Marvel 30ARMWWFR User Manual

MARVEL FULL OVERLAY PANEL FOR SOLID DOORS

Full Overlay Panel for Solid Doors
Installation Instructions

Wine Cellars

3SWC
3SWCE
30WC
30WCM

Beverage Centers

3SBAR
3SBARE
3BAR
3BARM

Refrigerators

30AR

Ice Machines

25iM
30iMT

FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS

STEP 1: WOOD SCREWS REQUIRED

A #8 pan head wood screw should be used to properly 1.
secure the overlay panel. A total of 10 screws will be
needed for a 3 1/2 inch toe kick or 8 screws for a 4
inch toe kick.
Use only pan head screws.2.
DO NOT select a screw that is longer than the wood 3.
thickness at the screw locations.
Use recommended pilot holes for the frame material 4.
(see Table A below).

Table A: Pilot Hole Drill Sizes For Wood Screw

Work Material

Wood Screw Size

8

Hardwood 3/32

Softwood 5/64

STEP 2: ASSEMBLING DOOR HINGE BUSHING
BRACKETS

Disregard if hinges are already attached.

Attach the top and bottom door hinge bushing brack-1.
ets to the door with the 1/4-20 machine screws and a
5/32 inch Allen head driver as shown in Figure 1.
Press in the shoulder bushings to the top and bot-2.
tom door hinge bushing brackets. Make certain that
the shoulder is to the outside of the door as shown in
Figure 1.
Test fit the door to the unit to make certain door will 3.
hang correctly. The door is hung correctly when the
top of the door is parallel to the top of the unit. Ad­justments can be made by loosening the door hinge
bushing brackets machine screws and moving the door
up or down or side to side.
Tighten all four machine screws after adjustments have 4.
been made.
Remove the door from the unit by removing the unit’s 5.
top hinge set screw and angling the door off of the
bottom hinge pin.

This surface parallel to the unit
(right hand swing door shown).

Shoulder Bushing

Door Hinge

1/4-20 Machine

Door Hinge
Screw Holes

Screws

Door Front
Surface

Figure 1: Typical Top and Bottom Door Hinge Assembly

1

FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS

STEP 3: SELECTING AND PREPARING THE OVERLAY PANEL

For a 3.5 inch Toe Kick

(Covers the Entire Door Extrusion)

Optional for a 4 inch Toe Kick

(To Match Existing Cabinetry

Toe Kick Height)

30.31

0.63 Min.

0.75 Max.

0.25 dia x 3/8 Deep Hinge Screw Clearance
Hole. Locate and drill using drill hinge hole
after the door has been aligned to the unit
and when the wood is positioned on the door.

14.75 14.75

0.73

Top &

Bottom

Pre-Drilled Pilot Holes

10 Places

See Step 1,

for Drill Size

8.94 8.94

5.81 5.81

0.81

Both Sides

0.63 Min.

0.75 Max.

Mounting Surface
(Non-Face) Side

5.73

15.16 15.16

24.59 24.59

29.81

0.25 dia x 3/8 Deep Hinge Screw Clearance
Hole. Locate and drill using drill hinge hole
after the door has been aligned to the unit
and when the wood is positioned on the door.

0.73

Top Surface

0.81

Both Sides

Pre-Drilled Pilot Holes

10 Places

See Step 1,

for Drill Size

Mounting Surface
(Non-Face) Side

5.73

Mounting

Surface

(Non-Face) Side

Mounting Surface
(Non-Face) Side

0.25 dia x 3/8 Deep Hinge Screw Clearance Hole.
Locate and drill using drill hinge hole after the door
has been aligned to the unit and when the wood is
positioned on the door.

Mounting

Surface

(Non-Face) Side

Mounting Surface
(Non-Face) Side

0.25 dia x 3/8 Deep Hinge Screw Clearance Hole.
Locate and drill using drill hinge hole after the door
has been aligned to the unit and when the wood is
positioned on the door.

2

FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS

STEP 4: DETERMINING DOOR SWING

The door you received is for a right hand swing unit. If the
unit is to be changed to a left hand swing door, pre-drilled
striker plate holes are in place on the backside of the door
on both ends. No additional drilling is necessary to mount
the striker plate when you reverse the door swing. Just
unscrew the striker plate from the location it is mounted to
for right hand swing and then mount the striker plate at
the end opposite of its previous location with the existing
screws.

If your door has an inner door liner with formed in shelves,
it will need to be turned around for use in the left hand
swing. Using a small, flat blade screwdriver, pop the plas­tic screw covers up to access the Phillips screws that secure
the formed door liner to the door. Using a Phillips screw­driver, remove the Phillips screws that secure the formed
door liner to the door. Rotate the formed door liner 180
degrees, line up the mounting holes in the door liner with
the mounting holes on the door. Use the existing fasteners
and plastic screw caps to secure the formed door liner to
the door. Your door swing conversion is complete.

Holes for screws to mount striker
plate are already pre-drilled at
factory.

Remove the nameplate for the glass door by gently pulling
it up and away from the glass surface. Relocate the name­plate using the supplied nameplate locator (part number:

41006022).

2.38

Figure 5: Nameplate Locator

New Door Bottom

for Left Hand Swing

Door

Figure 4: Striker Plate Hole Location

3

Striker Plate for Plunger Light
Switch

CAUTION

Door can become

disengaged if washers

are not installed.

CAUTION

Door can become

disengaged if washers

are not installed.

Refrigerator

Door

CAUTION

Door may not swing

properly if all nylon

components are not

installed as shown.

Bottom Hinge Corner

Overlay Panel

Top Hinge Corner

Door Hinge Bushing
Bracket

Shoulder Bushing

Figure 6

FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS

2 Nylon Hardware
Components at
Top Hinge

0.625 OD x 0.218 ID
Washer

Shoulder Bushing

Door Hinge Bushing
Bracket

Overlay Panel

0.75 OD x 0.443 ID
Washer

0.75 OD x 0.257 ID
Washer

3 Nylon Hardware
Components at
Bottom Hinge

STEP 5: ATTACHING THE OVERLAY PANEL TO THE
DOOR (WITHOUT THE LOCK AND KEY FEATURE)

If the door is attached to the unit, remove it by un-1.
screwing the top Allen head set screw at the top hinge.
Remove the door by angling the door off of the bottom
hinge pin.
Peel back door gasket to expose the screw holes.2.
Set the overlay panel flush to the front of the door in 3.
the desired location. Clamp overlay panel to the door
if necessary.
Insert the wood screws through the back of the door 4.
into the pilot holes in the overlay panel and tighten.
Reinstall door gasket by pressing into door channel. 5.
Make certain the corners are inserted fully.
Install the door to the unit. Use the supplied plastic 6.
washers as shown in Figure 6.
Realigning the door may be necessary. Any final door 7.
adjustments can be made using a 5/32 inch Allen
head driver to adjust the door’s hinge bushing brackets
(see Figure 7).
Attach the door light striker plate as shown using the 8.
Hex or Phillips head screws provided. Make certain the
light is able to turn on and off when the door is opened
and closed.
Attach the door to the unit by reversing step number 1 9.
above.

Magnetic Door
Gasket

Rear of Door

0.38 dia Clearance
Holes for Screws
8 Holes

Door Hinge Bushing Bracket
Adjustment Screws

Attached Overlay

Panel

5/32 inch Allen Head Screws for Door Hinge
Bushing Bracket Adjustment

Light Door Striker

Bottom of Door

Figure 7

4

Marvel Industries
P.O. Box 997
Richmond, IN
47375-0997

800.428.6644

An AGA Company

www.lifeluxurymarvel.com

41008118 Rev C

10.30.07

All specifications and product designs subject to change without notice. Such revisions do not entitle
the buyer to corresponding changes, improvements, additions, replacements or compensation for
previously purchased products.