7.2.1.1 Marvel & non Overlay Models (standard
hinge)
7.2.1.2 Marvel Pro and Overlay Models (articulating
hinge)
7.2.2 Bottom Door Closer
7.3 Refrigerated Drawers
7.3.1 Drawer Removal
7.4 Door and Drawer Handle Adjust
7.5 Door Alignment and Adjust
7.6 Door and Drawer Gasket Adjust and Replace
7.7 Articulating Hinges
Section 5: User Interface Display
5.1 Model Variations
5.2 User Interface Navigation: Beverage Center
5.3 User Interface Navigation: Wine Coolers
5.4 User Interface Navigation: Refrigerated Drawers
5.5 User Interface Navigation: Beer Dispensers
Section 8: Evaporator Compartment Access
8.1 Beverage Centers
8.2 Wine Coolers
8.3 Refrigerated Drawers
8.4 Evaporator Cover Drip Edge
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Section 9: Wiring Diagrams
9.1 Block Diagram
9.2 Wiring Schematics - All
9.3 Main Power Board Identification
9.3.1 Single Zone
9.3.2 Dual Zone
Section 10: Power on Reset Mode
10.1 Auto Self-Test
10.2 Manual Auto Test
10.3 Control Types
10.3.1 Single Zone
10.3.2 Dual Zone
Section 11: Quick Reference Troubleshooting
Section 12: Diagnostic Flow Charts
12.1 Does Not Run
12.2 Too Cold
12.3 Not Cooling
12.4 Runs Continuously
12.5 Excessive Noise
12.6 LED Lighting
Section 13: Gathering Service Data
13.1 Program Port
13.1.1 Service Data Retrieval
13.1.2 Service Data Port Location
13.1.3 Onboard Diagnostics
Section 14: Beer Dispenser
14.1 Internal / External Components
14.2 Main Control Board Access
14.3 Machine Compartment
14.3.1 Refrigeration and Mechanical
14.4 Excerpts from Owners Maintenance Guide
Section 15: Dual Zones
15.1 User Interface Control
15.2 Operation
15.3 Characteristics
15.4 Compartment Air Flow
15.5 Damper Removal
15.6 Damper Operation
15.7 Compartment Fan Operation
15.8 Heater Operation
15.9 Thermistors
15.10 Evaporator Access
15.11 Interior LEDs
15.12 Defrost – Drip Time
15.12.1 Defrost Sequence
15.13 Refrigeration & Mechanical
Section 16: Refrigerator Freezers
16.1 User Interface Control
16.2 Operation
16.3 Characteristics
16.4 Damper Operation
16.4.1 Damper Access
16.5 Fan Operation
16.5.1 Refrigerator Supply Air
16.5.2 Freezer Supply Air
16.6 Thermistors
16.6.1 Thermistor Type
16.6.2 Thermistor Location
16.7 Refrigeration and Mechanical
16.8 Evaporator
16.8.1 Evaporator Type
16.8.2 Evaporator Location
16.9 Defrost
16.9.1 Defrost Function
16.9.2 Defrost Heater
16.9.3 Defrost Thermistor
16.9.4 Defrost Termination Thermostat
16.9.5 Defrost Drip Time
16.10 Access to Defrost Components
16.10.1 Defrost Heater
16.10.2 Defrost Termination Thermostat
16.10.3 Defrost Thermistor
16.11 RFI (Refrigerator Freezer with Ice Maker)
16.11.1 Ice Maker
16.11.1.1 Ice Maker Specs
16.11.1.2 Ice Maker Test Cycling
16.11.1.3 Water Flow Volume
16.11.2 Ice Maker Removal
16.11.3 Ice Maker Kit
16.11.3.1 Ice Maker Kit Installation Instructions
16.11.3.2 Installation Schematic
Section 17: Outdoor Models
17.1 Operation
17.2 Characteristics
17.3 Fan Operation
17.4 Thermistors
17.5 Control Type
17.6 Control Features
17.7 Control Locations by Model
17.7.1 Beverage Centers and Dispensers: 6 cu. ft.
17.7.2 Beverage Center: 3 cu. ft.
17.7.3 Refrigerated Drawers
17.8 Machine Compartment
17.9 Main Power Board Access
17.10 Display Access and Replacement
17.10.1 Beverage Center: 3 cu. ft.
17.10.2 Beverage Centers and Dispensers: 6 cu. ft.
ii
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17.10.3 Refrigerated Drawers: 6 cu. ft.
17.11 Thermistor Resistance Chart
17.12 Wiring Diagram
17.13 Generic Troubleshooting Table
17.13.1 Refrigerated Drawers
17.13.2 Beverage Centers and Dispensers
17.14 Refrigeration and Mechanical
Section 18: Prime Control
18.1 Control Type
18.2 Control Functions
18.3 Fan Operation
18.4 Thermistors
18.5 Machine Compartment
18.6 Thermistor Resistance
18.7 Wiring Diagram
18.8 Generic Troubleshooting Table
18.9 Refrigeration and Mechanical
19.6 Diagnostic Charts
19.7 Troubleshooting
19.8 VAC Wiring Diagram
19.9 Specifications
19.10 Ice Production & Harvest Guidelines
Section 20: Service Kits/Bulletins
20.1 Refrigerated Drawer – Mullion Heater Kit
20.2 Evaporator Replacement Kit (also refer to
section 3.6)
20.3 Door Sensor and Spacer Installation
20.4. Slotted Condenser Shroud
20.5 Showroom Mode Alarm
20.6 Evaporator and Heat Exchanger Replacement
(RF and RFI Models Only)
20.7 Shelf Shim Kit (Non-Professional Models)
20.8 Miscellaneous Control Communication Errors
20.9 Door Skin Replacement on MP Models
Section 19: Clear Ice Machines
19.1 Control Operations
19.2 Control System
19.3 Interior Features
19.4 Machine Compartment
19.5 Diagnostic Test Mode
Section 21: Customer Service Contact Information
Section 22: Notes
Blank Pages Added
At the time of the release of this manual; all information, parts, and procedures were current.
AGA Marvel reserves the right to make continual changes with the product to strive for
continuous improvement.
For product updates, revised literature, or related service bulletins please visit our customer
service website www.marvelservice.com
A username and password will be needed to access this website, if you currently do not have
access, please contact 1-800-223-3900.
If you would like to speak with a Customer Service representative for technical or part order
assistance, call 1-800-223-3900. Please follow the phone queue to the correct department to
avoid unnecessary delays.
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(Single Zone) WINE COOLERS, BEVERAGE CENTERS, ALL REFRIGERATORS
Performance Data: No Load & No Door Openings @ Control Setting of Mid
Type A with Run Capacitor
65°F (18°C) Ambient
90°F (32°C) Ambient
Operating Time
8 - 15% (wine cooler)
15 - 35% (beverage center / refrigerator)
20 - 40% (wine cooler)
35 - 55% (beverage center/refrigerator)
Wine Cooler Temperature
40°F - 65°F
40°F - 65°F
Beverage Center / All Refrigerator Temperature
34°F - 42°F
34°F - 42°F
Low Side Pressure (cut in)
25 - 50 psig (172 - 345 kPa)
25 - 50 psig (172 - 345 kPa)
Low Side Pressure (cut out)
0 - 10 psig (0 - 69 kPa)
0 - 10 psig (0 - 69 kPa)
HIgh Side Pressure (last 1/3 of cycle)
95 - 125 psig (655 - 862 kPa)
130 - 175 psig (896 - 1207 kPa)
Wattage (last 1/3 of cycle)
55 - 80
55 - 80
Amps (running)
.45 - .85
.45 - .85
Base Voltage
115 VAC (127 VAC max)
115 VAC (127 VAC max)
R-134A Charge in Ounces: 3.0
Compressor
120 volt/60 hertz
BTU/HR: 200
LRA: 5.22
Condenser Fan Motor
Watts
RPM
Amps
4.1
1280
0.06
Evaporator Fan Motor
Watts
RPM
Amps
1.08
2550
0.09
REFRIGERATED DRAWERS
Performance Data: No Load & No Door Openings @ Control Setting of Mid
Type A with Run Capacitor
65°F (18°C) Ambient
90°F (32°C) Ambient
Operating Time
8 - 15%
20 - 40%
Temperature
34°F - 42°F
34°F - 42°F
Low Side Pressure (cut in)
25 - 50 psig (172 - 345 kPa)
25 - 50 psig (172 - 345 kPa)
Low Side Pressure (cut out)
0 - 10 psig (0 - 69 kPa)
0 - 10 psig (0 - 69 kPa)
HIgh Side Pressure (last 1/3 of cycle)
95 - 125 psig (655 - 862 kPa)
130 - 175 psig (896 - 1207 kPa)
Wattage (last 1/3 of cycle)
55 - 80
55 - 80
Amps (running)
.45 - .85
.45 - .85
Base Voltage
115 VAC (127 VAC max)
115 VAC (127 VAC max)
R-134A Charge in Ounces: 3.0
Compressor
120 volt/60 hertz
BTU/HR: 200
LRA: 5.22
Condenser Fan Motor
Watts
RPM
Amps
4.1
1280
0.06
Evaporator Fan Motor
Watts
RPM
Amps
1.08
2550
0.09
Section 1: Introduction
1.1 Unit Specifications:
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1.2 Serial Nameplate:
The serial plate location is model dependent on the beverage centers, wine coolers and
refrigerated drawer models. The serial plate is located on the inside of the cabinet affixed to
the left hand side (top or bottom) of the plastic liner.
Beverage centers and wine coolers: Upper front corner on left hand side of liner.
Refrigerated drawers: Left hand liner bottom, front side beneath the bottom drawer.
NOTE: The model, service, and serial number will need to be given when
inquiring about the unit or ordering parts.
1.2.1 Serial Number Description:
EXAMPLE: 20140509040H
Breakdown of the 12 Digit Serial Number:
Read the number sequence from left to right:
Digit number 1 thru 4 (2014) Year of manufacture (2014)
Digit number 5 and 6 (05) Month of manufacture (May)
Digit number 7 and 8 (09) Day of manufacture (09; 9)
Digit number 9 thru 11 (040) Sequence of manufacture
Digit number 12 (H) Manufacturing facility (Greenville)
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1.3 Servicing
• Always disconnect power to any appliance before attempting to service it. Always verify
that the power has been disconnected.
• If the unit has been running, use caution around the compressor, condenser and copper
tubing. These areas may be very hot.
• Use caution around the condenser wires and metal edges. These areas could be sharp.
• Refrigerant is under high pressure. Always evacuate any system before attempting to
open it.
• Reasonable care and safe work methods should be practiced when working on any
appliance.
• Never work with energized electrical equipment in wet or damp areas.
• Use an appropriate work area and location when performing repairs. Under counter
appliances are much easier to repair if they are set on a raised platform or workbench.
• Protective safety glasses are recommended.
• Any refrigerant, whether CFC, HCFC, or HFC (R-12, R-22, or R-134a), must be recovered.
Federal regulations prohibit the intentional venting or release of refrigerants during the
service repair or disposal of an appliance.
1.4 Basic Refrigeration Tools
The following list contains some of the tools required for basic refrigeration repairs:
1. Hoses with R-134a couplers (must meet standards for handling R-134a refrigerant)
2. Approved and certified recovery system for R-134a
3. Manifold gauge set or a short length of charging hose for R-134a
4. 25 pound charging cylinder with R-134a
5. Electronic refrigerant scale
6. Access valves or process kit
7. Pinch off tool
8. Small, fine grade, 3-corner file or appropriate cap tube cutting tool
9. Small and large tubing cutter
10. Oxy-Acetylene or Map-Pro torch
11. Swaging tools
12. Digital multi meter
13. Leak detection equipment
14. Standard hand tools (assorted Phillips and standard screwdrivers, sockets, Allen
16. Drill motor with assorted drill bits and hex head sockets
17. Wire strippers and crimpers
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Page 9
1.5 Basic Installation
Units can be installed freestanding* or built-in. The front of the unit must be
unobstructed for proper air circulation and operation at all times.
NOTE: * Professional and overlay door models cannot be installed free standing. Units
with the “Articulating Hinge” must be installed as built-in due to safety restraints.
Area should be ventilated and without exposure to extreme temperatures.
Unit must be installed indoors and away from the elements of nature. These units do
not have certification from any agency for outdoor installation.
Any exceptions, alterations, or modifications to the appliance as manufactured will void
the warranty.
These units must be installed on a flat, level surface capable of supporting the loaded
weight of the appliance.
WARNING HAZARD OF ELECTRICAL SHOCK
Failure to disconnect the supply voltage to the appliance prior to servicing
could result in an electrical shock or possible death.
1.6 Electrical Requirements
115 / 120 VAC, 60 hertz, single phase power is required.
Use an outlet with a 15 amp delayed action fuse or circuit breaker. DO NOT PUT A FUSE
ON THE NEUTRAL OR GROUND SIDE OF THE CIRCUIT.
A properly grounded outlet is required for this appliance.
It is recommended that a single circuit receptacle be used for this appliance. Multiple
appliances on the same electrical circuit are not recommended.
DO NOT use an extension cord or multi-purpose surge protector device.
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Page 10
Section 2: Sealed System
2.1 Introduction
The following should always be practiced with any sealed system that has been opened. Only
open the sealed system after proper diagnosis has verified a system issue. Eliminate any
possible non system related problems such as wiring, control system, airflow, etc. before
attempting a sealed system repair. Many times these possibilities can resemble sealed system
problems. Checking the evaporator frost pattern is a great way to determine if a possible
charge related problem is evident.
1. Use a leak detection system that will detect R-134a refrigerant. Check both the high and
low sides slowly for minuscule leaks.
2. The drier must be replaced anytime the sealed system is opened. Always use an
unopened and approved drier. Failure to do so may cause repeated system failure in the
future.
3. Limit time the system is opened. DO NOT EXPOSE THE OPEN SYSTEM FOR MORE THAN
15 MINUTES. This could result in a sealed system failure. Leave replacement parts
sealed and unexposed to the surrounding atmosphere until they are ready to install.
4. Replacing the compressor for a low side leak is not always mandatory. If the system has
not been purged dry of refrigerant and oil as a result of a low side leak, the sealed
system should not be compromised. However, if the system has been purged
completely of refrigerant, a compressor replacement should be completed. Moisture
has been drawn into the system if the unit has been running dry for an extended period
of time. Be sure to flush the system with dry nitrogen gas and evacuate to 50 microns
before re-charging.
5. A new evaporator assembly must be ordered if the capillary tube is found to be plugged
or severely restricted. Restrictions cannot be flushed out.
6. Be sure to purge the system after final brazing. This will flush out any air or moisture
that may have entered the system before being absorbed into the ester oil.
7. A sealed system that has been contaminated by moisture is a very costly repair for the
customer. If the appliance is still under warranty, it would be best to contact the
manufacture for recommendations for either a sealed system replacement or appliance
replacement.
2.2 Low Side Leaks
Low side leaks consist of a break in the system at the evaporator, suction line, or compressor. If
a leak is found in any of these areas, there is a possibility that moisture has been introduced
into the sealed system. The compressor and drier will have to be replaced and the system will
need to be flushed thoroughly with nitrogen gas and evacuated to 50 microns before recharging.
5
Page 11
2.3 High Side Leaks
High side leaks consist of a break in the system at the compressor, condenser, discharge tubing,
drier, or capillary tube. If a leak is found at any of these areas, replace or repair the leak. Flush
the system with nitrogen gas, evacuated to 50 microns, and recharged.
2.4 Restricted Capillary Tube
Moisture or other contaminants that enter the system can cause non condensable deposits in
the system. These deposits will usually collect in the capillary tube and form a restriction that
cannot be removed by flushing. If moisture is found in the system, the entire system has been
compromised due to the unstable relationship between ester oil and moisture.
For non-moisture related restrictions: If the capillary tube is restricted, typically the restriction
is at the inlet end, inserted into the drier. This can be repaired by cutting off approximately 1”
of capillary tube, inserting the cut end into a new drier, and re-soldering the joint. If the leak is
elsewhere in the capillary tube, it would be best to replace the evaporator / heat exchanger
assembly, pull a satisfactory vacuum and recharge.
2.5 Access/Process Valves
A temporary access valve can be used to service or evaluate the system. From these temporary
access valves, you can recover, evacuate, and re-charge the system. The access valve will be
installed on the compressor’s process tube (low pressure side). Be sure to cap off the access
valve if you have not completed servicing. This will prevent contamination of the system and
temporarily prevent refrigerant from leaking. After servicing is complete, the temporary valve
must be removed from the sealed system. A pinch-off tool can be used to close off the process
tube downstream from the valve piercing. Once this is done, the temporary valve can be
removed and the pierced section of the process tube cut off. The open end of the process tube
can now be soldered/brazed shut to seal the system. Be sure to leak check after brazing.
If a permanent soldered/brazed Schrader valve is used, the cap must be snugged firmly after
service is completed.
2.6 Evaporator Frost Pattern
In the past Marvel has always recommended not using a gauge set to determine system
capacity and pressures. The amount of refrigerant in these systems is so minute, that any
amount of charge lost during gauge installation or removal can be detrimental to the
refrigeration system.
It was determined that checking the frost pattern on the evaporator was always a good
indicator for reference.
The following procedure was recommended to check a typical cold plate evaporator:
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Page 12
“Checking the evaporator frost pattern is a good way to quickly diagnose simple sealed system
problems. This can be done by allowing the unit to run (at least 10 minutes) with the door open for at
least 5 minutes. This will help speed up the normal frosting of the evaporator plate. By visually
inspecting the evaporator and feeling it with your hands, you will see and feel as the frost pattern builds
across the plate. The frost pattern should cover a majority of the evaporator plate. This will ensure the
system has been charged correctly and does not have a leak, partial restriction, or is undercharged. A
partial frost pattern may lead to excessive run times, reduced performance and efficiency.”
With the design of the new enhanced cabinet and low side design, checking the evaporator
plate in the above description has become somewhat complicated.
As an alternative to the above method, we offer two varying methods.
1) The first method is similar to the above. However, with the compressor running, the
interior evaporator cover must be removed, the evaporator fan disconnected, and
the door left open for observation for 10 minutes. The evaporator plate should show
a slight full frost pattern similar to the photo below with a typical factory refrigerant
charge as stamped on the manufacturer’s serial plate.
2) The second method which is somewhat unproven at this time is to measure the
temperature of the filter drier. A rule of thumb is that the drier temperature should
be approximately 90° F at a 70° F ambient temperature.
AGA Marvel does not recommend taking system pressures and does not have a
reference table to use for diagnosing or charging.
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Page 13
2.7 Measuring Evaporator Temperature
Vacuum Chart
Vacuum: Inches Hg.
Microns
28.94
25000
29.53
10000
29.832
4600
29.882
1000 29.901
500 29.915
150 29.917
100
29.919
50
THIS IS A CRITICALLY CHARGED APPLIANCE
Charging by a weight system is recommended.
There are a couple of ways to measure temperature of the evaporator plate:
1. Use a thermocouple to measure the temperature of the evaporator plate. The
thermocouple must be secured to the evaporator when taking the measurement.
2. If it has been determined that there is proper contact between the sensor and
evaporator plate, the sensor resistance value can be interpolated to be the approximate
evaporator temperature.
2.8 Re-charging
CAUTION
Re-charging of the unit should be done only after diagnosing and repairing the system. Be sure
to flush the system with dry nitrogen gas and evacuate to 50 microns before re-charging.
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Page 14
Vacuum Pump Tips:
1) Remember to change vacuum pump oil after evacuating a
contaminated system.
2) Frequent oil changes will increase the pumps potential to
achieve the best vacuum possible.
3) Use recommended oil per recommendation of vacuum pump
manufacturer.
Charge the unit to the specified amount (See unit specifications or serial plate
for charge specifications per model).
Listed below are two variations to correctly charge the sealed system
Method 1- DIAL-A-CHARGE
Method 2- Weigh in Liquid on High Side
DIAL-A-CHARGE Method
Using a length of manifold hose, connect one end to the manifold, the other end to the
weighted charging cylinder.
Adjust cylinder to weigh in the correct amount of refrigerant into system based on nameplate
charge.
It is best to use low loss fittings on hoses to avoid loss of charge when removing hoses.
Purge air from cylinder hose to manifold by loosening cylinder hose at manifold and bleeding
liquid through hose to manifold.
Open manifold and charge unit.
Run unit for at least 10 minutes to confirm that the unit has a full frost pattern on the
evaporator and that the unit is not overcharged and there is no liquid returning back to the
compressor.
It is normal to have some condensation or slight frost on the suction line. Typically this will
occur towards the end of a run cycle. If the frost continues down the suction line to the
compressor, the system is overcharged.
Once the system is charged, clamp off the process tube downstream from the access valve.
Remove the valve, cut off the extra process tube with the piercing, fill the open end of the
process tube with solder. Remove the clamp from the process tube and leak check.
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Page 15
Weigh in Liquid on High Side Method
NOTE: When using this method an access valve should have been attached to the compressor
process tube (low side) and the high side process tube on the drier.
Using a length of manifold hose, connect one end to the manifold, the other end to the
refrigerant cylinder.
It is best to use low loss fittings on hoses to avoid loss of charge when removing hoses.
Purge air from cylinder hose to manifold by loosening cylinder hose at manifold and bleeding
liquid through hose to manifold.
Set refrigerant cylinder on scale and turn scale on allowing it to stabilize and then zero scale.
Open manifold high side port and carefully charge unit to nameplate weight of charge by
watching scale.
Once the appropriate charge is weighed in, allow pressures to equalize.
Run unit for at least 10 minutes to confirm that the unit has a full frost pattern on the
evaporator and that the unit is not overcharged and there is no liquid returning back to the
compressor.
It is normal to have some condensation or slight frost on the suction line. Typically this will
occur towards the end of a run cycle. If the frost continues down the suction line to the
compressor, the system is overcharged.
Once the system is charged, clamp off the process tube downstream from the access valve.
Remove the valve, cut off the extra process tube with the piercing, fill the open end of the
process tube with solder. Remove the clamp from the process tube and leak check.
If you are using a soldered access fitting be sure to remove high side hose after the system
has equalized and before starting unit to check frost pattern.
Cap access fittings tightly and leak check system with unit off so that pressures are equalized
throughout the system.
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Page 16
2.9 Temperature / Pressure Chart
F°
R-134A (PSIG)
F°
R-134A (PSIG)
F°
R-134A (PSIG)
F°
R-134A (PSIG)
-30.6
10
31.1
27
61.23
59
121.5
175
-27.02
8
32.27
28
62
60
123.3
180
-23.7
6
33.43
29
62.75
61
125.2
185
-20.59
4
34.56
30
62.5
62
126.9
190
-17.67
2
35.68
31
64.24
63
128.7
195
-14.92
0
36.77
32
64.98
64
130.4
200
-12.31
1
37.85
33
65.71
65
132.1
205
-9.84
2
38.91
34
66.43
66
133.8
210
-7.47
3
39.96
35
67.14
67
135.5
215
-5.21
4
40.99
36
67.85
68
137.1
220
-3.04 5 42
37
68.55
69
138.7
225
-0.95 6 43
38
69.24
70
140.2
230
1.05
7
43.98
39
72.62
75
141.8
235
2.99
8
44.95
40
75.86
80
143.3
240
4.86
9
45.91
41
78.98
85
144.8
245
6.67
10
46.85
42
81.97
90
146.3
250
8.42
11
47.78
43
84.87
95
147.7
255
10.12
12
48.7
44
86.66
100
149.2
260
11.77
13
49.61
45
90.37
105
150.6
265
13.38
14
50.51
46
92.99
110
152
270
14.94
15
51.39
47
95.53
115
153.4
275
16.46
16
52.26
48
98
120
154.7
280
17.95
17
53.13
49
100.4
125
156.1
285
19.4
18
53.98
50
102.7
130
157.4
290
20.81
19
54.82
51
105
135
158.7
295
22.19
20
55.65
52
107.2
140
160
300
23.55
21
56.48
53
109.4
145
161.3
305
24.87
22
57.29
54
111.5
150
162.5
310
26.16
23
58.1
55
113.6
155
163.8
315
27.43
24
58.89
56
115.6
160
165
320
28.68
25
59.68
57
117.6
165
166.2
325
29.9
26
60.46
58
119.6
170
167.4
330
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Page 17
Section 3: Sealed System Components
Remove each Phillip screws on both ends of
the toe grill.
The oval toe grill spacer is visible in the above
picture.
Right and left hand views of the toe grill, screen and spacer.
3.1. Toe Grill Removal
1. Remove both Phillips screws on each end of the toe grill.
2. There is an oval spacer held in place by each screw, located behind the toe grill. This is
to help give an aesthetic appearance once the grill is adjusted and tightened.
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Page 18
NOTE: When reinstalling the toe grill care must be taken to be sure that the
CORRECT wire position- Inside grommet.
INCORRECT WIRE POSITION.
Grommet after toe grill
is removed.
communication cable is routed through the correct area in the toe grill.
The below left hand photo shows the correct routing of the communication
cable, it must pass freely with clearance on all sides.
The below right hand photo shows the incorrect routing of the communication
cable. It is very easy for the cable to end up in this position if care is not taken
when reinstalling the toe grill. This is a critical pinch spot and will create a service
call in the future with either a frayed or cut cable.
NOTE: Always ensure that the plastic cable grommet is installed
correctly.
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Page 19
3.2: Warnings and Cautions
WARNING
Prior to removing the access cover to the machine compartment, disconnect the
supply voltage to the appliance; failure to do this could result in an electrical
shock or possible death.
CAUTION
All electrical parts and wiring must be shielded from torch flame. DO NOT allow
torch to touch insulation; the insulation will char at 200°F and flash ignite (burn)
at 500°F. Excessive heat will distort the plastic liner.
3.3 Accessing the Mechanical Compartment
Access to the mechanical compartment is located at the rear of the unit. Most mechanical and
electrical components on the unit mount directly to the slide out base.
To gain access to the mechanical section proceed as follows, be sure to reference the photos as
called out.
1. For access to the machine compartment remove the screws securing the
compartment panel at the rear of the cabinet.
2. For additional service needs it may be necessary to slide the machine compartment
assembly out. Proceed with the following steps.
3. Back out the two Phillips screws (1 on each side) on the toe grill.
4. Once the toe grill is removed, it will be necessary to remove all four screws (two on
each side) to loosen the mechanical assembly from the front.
5. At the rear bottom corner of the unit two (1 on each side) 5/16” hex head screws can
be removed.
6. The mechanical section can now be slid out no more than 2 - 4” maximum until the
suction line has been unsoldered from the compressor*.
WARNING: The refrigeration system must be evacuated prior to unsoldering
the compressor or any other system related component.
7. CAUTION: To avoid kinking the suction line assembly - do not slide the mechanical
base outward past the 4” maximum recommended above.
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Remove both top
and bottom screws
on each side.
Remove all perimeter 5/16”screws
that secure the back panel – DO
NOT remove the 5/16” hex screws
in the bottom left and right hand
side corners, or the Philips head
ground screws.
Remove both Phillips
screws and grill.
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Remove both screws.
Maximum distance to
remove bottom of
machine
compartment: 2 - 4”
2 - 4”
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3.4: Compressor
The following tests should be conducted before concluding the compressor is faulty.
1. Low and high side pressure, temperature of compressor, discharge and suction lines,
temperature of air leaving the evaporator compartment, temperature of condenser
coil, condenser fan operation, and amp draw at compressor.
2. Use a compressor start cord to isolate and test the compressor.
3. Use an ohmmeter to measure resistance / continuity at the compressor to check for
shorted or grounded windings.
a. Resistance between the “Common” and “Run” terminals: this will be the lowest
ohm reading obtained.
b. Resistance between the “Common” and the “Start” terminals: this will be the
mid-range ohm reading obtained.
c. Resistance between the “Start” and “Run” terminals: this will be the highest ohm
reading obtained (This should equal the combined total of the previous two
readings).
d. No resistance between any two terminals signifies an open winding.
e. Check continuity between compressor terminals and the compressor itself
(Scrape off a little paint on compressor to make sure that resistance can be
measured). If continuity is obtained, the compressor is grounded and needs to
be replaced.
3.4.1: Check Compressor Winding Resistance:
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3.4.2:Remove the Compressor
1. Disconnect power to the unit.
2. Follow the exact steps outlined in “Sealed System Components” to access the
compressor.
3. Using the process tubes, install sealed system access valves and recover refrigerant.
4. Remove the TSD2 starter package from the compressor terminals.
5. Unsolder and remove the discharge and suction lines from the compressor.
6. Unsolder and remove the filter / drier.
7. Cap all refrigeration lines: It is advisable that all exposed refrigeration lines be capped
if the system will be exposed to the atmosphere for any length of time.
8. Remove the three 7/16” nuts, washers and grounding screw from compressor
mounting bolts. There is no nut and washer at the back, left hand mounting position.
9. Lift the compressor off the mounting bolts.
3.4.3: Install a New Compressor
1. Do not remove the rubber plugs from the compressor tubes at this time.
2. Install the four (4) rubber grommets onto the compressor base.
3. Install the three sleeves where the carriage bolts are located.
4. Mount the compressor into position on the mechanical base.
5. Install the three washers and lock nuts and tighten snuggly into place. Do not over
tighten.
6. Install and solder a new filter drier in the system.
7. Remove rubber plugs from compressor tubes.
8. Solder a new process tube to compressor.
9. Solder the discharge and suction lines back into compressor.
10. Re-install TSD2 starter package to compressor terminals.
11. Connect service ports to both the high and low sides of system.
12. Evacuate, charge to serial plate recommendation, and leak check the sealed system.
13. Push the mechanical base assembly back into place.
14. Secure base assembly to cabinet at rear and front locations.
15. Replace the front grill and back panel.
3.5: Condenser
The condenser is of tube and wire construction. It is draw through; forced air technology used
for heat transfer. The front grill facilitates both intake and exhaust air. A fiber board air baffle is
located between the front grill and the rear machine compartment access panel. This baffle
separates the air intake (left hand side) and exhaust (right hand side) across the condenser.
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A common problem with this system is restricted air flow caused by lint, dust, dirt, and pet hair.
Disconnect recommended
connectors.
These particles become built up on the condenser and results in overheating due to the lack of
sub-cooling across the coil.
NOTE:Another important factor is that the free air space on the toe grill
cannot be altered to meet a certain design criteria. Any modifications could
jeopardize the integrity of the appliance performance.
3.5.1: Remove the Condenser
1. Disconnect power to the unit.
2. Follow the exact steps outlined in “Sealed System Components”.
3. Install sealed system access valves and recover refrigerant.
4. Except for the “Data” and the “Communication” cable, all small connections must be
disconnected from the main power board. These two cables will stay with the
mechanical base and removed from the cabinet assembly. In addition the two larger
connectors DO NOT have to be disconnected from the board.
5. Unsolder and remove the filter / drier.
6. Unsolder and remove the discharge and liquid lines from the condenser.
7. Using a 3/8” nut driver or socket, remove (1) 3/8” nut securing each condenser
mounting bracket to the mechanical base.
8. The condenser assembly can now be removed from the base assembly.
9. Use a Phillips screwdriver to remove the condenser brackets from each side of the
condenser. The brackets will slide out once the screws are removed.
10. It is advisable that the un-soldered copper tubes be capped if the system will be
exposed to the atmosphere for any length of time.
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Slide out the bottom of the machine
compartment far enough to unsolder
condenser lines.
Condenser can be lifted away from bottom
assembly after following step 7 above.
NOTE: On machine compartments with LEFT
HAND SWING doors, a shield is added to
prevent the communication cable from being
drawn into the condenser coil. It is anchored
using the same nut which secures the condenser
mounting bracket.
The above bracket is used on LEFT HAND
SWING doors to anchor the back end of the
communication cable.
3.5.2: Install a New Condenser
1. If necessary, reattach the mounting brackets to each side of the condenser with the
Phillips screws and washers previously removed.
2. Ensure that the carriage bolts for mounting the condenser brackets are in place on
the bottom of the machine compartment.
3. Install the new condenser with brackets over the mounting studs and secure with the
nuts previously removed.
4. Install and solder the discharge and liquid lines to condenser.
5. Install and solder a new filter drier in the system.
6. Evacuate, charge to serial plate recommendation, and leak check the sealed system.
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7. Carefully reconnect all electrical terminals back on the terminal board.
8. Carefully push slide-in mechanical base plate assembly back under cabinet.
9. Secure base assembly to cabinet at rear and front locations.
10. Secure base assembly and toe grill.
3.6: Evaporator
The evaporator removes heat from the inside of the unit ultimately making the interior of the
appliance cold. The evaporator plate is flat in appearance (cold plate) and is installed behind
the coil cover.
It is normal for the evaporator to frost up during its run cycle. This frost will dissipate once the
unit reaches its “cut out” temperature and the compressor and fan stop. This condensate water
will drop off the evaporator plate and down into the tapered sump area formed in the cabinet.
The condensate will then drain down into the compressor condensate pan where it will
evaporate. It is very important that the evaporator frosts in a uniform pattern across the plate.
A partial frost pattern can lead to excessive run times and cooling issues.
Supply air is drawn across the evaporator plate from the evaporator fan and into the cabinet
interior through the supply louvers located at the bottom of the coil cover.
NOTE: Refer to Section 19 for a Service Bulletin regarding the removal of the
Evaporator / Heat Exchanger Assembly.
3.6.1: Remove the Evaporator
CAUTION Sharp burrs can result in cuts.
1. Disconnect power to the unit.
2. Use steps in Section 8 for access to evaporator compartment.
3. Follow the exact steps outlined in “Sealed System Components”.
4. Install sealed system access valves and recover refrigerant.
NOTE: The evaporator heat exchanger is foamed in place in the back
cabinet wall.
If an evaporator replacement is necessary, the heat exchanger will have to be cut at
the point it enters the foamed cabinet (behind evaporator plate). The suction line
will also have to be cut at the point where it enters the foamed cabinet from the
machine compartment.
5. Remove the white foam evaporator spacers. Save as they will be used for the new
evaporator assembly.
6. Remove the evaporator and discard, caution of sharp edges from the cut tubing.
7. Unsolder suction line from compressor and discard, again use caution of sharp edges
surrounding cut heat exchanger.
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8. Remove liquid and capillary lines from filter drier.
Cut away suction line at the above locations.
Drill a ½” hole downward into machine
compartment. See recommendations in step 9
above.
Extend new assembly through the hole. Make
sure ends are capped.
Install vibration isolator on heat exchanger
assembly behind evaporator.
Cut the suction tube extension to connect the
compressor to the suction line.
9. Drill a ½” hole in the left hand corner of the drain sump as close to the side wall as
possible. The hole must extend into the machine compartment.
10. Remove any sharp burrs on the roof of the machine compartment created by the
drill bit.
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3.6.2: Install a New Evaporator
NOTE:A replacement evaporator assembly (42249079) will include the
following components:
(1) Evaporator heat exchanger assembly
(1) Filter drier
(1) Pre bent suction tube extension
(1) Vibration Isolator
(2) Nylon zip tie fasteners
(2) Pieces of permagum
1. Take the replacement evaporator and unroll the capillary tube on the heat exchanger.
2. Absolutely make sure that the ends of the capillary tube and suction line are well
capped. Wrap both ends with tape to insure that no foam enter the tubing when
passing it through the ½” drilled hole. Any foam that is allowed in the tubing will
compromise the sealed system.
3. Once the new evaporator is in place, the extended suction line into the machine
compartment will have to be bent (thumbs and forefingers) at an angle towards the
compressor.
4. Carefully recoil the capillary tube.
5. Install a new filter drier and solder the capillary and liquid line in place.
6. The kit will include a section of pre-bent suction line. The bent side will be soldered into
the compressor.
7. Use a 3/8”swedging tool to expand the opposite end of the suction extension to fit over
the new suction line extending into the machine compartment. This connection can now
be soldered.
8. Evacuate, charge to serial plate recommendation, and leak check the sealed system.
9. The kit also includes a rubber vibration isolator, place this onto the heat exchanger
behind the evaporator to protect against tube rattles between the evaporator and
cabinet liner.
10. Replace the defrost thermistor and attach with the two zip lock fasteners in the kit.
11. Place one piece of permagum around the new evaporator opening in the interior of the
cabinet. Make sure that it is worked into and around the hole to seal off any moisture or
heat.
12. Use the second piece of permagum and also work that into and around the hole in the
machine compartment where the new heat exchanger exits the liner.
13. Re-install the white foam spacers. The spacers have an off center cut on one side, place
the fat side of the spacer (the thickest foam slot) towards the back wall of the liner.
14. Reassemble the coil cover and interior components in reverse order as removed.
15. Reinstall the machine compartment back in place and secure in place at the front and
rear of the cabinet.
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Section 4: Electrical Component Access
Remove bolt and nut.
Loosen tape.
NOTE: Refer to Section 19 for a Service Bulletin regarding the removal of the
Condenser Fan Assembly.
4.1: Condenser Fan
The condenser fan is used to force air over the condenser coil. The condenser fan cycles on and
off simultaneously along with the compressor.
1. Make sure that the motor shaft turns freely. The blade can be turned in either direction
to verify that the shaft is not ceased or the blade binding. Watch the blade and listen for
any noise that might indicate a problem.
2. Check resistance between the terminals of the motors power cord. Replace the motor if
the windings are shorted (open).
4.1.1: Fan Assembly Removal
1. Remove Phillips head screw securing the condenser fan shroud.
2. Loosen the tape that holds the fiber board divider to the rear of the fan shroud.
3. Remove the white and red wires attached to the compressor electrical package.
4. Push both the white and red wires all the way though the black perforated plug.
5. Turn the rear of the fan shroud assembly towards your right (clockwise) as far as
possible.
6. Tip the fan assembly forward until it clears the top of the machine compartment.
7. The fan assembly can now clear the mechanical compartment.
8. Disconnect the fan assembly at the connector harness.
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Disconnect red and white wires.
Pull wire through grommet.
Rotate shroud to right.
Tip shroud forward.
Lay shroud flat.
Disconnect connector.
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Exploded View of Condenser Fan assembly
4.1.2: Condenser Fan Replacement
1. Remove the three Phillips screws on the rear of the motor bracket to replace fan motor.
4.1.3: Fan Assembly Installation
1. Prior to reassembling the condenser fan assembly locate the slotted tab on the bottom
of the machine compartment.
2. Next locate the notched recess on the bottom of the shroud assembly.
3. Upon assembly, the notched slot on the shroud assembly needs to slide in the slotted
tab on the compartment bottom.
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4. Once secure, the condenser wire harness along with the white and red compressor
Bracket mounting tab.
Bracket mounting slot.
wires can be reconnected and the tape from the fiber board can be reattached to the
fan shroud.
5. Reattach the assembly to the rear using the screw previously removed.
4.1.4: Condenser Fan Blade Spacing
If the condenser fan blade has been removed from the motor shaft the fan blade must be
properly re-spaced to achieve the optimal performance from the condenser.
The correct distance from the tip of the fan blade to the front of the shroud is 9/16” (.56”)
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4.2: Evaporator Fan Access
For all models, with the exception of the beer dispenser, the evaporator fan draws air from the
refrigerated space through the bottom supply air louvers, across the evaporator plate, and then
re-distributes it back into the cabinet through the fan itself.
The beer dispenser fan has reversed air flow. The evaporator fan is installed with the writing on
the motor hub facing the rear of the cabinet; this creates a draw through application, pushing
the air downward across the evaporator plate and out the bottom louvers on the evaporator
cover.
To access the evaporator fan, follow the steps below:
1. Remove all shelving.
2. Remove decorative plastic screw caps.
3. Remove screws around the perimeter of the back panel.
4. If the appliance has cantilever shelving, the rails will have to be removed to expose the
screw caps and screws securing the back panel.
5. Additionally with cantilever shelving the rear screw on thermistor shield will need to be
removed as the thermistor is fed through the cantilever bracket.
6. The back panel is slotted mid-way up on the left hand side. This is to accommodate the
thermistor.
7. The rear panel can now be removed.
8. The disconnect plug for the evaporator fan motor is located in the upper right hand
corner.
9. See note on page 28 regarding air flow direction.
NOTE: As of mid-August 2015, a rear fan guard was added to the fan assemblies on the
beverage center models. The fan guard is to eliminate the possibility of wires getting
caught in the fan blade from behind the coil cover.
The approximate serial number range is 20150824xxxH. This is an approximate date and
some variation may be seen in the field.
An exploded view on the following page shows the assembly drawing of the coil cover
components along with both the front and rear fan guards.
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Fan location – do not attempt to
remove from this view. Remove
coil cover first.
Disconnect all shelving and associated mounting
brackets first – see above instructions
This exploded view drawing shows
the front and rear fan guard. As
mentioned on the previous page, the
additional rear fan guard was added
to outdoor beverage centers and
beverage dispensers to prevent wire
interference.
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Remove thermistor from
the shield.
Fan assembly attached to rear of coil cover.
Disconnect fan at harness
connection.
Supply Air Flow: Blow through fan type.
NOTE: Beer dispensers have reversed air
flow (draw through).
NOTE: Newer beverage center models made
after 20150824xxxH also have a rear fan
guard.
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Refrigerated Drawers
Location: Midpoint on
left hand side wall.
Remove the four screws from the front of
the coil cover to remove either fan.
Most Models: Evaporator Air Flow: Fan is
a blow through type.
Specification label facing forward, the
blade rotates clockwise as you face the
hub.
Beer Dispensers: Evaporator fan (draw
through).
Specification label facing towards rear,
the blade rotates counter-clockwise as
you face the hub.
4.3: Thermistor Locations
The following shows typical thermistor locations
Cabinet Thermistor Locations
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Wine Coolers
Beverage Centers
Location: Midpoint on
Location: Midpoint on
Location: Top left hand
corner of evaporator.
Defrost Thermistor Location
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Section 5: User Interface Display
5.1 Model Variations
NOTE: The User Interface Display appearance between the Glass Door and Solid
Door / Drawer models. The Light key is missing on Solid Door and Drawer
Displays.
Glass Door Models:
Solid Door and Drawer Models:
NOTE: Refer to Section 19 for a Service Bulletin regarding an alarm in the Showroom Mode.
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5.3 User Interface Navigation – Beverage Centers
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35
Page 41
36
Page 42
37
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5.4 User Interface Navigation – Wine Coolers
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39
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40
Page 46
41
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5.5 User Interface Navigation – Refrigerated Drawers
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43
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44
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5.5 User Interface Navigation – Beer Dispenser
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SECTION 6: Control System
6.1 User Interface Display
The user interface display is mounted to the door top and connected to the main power board
by means of a communication cable. The cable extends through the door and exits at the
bottom hinge location.
6.1.1 Removing the User Interface Display
CAUTION
It is recommended that a grounding strap be used when working with any
solid state control board application.
CAUTION
Care must be taken as a damaged wire or connector downstream from the
display disconnect connector cannot be repaired or replaced. The Display
receiver and wiring harness are foamed in place. Any damage will result in a
door replacement.
1. Use the bottom edge of both thumb nails to gently pry up on the left hand side
of the display. (DO NOT use a sharp object such as a jack knife, putty knife, or
screwdriver. Objects like these can destroy the appearance of the display or
scratch the door).
2. Once the display is unseated, turn over and locate the display connector.
3. Using your thumb or fore finger to unsnap the lock.
4. Separate the connector and set the display aside.
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User Interface PCA
Terminal
Description
J1
Com Cable to Main Board
J2
ICON / Key Switch
Lift user interface away from door receiver.
Release locking tab on display connector.
The user interface can now be removed.
Place finger nails under left hand lip of
user interface display.
Lift upwards.
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6.1.2 Installing a new User Interface Display
1. Reverse the process used to remove the display board.
2. Carefully place the display back into the door receiver.
Apply a light downward pressure to the edge of the display to snap into place
EXPLODED VIEW of User Interface Assembly
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6.2: Main Control Board
WARNING
Prior to removing the access cover to the machine compartment, disconnect the
supply voltage to the appliance; failure to do this could result in an electrical
shock or possible death.
CAUTION
It is recommended that a grounding strap be used when working with any solid
state control board application.
6.2.1: Control Board Replacement
1. The main power board is located at the bottom rear, left hand corner of the machine
compartment.
2. To replace the board, remove the Phillips head screw securing the mounting bracket to
the machine compartment.
3. For ease of access, lower the leveling leg so that the threaded section is lower than its
threaded bushing.
4. Remove both large connectors on the bottom left hand side of the control board. Press
the release and pull each connector off its terminal.
5. The board can now be lifted out of the machine compartment.
6. The main board mounting bracket and the machine compartment bottom are
manufactured for a positive fit upon installation.
a. The control bracket has a notched recess on the bottom rear of the bracket.
b. The machine compartment bottom has a slotted tab to facilitate the recess of
the control mounting bracket when installed.
7. Each wiring harness at the board is labeled as to its corresponding location on the
board. Prior to removing any harness, double check to insure that the identification on
each harness is legible for correct placement when repair in completed.
8. The control board terminals are also marked as to the correct harness locations.
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Remove screw holding
the control board
bracket in place.
Location of the main
power board.
The photo to the left shows the
new modified board bracket to
extend the mounting height farther
away from the cabinet base.
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Disconnecting the two
large connectors.
Recess on the bottom of
the mounting bracket.
Slotted tab on the bottom of
the machine compartment.
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NOTE: For wiring diagrams please refer to: Section 9, Wiring Diagrams.
Connectors J5 & J15b: See
Wiring, Section 9.1
Connectors J4 – J14: See
Wiring, Section 9.1
Connectors J1 – J9: See Wiring,
Section 9.1
The following pictures represent terminal identification on a single zone main power board.
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6.2.2: Removing the Programming / Data cable
Connector J16: See
Wiring, Section 9.1
Care must be taken when removing this cable. The cable is located between the main board
and the small 2” x 2” programming board. It is not recommended to use a metal tool to unsnap
the cable connector. Use of a metal tool could result in a static discharge or accidental damage
to the board.
1. The program board is connected to the main board by a row of pins on each side of the
board.
2. Grasp the program board on each side with your thumb and forefinger. Carefully pull
the program board out and away from the main board.
3. The data / programming cable can now be unsnapped and disconnected.
6.2.3: Re-Installing the Programming / Data cable
1. Carefully replace the data / programming cable back into the connection on the
program board.
2. Once again with care, align the pins on each side of the program board to re-adjoin with
the connections on the main power board.
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6.2.4: Control Board Installation
1. Replace the two connectors, previously removed, to the correct location on the main
board.
2. Prior to reinstalling the power board locate the slotted tab on the bottom of the
machine compartment.
3. Next locate the notched recess on the bottom of the control bracket.
4. Upon assembly, the notched recess on the control bottom needs to slide into the
slotted tab on the machine compartment.
5. Reattach the assembly to the rear machine compartment flange with the screw
previously removed.
Return the leveling leg to its correct position.
6.3: Cabinet and Defrost Thermistors
WARNING
Prior to removing the access cover to the machine compartment, disconnect the
supply voltage to the appliance; failure to do this could result in an electrical
shock or possible death.
6.3.1 Thermistor (Sensor)
The control thermistor senses the interior temperature allowing the control to adjust and
properly display the interior temperature. The thermistor is located at the mid, left hand wall.
The thermistor is covered with a plastic shield to prevent accidental damage.
The thermistor can be checked by use of a multi-meter with the ability to read resistance. Refer
to the resistance chart.
6.3.2: Check the Thermistor:
The main cabinet and defrost thermistor harnesses from the control board are foamed in place.
The recommended method to ohm the thermistor is to remove the thermistor connector at the
control board and take the reading.
For thermistor replacement; the cabinet thermistor connector is located in front of the
evaporator cover, the defrost thermistor connector is located behind the cover.
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6.3.3: Removing the Cabinet Thermistor
Cabinet Thermistor: Note the locator
slot inside the thermistor shield. The
grooved thermistor bulb fits firmly in
the seat created inside the shield.
1. Remove interior shelving for ease of access.
2. Remove the decorative caps and screws from the thermistor shield.
3. Remove cantilever shelving brackets if applicable.
4. Disconnect the bad thermistor at the connector plug and remove.
5. For refrigerated drawers: Remove both top and bottom drawers. See “section 7.4.1” regarding drawer
removal.
6.3.4: Installing the Cabinet Thermistor
1. Snap the new thermistor into the other half of the connector.
2. Place the new thermistor into its protective shield. The underneath side of the shield is
fitted to accommodate the grooves on the thermistor bulb.
3. Replace all components in the reverse order they were removed.
6.3.5: Removing the Defrost Thermistor
1. Remove all interior shelving.
2. Remove cantilever shelving brackets if applicable.
3. Remove decorative screw caps and screws from evaporator coil cover.
4. Disconnect fan.
5. Remove evaporator coil cover.
6. Cut the two nylon zip ties holding the thermistor to the evaporator plate.
7. Disconnect the bad thermistor at the connector plug and remove.
6.3.6: Installing the Defrost Thermistor
1. Snap the new thermistor into the other half of the connector.
2. Secure the thermistor on the evaporator plate using the two nylon zip ties included in
the kit. Insure that the thermistor is mounted with the bulb facing the left hand side
of the liner; pull the zip ties firmly for proper plate sense.
3. Replace all components in the reverse order they were removed.
On beverage center and wine cooler models, the door sensor is located on the bottom cabinet
flange; approximately one third of the distance away from the handle side of the cabinet. The
refrigerated drawers do not use this technology, dual rocker switches are used for drawer
models.
The door sensor is resistance activated by the pressure of the door gasket. Light functionality
and the door alarm are directly related to this switch.
NOTE: Refer to Section 19 for a Service Bulletin regarding a door sensor “DO”
alarm.
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6.5.1: Door Sensor Removal
Peel away from cabinet flange.
Sensor removed.
SERVICE BULLETIN 41013995:
Addresses issues with poor door to
switch contact. Available service kits
are: S41050470-BLK, S41050470WHT, and S41050470-SS.
Refer to “Service Bulletin Section” in
this manual.
1. Remove the toe grill.
2. Disconnect the door sensor at the harness terminal behind the trim piece. See photo.
3. Remove the door sensor from the cabinet by starting in one of the upper corners and
peeling in a downward motion.
4. Once the sensor has been removed from the flange area:
a. Grasp the sensor with the right hand using the thumb and forefinger.
b. Grasp the electrical strip portion of the sensor between the thumb and
forefinger on the right hand.
5. Slowly work the sensor through the gap on the lower trim section to remove. The
upper portion of the electrical strip has some adhesive backing so care is advised.
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6.5.2: Door Sensor Replacement
Location of the defrost
thermistor: Top left hand corner
of evaporator plate.
1. Do not remove the adhesive backing from sensor until it is in place.
2. Slide the new sensor into the gap between the bottom flange and trim piece.
3. Once the sensor is in place:
a. Remove the adhesive backer from sensor.
b. Ensure the sensor is in position and carefully adhere to the cabinet. Apply
carefully using thumb pressure to the outer perimeter of the door sensor.
c.NOTE: Care should be taken not to apply unnecessary pressure directly on the
raised vertical center of the sensor face. The switch is pressure sensitive; any
undue pressure could damage the sensor.
6.6: Defrost Modes
6.6.1: Defrost Characteristics
1. Defrost is achieved as the result of compressor off time. No electrical or mechanical
alternatives are used.
2. Time defrost: Is initiated every 6 hours of compressor run time.
3. The evaporator fan is on for the entire defrost period.
4. Defrost is active for either a period up to 40 minutes of compressor off time or until
the defrost thermistor senses 40°F at its evaporator location.
5. Drip time: The compressor will have an additional 2 minute lag time (30 minutes for
a dual zone) prior to restarting after the conclusion of the defrost cycle. This allows
remaining moisture to drip off the evaporator plate.
6. A manual defrost can be initiated with a two key operation explained in Section
6.6.3
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6.6.2 Auto Defrost
Defrost is achieved as the result of
compressor off time. NO electrical or
mechanical alternatives are used.
Timed Defrost: is initiated every 6
hours of compressor run time.
The evaporator fan is on for the entire
defrost cycle.
Defrost is active for a period up to 40
minutes of compressor off time.
The defrost thermistor will terminate
defrost @ 40°F at its evaporator
location.
Drip Time: The compressor will have an
additional 2 minutes (30 for a dual zone)
of lag time prior to restarting after the
conclusion of the defrost cycle. This
allows the moisture to drip off the
evaporator plate.
The defrost will
terminate when
either condition
is achieved prior
to the other
Defrost Time Out
periods edited on
page 64
Drip Time Reference: Dual Zone has been extended to 30 minutes.
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Defrost Time Out (DTO) is the total time of compressor off time; including both defrost and
drip time cycles.
AS OF 8/1/15 THE FOLLOWING CHANGES WERE MADE TO THE DEFROST TIME OUT (DTO) ON
THE FOLLOWING MODELS:
On all models except for the RF, RI, DZ and ML24WS; the DTO was expanded from 60
to 75 minutes.
Model ML24WS was expanded from 40 to 75 minutes.
RF, RI, and DZ models remain the same.
6.6.3 Manual Defrost
A manual defrost can be activated by using the following sequence:
Press the LOCK and MINUS key simultaneously and hold for 3 seconds.
The display will flash dEF (defrost mode) three times before entering the
defrost mode.
dEF will be displayed for the duration of the defrost cycle.
The defrost cycles will terminate when either of the following conditions are
achieved first:
o the defrost has been active for 40 minutes
o the defrost thermistor reaches 40°F
6.7 Error Codes
With the Aurora control there are four error codes that could appear on the user interface
display. They are as follows:
EL : Compartment thermistor open or out of range
Ed : Defrost thermistor open or out of range
EL / Ed : Multiple thermistor errors, open or out of range
CE : Communication cable error, broken connector pin or wire
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Section 7: Lights, Doors, Drawers, and Hinges
Refrigerated drawer mullion
shown in photo.
7.1 LED Lighting
1. Refrigerated Drawers: are equipped with two LED lights. The upper LED is located on
the ceiling of the cabinet, while the lower LED is located on the underside of the mullion
assembly. These lights are controlled by the opening and closing of the associated
drawer. Each light is controlled by an independent rocker switch, which is located
behind each drawer on the back wall of the cabinet.
2. Beverage Centers: Have two LED lights and are located on the right hand and left hand
front of the cabinet ceiling.
3. Wine Coolers: Single Zone: Have two LED lights which are located on the right hand and left
hand front of the cabinet ceiling.
Dual Zone: Same as the single zone with two additional LED lights on the center
divider in like positions as the cabinet ceiling.
The LED lighting for beverage centers and wine coolers is controlled both by the light switch on
the user interface display and also by the read switch mounted on the bottom flange of the
cabinet. Pressure from the door gasket makes and breaks the read switch circuitry to control
light function with door openings and closings.
Additional lighting features can be reviewed in the controls operation section in this manual.
7.1.1: Replacing the LED Light
1. Remove both Phillips screws in lens cover, the LED assembly can now be removed. (A
refrigerated drawer mullion is used for reference in below photo).
2. Disconnect the connector plug to replace LED.
3. Reverse process to install.
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Cabinet ceiling LED – all
models.
Refrigerated Drawer
Mullion.
7.2: Cabinet Door
7.2.1 Door Removal
Remove both Phillips screws holding the toe grill in place; one on each end of the grill.
Locate and disconnect the communication cable connector on the bottom of the door
(hinge side).
Remove the P-clamp securing the communication cable to the door bottom.
7.2.1.1 Marvel Models and non-Overlay door Models (Standard Hinge and Pin
7.2.1.2 Marvel Professional and Overlay Door Models (Articulating Hinge Assembly)
Assembly)
Remove the upper door pin with a 1/8” Allen wrench.
Lift the door off the bottom hinge pin.
Open the door and locate the 4 mounting screws holding the hinge to the
cabinet flange face.
Loosen both screws in the keyhole and slotted screw holes on the top and
bottom hinges.
Slide the door off the top and bottom hinges.
SEE SECTION 7.7 FOR ADDITIONAL INFORMATION
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Remove the toe grill.
Communication cable disconnect on
the bottom of door. The p-clamp is
mounted on a post to accommodate
hinge clearance.
Disconnect communication connector
and remove P-clamp and post.
NOTE: The communication cable is secured to the bottom of the door by the
use of a p-clamp. It relieves in stress applied to the electrical disconnect.
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Remove upper door pin.
Remove screws to replace the door
closer assembly.
7.2.2 Bottom Door Closer
The bottom door closer can be replaced by loosening the screws on both the lower cabinet
flange and the underside of the door.
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7.3: Refrigerated Drawers
Disconnect communication cable at
right rear of upper drawer.
Remove screw on each side of
shelf rail.
7.3.1: Drawer Removal
1. Disconnect user interface connection located at the top rear on the right hand side of
the upper drawer. (No connections for bottom drawer).
2. Remove the screw on each on top front of each shelf rail (2 total).
3. Push the release rod forward; this will disengage the locking tab on the rear of each
drawer rail.
4. The drawer can now be lifted and removed from the slide rails.
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Push the gray drawer release, on each
side, forward to unlock drawer tab.
Locking tab shown in secure
position.
Drawer can now be lifted
and removed.
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7.4: Doors / Drawers Handle Adjustment
3/32” hex head. Snug or
loosen the set screw firm. Do
not over tighten.
Both the door and drawer
handles are secured with a
3/32” hex set screw, on the
underside of each standoff.
Once loosened, the handle can
be pulled out of the standoff.
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If the standoff is loose it can be
tightened with a Phillips screwdriver.
The head of the Phillips screw
inside the standoff. Turn the
screw clockwise to tighten.
Replace handle stud into the standoff,
turn clockwise with the Allen wrench,
and snug hex screw finger tight.
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7.5: Door Alignment /Adjustment:
1/8” hex head. Turn the screw
counterclockwise to remove.
5/32” hex head. To adjust, loosen
both screws (counterclockwise) on
the bottom of the door. Slide the
bracket right, left or diagonally to
some degree to adjust door
alignment.
Press the gasket foot into the door channel to
reseal. Use your thumb to work the gasket in
place around the perimeter of the door.
NOTE: If adjustment, binding, rolling, or
pinching occurs, use a hair dryer to restore the
memory of the gasket to the cabinet flange.
7.6: Gasket Adjust / Replace:
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7.7 Articulating Hinges:
Panel ready door shown
with articulating hinges.
Open Top Hinge:
Outside View.
NOTE: The top hinge is spring loaded
and has the capability to suddenly
close and severely pinching an
appendage.
Articulating hinges are standard on Marvel Professional and panel ready doors.
Professional and overlay door models cannot be installed free standing. Units with the
Articulating Hinge must be installed as built-in due to safety constraints.
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Open Top Hinge:
Inside View.
Loosen both screws, on top and
bottom hinges to remove door.
NOTE: Use caution with both the top
and bottom hinges as they have the
capability of severely pinching an
appendage.
The cable post is used only on
articulating hinge doors. Its purpose
is to keep the communication cable
from being pinched by the hinge. The
p-clamp, post and harness connector
must be detached from the door to
accommodate door removal.
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Section 8: Evaporator Compartment Access
Hinged screw cover. Location varies
on Beverage Center and Wine Cooler.
A knife or small putty knife is used to
pop each snap cap off the screw heads.
Place the blade on the rear base of the
cap and lightly pry upwards.
To gain access to the evaporator compartment of the beverage center, wine cooler or
refrigerated drawers are very similar but slightly unique.
After drawers or shelving have been removed, the decorative plastic snap caps will have to be
removed to access screw removal for both the cantilever brackets, coil cover, and thermistor
shield.
NOTE: Refrigerated Drawers: See Section 7.3.1: Drawer Removal for additional
information.
8.1: Beverage Centers:
1. Remove all shelving
2. Remove both corner brackets and the center mounted bracket.
3. Remove decorative plastic snap caps.
4. The plastic cap located at the bottom of the center cantilever mounting rail is hinged on
one side; it is slightly larger than the remaining plastic decorative snap caps. Remove
screws around the perimeter of the coil cover.
5. Carefully remove the coil cover and disconnect the evaporator fan and thermistor wires
as needed.
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Beverage center only: The cabinet
thermistor will have to be removed from its
shield to allow it to pass through the
removed cantilever bracket.
Beverage Center: Exploded view of
interior and shelving
SEE Section 8.4 regarding the
evaporator cover drip edge
pertaining to all models
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8.2: Wine Coolers:
Wine coolers have slide rail shelving with 7 pairs of slide rails on each side of the interior
cabinet.
1. Remove all shelving.
2. Remove decorative plastic snap caps.
a. The plastic cap located at the top center of the coil cover is hinged on one side; it
is slightly larger than the remaining plastic decorative snap caps.
3. Remove screws around the perimeter of the coil cover.
4. Carefully remove the coil cover and disconnect the evaporator fan and thermistor wires
as needed.
8.3: Refrigerated Drawers
NOTE: Refer to Section 19 for a Service Bulletin regarding a mullion heater kit.
To gain access of the evaporator and associated components located behind the coil cover.
1. Remove both top and bottom drawer (see section 7.4.1: Drawer Removal).
2. Disconnect the communication cable at the rear of the top drawer.
3. Remove the mullion bracket screws. (see section 15: SERVICE KITS for additional
information).
a. Remove the two top sheet metal screws securing the right hand mullion bracket
to the cabinet. Loosen the rear screw. The mullion bracket will stay with the
mullion when it is removed.
b. Remove the sheet metal screws on the top and bottom of the left hand mullion
bracket. The mullion bracket will stay attached to the cabinet.
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4. The mullion trim strip has a small lip that rests under the cabinet flange. The fascia
Disconnect the
communication before
drawers are removed.
Remove top and bottom
drawers.
screw on each end of the mullion does not need to be removed.
5. To remove mullion:
a. Grasp the mullion with each hand.
b. Push mullion to the right to clear lip of flange on the left.
c. Rotate mullion forward to clear the mullion from brackets and liner.
d. Lift outward to remove.
6. Disconnect the LED harness on the right hand side of the mullion assembly.
7. Remove the decorative screw caps and screws that secure the coil cover.
8. Remove the P-clamp to the communication cable on the top right hand side of the coil
cover. This will allow enough slack to pull the coil cover outward.
9. Remove the coil cover by pulling outward on the right hand side to clear the rocker
switches on the left hand side of the cabinet.
10. Disconnect the fan harness; defrost thermistor, and cabinet thermistor as needed.
80
Remove two screws on the
top of the mullion bracket,
Page 86
and one on the bottom.
Wiring harness for the mullion
LED. NOTE Disconnect.
Bottom mullion bracket.
Mullion fascia trim
does not have to be
removed.
Side View of Mullion Assembly.
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Remove the decorative screw caps and
screws.
The coil cover can now be removed.
Remove P-clamp
The defrost thermistor is shown in photo (left-red).
Also shown are disconnects for the following: (1) fan
cable (2) communication cable and (3) defrost
thermistor.
1
2
3
Drip edge on bottom
of evaporator cover.
8.4: Evaporator Cover Drip Edge
The bottom of the evaporator cover has two plastic drip edges to deflect water/condensation
into the drain sump. These pieces need to remain on the cover for proper drainage.
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Section 9: Wiring Diagram
9.1 Block Diagram of Main Power Board
9.1.1 Single Zone
9.1.2 Dual Zone
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9.2 Schematic Diagram
9.2.1 Single Zone
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9.2.2 Single Zone – Beer Dispenser
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9.2.3 Dual Zone
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9.3 Main Power Board Identification
9.3.1 Single Zone
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9.3.2 Dual Zone
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SECTION 10: Power on Reset Mode
10.1: Auto Self-Test
Every “power on reset” (POR) will initiate an “auto self-test”. After each loss of power the
control will do a self-check once power is restored. This sequence will not be noticeable to the
owner.
During the auto self-test mode, the following conditions are evident:
Current temperature is displayed.
Lights work normally.
User can adjust the temperature set-points.
Lock function works normally.
ON/OFF key works normally.
oNOTE: If the unit is turned “OFF” during the auto-self test, the unit will not be
disabled until the conclusion of the test.
Green LED status indicator works normally.
In addition, during the auto self-test mode, the software version can be displayed by pressing
and holding the ON/OFF key while simultaneously pressing the LOCK key. During the auto selftest the loads are sequentially enabled and then disabled.
10.2: Manual Auto Test Mode
An “auto test” can automatically be activated by the following key dance: Press and hold the
LOCK and + (plus) keys simultaneously. During the manual test mode, the software version is
automatically displayed until the test in complete.
Example: Display while in manual test mode: 4 (shows software version)
NOTE: The auto test sequence is identical in both POR and manual modes.
10.3: Control Types
Single zone
Dual zone
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10.3.1 SINGLE ZONE:
AUTO TEST MODE
LOAD
ENABLED
Condenser (AUX A)
On for 15 seconds then OFF. Pause 2 seconds
Evaporator
On for 15 seconds then OFF. Pause 2 seconds
AUX C
On for 15 seconds then OFF. Pause 2 seconds
Comp & Cond Fan ONLY
On for 5 minutes then exit AUTO-TEST and RETURN to
NORMAL OPERATION.
NOTE: If there is a "Call for Cooling", upon return to
normal operation, the compressor and condenser fan
will remain enabled.
AUTO TEST MODE
LOAD
ENABLED
Condenser (AUX A)
On for 15 seconds then OFF. Pause 2 seconds
Evaporator Fan A
On for 15 seconds then OFF. Pause 2 seconds
Evaporator Fan B
On for 15 seconds then OFF. Pause 2 seconds
Damper A
Completes one CLOSE/OPEN/CLOSE cycle then OFF. Pause 2 seconds
Damper B
Completes one CLOSE/OPEN/CLOSE cycle then OFF. Pause 2 seconds
AUX B
On for 15 seconds then OFF. Pause 2 seconds
AUX C
On for 15 seconds then OFF. Pause 2 seconds
Comp & Cond Fan ONLY
On for 5 minutes then exit AUTO-TEST and RETURN to NORMAL OPERATION.
NOTE: If there is a "Call for Cooling", upon return to normal operation, the compressor and condenser fan will remain enabled.
NOTE
No two loads can be on at the same time. The previous load must be
completely “Off” before the next load is enabled.
10.3.2 DUAL ZONE:
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SECTION 11: Quick Reference Troubleshooting Guide
COMPLAINT
CONDITION
CAUSE
ERROR CODES
EL
Compartment Thermistor: Open or
shorted (no audible tone).
Appliance door has been open or ajar for a
period of 5 + minutes. Close door or press
ON/OFF key to reset.
Power Failure
“Power Failure” will flash on Display (no
audible tone).
Internal / External related supply power
disturbance. Press ON/OFF key to reset.
Temperature
Compartment is 10 + degrees higher /
lower than Set Point for longer than 1
hour.
Electrical / Mechanical / Installation related.
Alarm will sound every 60 seconds>Press
ON/OFF key to reset. Alarm will continue
until cause is corrected.
MISC
Unit does not operate.
Lack of power to the unit or display.
Check power to the appliance and power at
the main power board.
Display Blank
Lack of power/ Display off/ Faulty
display.
Attempt to turn on display/ Check for
incoming power to appliance and display.
Compartment temperature to
cold.
Faulty thermistor/ Compartment Fan
Failure / System failure.
Check resistance (Ohm) and replace
compartment thermistor.
Compartment temperature to
warm.
Product not Stabilized/ Faulty
Thermistor/ Electrical or Mechanical
failure.
Stabilize 24 hours/ Check resistance (Ohm)
and replace thermistor/ Check fan / Look for
leak or restriction.
Compressor does not run.
No Power to compressor/ Faulty
compressor or overload -relay/ Faulty
main power board.
Bad main power board/Check compressor
windings/Check overload and relay.
Compressor runs but doesn't
cool.
Mechanical failure
System Leak
Compressor hot/ tripping.
Faulty compressor windings, overload,
relay.
Shorted or grounded compressor windings,
overload, and relay.
Excessive frost/ice build- up on
evaporator.
Excessive door/drawer openings or
Mechanical failure.