Maruyama MX403, MX405, MX404 Owner's Manual

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DISTRIBUTED BY:
Maruyama U.S., Inc.
3570 Shelby Lane Denton, Texas 76207 940-383-7400 940-383-7466 (Fax) Website: www.maruyama-us.com
GUARANTEE
GENERAL PRECAUTIONS
IMPORTANT: Strictly follow all warnings and recommendations on the labels for chemical products marked “dangerous” and “poisonous”. Comply with the application time and expiration date of each product. Avoid chemical application during extremely hot periods. Use extreme caution when spraying near electrical installations. Never use
alkaline, acids, flammable materials or products which may a fire hazard. This sprayer is intended to be used only with herbicides, insecticides and fungicides for plants. Do not expose chemicals to the sun. This sprayer
must be safety tested annually by experienced personnel. The sprayer hose must be the original from the manufacturer.
SAFETY AND HANDLING STANDARDS
Storage. Place the products in a dedicated, well ventilated and
locked room out of the reach of children and pets. Store the product in its original packing. Use the same room to store chemical mixing, preparation and application utensils. Product Preparation. Verify that that the chemical and equipment are not expired and are in good condition. Read and follow the instructions provided in the product labels and manuals. Use proper utensils for mixing and preparing and mark them correctly. After preparation, wash your hands and face. Dispose properly of empty packages and leftover products. Safe Procedure. Use suitable protective equipment. Avoid contact with the skin and eyes and do not eat, drink or smoke. Do not apply under windy conditions or against the wind. Avoid any product drifting into adjacent land and crops. Avoid any drift into neighboring springs, rivers, streams, lakes, etc. After Application. Destroy empty packaging and bottles by burning or burying them 30 cm deep, away from streams or wells. Thoroughly clean the treatment machinery. Wash yourself and your clothes. Advice in case of poisoning. Go to the doctor with the product label or take the affected person to the nearest hospital. Avoid use of home medicines and, in all cases wash the affected skin areas with plenty of fresh water.
START-UP
Couple the hose (757) to the lance (765) and to the chamber (760). Unscrew the tank cover without taking out the filter and
pour the liquid to be mixed. Adjust the straps as indicated in Image E. Pump the lever some 8 - 10 times to build pressure. Press the trigger (750) and regulate the nozzle (123) rotating it towards one side and the other to get the desired spray pattern. Bear in mind that 6 to 8 strokes per minute gives a flow output of 24 oz./ 0.7 liters to 27 oz./ 0.8 liters/min.
MAINTENANCE & TROUBLESHOOTING
Clean the equipment and internal components, including the filter at the end of the workday. Clean water and liquid detergents will assist this process. NEVER LEAVE THE
SPRAYER PRESSURIZED OR STORE WITH CHEMICALS IN TANK. Release pressure and rinse thoroughly. NOZZLE OBSTRUCTION (123) Clean nozzle with water
pressure or non metallic instruments taking care not to damage the orifice. RETAINER CHANGE (434): loosen the bolt (407) taking care not to miss the washer (408), take out the agitator horizontally (425), remove the pressure chamber (760). Use the agitator as in figure F, fit the cross on the stirrer blade into the channels or slots in the valve (465) and, unscrew it. Pick up the ball. Replace the retainer (434) with a new one and screw up again the valve. Do not forget to place the ball inside it. With the help of the stirrer in the indicated position, tighten the valve (465) firmly into the chamber. Proceed to mount the chamber, washer and the agitator.
PERIODICALLY LUBRICATE THE GASKETS (404S).
INITIAL ASSEMBLY
Image A indicates packaging contents. Drawing 1 indicates the mounting kit contents and 2 is the kit of spare parts and replacing nozzle. Both are inside the tank. Place the lever arm on top of the pump and fit it with pieces (408) and (407) as s hown in image B. Lay down the tank with the straps on the bottom and fix the lever to the upper base hole, by joining in coincidence the bearing with the bottom of the arm. Fix with pieces (407), (408) and (421) as per Image
C. Place the lever shutter as shown in Image D.
ACCESSORIES
LIME PREPARATION ELBOW
842627
HERBICIDE ELBOW
842626
DOUBLE EXTENSION NOZZLE
842624
DOUBLE FLEXIBLE NOZZLE
842633
QUADRUPLE FRONT NOZZLE
842618
DOUBLE FIXED NOZZLE
842623
TELESCOPIC LANCE
842625
20”/ 0.5 M EXTENSION
842622
40”/ 1.0 M EXTENSION
842621
60”/1.5 M EXTENSION
842620
RECTANGULAR PROTECTOR BELL
WITH HERBICIDE NOZZLE
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MARUYAMA RESERVES THE RIGHT TO CHANGE PRODUCT SPECIFICATIONS WITHOUT NOTICE.
539 540 709 750 751 756 757 758 759 760 765 770 790 796 798 1501
842552 2-109 VITON GASKET 842553 2-107 VITON GASKET 842607 TANK COVER WITH VALVE 842558 COMPLETE HANDLE 842559 COMPLETE SHUTTER 842610 ELB O W - CHROMED N O Z Z LE 842560 COMPLETE HOSE 842612 CHROMED TUBE W/ NUTS 842648 ARM-LEVER SET 16/20L 842614 CHAMBER ASSY 16/20L 842615 LANCE ASSEMBLY 842617 WAND HOLDER (CLAMP) 842597 20 LITER TANK 842598 16 LITER TANK 842599 12 mm BALL CYLINDER 842651 REPAIR KIT (842521,
842528, 842591, 842552,
842553)
842585 SHOULDER 842586 12 mm. DIAMETER BALL 842600 FITTING SUSPENDER 842587 BASE BUSHING 842595 0.90 M STRAP 842590 AGITATOR 842596 0.60 M STRAP 842591 SYNTHETIC RETAINER 842592 SEALING VALVE 842543 HANDLE BODY 842544 BUTTON 842545 BUTTON BOLT 842546 HANDLE CLIP 842547 HANDLE NUT 842548 HANDLE FILTER 842549 HANDLE SPRING 842550 SHUTTER 842551 2-121 NITRILE GASKET
415 418 419 421 423 425 427 434 465 530 531 532 533 534 535 536 537 538
101N 120 121 123 131 136N 165N 191 195 196 401 403 404 406 407 408 413 414
842521 AN-8 NITRILE GASKET 842523 ELBOW 842524 MIXER VALVER 842567 1.5 mm BRASS NOZZLE 842527 16x2 FLAT GASKET 842528 AN-5 NITRILE GASKET 842570 TANK COVER VALVE 842540 NOZZLE NUT 842541 HOSE NUT 842542 HOSE BUSHING 842574 LEVER GRIP 842575 CHAMBER NUT LID 842576 SYNTHETIC GASKETS 842578 TANK FILTER 842579 BOLT 842580 LEVER WASHER 842594 LOSSEN RING 842584 STRAP RING
MX404
–
16 L / 4 GAL
MX405
–
20 L /
5 GAL
READ INSTRUCTIONS THOROUGHLY BEFORE USING
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