Marvel 30iM, 3OiM Instructions Manual

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MARVEL ICE MACHINE
life. luxury. marvel™.
Installation Operation and Maintenance Instructions
Clear Ice Models 30iM 3OiM outdoor
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Starting Out ..........................................................3
Installation ............................................................4
Installation: Drain Plumbing .................................5
Water Supply........................................................6
Care of the Unit....................................................7
Caring for Your Ice Machine.................................8
Things to Remember............................................9
Door Alterations..................................................10
Obtaining Service ...............................................11
Warranty.............................................................12
Troubleshooting.............................................13-16
Service Parts Diagrams & Part Lists ............17-24
Preparing Your Ice Machine for Storage............25
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TABLE OF CONTENTS
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Select Location
The proper location will ensure peak perform­ance of your ice machine. Choose a location away from heat and out of direct sunlight. Best performance will be maintained when installed within the following parameters:
Cabinet Clearance
Ventilation is required for the bottom front section of the unit where the grille is located. Keep this area open and clear of any obstructions.
Adjacent cabinets and countertop can be built around the unit as long as no top trim or counter­top is installed lower than the top of the hinge. Make certain that the glides supplied with the ice machine are installed according to instructions. Make certain your ice machine is level. Leveling adjustments can be made by raising or lowering the glides on the bottom of the unit.
Electrical Connection
Check the serial nameplate for the correct power supply. Use only the electrical power supply specified on the serial nameplate on the back of the door. Do not use an extension cord.
Grounding Method
This ice machine is equipped with a power supply cord with ground. It must be plugged into a mating grounding type receptacle in accordance with the National Electrical Code and applicable local codes and ordinances.
THIS UNIT SHOULD NOT, UNDER ANY
CIRCUMSTANCES, BE UNGROUNDED.
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INSTALLATION
Note: The plug shown is for 115VAC unit. The prongs on your model may vary from that shown if your unit is other than 115VAC.
Ideal Ambient Temperature Range*
built-in freestanding
* Ice Machine will not perform correctly in ambient temperatures less than 55°F.
55-80°F 55-90°F
Framed, Panel Ready Style Door
Full Wrap, MetalStyle Door
Full Wrap, Overlay Style Door
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Water Supply
This ice machine must be connected to a potable, active cold water supply line delivering water pressure at a minimum of 20 psi and maximum of 120 psi.
• Water connection is made through a right angle garden hose fitting supplied with ice machine. See garden hose fitting for detailed instruction sheet. Do not use any thread sealers.
• A water filter can be used with this unit. A quality filter can help remove particles as well as remove taste and odors from water.
• Do not use a “reverse osmosis” filtering device.
• Softened water is not recommended. This will produce soft, cloudy ice cubes that will stick together.
• De-ionized water is not recommended. This water will not form solid ice cubes.
• A water specialist can recommend proper water treatment.
• After installation of water line, turn on water and check for any leaks. Additional tightening may be needed.
• Allow for extra water line for built-in installations for easy removal of unit and to help prevent the water line from kinking.
Operation
Your ice machine is unique in forming ice. It uses fractional freezing to form a slab of ice that is clear and has less mineral content than the water it is produced from. This is accomplished by running water over the cold evaporator plate which gradu­ally freezes the water to produce the ice slab. Mineral deposits are left in the reservoir.
When the ice slab reaches the correct thickness determined by the temperature of the evaporator plate, the electronic control switches to the har­vest cycle to harvest the ice. During the harvest cycle, the ice slab falls from the evaporator to the ice grid cutter. Here, the ice slab is cut into 3/4"
squares by the grid cutter's heated wires. During the harvest cycle, the drain valve will remain open for 45 seconds to drain the reservoir of remaining deposits. After that, the water valve open will open for 2 minutes providing 2 quarts of water to the reservoir for the next ice production cycle.
The ice machine will keep producing ice until the ice machine's bin is full and will restart automati­cally when ice needs to be replenished in the bin.
621
WATER SUPPLY
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Cleaning Your Ice Machine
Some impurities will remain and build up in the ice machine and stick to the ice machine's parts over time. This build-up must be removed for proper ice production, ice quality, and ice machine life. Your ice machine is equipped with a cleaning mode that will help in cleaning out these impurities.
The impurities will need to be cleaned of this build­up regularly (at the very least, annually), depend­ing on use and water hardness. You can use an acid such as one specified for ice machine clean­ing or you can use citric acid to remove the build­up. To clean the ice machine:
1. Switch the selector switch to the "OFF" position.
2. Remove the drain plug at the bottom of the reservoir to drain any remaining water and then reinstall.
3. Add the recommend cleaner solution to the reservoir of the ice machine. Access to the reservoir can be obtained by removing the front panel screws and the front panel. Determine the proper amount of cleaner from the ice machine cleaner manufacturer's mixture ratio based on 3 quarts of water (refer to manufacturer's directions).
4. Replace the front cover panel and close the door.
5. Switch the selector switch on the grille of the ice machine to the clean position. Three quarts of water will automatically be added to the cleaning solution.
6. The total cleaning time will end in 49 min­utes. The cleaning cycle will automatically rinse the evaporator plate and also drain the cleaning solution and rinse water.
7. After the cleaning cycle has ended, remove the front panel again and check that the build-up has been removed. The evaporator plate should be clean, shiny, and smooth to the touch. If build-up is still visible, repeat the cleaning cycle above. If build-up is removed, continue below.
8. Remove the distributor tube, hose clamp, hose and its rubber ends.
9. Thoroughly clean the inside of the distribu­tor tube and the spray holes. You can use the same cleaning solution as before and an old toothbrush to reach the inside of the dis­tributor tube.
10. Reinstall the rubber ends, hose, and hose clamp to the distributor and then reinstall the distributor tube to the evaporator with the spray holes pointed to the bottom of the evaporator plate. Reinstall the front cover panel with the two front panel screws.
11. Clean the ice machine's interior, ice scoop, interior door panel and door gasket with mild soap and water. Using two tablespoons of baking soda in one quart of warm water while cleaning will help remove odors. Rinse with fresh water. Do not use any abrasive cleaning products.
Your ice machine is now clean and sanitized and may be put back into operation by switching the selector switch to the "ON" position.
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CARING FOR YOUR ICE MACHINE
Read manufacturer's warnings on ice machine cleaner products. Personal injury can result.
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Optional Door Handle Installation for Panel Ready Doors (for units without door handle attached)
The door handle for certain doors may be packed inside your ice machine and can be mounted on the top or side of your refrigerator door. Locate the handle where it is convenient for you. You will need a 1/4" hex head driver to install the handle. Place the handle on the outside surface of the door. Push gently inward toward the door until the handle snaps in place. Use the two screws sup­plied to secure the handle to the door frame by tightening the screws into the holes on the back­side of the handle. Tighten the screws until the tips of the screws touch the bottom of the backside of the door frame. Your installation is complete.
Reversing the Door
You may want to change the side on which the door opens and closes. This can be changed by the following steps.
1. Remove the door by removing the top hinge pin and angling the door off of the bottom hinge pin.
2. Gently pry out the hole plugs on the side which the hinges will be mounted. A thin knife will usually allow the hole plug to be removed just enough to pull the rest of the way out by hand. Do not destroy these plugs because they will be used on the other side of the unit.
3. Remove the hinges from the unit.
4. Remove the hinge pin from the bottom hinge that was removed. Install this pin on the other hinge that was also removed.
5. Install the hinges on the desired side of the unit.
6. Install the door by inserting the bottom door bushing with the bottom hinge pin and angling door in until top door bushing and hinge line up. Install the upper hinge pin.
7. Install the hole plugs from step 2 in holes.
DOOR ALTERATIONS
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Entire Product Limited One Year Parts and Labor Warranty
Marvel warrants that it will supply all necessary parts and labor to repair or replace in the end user's home or office, any component which proves to be defective in material or workmanship, subject to the condition and exclusions stated below, for a period of one year from the date of purchase by the end user.
Additional Second Through Fifth Year Limited Parts Only Warranty
During the four years following expiration of the one year limited warranty, Marvel will supply replacement parts for the hermetically sealed refrigeration system which consists of the com­pressor, condenser, drier, accumulator, by-pass valve, connecting tubing and the evaporator that are proven to be defective due to workmanship or materials subject to the conditions and exclusions below.
The above warranties do not cover:
• Shipping costs of replacement parts or returned defective parts.
• Customer education or instructions on how to use the appliance.
• Any content loss due to product failure.
• Removal or installation.
Nor do the above warranties cover failure of this product or its components due to:
1.Transportation or subsequent damages.
2.Use commercially or use other than normal household or small office.
3.Improper installation, misuse, abuse, accident or alteration, use on wiring not conforming to electrical codes, low or high voltages, failure to provide necessary maintenance, or other unrea­sonable use.
Parts or Service Not Supplied or Designated by Marvel
The above warranties also do not apply if:
The original bill of sale, deliver date or serial num­ber cannot be verified.
Defective parts are not returned for inspection if so requested by Marvel.
The refrigeration equipment is not in the posses­sion of the original end use purchaser.
The warranties set forth herein are the only war­ranties extended by Marvel Industries. Any implied warranties, including the implied warranty of mer­chantability, are limited to the duration of these express warranties. In no event shall Marvel Industries be liable for any consequential or inci­dental damages or expenses resulting from breach of these or any other warranties, whether express or implied.
Some states do not allow the exclusion or limita­tion of consequential damages or a limitation on how long an implied warranty lasts, so the above exclusion or limitation may not apply to you. This warranty gives you specific legal rights and you may have other rights that may vary from state to state.
No person, firm, or corporation is authorized to make any other warranty or assume any other obligation for Marvel Industries. These warranties apply only to products used in any of the fifty states of the United States and the District of Columbia.
To obtain performance of this warranty, report any defects to:
Marvel Industries P.O. Box 997 Richmond, Indiana 47375-0997 Phone: 765-962-2521
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WARRANTY
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PROBLEM
Ice cubes are too small (less than 1/2 inch thick).
Ice cubes are too big (greater than 3/4 inch thick).
Hollow ice slab.
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TROUBLESHOOTING TWO
POSSIBLE CAUSE
Low ice consumption.
Not enough water in reservoir.
Distributor tube is restricted.
Build up of deposits on evaporator plate.
Inadequate drain system.
Leaking drain valve.
Room temperature is too warm.
Ice slab not releasing.
Condenser fan air flow is restricted.
Room temperature is too warm.
Distributor tube is restricted.
Build up of deposits on evaporator plate.
Low water level in reservoir.
CORRECTION
Ice is slowly melting in the ice bin and will affect the size of the ice cube. This is normal operation. When the ice bin needs to be replenished, cubes will return to regular size. Make sure that the reservoir drain plug is installed properly. Check the water line to the unit to make sure there are no restrictions or kinks in the line. Check all filters to make sure they are not restricted or plugged. See "CLEANING YOUR ICE MACHINE" section for clean­ing the unit for proper operation. See "CLEANING YOUR ICE MACHINE" section for clean­ing the unit for proper operation and cube size. Restriction in drain lines will cause ice in the bin to melt to a thinner cube. If using a gravity drain, make certain there are no kinks or restrictions in the drain lines. If using a drain pump, check the inlet screen, discharge line, and vent line for any build-up or restrictions. See "CLEANING YOUR ICE MACHINE" section for clean­ing the unit. This will also dissolve and flush out foreign material in the drain valve causing it to leak. Move to an area where temperature is below 90° F.
See "CLEANING YOUR ICE MACHINE" section for clean­ing the unit for proper operation and cube size. Make certain the grille in the front of the unit is free and open for proper air circulation. Check and clean the con­denser coil by removing the grille in the front of the unit. Clean the condenser with a vacuum and brush attachment. Move to an area where temperature is below 90° F.
See "CLEANING YOUR ICE MACHINE" section for clean­ing the unit for proper operation. See "CLEANING YOUR ICE MACHINE" section for clean­ing the unit for proper operation and cube size. Make sure that the reservoir drain plug is installed properly. Check the water line to the unit to make sure there are no restrictions or kinks in the line. Check all filters to make sure they are not restricted or plugged.
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PROBLEM
Ice cubes are sticking together.
Ice level is too high.
Ice level is too low.
Water keeps backing up into the ice bin (gravity drain).
Water keeps backing up into the ice bin (drain pump).
The drain pump cycles on and off erratically.
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TROUBLESHOOTING FOUR
POSSIBLE CAUSE
Ice consumption is low.
Room temperature is too warm.
The ice machine is not level.
Room temperature is too warm. Ice deflector is not in place or secured properly. Bin level sensing tube needs adjusted.
The ice machine is not level.
Room temperature is too cold. The selector switch is not in the "ON" position
Inadequate drain system.
Foreign material in ice bin drain.
Drain pump tubing kinked or restricted.
Inlet screen to the drain pump is restricted or blocked. Drain pump and/or the ice machine are not level.
Vent line to the drain pump is restricted or kinked. Discharge line is restricted or kinked.
The drain pump is not level.
CORRECTION
Use the ice in the bin frequently. Ice will stick together if left in insulated bin over long periods of time. Move the unit to an area where temperature is below 90° F.
Use a level to check the unit for level from side to side and front to rear. Move the unit to an area where temperature is below 90° F. Check to see that the ice deflector is in place and secured below the grid-cutter. You can adjust the bin level sensing tube by simply press­ing directly down on the tube 5 inches from the front of the tube to get a desired bin level.
Use a level to check the unit for level from side to side and front to rear. Move the unit to an area where temperature is above 55° F. Set the rocker switch on the grille of the ice machine to the "ON" position.
Restriction or improperly installed drain lines will cause water to back up into the ice bin. Make certain there are no kinks or restrictions in the drain lines. If necessary, consult a qualified plumber. Foreign material is restricting or blocking the ice bin drain located at the right rear corner of the ice bin. The drain will need to be cleared.
Check inlet, discharge, and vent line tubing for any kinks or restrictions and repair as necessary. Clean the inlet screen to the drain pump.
Check and level if necessary the drain pump as well as the ice machine.
Check the vent line for any restrictions or kinks and repair as necessary. Check the discharge line and connection to the desired drain for any restrictions or kinks and repair as necessary. The drain pump must be level. Check for level on the top of the drain pump case and adjust the tubing or use shims to level.
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Illus. No. Description Qty. Req. Part No. Service Assembly
1 Serial Nameplate 1 various Location Only 2 Hole Plug 6 41001929 42242085 3 Screw 2 41004079 42242989
4 Escutcheon 1 41007277 42242989 5A Grille White 1 41006376 42243390 5B Grille Black 1 41006274 42243391 5C Grille Stainless Steel (Upper) 1 41008735 42246381 5D Grille Stainless Steel (Lower 1 41008534 42246382 6A On-Off-Clean Switch, Black 1 41005824 42242992 6B On-Off-Clean Switch, White 1 41006045 42243097 7A Screw, Grille White 4 41005486 42243390 7B Screw, Grille Black 4 08205072 42243391 7C Screw, Grille Stainless Steel 2 41006774 42246381 & 42246382 7D Star Washer, Stainless Steel 1 41006775 42246382
8 Leveling Legs 1 52415809 42246384
9 Stainless Steel Panel Assembly (optional) 1 42284093 42244709 10 Screw (optional) 2 08204920 42244709
Items Not Shown Qty. Req. Part No. Service Assembly
Door Assembly, complete 1 various See Fig. #4 Hinge Screws 6 various See Fig. #4 Hinges (upper & lower) 1 various See Fig. #4 Hinge Pin 2 41004106 42246217
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SERVICE PARTS LIST ONE
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Illus. No. Description Qty. Req. Part No. Service Assembly
1 Distributor Tube End 2 41005705 42242977 2 Distributor Tube 1 41005515 42242976 3 Tubing 1 41005042 42242976 4 Evaporator Assembly 1 42052559 42242978 5 Screw 4 08204920 42242978 6 Clamp 1 41006002 42242978 7 Hose Clamp 1 41006126 42242976 8 Washer 2 08205068 42242981
9 Screw 2 08204920 42242980 10 Circulation Pump 1 41005537 42242980 11 Reservoir 1 41005345 42242981 12 Spacer 2 41004366 42242981 13 Screw 2 41005773 42242981 14 Clamp 1 1150003A 42242986 15 Sleeve w/ thermistor 1 42156278 42246385 16 Screw 2 08204920 42246385 17 Screw 4 08204920 42242984 18 Drain Plug 1 41005859 42242982 19 Grid-Cutter Assembly 1 42412615 42242984 20 Deflector 1 41006040 42242985 21 Screw 4 08204920 42242985 22 Wellnut 20 41005503 42242987 23 Screw 1 41004079 42246353 24 Thermistor Honeywell 1 41050005 42246353 25 Retainer Clip 1 41006042 42242975 26 Screw 2 08204920 42242975 27 Ice Scoop 1 41005536 42242993 28 Washer 2 08205068 42242984
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SERVICE PARTS LIST TWO
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Illus. No. Description Qty. Req. Part No. Service Assembly
1 Condenser 1 41003609 42243035 2 Pop Rivet, Steel 4 41003962 42243035 3 Coil Retainer 1 41003662 42241490 4 Solenoid Coil 1 41003601 42242141 5 Hot Gas Valve 1 41003914 42242020 6 Drier Assembly 1 42102389 42242961 7 Speed Nut 1 41000153 42244701
8A Fan Shroud 1 41006282 42244704 8B Fan Shroud, Outdoor 1 41008531 42245202
9 Fan Blade 1 41003616 42242015
10 Silencer, Spacer 1 M000101A 42244701
11 Locknut 5 41006874 42244701 12 Fan Motor Assembly 1 42183571 42244701 13 Carriage Bolt 5 1130006A 42244701 14 Carriage Bolt 2 08205050 42243194 15 Carriage Bolt 1 1130006A 42242900 16 Sleeve, Compressor 2 41008199 42243194 17 Grommet, Compressor 4 41008198 42243194 18 Locknut 1 41006874 42242900 19 Lock Washer 1 41005417 42242900 20 Ground Wire, Compressor 1 41001401 42242900 21 Lock Washer 1 08205116 42242900 22 Screw 1 08205200 42242900 23 Washer 2 08204877 42243194 24 Locknut 2 08205051 42243194 25 Compressor Assembly 1 41008182 42243194 26 Compressor PTC Starter 1 41008200 42244702
27A Back Panel 1 41009202 42242962 27B Back Panel, Outdoor 1 42104901 42245203
28 Power Cord Clamp 1 41006046 42242963 29 Locknut 1 41006874 42242963 30 Carriage Bolt 1 1130006A 42242963 31 Baseplate 1 41006276 42242964 32 Water Valve Assembly 1 42262644 42242965 33 Drain Valve 1 41005530 42242966 34 Screw 2 08204928 42242965 35 Screw 2 08204928 42242966 36 Tee Fitting/Flow Restrictor Assembly 1 42283196 42242967 37 Hose Clamp 4 41006769 42242967 38 Power Cord 1 41006733 42242963 39 Bracket, Saturn Control 1 44000580 42246367
40A Screw 24 08204928 42245416 40B Screw-Stainless Steel, Outdoor 24 41005076 42245203
41 Electronic Control, Saturn 1 41050002 42246366 42 Transformer 1 41005681 42242973 43 Screw 6 41005086 42242971 44 Terminal Block 1 41005078 42242971 45 U-Clip 1 41005945 42243015
46A Access panel assembly 1 41005943 42243016 46B Access panel assembly-Stainless Steel, Outdoor 1 41008533 42245204
47 Compressor Overload 1 41008201 42245580
* Power Wire Harness 1 41050001 42246383
* Not Shown
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SERVICE PARTS LIST THREE
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Illus. No. Description Qty. Req. Part No. Service Assembly
1A Handle, Blk. Complete 1 41007478 42246368 1B Handle, S.S. Complete 1 41007480 42246370 1C Handle, Wht. Complete 1 41007479 42246369 2A Standoffs, Blk. 2 41007390 42245356 2B Standoffs, S.S. 2 41005804 42245358 2C Standoffs, Wht. 2 41007389 42245357 3A Set Screw, Blk. 2 41006026 42245356 3B Set Screw, S.S. 2 41006026 42245358 3C Set Screw, Wht. 2 41006026 42245357 4A Screw, Blk. 2 08204920 42245356 4B Screw, S.S. 2 08204920 42245358 4C Screw, Wht. 2 08204920 42245357 5A Nylon Spacer, Blk. 2 41007003 42244435 5B Nylon Spacer, S.S. 2 41007003 42244436 5C Nylon Spacer, Wht. 2 41007003 42244437 6A Hinge Adapter, Blk. Complete 1 41008152 42244914 6B Hinge Adapter, S.S. Complete 1 41007800 42244915 6C Hinge Adapter, Wht. Complete 1 41008153 42245258
7A Door Assembly, Blk. complete 1 42034148 42244435 7B Door Assembly, S.S. complete 1 42034150 42244436 7C Door Assembly, Wht. complete 1 42034149 42244437 8A Screw, Blk. 4 41007007 42244914 8B Screw, S.S. 4 41007518 42244915 8C Screw, Wht. 4 41009409 42245258 9A Hinge Adapter, Blk. Complete 1 41007006 42244914 9B Hinge Adapter, S.S. Complete 1 41007517 42244915 9C Hinge Adapter, Wht. Complete 1 41007515 42245258
10A Hinge Bushing, Blk. 2 41007005 42244914 10B Hinge Bushing, S.S. 2 41007005 42244915 10C Hinge Bushing, Wht. 2 41007005 42245258
11 Hinge Pin, Zinc 2 41004106 42246217
12A Hinges (upper & lower), Blk. 1 52417485 42244947 12B Hinges (upper & lower), Chrome 1 52417484 42244356 12C Hinges (upper & lower), Wht. 1 52417486 42246371 13A Hinge Screws, Blk. 6 41007599 42245718 13B Hinge Screws, Zinc 6 41007598 42245719 13C Hinge Screws, Wht. 6 41007600 42245720
14 Gasket, Wht. 1 41006285 42243388 15 Marvel Nameplate 1 41004477 42243063
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SERVICE PARTS LIST FOUR
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