "Turning your appliance On and Off" below).
The control display is covered with a clear plastic lm. This lm may be removed by carefully lifting the lm at a corner.
On initial power up, the control display will indicate a "Power Failure" alarm. This is a normal condition as the ap­pliance was powered-up at the factory for quality inspection and then removed from power. A momentary press of the "On/Off" keypad will reset this alarm condition. (See Alarms section on page 11).
The sleep mode can be disabled if you prefer to have the display on continuously. Press and hold the "Lock" key­pad until the display goes past "Loc" and reads "nSL". To enable the sleep mode, repeat the instruction, again going past "Loc" until the display reads "SLP".
Turning your appliance ON and OFF (single and dual zone):
If the appliance is "On", (and out of sleep mode) the tem­perature will be shown in the display area of the control. To turn the appliance "Off", press and hold the "On/Off" keypad for 4-seconds. "OFF" will now be displayed on the control.
Sleep mode (single and dual zone):
If no keypads are pressed for 60 seconds, the display will enter sleep mode to conserve power. The control panel will go dark with the exception of the system status "OK" indi­cator which will remain enabled. Alarm conditions will wake the display, (see alarms on page 11).
To make the following changes to the control settings (turning the appliance ON/OFF, adjusting the tempera­ture, changing the interior lights, and activating vaca­tion mode), the control must be awake.
To wake the display press any keypad. A conrm tone will
sound, and the current storage compartment temperature will be displayed.
To turn the appliance "On", press and hold the "On/Off" keypad for 4-seconds.
8
USING YOUR ELECTRONIC CONTROL
Interior Lighting:
Display lighting :
Display lighting is intended for glass door models only, to illuminate the interior with the door closed.
With the control out of sleep mode press the "Light" keypad once to activate the interior lighting display feature at full
illumination. A conrmation tone will sound, and the light
bulb "Icon" will illuminate. Pressing the "Light" keypad a 2nd time will dim the lighting to 50%. A 3rd press will deacti­vate the display lighting feature. The display lighting will automatically deactivate after 4-hours.
If you have a solid door/drawer product the display lighting function is only used to select the color of the interior light.
Changing the Tri-Color lighting:
To change the color between white, amber, or blue, with the control out of sleep mode, momentarily press the "Light" keypad. The keypad will illuminate. Then press and hold the keypad for approximately 3 seconds the interior light will start to cycle through the 3 available colors. On solid door/drawer product this will need to be done with the door/ drawer open to be able to observe the colors. Release the keypad when the desired color is on, and your interior light will be changed to that color. After selection of color for solid door/drawer product, the display light feature should be turned-off, ("Light" keypad not illuminated).
Factors that affect the storage compartment stabilized temperature:
Changes to temperature setting.
Room temperature changes.
Temperature of stored contents.
- Loading warm contents.
- Cold content load will delay the change to a warmer set-point temperature.
- Warm content load will delay the change to a colder set-point temperature.
Usage, (number and duration of the door openings).
Use of the storage compartment display lighting, (glass door product only).
Installation of the appliance in direct sunlight or next to a heat source.
Single Zone Models:
To set or check the set-point temperature (with the control out of sleep mode), press the "-" or "+" keypads. "SET" will be indicated on the user interface panel and the current
set-point temperature will display and ash. Subsequent
presses of the "-" or "+" keypads will adjust the temperature colder or warmer respectively. When you have reached your desired set-point temperature, press the "On/Off" key­pad to accept, or do nothing and the "Set" mode will time­out in 10-seconds accepting the displayed temperature as the new set-point.
Adjusting the Temperature:
NOTE
When initially loading your product with warm contents, it may take up to 48-hours for the storage compartment tem­perature to stabilize.
When making temperature set-point changes, it may take up to 24-hours for the stored contents to stabilize at your new set-point temperature.
The available set-point temperature range for your ap­pliance is 34°F (1.2°C) to 42°F (5.7°C). If you attempt to adjust the temperature outside of this range you will receive
an audible notication.
Lower zone
selected
Upper zone
selected
Dual Zone Models:
Temperatures can be set for each individual zone (upper and lower) in the dual zone wine / beverage center. To
do so you must rst select the zone you want to set the
temperature for. You do so by pressing the upper or lower button on the display. When pressed the LED light will be illuminated for the respective display.
9
USING YOUR ELECTRONIC CONTROL
To change the set temperature for a particular zone, with the zone selected and out of sleep mode, press the "-" or "+" keypads. "SET" will be indicated on the user interface panel and the current set-point temperature will display
and ash. Subsequent presses of the "-" or "+" keypads
will adjust the temperature colder or warmer respectively. When you have reached your desired set-point tempera­ture, press the "On/Off" keypad to accept, or do nothing and the "Set" mode will time-out in 10-seconds accepting the displayed temperature as the new set-point.
The available set-point temperature range for your appli­ance is 34°F (1.2°C) to 42°F (5.7°C) for the lower zone and 45°F (7°C) to 60°F (16°C) for the upper zone. If you attempt to adjust the temperature outside of these ranges
you will receive an audible notication.
Temperature mode:
The temperature mode is preset from the factory in Fahren­heit (°F) but you have the option to change it to Centigrade (°C). To change the mode, press and hold the "-" keypad, while pressing the "+" keypad, then release the "-" keypad. The temperature will now be displayed in Centigrade (°C). Repeat the procedure to change the temperature mode back to Fahrenheit (°F).
NOTE
The upper zone is designed exclusively for the storage of wine. The upper zone cannot attain storage temperatures suitable for fresh food storage.
Temperature Sensor Error Codes
The temperature sensors are monitored continuously. Any OPEN or SHORTED circuit condition will initiate an ERROR CODE as listed below:
Single Zone Models:
Temperature Sensor Error Codes
Sensor Displayed Code Error Description Action to Take
Single Zone
Temperature Sensor
Defrost Sensor
Dual Zone Models:
Failed temperature sensor in the single
zone compartment. Can lead to unwant-
ed wine storage temperatures.
Failed defrost temperature sensor.
Causes unit to not defrost properly and
can create large frost build-up. Can lead
to water damage to the unit and sur-
Control lock:
The control panel can be locked to avoid unintentional changes. To lock the control, press and hold the "Lock" key­pad until the display reads "Loc" then immediately release
your nger from the keypad. The lock icon will ash 3-times
and then continuously illuminate. When the control panel is locked, only the Lock keypad, System Status OK indicator , and the Alarm indicator are active. To un-lock the control panel, repeat this instruction until the display reads "nLc",
then immediately release your nger from the keypad.
Call service to have the tem-
perature sensor replaced.
Unplug the power cord imme-
diately and call service to have
the defrost sensor replaced.
rounding oor.
Temperature Sensor Error Codes
Sensor Displayed Code Error Description Action to Take
Upper Zone
Temperature Sensor
Lower Zone
Temperature Sensor
Defrost Sensor
Failed temperature sensor in the upper
zone compartment. Can lead to unwant-
ed wine storage temperatures.
Failed temperature sensor in the lower
zone compartment. Can lead to unwant-
ed wine storage temperatures.
Failed defrost temperature sensor.
Causes unit to not defrost properly and
can create large frost build-up. Can lead
to water damage to the unit and sur-
rounding oor.
Call service to have the tem-
perature sensor replaced.
Call service to have the tem-
perature sensor replaced.
Unplug the power cord imme-
diately and call service to have
the defrost sensor replaced.
10
USING YOUR ELECTRONIC CONTROL
NOTE
If the control lock is active (illuminated lock icon) the control will have to be unlocked before using the keypad to reset an alarm condition. See page 10 (Control Lock) for instruc­tions for unlocking the control.
Alarms (single and dual zone):
The control will alert you to conditions that could adversely affect the performance of the appliance.
Door Ajar
ALARM RESET
Door ajar - If the door is open, or not closed prop-
erly, for more than 5-minutes the System Status OK
indicator will turn-off, the "Door Ajar" indicator will ash,
and a tone will sound every 60 seconds. Additionally, an "ALARM RESET" indicator will be displayed below the "On/Off" keypad.
NOTE
Temp
ALARM RESET
Temperature alarm - If the storage compart-
ment temperature deviates excessively from your set-point temperature for an extended period of time,
the "TEMP" indicator will ash, and an audible tone
will sound every 60 seconds. Additionally, an "ALARM RESET" indicator will be displayed below the "ON/ OFF" keypad.
NOTE
After a high temperature alarm condition, check all perish­ables to ensure they are safe for consumption.
NOTE
The temperature alarm may occur as a result of high usage or introduction of warm contents to the storage compart­ment. If the temperature alarm continues to occur, your unit may require service.
The audible alarm can be muted, for each occurrence, by pressing the lock keypad.
This alarm condition can be reset by closing the door or momentarily pressing the "On/Off" keypad, (i.e.-if you are cleaning the storage compartment, etc.). The alarm will recur in 5-minutes if the alarm condition persists.
Power Failure
ALARM RESET
Power failure - If power to the appliance is inter-
rupted the System Status indicator will turn-off and
the "Power Failure" indicator will ash. Additionally, an
"ALARM RESET" indicator will be displayed below the "On/Off" keypad. No audible tone will sound. This alarm condition can be reset by momentarily pressing the "On/Off" keypad. If this alarm occurs, it is recommend­ed that you check the condition of any perishables, even if the appliance is operating normally and the tem­perature has recovered, as prolonged power outages could result in excessive temperature excursions which may spoil perishables.
NOTE
The audible alarm can be muted, for each occurrence, by pressing the lock keypad.
This alarm condition can be reset by momentarily pressing the "On/Off" keypad. If this alarm occurs it is recommended that you check the condition of your stored contents, even though the appliance is operating normally and the temper­ature has recovered, as prolonged temperature excursions could spoil perishables.
Door Ajar
NOTE
Multiple alarms are possible, i.e.- "Door Ajar" for a pro­longed period may trigger a "Temp" alarm, in which case both "Door Ajar" and "Temp" indicators will activate.
Temp
11
OVERLAY DOOR PANEL INSTALLATION
Vacation mode (single and dual zone):
This operating mode can be used to save energy during high cost energy periods, or when you won't be using your appliance for an extended period of time by disabling the lights, alarm tones, and keypad entry tones. Vacation mode also serves as a Sabbath mode, disabling functions and its controls in accordance with the weekly Sabbath and religious holidays observed within the Orthodox Jewish community. When used as Sabbath mode, you may open or close the door at any time to access contents without concern of directly turning on or off any lights, digital read­outs, solenoids, fans, valves, compressor, icons, tones, or alarms.
When activated, the display, alarm indicators and tones, keypad touch tones, interior lights, and all options are dis­abled. All keypad functions are disabled, with the exception of the "On/Off" keypad which is required to exit Vacation­mode. Storage compartment temperatures are monitored and controlled at the settings prior to entering Vacation mode.
Overlay door panel installation:
If you purchased an overlay panel model, your unit is equipped with articulated hinges to allow fully integrated built-in installations. Custom panel thicknesses of 5⁄8" (15 mm) and 3⁄4" (18 mm) are accommodated.
!
CAUTION
It is important to use the factory provided grille that came
with the product to assure proper air ow is maintained
through the condenser. The use of a custom grille is not recommended and will void the warranty.
!
WARNING
Overlay panel models are designed for use with built­in installations only. Use in freestanding installations
could result in personal injury.
To enter Vacation Mode (with the control out of sleep mode), press and hold the "On/Off" keypad until the display
goes past "OFF" and reads "VAC". The display will ash
"VAC" 3-times to acknowledge your request, then will display "VAC" continuously until Vacation mode is exited. A power outage will not exit Vacation mode, exiting can only be accomplished manually. To exit Vacation mode and return to normal operation, press and hold the "On/Off" keypad until the control displays the temperature.
Step 1: Removing the Door
With a phillips screwdriver remove the screw and "P" clamp from the bottom of the door near the hinge. See Figure 11b.
Disconnect the door wire harness by pressing and holding down the locking tab on the wire connector and pulling the connector apart. See Figure 12.
Open the door and loosen the screws holding the hinges to the cabinet (2 at the top and 2 at the bottom hinge). Do not remove the screws but loosen them enough so the hinges can be slipped off of the screws when sliding the door to the side.
!
WARNING
The articulated hinges have many pinch points. Care­fully close / collapse the hinges as soon as the door is removed from the cabinet.
With a helper, and being careful not to scratch the cabinet or the door, slide the door to the side about 1⁄2 inch and remove the hinges and door from the unit.
12
OVERLAY DOOR PANEL INSTALLATION
!
WARNING
Use extreme caution with the articulated hinges. The hinge is self closing and many pinch points exist prior to built-in installation. Do not remove the cabinet "Z"
bracket from the top of the cabinet.
Press and hold this down this tab on the wire connec­tor and pull the connector apart.
Step 2: Remove the door gasket
With the door laying on a at surface and starting at a
corner of the door remove the magnetic door gasket from the interior side of the door, see Figure 13. Set the gasket
aside on a at surface.
There are 10 holes in the gasket retainer extrusions, (3 on each side and 2 at the top and bottom which are used to fasten the panel to the front of the door. The screws are provided in the literature pack along with the door lock, which is provided on certain models.
Loosen (do not remove ) these 2 phillips head screws on the top and bottom hinges
Figure 11a
Cabinet "Z" Bracket
Figure 12
Holes in
gasket
retainer.
Figure 13a
Overlay panel
ush with top
and side of
door.
Overlay panel to be centered on width of door.
Figure 11
"P" clamp and screw
Figure 11b
Bottom of
door
Wire connector see Figure 12
Magnetic Gasket remove starting at a corner, grasp and pull away from the door.
Figure 13
Step 3: Cut and drill the overlay panel
Depending on your model cut the overlay door panel to the dimensions shown in Figures 14 to 21. The window cut out is for glass door models only. If your appliance has a lock also drill the lock hole in the panel, see Figure 22.
13
Clearance for
screw head,
4 places
OVERLAY DOOR PANEL INSTALLATION
!
CAUTION
Weight of overlay door panel must not exceed 15 pounds (6.8 kg) for a solid door model or 10 pounds (4.5 kg) for a glass door model.
Clearance for hinge 2 places
Top of door
Clearance
for hinge
2 places
1" (25.4 mm) diameter counter bore 1⁄4" (6.4mm) deep 4 places.
27
3
32"
(9.7 cm)
3
(7.9 cm)
Minimum
15⁄32"
(2.9 cm)
1
4
8"
(10.5 cm)
Minimum
1
8"
3
(7.9 cm)
Figure 16
7
4
8"
(12.4 cm)
143⁄4"
(37.5 cm)
5"
(12.7 cm)
(3 cm)
Hinge side of door
Clearance for
screw head,
4 places
1" (25.4 mm) diameter counter bore 1⁄4" (6 mm) deep 6 places.
13⁄16"
327⁄32"
(9.7 cm)
Hinge side of door
Figure 14
Left Hand Hinged Door
15" (38.1 cm) wide appliance
143⁄4"
(37.5 cm)
5"
(12.7 cm)
3
16"
1
(3 cm)
1
4" (6 mm)
47⁄8"
(12.4 cm)
1
3
8"
(7.9 cm)
1
4" (6 mm)
Deep
13⁄4"
(4.4 cm)
Right Hand Hinged Door
15" (38.1 cm) wide appliance
1
4" (6 mm)
Deep
13⁄4"
(4.4 cm)
radius is permissible
3011⁄32"
(77.1 cm)
1
8"
31⁄8"
(7.9 cm)
Minimum
3011⁄32"
(77.1 cm)
31⁄8"
(7.9 cm)
Minimum
1
4" (6 mm)
radius is permissible
1
8"
3
(7.9 cm)
Minimum
15⁄32"
This side facing interior
This side facing interior
(2.9 cm)
11⁄2"
11
16"
1
(4.3 cm)
(3.8 cm)
typical
Figure 15
Left Hand Hinged Door
15" (38.1 cm) Wide Appliance
311⁄16"
(9.4 cm)
2"
(5.1 cm)
14
2"
(5.1 cm)
1
1
311⁄16"
(9.4 cm)
2"
(3.8 cm)
typical
11
1
16"
(4.3 cm)
Figure 17
Right Hand Hinged Door
15" (38.1 cm) wide appliance
41⁄8" (10.5 cm) Minimum
OVERLAY DOOR PANEL INSTALLATION
Clearance for
screw head,
4 places
Top of door
24" (61 cm) wide appliance
233⁄4"
(60.3 cm)
Clearance for hinge at top and bottom
Hinge side of door
Figure 18
Left Hand Hinged Door
1
4"
(6 mm)
Deep
Clearance
for hinge
Top of door
at top and
bottom
Hinge side of door
Figure 20
Right Hand Hinged Door
24" (61 cm) wide appliance
3
23
4"
1
4"
(6 mm)
Deep
(60.3 cm)
Clearance for screw head, 4 places
1
3
8"
(7.9 cm)
15⁄32"
(2.9 cm)
11
1
16"
(4.3 cm)
1
1
2"
(3.8 cm)
typical
47⁄8"
(12.4 cm)
14"
(35.6 cm)
3
16"
1
(3 cm)
327⁄32"
(9.8 cm)
1
4" (6 mm)
radius is permissible
31⁄8"
(7.9 cm)
This side to door
1
4
8"
(10.5 cm)
1" (2.5 cm) diameter
1
4" (6 mm) deep
x 4 places
Figure 19
Left Hand Hinged Door
24" (61 cm) wide appliance
(4.4 cm)
1
3
8"
(7.9 cm)
11
3
16"
(9.4 cm)
3
1
4"
(5.1 cm)
11
30
(77.1 cm)
2"
13⁄4"
(4.4 cm)
31⁄8"
(7.9 cm)
14"
(35.6 cm)
3
1
16"
(3 cm)
1
4" (6 mm)
327⁄32"
(9.8 cm)
7
4
8"
(12.4 cm)
radius is permissible
1
3
31⁄8"
(7.9 cm)
32"
3011⁄32"
(77.1 cm)
8"
(7.9 cm)
15⁄32"
(2.9 cm)
This side
2"
(5.1 cm)
311⁄16"
(9.4 cm)
to door
1" (2.5 cm) diameter
x 1⁄4" (6 mm) deep
1
4
(10.5 cm)
4 places
8"
1
(3.8 cm)
typical
11
1
16"
(4.3 cm)
1
2"
Figure 21
Right Hand Hinged Door
24" (61 cm) wide appliance
15
!
CAUTION
OVERLAY DOOR PANEL INSTALLATION
Weight of overlay door panel must not exceed 15 pounds (6.8 kg) for a solid door model or 10 pounds (4.5 kg) for a glass door model.
Material Type #10 Wood Screw
Hardwood
Softwood
1
8" (3.2 mm) Diameter. Pilot Hole
7
64 (2.8 mm) Diameter. Pilot Hole
Table B
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door is to clamp the panel to the door so it cannot move while drilling the screw pilot holes. Use bar clamps or "C" clamps with pads on the clamping surfaces that will not mar the panel or the door. The custom overlay panel should be
ush with the top of the door and centered along the width
of the door. See Figure 13a. Drill holes through the gasket extrusion using the 10 holes as pilot holes. Use the drill size from the chart in Table "B", being careful not to drill through the front surface of the panel. If the overlay panel is thinner than 5⁄8" (16 mm) thick shorter screws will have to be obtained. Fasten the panel to the door with the 10 screws provided in the literature pack. (See Figure 22a). Remove the clamps and replace the gasket in the gasket extrusion channels of the door. Some force may be required to seat the gasket into the channels. Be sure the gasket corners are seated properly.
#10 x
screw
17
32"
(13.7 mm)
Counter bore lock hole
1
2"
on back side.
Figure 22a
1
2"
3
(89 mm)
1
2" (13 mm) diameter drill
through door panel, from other side (see detail above) 13⁄16" (20.5 mm) counter bore, 7⁄16" (11 mm) deep.
16
Hinge side of door
Figure 22
OVERLAY DOOR PANEL INSTALLATION
Step 5: Assemble lock parts
Two (2) lock extensions are provided with the lock. Use the longer extension for 3⁄4" thick overlay panels and the shorter one for 5⁄8" thick overlay panels. Assemble the lock exten- sion, cam stop washer, spring washer, and set screw to the lock as shown in Figure 23 and 24.
Install this lock assembly into the lock hole in the overlay panel and secure with the retaining nut on the back side with a 15 mm socket and ratchet. Make sure the key slot in the front of the lock is vertical.
BRASS EXTENSION
SPRING WASHER
NUT
LOCK
1/2 HOLE
13/16 COUNTER
BORE 7/16 DEEP
CAM
PHILLIPS SCREW
Step 7: Install the door
Carefully open the top and bottom hinges on the door being careful as there are many pinch points. Place the hinges over the 4 screws in the cabinet, 2 at the top and 2 at the bottom and slide the door into position. Tighten the 4 hinge screws with a phillips screwdriver. (See Figures 11 and 11a). Place wire harness from the grille and mount to the bottom of the door with the screw and "P" clamp removed in step 1. (See Figure 11b). Reconnect the wire harness, (See Figure 12).
Step 8: Secure the cabinet
Use the #8 x 3⁄4" black screws from the literature pack to secure the counter top to the cabinet top through the holes in the cabinet "Z" bracket.
INNER
3/4 INCH
WOOD PANEL
SECTION A-A
SCALE 1 : 1
DOOR
Figure 23
Step 6: Install lock cam
Attach the lock cam to the back of the lock assembly with the phillips head screw provided. Orient the lock cam verti­cally when installing on the lock.
Screw
Brass extension (2 lengths provided)
Key
Retainer nut
Spring washer
Lock
Cam
Cam stop washer
Figure 24
Set screw
Cabinet "Z" bracket
#8 x 3⁄4" black screws (3 places)
Figure 25
17
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