Marvel M36AF Operation Manual

Installation Operation and Maintenance Instructions
Built In All Freezer
M18AF M24AF M30AF M36AF
CONTENTS
Unpacking the freezer .........................................................3
Tools required ..................................................................3
Warranty registration ...........................................................4
Dimensions for M(XX)AF with Solid Door ...........................5
Dimensions for M(XX)AF with Solid Overlay Door ..............6
Pre installation considerations .............................................7
Rough in opening ...........................................................7
Select location ................................................................7
Electrical requirements ..................................................8
Plumbing requirements ..................................................8
Corner installation ..........................................................9
Installing the cabinet ..........................................................10
Anti tip bracket considerations ........................................10
Leveling the unit ................................................................11
Installing the power module ..............................................12
Placing power module on top of cabinet .........................12
Power module electrical connections .............................12
Installing the ice maker water valve ....................................13
Installing the grille .............................................................14
Custom Grille and Door Overlay Panels ............................17
Mounting Grille Overlay Panel ......................................17
Overlay Door Panel Instructions ....................................18
Hinge and gasket adjustments ..........................................20
Installing side panels .........................................................21
Installing the kickplate .......................................................21
Installation checks ............................................................22
Common installation errors ..............................................22
Use and care guide ...........................................................23
Using your freezer ..........................................................23
Temperatures ..................................................................24
Defrosting .......................................................................24
Cleaning .........................................................................24
Condenser cleaning procedure ......................................24
Energy saving tips .............................................................25
Product sounds .................................................................25
Troubleshooting guide ......................................................26
Obtaining service ..............................................................26
Warranty ...........................................................................27
Important Safety Instructions
Warnings and safety instructions appearing in this guide are not meant to cover all possible conditions and situa-
tions that may occur. Common sense, caution, and care must be exercised when installing, maintaining, or operat-
ing this appliance.
Recognize Safety Symbols,
Words, and Labels.
!
WARNING
WARNING-Hazards or unsafe practices with
high probability of personal injury or property / prod­uct damage.
!
CAUTION
CAUTION-Hazards or unsafe practices which could
result in personal injury or property or product damage.
NOTE
NOTE-Important information to help assure a problem
free installation and operation.
is committed to building a quality product in an environmentally friendly manner. Our processes are tightly controlled and closely monitored. We have achieved
certications in ISO 9001 for quality assurance, ISO 14001 for environmental management, and OHSAS 18001 for oc-
cupational health and safety from Lloyd’s Register Quality
Assurance.
UNPACKING YOUR FREEZER
!
WARNING
EXCESSIVE WEIGHT HAZARD
Use two or more people to move product.
Failure to do so can result in back or other injury.
Remove Interior Packaging
Your freezer has been packed for shipment with all parts
that could be damaged by movement securely fastened. Remove internal packing materials and any tape holding in­ternal components in place. The owners manual is shipped inside the product in a plastic bag along with the warranty
registration card, and other accessory items.
Important
Keep your carton and packaging until your freezer has
been thoroughly inspected and found to be in good condi-
tion. If there is damage, the packaging will be needed as proof of damage in transit. Afterwards please dispose of all
items responsibly in particular the plastic bags which can
be a suffocation hazard.
!
CAUTION
Help Prevent Tragedies
Child entrapment and suffocation are not problems of the
past. Junked or abandoned freezers are still dangerous -
even if they sit out for "just a few days".
If you are getting rid of your old freezer, please follow the
instructions below to help prevent accidents.
Before you throw away your old freezer:
Take off the doors or remove the drawers.
Leave the shelves in place so children may not easily
climb inside.
Tools to have available for installation:
Phillips screwdriver
Flat blade screwdriver
Hex head nut drivers size 1⁄4" and 5⁄16"
Level
Drill and drill bit (#6 - .204)
Open end wrenchs size 1⁄4", 7⁄16" and 1⁄2"
Slip joint pliers
Adjustable wrench
Tape measure
Hex socket and ratchet size 7⁄16"
3/32" Hex key (Allen wrench)
Note to Customer
This merchandise was carefully packed and thoroughly inspected before leaving our plant. Responsibility for its safe delivery was assumed by the retailer upon acceptance of the shipment. Claims for loss or damage sustained in transit must be made to the retailer.
DO NOT RETURN DAMAGED MERCHANDISE TO THE MANUFACTURER - FILE THE CLAIM WITH THE RE-
TAILER.
!
CAUTION
If the power module was shipped or has been laying on its side for any period of time allow the power module to
sit upright for a period of at least 24 hours before plugging
in. This will assure oil returns to the compressor. Plugging the power module in immediately may cause damage to internal parts.
WARRANTY REGISTRATION
Power module serial plate is behind the grille on the front of the power module-
Cabinet serial plate is on the inside top liner toward the right side-
Figure 1
Serial plate
locations
Warranty Registration
It is important you send in your warranty registration card
immediately after taking delivery of your freezer.
The following information will be required when registering your unit.
Service Number Serial Number
Date of Purchase Dealer’s name and address
The service number and serial number can be found on the serial plates which are located on the power module and
the cabinet. See gure 1 above for locations.
Figure 2
Power module
serial plate
Figure 3
Cabinet
serial plate
1
2"
(12.7mm)
PRODUCT DIMENSIONS FOR M(XX)AF WITH SOLID DOOR
Electrical Requirements:
A grounded 115 volt, 60 cycle, single phase, 15 amp
"B"
1
2"
(12.7mm)
29⁄16"
(6.5cm)
"C"
dedicated circuit is required. Follow all local building codes
when installing electrical and unit.
MODEL "A" "B" "C"
M18AF-WS 18" (45.7cm) 17" (43.2cm) 4111⁄16" (105.9cm)
M18AF-SS 18" (45.7cm) 17" (43.2cm) 4111⁄16" (105.9cm)
M24AF-WS 24" (61cm) 23" (58.4cm) 4711⁄16" (121.1cm)
M24AF-SS 24" (61cm) 23" (58.4cm) 4711⁄16" (121.1cm
M30AF-WS 30" (76.2cm) 29" (73.7cm) 5311⁄16" (136.4cm)
M30AF-SS 30" (76.2cm) 29" (73.7cm) 5311⁄16" (136.4cm)
M36AF-WS 36" (91.4cm) 35" (88.9cm) 593⁄4" (151.8cm)
M36AF-SS 36" (91.4cm) 35" (88.9cm) 593⁄4" (151.8cm)
11"
(27.9cm)
73" to 735⁄8"
(185.4cm to 187cm)
"A"
84" to 845⁄8"
(213.4cm to 214.9cm)
273⁄16"
(69.1cm)
241⁄2"
(62.2cm)
251⁄8"
(63.8cm)
197⁄8"
(50.5cm)
To kickplate
To face of door
PRODUCT DIMENSIONS FOR M(XX)AF WITH SOLID OVERLAY DOOR
Electrical Requirements:
A grounded 115 volt, 60 cycle, single phase, 15 amp dedicated circuit is required. Follow all local building codes
1
2"
(12.7mm)
"B"
1
2"
(12.7mm)
"C"
when installing electrical and unit.
MODEL "A" "B" "C"
M18AF-WP 18" (45.7cm) 17" (43.2cm) 4111⁄16" (105.9cm) M24AF-WP 24" (61cm) 23" (58.4cm) 4711⁄16" (121.1cm)
M24AF-SP 24" (61cm) 23" (58.4cm) 4711⁄16" (121.1cm)
M30AF-WP 30" (76.2cm) 29" (73.7cm) 5311⁄16" (136.4cm)
M30AF-SP 30" (76.2cm) 29" (73.7cm) 5311⁄16" (136.4cm)
M36AF-WP 36" (91.4cm) 35" (88.9cm) 593⁄4" (151.8cm)
M36AF-SP 36" (91.4cm) 35" (88.9cm) 593⁄4" (151.8cm)
11"
(27.9cm)
73" to 735⁄8"
(185.4cm to 187cm)
"A"
241⁄2"
(62.2cm)
84" to 845⁄8"
(213.4cm to 214.9cm)
197⁄8"
(50.5cm)
251⁄8"
(63.8cm)
To kickplate
To face of door
PRE INSTALLATION CONSIDERATIONS
22" (55.9cm)
20" (50.8cm) minimum
(24" wide and wider)
-Receptacle must be placed in this loca-
tion for 18" wide models (M18AF).
"B"
minimum
Recommended location of water line
841⁄4" to 847⁄8"
(214cm) to (215.6cm)
"A"
Cut out width
781⁄2" (199.4cm) Minimum, typical
24" (61cm)
Figure 4
Model "A" "B"
M18AF 171⁄2" (44.5cm) 171⁄4" (43.8cm) M24AF 231⁄2" (59.7cm) 20" (50.8cm) M30AF 291⁄2" (74.9cm) 20" (50.8cm) M36AF 351⁄2" (90.2cm) 20" (50.8cm)
Table A
78" (198.1cm)
approximately
24" (61cm)
Figure 5
NOTE
Floor under product MUST be at or above the same level of the surrounding nished oor, for ease of installation and
removal of unit
Select Location
Locate the freezer in the coolest part of the room, out of
direct sunlight and away from heating ducts or registers.
Do not place the freezer next to heat-producing appliances such as a range, oven or dishwasher. If this is not possible,
a section of cabinetry or an added layer of insulation be-
tween the two (2) appliances will help the freezer operate more efciently.
Do NOT install the freezer where the temperature will drop below 60 degrees F (15 degrees C) or rise above 110 de­grees F (43 degrees C). The compressor will NOT be able
to maintain proper temperatures.
PRE INSTALLATION CONSIDERATIONS
Electrical Requirements:
Provide a 115 volt, 60 cycle, single phase 15 amp, AC re­ceptacle. It is recommended that a separately fused circuit
(a time delay fuse or circuit breaker is recommended), serving only this appliance, be provided. Electrical opening should be placed 781⁄2" (199.4cm) minimum from the oor. (See Figure 4).
This product is factory equipped with a power supply
cord that has a three-pronged, grounded plug. It must be
plugged into a mating grounding type receptacle in ac­cordance with the National Electrical Code and applicable local codes and ordinances. If the circuit does not have a grounding type receptacle, it is the responsibility and obli­gation of the customer to provide the proper power supply.
The unit must be installed according to your local building codes and ordinances.
!
WARNING
Plumbing Requirements:
Ice maker water supply line, 1⁄4" (6.4mm) outside diameter
copper tubing to come up the rear of cut out opening ap-
proximately 78" (198.1cm) off the oor depending on height
adjustment. Tubing should then pass around the right side of the power module and around the front to the water sole-
noid valve. See Figure 5.
When installing the water line for the ice maker, be sure to install a SHUT-OFF VALVE at a convenient location between the freezer and the supply line. Required water pressure range is 20 to 120 psi (138 to 827 kPa).
Also recommended is an in-line WATER FILTER between the freezer and the supply line to prevent sediment from blocking water ow through the water solenoid valve.
An ideal location for these items is on top of the cabinet, behind the grill, and to the right of the power module.
NOTE
Self-piercing water valves and plastic tubing are NOT ap- proved for water supply to ice maker.
Electrical Shock Hazard
Do not use an extension cord with this appliance. They can be hazardous and cause decient
operation.
• This unit should not, under any circumstances, be
installed to an un-grounded electrical supply.
Do not remove the grounding prong from the power cord.
Do not use an adapter.
Do not splash or spray water from a hose on
the appliance. Doing so may cause an electrical
shock, which may result in severe injury or death.
PRE INSTALLATION CONSIDERATIONS
When planning your rough in opening a 3" removable ller
panel is recommended above the grille. To remove the power module from the cabinet the front has to be tilted up
as shown in Figure 6 when removed for service.
-3" (7.6cm) removable ller
recommended
Corner Installation
For the door to be opened to a full 90°, a 3" (7.6cm) ller
will have to be added to the hinge side of the door. This is to allow for door handle clearance when opened to the wall.
See Figure 7.
Enclosure must permit freezer to be removed for service.
Cabinet Width
3" Min. Filler
Cabinet Outline
845⁄8"
(214.9cm)
Maximum
Figure 7
Figure 6
INSTALLING THE CABINET
Anti - tip Bracket considerations
Before placing the cabinet in opening, the depth of the cut-out opening should be at least 24 inches. If the cut­out opening depth is more than 24 inches, then a piece of
wood must be secured crosswise on the wall into the studs
at the height of the anti-tip brackets. (See Figure 9 and 11). Slide the cabinet into position and level the cabinet with adjustable rear roller and front leveling legs. (See Leveling the unit on page 11).
18” and 24” wide freezers:
The anti tip bracket is fastened to the cabinet and runs the full width of the cabinet. Locate a wall stud behind the cabi-
net and secure the anti-tip bracket with at least (2) #8 x 11⁄2 screws provided. See Figure 8.
30” and 36” wide freezers:
Locate a wall stud behind the unit that is suitable for secur-
ing the 5” anti-tip bracket to the wall. The position of the
bracket should be to the right of the power module and not behind the power module. Do not disturb the power module gasket on the left side of the unit. Place the anti tip bracket
on top of the cabinet ush with the back of the cabinet. Mark and drill at least three holes (1/8” (3.2mm) into the
top of the cabinet and secure the bracket to the top of the
cabinet with at least (3) of the #8 x 5⁄8” screws provided. Se­cure the bracket to the wall stud with at least (2) #8 x 11⁄2 screws provided. See Figure 10.
-Crosswise lumber
Figure 9
18” or 24” wide freezers
-Wall stud
-Anti-tip
bracket on top of cabinet
-At least 2
screws into wall stud.
Figure 8
18” and 24” wide freezers
-Wall stud
-Anti-tip
bracket on top of cabinet
-At least 2
screws into wall stud.
Figure 10
30” and 36” wide freezer
Crosswise lumber-
Figure 11
30” and 36” wide freezer
10
LEVELING THE UNIT AND INSTALLING THE POWER MODULE
Leveling the unit:
Unit MUST be installed level in all planes, on a oor that is strong enough to support a fully loaded freezer. See Figure 12.
This unit is equipped with front and rear rollers. Rollers will aid during installation. Rear rollers are adjustable from the front of the unit. Total adjustment is + 5⁄16, - 5⁄16. Turn adjust­ing bolt with a 7⁄16" wrench clockwise to raise cabinet and
counterclockwise to lower cabinet. See Figure 13.
NOTE
Front leveling legs must be adjusted to the oor for leveling and to prevent the unit from rolling during use. See Figure 13.
Front
leveling leg-
Figure 12
-Rear Roller Adjustment Bolt
(Use 7⁄16 open end wrench or socket and ratchet)-
Figure 13
-Both front leveling legs must be
adjusted to oor after leveling
11
INSTALLING THE POWER MODULE
Placing power module on top of cabinet:
Place module on top of the cabinet with rear shoulder screws resting on the locator brackets behind the front
slots. Slide module toward the rear of the cabinet until the
rear shoulder screws engage the slots in the rear of the brackets. Rest the front shoulder screws into the front slots of the brackets.
NOTE
!
WARNING
EXCESSIVE WEIGHT HAZARD
Use two or more people to move product.
Failure to do so can result in back or other injury.
Check to make sure wiring and ice maker tubing is clear and not interfering with module seal. Do NOT start product
during construction, as dust can block module condenser coils. If dust accumulates on coils, vacuum immediately,
using a soft brush attachment.
Rear shoulder screw-
Front
shoulder
screw-
!
WARNING
EXPLOSION HAZARD
Do not operate the freezer in the presence of
explosive chemicals or fumes.
Power module electrical connections:
Make electrical connections from the top of the lower cabinet to the junction box at left side of module. With ice
maker, be sure to plug the ice maker line into the module, and the solenoid valve as well. See module diagram Figure 15.
Run the power cord in front of power module on top of cabi­net around the right side of power module to the electrical
outlet. See Figure 15.
On 18" wide freezer only (M18AF): Plug in the (5) electri- cal connectors for the lights coming from the cabinet into the (2) power supplies which are attached to the power
module, see Figure 16.
Figure 14
!
WARNING
TIPPING HAZARD
When installed the power module is not fas-
tened to the cabinet. It must be removed
when the cabinet is tipped or transported.
12
Ice maker leads-
Water valve-
Power module on top of cabinet-
-Junction box
-Cabinet leads
-Power cord
Figure 15
INSTALLING THE ICE MAKER WATER VALVE
Ice Maker (Solenoid) Connection
The water valve and the water line ttings are packed
-Light power supplies mounted in power module
inside the cabinet in a plastic bag.
Remove the two screws from the bracket which is on the left side of the of the power module cover. Use these two screws to install the water valve on the bracket as shown in
Figure 17.
Light harnesses from cabinet-
Solenoid
water valve
Gasket
Hose Fitting
Slip solenoid valve compression nut and compression
sleeve on copper tubing as shown in diagram. Tighten nut onto water valve with adjustable wrench.
Remove the red plug from the end of the ice maker ll hose
coming from the cabinet and clamp the hose onto the water solenoid valve as shown. Tighten clamp securely. Turn on
the water supply and check all ttings for leaks.
Figure 16
NOTE
An inline water lter can be used with this ice maker and is recommended. A shutoff valve should also be installed in
the water line. Do not use a self-piercing type valve.
Bracket on left side of module cover
Fill hose to
ice maker
Tube clamp (2)
Copper Tubing (provided by customer) tubing to run in front of power module on top of cabinet
Sleeve
Compression nut
This clamp for tube positioning only. Check to make sure tube is not col­lapsed or restricted after connecting opposite end to valve.
Figure 17
13
INSTALLING THE GRILLE
There are three methods that can be used to install the grille. Pick the method that suits your installation. Style 1: Brackets are installed on top of the cabi-
net, toward the back, and springs are used
to secure the grille. Style 2: (Optional) Brackets are installed on top of
the cabinet, toward the front, and the grille
is secured to the brackets with screws. Style 3: The top of the grille is fastened to the ad­ joining cabinetry with a screw. This style is used primarily for the custom overlay panel style grilles to match surrounding cabinets.
Style 1 mounting method:
1. Remove screw A in mounting bracket. Mount L-bracket with screw A. See Figure 18.
2. Hook one end of spring (81050-000) through hole in L-bracket. Holding the facia in position - stretch the
spring and secure the hook end to the facia through a square top hole in the facia.
-Hook the spring(s) into
the square holes toward the top of the grill-
Back side of grille shown
Figure 18 Style 1
14
Power module
-"L" bracket
-Anti-tip
bracket
Screw "A"-
-Spring
INSTALLING THE GRILLE
Style 2 mounting method: Instructions for Installing Grille Brackets
This is an optional accessory, order part number S34060-000.
1. Use the two (91180-000) screws to secure each bracket to the cabinet top. See Figure's 19 and 20.
2. Loosen the screws at the top of the mounting bracket.
Leave .13 inches (2-3 screw threads) sticking through
the bracket.
3. Install the grille by aligning the screws in the top of the bracket with the slots in the grille top trim.
4. Grille is installed when bottom of the grille ts behind
the cabinet trim across the front.
5. Pull grille forward about an inch at the top and retighten the screws in the top of the bracket.
Brackets optional-
Figure 19 Style 2
Cabinet top trim-
313⁄16"
(96.8mm)
21⁄16" (52.3mm)
-Bottom of grille shown behind
top trim. See note #4.
2" (50.8mm)
7
16" (11.2mm) reference
-Drill 4 holes 7⁄64" (2.8mm) diameter-
-Grille mounting Brackets (optional)-
Figure 20 Style 2
15
INSTALLING THE GRILLE
Style 3 mounting method:
Fasten top of grille to enclosure with screw provided. Cover screw head with snap-on cap. See Figure 21.
Cut custom facia panel and mount facia bracket per the instructions on next page. Install facia to grille back by inserting shoulder rivets on back of facia bracket into large
ends of teardrop holes. When all 4 rivets are engaged in
the teardrop holes slide the facia downward until shoulder rivets bottom out in small ends of teardrop holes.
For cutting grille facia panel
and mounting facia brackets
see page 17.
screw-
-Snap
on cap
Figure 21
16
CUSTOM GRILLE FACIA AND DOOR PANELS
Mounting grille facia panel:
Cut the facia panel to the size shown in Figure 22 and
Table B. Drill the two facia bracket screw pilot holes in the
back side of the facia panel as noted in Figure 22. See Table C, for sizes. Fasten the two facia brackets to the back side of the facia panel with 2 of the screws provided. See Figure 22.
Align the facia brackets so they are parallel to the short
edges of the facia panel and drill the remaining 2 bracket holes using the holes in the facia brackets as guides.
Secure the bottom of the brackets with the 2 remaining
screws.
The facia panel may now be mounted to the grille back.
!
CAUTION
When cutting the facia panel for the grille do not make it larger than the size noted in Figure 22. Air ow to the con­denser in the power module would be compromised. Grille
facia panels must not exceed 20 pounds (9.1kg), panels
weighing more could cause product damage. Do NOT use
glass, mirrors, granite or similar heavy materials for panels.
"A"
"B"
11⁄8"
(2.9cm)
"C"
83⁄4"
(22.2cm)
Figure 22
Drill 2 holes, see Table C.
MODEL "A" "B" "C"
M18AF-WP 15" (38.1cm) 221⁄32" (6.8cm) 911⁄16" (24.6cm) M24AF-WP 21" (53.3cm) 221⁄32" (6.8cm) 1511⁄16" (39.8cm)
M24AF-SP 21" (53.3cm) 221⁄32" (6.8cm) 1511⁄16" (39.8cm)
M30AF-WP 27" (68.6cm) 221⁄32" (6.8cm) 2111⁄16" (55.1cm)
M30AF-SP 27" (68.6cm) 221⁄32" (6.8cm) 2111⁄16" (55.1cm)
M36AF-WP 33" (83.8cm) 73⁄8" (18.7cm) 181⁄4" (46.4cm)
M36AF-SP 33" (83.8cm) 73⁄8" (18.7cm) 181⁄4" (46.4cm)
Table B
MATERIAL HOLE SIZE
Hardwood 1/8" (3.2mm)
Softwood 7/64" (2.8mm)
Table C
Facia panel-
Screw 2
required-
Drill bottom 2 holes for mounting brack­ets and secure with remaining 2 screws.-
-Facia bracket
Figure 23
17
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