Marvel 80RF-BB-F, 80RF-WW-F, 80RF-BS-F, 61RF, 80RF Installation Manual

Page 1
Installation Operation and Maintenance Instructions
Refrigerator / Freezer Models
61RF 80RF
MARVEL
Page 2
TABLE OF CONTENTS
Unpacking your refrigerator........................
Removing the packaging......................
Warranty Registration.....................
Installing your refrigerator......................................3
Selecting the location..........................
Cabinet Clearances..................................
Leveling legs......................................
Grounding method..............................
Electrical Requirements........................
Using Your Refrigerator..................................
Setting the temperature control..............
Defrosting instructions........
Dimensions For Models 61RF Solid Door................ 5
Recommended Rough in Opening Dimensions
For Models 61RF Solid Door................................ 5
Dimensions For Model 61RF Solid Overlay Door Recommended Rough in Opening Dimensions For Model 61RF Solid Overlay Door.
Dimensions For Model 80RF Solid Door..................7
Recommended Rough in Opening Dimensions
For Model 80RF Solid Door....................
Dimensions For Model 80RF Solid Overlay Door Recommended Rough in Opening Dimensions For Model 80RF Solid Overlay Door.
Full Overlay Panel Installation Instructions....
Care and Cleaning...................................
Troubleshooting Guide.........................
Obtaining Service...............................
Household Product Warranty................
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Important Safety Instructions
Warnings and safety instructions appearing in this guide are not meant to cover all possible condi­tions and situations that may occur. Common sense, caution, and care must be exercised when installing, maintaining, or operating this appliance.
7 8
Recognize Safety Symbols, Words, and Labels.
1
CAUTION-Hazards or unsafe practices which could
result in personal injury or property or product damage.
WARNING-Hazards or unsafe practices which could
result in personal injury.
NOTE-Important information to make a problem free
installation.
Page 3
UNPACKING YOUR REFRIGERATOR
Remove Packaging
Your refrigerator has been packed for shipment with all parts that could be damaged by movement securely fastened. Cut the banding material at the bottom of the carton, unfold the carton at the bottom and remove the carton from the appliance. Remove the plastic bag, styro­foam corner posts and any tape holding the door closed and internal components in place. The owners manual is shipped inside the refrigerator in a plastic bag along with the warranty registration card.
Important
Keep your carton packaging until your refrigerator has been thoroughly inspected and found to be in good con­dition. If there is damage, the packaging will be needed as proof of damage in transit. Afterwards please dispose of all items responsibly in particular the plastic bags which can be a suffocation hazard.
Warranty Registration
It is important you send in your warranty registration card im­mediately after taking delivery of your refrigerator or you can register online at www.marvelrefrigeration.com.
The following information will be required when registering your unit. Model Number Serial Number Date of Purchase Dealers name and address
The model number and serial number can be found on the serial plate which is located inside the cabinet on the left side near the top.
Note to Customer
This merchandise was carefully packed and thoroughly inspected before leaving our plant. Responsibility for its safe delivery was assumed by the retailer upon ac­ceptance of the shipment. Claims for loss or damage sustained in transit must be made to the retailer.
DO NOT RETURN DAMAGED MERCHANDISE TO THE MANUFACTURER - FILE THE CLAIM WITH THE RETAILER.
If the unit was shipped or has been laying on its back for any period of time allow the refrigerator to sit upright for a period of at least 24 hours before plugging in. This will assure oil returns to the compressor. Plugging the re­frigerator in immediately may cause damage to internal parts.
Help Prevent Tragedies
Child entrapment and suffocation are not problems of the past. Junked or abandoned refrigerators are still danger­ous - even if they sit out for “just a few days”.
If you are getting rid of your old refrigerator, please follow the instructions below to help prevent accidents.
Before you throw away your old refrigerator or freezer:
Take off the doors or remove the drawers.• Leave the shelves in place so children may not easily • climb inside.
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Page 4
INSTALLING YOUR REFRIGERATOR
Select Location
The proper location will ensure peak performance of your appliance. We recommend a location where the unit will be out of direct sunlight and away from heat sources. To assure your product performs to specifications the recom­mended installation location temperature range is from 65 to 90°F (18 to 32°C).
Cabinet Clearance
Ventilation is required from the bottom front section of the unit. Keep this area open and clear of any obstructions. Adjacent cabinets and counter top can be installed around the unit as long as the grille and door access remain unob­structed.
Front Grille
Do not obstruct the front grille. The openings within the front grille provides air to flow into and exit from the refrig­erator condenser. For this reason it is important this area to not be obstructed and be kept clean. Marvel does not rec­ommend the use of custom made grilles as air flow may be restricted because of inadequate openings. (See Figure 1).
Leveling Legs
Adjustable legs at the front and rear corners of the unit should be set so the unit is firmly positioned on the floor and level from side to side and front to back. Turn leveling legs clockwise to raise unit, counterclockwise to lower it. (See Figure 1).
Do not splash or spray water from a hose on the re-• frigerator! Doing so may cause an electrical shock, which may result in severe injury or death. This unit should not, under any circumstances, be • ungrounded.
Grounding Method
This product is factory equipped with a power supply cord that has a three-pronged, grounded plug. It must be plugged into a mating grounding type receptacle in accor­dance with the National Electrical Code and applicable lo­cal codes and ordinances (see Figure 2). If the circuit does not have a grounding type receptacle, it is the responsibility and obligation of the customer to exchange the existing receptacle in accordance with the National Electrical Code and applicable local codes and ordinances. The third ground prong should not, under any circumstances, be cut or removed.
Electrical Connection
115 volts, 3.3 amps running max. 15 amp dedicated circuit required. 3 prong grounded receptacle required.
Do not use an extension cord with this appliance.
Front Grille, keep this area open.
Figure 1
Leveling Legs
3
Figure 2
Page 5
Setting the temperature control:
Initially set the cold control midway between the numbers (between the #3 and #4).After at least 2 hours adjust to the temperature that suits you. The higher the number you select, the cooler the temperature. (See figure 3). After loading the refrigerator allow at least 24 hours for your refrigerator to reach a new temperature setting.
USING YOUR REFRIGERATOR
Figure 3
Cold control underneath door in grille
Defrosting instructions:
Never use a scraper or any tool that might scratch or pierce the cooling plate. Follow these steps whenever 1/4” or more of frost accumulates:
1) Disconnect the power cord and set the cold control knob to the “OFF” position.
2) Remove contents.
3) Place pans of hot water on the cooling plate if you wish to speed up defrosting.
4) Wipe out the interior and replace contents.
5) Connect power cord to outlet.
6) Set temperature control to desired level.
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Page 6
DIMENSIONS FOR MODELS 61RF SOLID DOOR
47”
(119.38cm)
23-7/8”
(60.66cm)
34-1/4” to 34-1/2”
87 to 87.6cm)
3” to 3-1/4”
7.62 to 8.26cm)
24-1/16”
(61.11cm)
26”
(66.04cm)
22”
(55.8cm)
Recommended Rough in Opening Dimensions, Models 61RF Solid Door
Electrical Requirements: 115 volts,
3.3 amps running max. 15 amp dedicated circuit required. 3 prong grounded receptacle required.
34-1/2”
(87.6 cm)
*24” (61 cm)
standard cabinet
depth
24” (61 cm)
5
Power outlet can be located in the back wall behind unit. Add 1” to depth for thickness of plug, or recess outlet 1” into the wall. Power outlet can also be installed in adjacent cabinetry with a cutout for routing of power cord. Follow all local building codes when installing electrical and unit. Product weight = 120 lbs. (54.5 kg.)
* Depth dimension may vary depending on each individual installation.
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DIMENSIONS FOR MODEL 61RF SOLID OVERLAY DOOR
46-27/32”
(119.02cm)
23-7/8”
(60.66cm)
34-1/4” to 34-1/2”
87 to 87.6cm)
3” to 3-1/4”
7.62 to 8.26cm)
24-1/16”
(61.11cm)
22”
(55.8cm)
23-5/16”
(59.21cm)
Recommended Rough in Opening Dimensions, Model 61RF Solid Overlay Door
34-1/2”
(87.6 cm)
*24” (61 cm)
standard cabinet
depth
24” (61 cm)
Electrical Requirements: 115 volts,
3.3 amps running max. 15 amp dedicated circuit required. 3 prong grounded receptacle required.
Power outlet can be located in the back wall behind unit. Add 1” to depth for thickness of plug, or recess outlet 1” into the wall. Power outlet can also be installed in adjacent cabinetry with a cutout for routing of power cord. Follow all local building codes when installing electrical and unit. Product weight = 120 lbs. (54.5 kg.)
* Depth dimension may vary depending on each individual installation.
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Page 8
DIMENSIONS FOR MODEL 80RF SOLID DOOR
47”
(119.38cm)
29-7/8”
(75.9cm)
34-1/4” to 34-1/2”
87 to 87.6cm)
3” to 3-1/4”
7.62 to 8.26cm)
24-1/16”
(61.11cm)
22”
(55.8cm)
26”
(66.04cm)
Recommended Rough In Opening Dimensions, Model 80RF Solid Door
Electrical Requirements: 115 volts,
3.3 amps running max. 15 amp dedicated circuit required. 3 prong grounded receptacle required.
34-1/2”
(87.6 cm)
*24” (61 cm)
standard cabinet
depth
30” (76.2 cm)
7
Power outlet can be located in the back wall behind unit. Add 1” to depth for thickness of plug, or recess outlet 1” into the wall. Power outlet can also be installed in adjacent cabinetry with a cutout for routing of power cord. Follow all local building codes when installing electrical and unit. Product weight = 135 lbs. (61.4 kg.)
* Depth dimension may vary depending on each individual installation.
Page 9
DIMENSIONS FOR MODEL 80RF SOLID OVERLAY DOOR
46-27/32”
(119.02cm)
29-7/8”
(75.9cm)
34-1/4” to 34-1/2”
87 to 87.6cm)
24-1/16”
(61.11cm)
3” to 3-1/4”
7.62 to 8.26cm)
22”
(55.8cm)
23-5/16”
(59.21cm)
Recommended Rough In Opening Dimensions, Model 80RF Solid Overlay Door
Electrical Requirements: 115 volts,
3.3 amps running max. 15 amp dedicated circuit required. 3 prong grounded receptacle required.
Power outlet can be located in the
34-1/2”
(87.6 cm)
*24” (61 cm)
standard cabinet
depth
back wall behind unit. Add 1” to depth for thickness of plug, or recess outlet 1” into the wall. Power outlet can also be installed in adjacent cabinetry with a cutout for routing of power cord. Follow all local building codes when installing electrical and unit. Product weight = 135 lbs. (61.4 kg.)
30” (76.2 cm)
* Depth dimension may vary depending on each individual installation.
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Page 10
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
For the door closer to work properly it is necessary to maintain a minimum space of 9/32” (7mm) between the door and cabinet flange as shown . This space can be adjusted by adjusting the top and bottom hinge adapters.
Step 1: Verify door alignment
The door should be parallel to the sides and top of the refrigerator. If alignment is necessary the door may be adjusted by loosening the 2 screws which secure the hinge adapter brackets to the door and adjusting the door side to side. Use a 5/32” allen wrench for this pro­cedure. (See Figure 4 below).
Top hinge pin
Hinge adapter screws loos­en these to adjust door, on
remove to remove the door.
the top and bottom of the door
9/32”
(7mm)
Step 4: Cut overlay panel
Depending on the refrigerator model cut the overlay panel to the dimensions shown in Figure 5 and Table A below.
For overlay with lock option panel thickness to be 3/4” (19mm) maximum to 5/8” (16mm) minimum.
Weight of the overlay panel should not exceed 20 pounds (9.1 kilograms).
W
Door must be parallel to top
Figure 4
and sides of refrigerator
Step 2: Remove door
Remove the top hinge pin from the hinge with an 1/8” allen wrench. Remove the door by angling the top of the door outward and lifting the door off the bottom hinge. (See detail in Figure 4).
Step 3: Remove gasket
Lay the door on its front being careful not to scratch it. Remove the door gasket by peeling up and out of the channel.
9
Front of overlay panel
H
Figure 5
Model W H
61RF
80RF
23-5/8”
(59.99cm)
29-5/8”
(75.23cm)
30-5/16”
(76.99cm)
30-5/16”
(76.99cm)
Table A
Step 5: Clamp panel to door
Set the overlay panel on the door front, align the edges, and clamp together. Clamp the panel firmly but be care­ful not to crush the foam in the door or scratch the door.
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FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
SECTION A-A
SCALE 1 : 1
LOCK
NUT
BRASS EXTENSION
CAM
PHILLIPS SCREW
13/16 COUNTER BORE 7/16 DEEP
15/32 HOLE
3/4 INCH WOOD PANEL
SPRING WASHER
INNER DOOR
Step 6: Drill holes in overlay panel
Remove the hinge adapter bushings from the top and bottom door hinge adapters. (See Figure 9).Using the holes in the hinge adapters drill 5/16” (8mm) diameter clearance holes into the overlay panels 3/4” (20mm) deep. These will be clearance holes for the top and bot­tom hinge pins.
Also at this time drill the screw pilot holes (10 required) for attaching the overlay panel to the door. Select the size of the hole from Table B. Be careful not to drill the pilot holes through the overlay panel but only 1/2” (12.7)mm deep.
Material Type #8 Wood Screw
Hardwood 3/32” (2.4mm) Diameter. Pilot Hole
Softwood 5/64 (2.0mm) Diameter. Pilot Hole
Table B
If your refrigerator has a door lock proceed to Step 7. If your refrigerator does not have a door lock proceed to Step 9.
Step 8: Assemble the lock parts
Two (2) lock extensions are supplied with the lock. Use the longer extension for a 3/4” thick overlay panel and the shorter one for a 5/8” thick panel. Assemble the lock extension, cam stop washer, spring washer, and set screw to the lock as shown in Figure 6 and 7.
Install this assembly into the overlay panel and secure with the retaining nut using a 15mm socket. Make sure the key slot in the lock is vertical.
Step 7: Mark and drill lock hole.
Locate and mark with a pencil the location of the lock hole on the overlay panel, this is the hole in the top cor­ner of the handle side of the door. Remove the clamp and remove the overlay panel from the door. On the backside of the panel where you marked the lock location drill a 13/16” (20.5mm) diameter counterbore 7/16” (11.0mm) deep into the overlay panel. Drill a 15/32” (12.0mm) diameter hole through the overlay panel centered on the counterbore being careful not to splinter the wood on the face side of the panel. (See Figure 6).
Figure 6
Figure 7
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Page 12
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
Step 9: Secure overlay panel to the door.
With the #8 wood screws provided fasten the overlay panel to the door. (See Figure 8).
Step 10: Install lock cam (Models with locks only).
Attach the lock cam to the back of the lock assembly with the phillips head machine screw provided. Orient the lock cam vertically when installing on the lock.
Step 11: Install door gasket
Press the door gasket into the door channel. Make certain the gasket corners are fully inserted. If applicable insert the key into the lock and make certain the lock operates properly.
Clearance hole through door gasket channel
#8 Wood Screw
Back of door
Step 12: Install the door
Install the top and bottom hinge adapter bushings back into the hinge adapters that were removed in step 6. Install the door by reversing the procedure from step 2. Install the top hinge pin so the screw head is flush with the top surface of the hinge. If applicable insert key into lock and verify the lock cam works properly with the catch bracket on the front of the refrigerator cabinet.
Top hinge pin
Top door hinge adapter
Top hinge adapter bushing
Bottom door hinge adapter
Top hinge
Figure 8
Bottom hinge adapter bushing
Bottom hinge with cam
Bottom hinge pin
11
Figure 9
Right hand
hinges shown
Page 13
Condenser Air Flow
The machine compartment located beneath the cabinet does not require frequent cleaning; however, satisfactory performance depends on adequate ventilation. Be sure nothing obstructs the required air flow openings in front of the cabinet. At least once or twice a year, brush or vacuum lint and dirt from the front grille openings. See Figure 1 on page 3.
Cabinet
The painted cabinet can be washed with either a mild soap and water and thoroughly rinsed with clear water. NEVER use abrasive scouring cleaners.
Interior
Wash interior compartment with mild soap and water. Do NOT use an abrasive cleaner, solvent, polish cleaner or undiluted detergent.
Care of Unit
Avoid leaning on the door, you may bend the door 1. hinges or tip the unit. Exercise caution when sweeping, vacuuming or mop-2. ping near the front of the unit. Damage to the grille can occur. Periodically clean the interior of the unit as needed.3. Periodically check and/or clean the front grille as 4. needed.
CARE AND CLEANING
Replacing the light bulb.
Unplug the power cord from the wall receptacle.1. Open the cabinet door.2. Remove the 3 screws on the front face of the light lens 3. using a phillips screwdriver. Remove the lens.4. Unscrew the existing bulb and replace with an equiva-5. lent 15 watt, intermediate base appliance bulb. Do not replace with a bulb higher than 15 watts. Reassemble parts and plug in power cord.6.
To clean the light assembly, disconnect the power cord and wipe the assembly with a mildly damp cloth. Dry the unit completely before connecting the power cord.
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Page 14
TROUBLESHOOTING YOUR REFRIGERATOR
Before You Call for Service
If the unit appears to be malfunctioning, read through this manual first. If the problem persists, check the troubleshoot­ing guide below. Locate the problem in the guide and refer to the cause and its remedy before calling for service. The problem may be something very simple that can be solved without a service call. Some remedies listed in the Trouble­shooting Guide are very complex. Consulting or contracting a qualified service technician may be necessary.
If Service is Required:
If the product is within the first year warranty period • please call Marvel Customer Service at 800.223.3900 for directions on how to obtain warranty coverage in your area. If the product is outside the first year warranty period, • Marvel Customer Service can provide recommendations of service centers in your area. A listing of authorized ser­vice centers is also available at www.marvelrefrigeration. com under the service and support section.
In all correspondence regarding service, be sure to • give the model number, serial number, and proof of purchase. Try to have information or description of nature of the • problem, how long the unit has been running, the room temperature, and any additional information that may be helpful in quickly solving the problem. Fill in pertinent information below regarding your • product for future reference.
For You Records
Date of Purchase
Dealer’s name
Dealer’s Address
Dealer’s City
Dealer’s State
Dealer’s Zip Code
Appliance Serial Number
Appliance Model Number
Date Warranty Card Sent (Must be within 10 days of purchase).
Electrocution Hazard - Never attempt to repair or perform maintenance on the unit until the main electrical power has been disconnected.
Problem Possible Cause Remedy
Unit not cold enough
Control set too warm•
Adjust temperature colder. Al-•
low 24 hours for temperature to Adjust temperatures (See “Set the tem­perature control” on page 4)
Airflow to front grille blocked.•
stabilize.
Airflow must not be obstructed to •
front grille. See “clearances” on
page 3.
Excessive usage or prolonged door • openings. Door gasket not sealing properly.•
Allow temperature to stabilize for •
at least 24 hours.
Adjust or replace door gasket.•
Unit too cold
Adjust temperatures (See “Set the tem­perature control” on page 4)
No interior light in compartments. Light bulb burned out.• Replace light bulb.•
Light will not go out when door is closed
Noise or Vibration Unit not level• Level unit, see “Leveling Legs” on •
Unit will not run. Unit turned off•
13
Control set too cold• Adjust temperature warmer. (See •
Door not activating light switch.• Verify cabinet is level, refer to page •
Power cord not plugged in.• No power at outlet.•
page 4, “set the temperature con-
trol”). Allow 24 hours for tempera-
ture to stabilize.
3 for leveling instructions.
Verify the door is aligned properly, •
refer to page 9 for instructions.
page 3.
Turn unit on. See “Set the tempera-•
ture control” on page 4.
Plug in power cord.•
Check house circuit.•
Page 15
HOUSEHOLD PRODUCT WARRANTY
Entire Product Limited One Year Parts and Labor Warranty
Marvel warrants that it will supply all necessary parts and labor to repair or replace in the end user’s home or office, any component which proves to be defective in material or workmanship, subject to the condition and exclusions stated below, for a period of one year from the date of purchase by the end user.
Additional Second Through Fifth Year Limited Parts Only Warrranty
During the four years following expiration of the one year limited warranty, Marvel will supply replacement parts for the hermetically sealed refrigeration system which consists of the compressor, condenser, drier, accumulator, bypass valve, connecting tubing and the evaporator that are proven to be defective due to workmanship or materials subject to the conditions and exclusions below.
The above warranties do not cover:
Shipping costs of replacement parts or returned defec-• tive parts. Customer education or instructions on how to use the • appliance. Any content loss due to product failure.• Removal or installation of product.•
Nor do the above warranties cover failure of this product or its components due to:
Transportation or subsequent damages.• Commercial use or use other than normal household • or small office. Improper installation, misuse, abuse, accident or • alteration, use of wiring not conforming to electrical codes, low or high voltages, failure to provide neces­sary maintenance, or other unreasonable use.
Parts or Service Not Supplied or Designated by Marvel
The above warranties also do not apply if:
The original bill of sale, deliver date, or serial number • cannot be verified. Defective parts are not returned for inspection if so • requested by Marvel. The refrigeration equipment is not in the possession of • the original end use purchaser.
The warranties set forth herein are the only warranties extended by Northland-Marvel. Any implied warranties, in­cluding the implied warranty of merchantability, are limited to the duration of these express warranties. In no event shall Northland-Marvel be liable for any consequential or incidental damages or expenses resulting from breach of these or any other warranties, whether express or implied.
Some states do not allow the exclusion or limitation of con­sequential damages or a limitation on how long an implied warranty lasts, so the above exclusion or limitation may not apply to you. This warranty gives you specific legal rights and you may have other rights that may vary from state to state.
No person, firm, or corporation is authorized to make any other warranty or assume any other obligation for North­land-Marvel. These warranties apply only to products used in any of the fifty states of the United States and the District of Columbia.
To obtain performance of this warranty, report any defects to:
Northland-Marvel P.O. Box 400 1260 E. Van Deinse St. Greenville MI 48838
Phone: 800.223.3900
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Page 16
Northland-Marvel P.O. Box 400 1260 E. Van Deinse St. Greenville MI 48838
800.223.3900
www.marvelrefrigeration.com
41011769-EN Rev F 11/10/09
All specifications and product designs subject to change without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, replacements or compensation for previously purchased products.
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