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SM 650
User Manual
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Martin SM 650 User Manual

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SM 650
User Manual
Page 2
©
Martin Professional • Olof Palmes Allé 18 • 8200 Aarhus N •Denmark • www.martin.com
Manual: Revision B
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Table of contents
Safety information ............................................................................................. 4
Introduction ....................................................................................................... 8
Features at a glance ...................................................................................... 8
Before using the product ............................................................................... 8
Smoke machine overview ................................................................................. 9
Physical installation ......................................................................................... 10
Mounting the smoke machine on a truss .................................................... 10
Securing with a safety cable ........................................................................ 11
AC power ........................................................................................................ 11
Remote control ................................................................................................ 12
Wired remote control ................................................................................... 12
4-channel wireless remote control and receiver .......................................... 12
Operation ........................................................................................................ 13
Filling the tank ............................................................................................. 13
Making smoke ............................................................................................. 13
Maintenance ................................................................................................... 14
Cleaning ...................................................................................................... 14
Replacing the primary fuse .......................................................................... 14
Replacing the wireless remote control battery ............................................ 15
Service and repairs ..................................................................................... 15
Troubleshooting .............................................................................................. 16
Specifications .................................................................................................. 17
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Safety information
WARNING!
Read the safety precautions in this manual before installing,
operating or servicing this product.
The following symbols are used to identify important safety information on the product and in this manual:
Warning!
Safety hazard. Risk of severe
injury or
death.
Warning!
See user
manual for
important
safety
information.
Warning!
Hazardous
voltage. Risk
of lethal or
severe electric
shock.
Warning!
Hot surfaces
and fire hazard.
This smoke machine is for professional use only and must be installed by a qualified technician. It is not for household use. It presents risks of severe injury or death due to fire and burn hazards, electric shock, falls, and respiratory problems. The smoke produced by the machine is hot enough to cause burns or eye injury if the safety precautions below are not followed.
Install, operate and service RUSH by Martin™ products only as directed in their user manuals, or you may create a safety hazard or cause damage that is not covered by product warranties.
Follow the safety precautions listed below and observe all warnings in this manual and printed on the product. Keep this user manual for future use.
For the latest user documentation and other information for this and all Martin™ products, please visit the Martin website at http://www.martin.com
If you have any questions about how to install, operate or service the smoke machine safely, please contact your
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Martin™ distributor (see www.martin.com/distributors for details) or call the Martin™ 24-hour service hotline on +45 8740 0000, or in the USA on 1-888-tech-180.
Respect all locally applicable laws, codes and regulations when installing, operating or servicing the smoke machine.
Protection from electric shock
Do not expose the smoke machine to rain or moisture.
Disconnect the smoke machine from AC power before carrying out any installation or maintenance work and when the smoke machine is not in use.
Ensure that the smoke machine is electrically connected to ground (earth).
Use only a source of AC mains power that complies with local building and electrical codes and has both overload and ground-fault (earth-fault) protection.
Socket outlets or external power switches used to supply the smoke machine with power must be located near the smoke machine and easily accessible so that the smoke machine can easily be disconnected from power.
Replace defective fuses with ones of the specified type and rating only.
Disconnect the smoke machine from power immediately if the power plug or any seal, cover, cable, or other component is damaged, defective, deformed, wet or showing signs of overheating. Do not reapply power until repairs have been completed.
Before using the smoke machine, check that all power distribution equipment and cables are in perfect condition and rated for the electrical requirements of all connected devices.
Protection from burns and fire
Do not operate the smoke machine if the ambient temperature (T
a
) exceeds 40° C (104° F).
The surface of the product casing can reach up to 50° C (122°F) during operation. Avoid contact by persons and materials. Allow the smoke machine to cool for at least 10 minutes before handling.
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Do not touch the smoke output nozzle during or after use – it becomes extremely hot, reaching a temperature of 250° C (482° F). The nozzle cools slowly and can cause burns for up to three hours after the machine has been shut down.
The smoke produced by the machine is hot enough to cause burns when it leaves the nozzle, and very hot droplets of fluid escape occasionally. Keep people and objects at least 1 meter (39 inches) away from the smoke output nozzle. Do not install the machine such that hot droplets can fall on people.
Smoke output contains glycol, a flammable alcohol that burns with an almost invisible blue flame. Do not point smoke output at sources of ignition such as open flames or pyrotechnic effects.
Keep flammable materials well away from the smoke machine.
Ensure that there is free and unobstructed airflow around the smoke machine. Provide a minimum clearance of 500 mm (20 in.) around the smoke machine. Keep combustible materials at least 1 m (40 in.) away from the machine.
Do not attempt to bypass thermostatic switches or fuses. Replace fuses only with ones of the type and rating specified in this manual for the machine.
Protection from injury
Ensure that any supporting structure and/or hardware used can hold at least 10 times the weight of all the devices they support.
If suspending from a rigging structure, fasten the smoke machine to a rigging clamp. Do not use safety cables as the primary means of support.
Do not install the smoke machine over areas where people are present.
This appliance is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
If the smoke machine is installed in a location where it may cause injury or damage if it falls, install as directed in this manual a secondary attachment such as a safety cable that will
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hold the smoke machine if a primary attachment fails. The secondary attachment must be approved by an official body such as TÜV as a safety attachment for the weight that it secures, must comply with EN 60598-2-17 Section 17.6.6 and must be capable of bearing a static suspended load that is ten times the weight of the smoke machine and all installed accessories.
Smoke machines can cause condensation. Do not point the output at smooth floors. Floors and surfaces may become slippery. Check these frequently and wipe dry as necessary to avoid any danger of slipping.
Ensure at least 2 m (6.5 ft.) visibility in areas where smoke is being produced.
Smoke fluid contains food-grade glycols in solution but may present health risks if swallowed. Do not drink it. Store it securely. If eye contact occurs, rinse with water. If fluid is swallowed, give water and obtain medical advice.
Block access below the work area and work from a stable platform whenever installing, servicing, filling, or moving the smoke machine.
In the event of an operating problem, stop using the smoke machine immediately and disconnect it from power. Do not attempt to use a smoke machine that is obviously damaged.
Do not modify the smoke machine in any way. Refer any service operation not described in this manual to a qualified technician.
Protection from breathing problems
A smoke machine can operate safely only with the smoke fluid it is designed for. Use only RUSH ELX
™
Smoke fluid with this machine. Other fluids may cause the release of toxic gases, presenting a severe health hazard. You will also probably cause damage to the machine that is not covered by the product warranty.
Do not create dense smoke in confined or poorly ventilated areas.
Do not expose people with health problems (including allergic and/or respiratory conditions such as asthma) to smoke output.
Do not point smoke output directly at a person’s face or at face height.
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Introduction
The RUSH SM 650™ is one of several products in a brand new line of atmospheric effects from RUSH by Martin
™
. With its clean industrial design, rugged, lightweight and compact construction, and market-leading features including wireless remote control, LED-illuminated fluid container, and automatic pump shut-off, the RUSH SM 650 is an ideal companion for mobile DJs and bands, and effective in small venues.
Congratulations on your purchase of this RUSH by Martin
™
smoke machine. Details of the full range of Martin products are available on our website at www.martin.com.
Features at a glance
● 700 W heater element
● 160 m
3
per minute output
● Electronic fluid sensor
● Wireless and wired remote controls
The RUSH SM 650
™
is supplied with this user manual, a wired remote control, a wireless remote control transmitter and receiver, a 1.5 m (5 ft.) power cable (local power plug not included on some models) and an adjustable mounting bracket.
Before using the product
1. Read ‘Safety information’ on page 4 before installing, operating or servicing
the smoke machine.
2. Unpack and ensure that there is no transportation damage before using the
smoke machine. Do not attempt to operate a damaged smoke machine.
3. If the smoke machine is not going to be hard-wired to a mains supply, install
as directed in this manual a local power plug (not supplied) on the supplied power cable as described on page 11.
4. Before operating, ensure that the voltage and frequency of the power supply
match the power requirements of the smoke machine.
5. Check the RUSH support pages on the Martin Professional website at
www.martin.com for the most recent user documentation and technical information about the smoke machine. RUSH by Martin™ user manual revisions are identified by the revision letter at the bottom of the inside cover.
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Smoke machine overview
1 mounting bracket 6 power switch
2 clamp attachment point 7 remote control socket
3 fluid tank 8 remote control socket
4 secondary attachment point 9 AC power socket
5 smoke output nozzle 10 “No fluid” light
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Physical installation
Warning! Read ‘Safety information’ on page 4 before installing the smoke machine.
The smoke machine is designed for indoor use only and must be used in a dry location with adequate ventilation.
Martin™ can supply suitable safety cables and rigging clamps for use with the smoke machine (see ‘Accessories’ on page 19).
Do not suspend the machine immediately over areas with public access.
Ensure that there is at least 500 mm (20 in.) clearance all around the machine and at least 1 m (40 in.) clearance in front of the output nozzle. Keep combustible materials at least 1 m (40 in.) away from the machine.
The machine can be tilted up to 45 degrees up or down from horizontal if the tank is partially filled. Overfilling or steeper tilting may cause fluid leakage.
Mounting the smoke machine on a truss
The smoke machine can be clamped to a truss or similar rigging structure and tilted up to 45 degrees from horizontal. When installing the smoke machine with the mounting bracket hanging vertically down, you can use an open-type clamp such as a G-clamp. If installing with the mounting bracket in any other orientation, you must use a half-coupler clamp (see illustration on right) that completely encircles the truss chord.
To clamp the smoke machine to a truss:
1. Install the mounting bracket on the smoke machine and secure with both
tightening handles.
2. Check that the rigging structure can support at least 10 times the weight of all
smoke machines and other equipment to be installed on it.
3. Block access under the work area.
4. Bolt a rigging clamp securely to the mounting bracket. The bolt used must be
M12, grade 8.8 steel minimum. It must pass through both mounting bracket legs and be fastened with a self-locking nut.
5. Working from a stable platform, hang the smoke machine with its clamp on
the truss and fasten the clamp securely.
6. Secure the smoke machine with a safety cable as directed below.
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Securing with a safety cable
Secure the smoke machine with a safety cable (or other secondary attachment) that is approved for the weight of the smoke machine so that the safety cable will hold the smoke machine if a primary attachment fails. Loop the safety cable through the eyebolt on top of the smoke machine (see illustration on page 9) and around a secure anchoring point. Do not loop the safety cable around the smoke machine’s mounting bracket only, as this will leave the smoke machine unsecured if it separates from the bracket.
AC power
Warning! Read ‘Safety information’ on page 4 before connecting the smoke machine to AC mains power.
For protection from electric shock, the smoke machine must be grounded (earthed). The power distribution circuit must be equipped with a fuse or circuit breaker and ground-fault (earth­fault) protection.
Socket outlets or external power switches used to supply the smoke machine with power must be located near the smoke machine and easily accessible so that the smoke machine can easily be disconnected from power.
The smoke machine can be hard-wired to a building electrical installation if you want to install it permanently, or a power plug (not supplied) that is suitable for the local power outlets can be installed on the power cable.
If you install a power plug on the power cable, install a grounding type (earthed) plug with integral cable grip that is rated minimum 250 V, 10 A. Follow the plug manufacturer’s instructions and connect the wires in the power cable as shown in this table:
Live or L Neutral or N
Earth, Ground or
US system
Black White Green
EU system
Brown Blue Yellow/green
Before connecting the smoke machine to power, verify that the AC supply is adequately dimensioned for the current draw of all connected devices and that the local AC voltage is appropriate for the range indicated on page 18 and on the machine’s rear panel. If your AC voltage is outside the specified range, do not use the smoke machine.
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Remote control
The SM 650 smoke machine comes with 2 remote control options: a wired remote control and a 4-channel wireless remote control. There are two identical sockets on the rear panel so that both remote controls may be connected and used at the same time.
Wired remote control
The wired remote control has a 4.5 m (15 ft.) cable that plugs into either remote control socket on the rear panel. The status LED on the remote control is off while the machine is heating and lights green when the smoke machine is ready for use.
4-channel wireless remote control and receiver
The 4-channel wireless remote control transmitter (shown below to left) has a range of 30 meters (100 feet). It provides individual control of up to 4 smoke machines and simultaneous control of an unlimited number of machines in up to 4 groups.
The remote control receiver (shown above to right) connects to a remote control socket on the rear panel. It has green (ready) and red (heating) LEDs to show the machine’s status.
The DIP switch on the side of the receiver sets the remote control button that triggers the machine. Flip the switch that corresponds to the desired transmitter button to the ON position. Flip all other switches to OFF. The smoke machine responds to all buttons for which the DIP switch is in the ON position.
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Operation
Warning! Read ‘Safety information’ on page 4 before operating the smoke machine. The smoke produced by the
machine is hot enough to cause burns or eye injury if the safety precautions are not followed.
Fill only with RUSH ELX
™
Smoke Fluid. Do not use water or any other fluid. Doing so may be hazardous and will probably damage the machine. Damage caused by use of other fluids is not covered by product warranties.
Filling the tank
To fill the fluid tank:
1. Verify that the smoke machine is turned off.
2. Remove the filler cap.
3. Use a funnel to fill the tank to the fill line with approved smoke fluid. Pour in less fluid if the machine is installed at an angle: to prevent leaks, fluid must not come above the filler opening.
4. Replace the filler cap and verify that the feed hose touches the bottom of the tank.
5. Wipe up any spills or drips.
Making smoke
1. Fill the fluid tank as described above.
2. Connect a remote control or wireless remote control receiver as described on the previous page.
3. Connect the smoke machine to AC power and switch it on. Allow the machine to heat up for several minutes. The machine is ready to use when the green LED lights up on the wired remote control or the wireless remote receiver.
4. Verify that it is safe to fire the machine. Press the button on the remote control until smoke is released. (Once the system has been primed, smoke will be released instantly.)
5. Monitor fluid level and refill as necessary (after turning off the machine). The “No Liquid” rear panel LED illuminates when fluid is exhausted and the pump is automatically disabled.
6. When finished, turn off the machine and allow it to cool before handling. The nozzle remains hot for three hours.
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Maintenance
Warning! Read ‘Safety information’ on page 4 before servicing the smoke machine.
Refer any service operation not described in this user manual to a qualified service technician.
Disconnect mains power and allow the smoke output nozzle to cool completely before cleaning or servicing the smoke machine. The nozzle remains hot for up to 3 hours after use.
Service smoke machines in an area where there is no risk of injury from failing parts, tools or other materials.
The user may carry out the service operations described in this manual. All other service operations must be carried out by an authorized Martin™ service technician. Do not try to repair the smoke machine yourself, as you may create a safety risk or cause damage that is not covered by the product warranty.
Cleaning
Excessive dust, smoke fluid, and particle buildup degrades performance, causes overheating and will damage the smoke machine. Damage caused by inadequate cleaning or maintenance is not covered by the product warranty.
Inspect smoke machines within their first 100 hours of operation to see whether cleaning is necessary. Check again at frequent intervals. This procedure will allow you to assess cleaning requirements in your particular situation. If in doubt, consult your RUSH by Martin™ dealer about a suitable maintenance schedule.
Use gentle pressure only when cleaning, and work in a clean, well-lit area. Do not use any product that contains solvents or abrasives, as these can cause surface damage.
To clean the smoke machine, vacuum or gently blow away dust and loose particles from the outside of the smoke machine with low-pressure compressed air. Clean the surfaces by wiping gently with a soft, clean lint-free cloth moistened with a weak detergent solution. Check that the smoke machine is dry before reapplying power.
Replacing the primary fuse
If the smoke machine is completely dead, the smoke machine’s primary fuse may have blown and need to be replaced. This fuse is located inside the machine, mounted in a holder on the printed circuit board.
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To replace the fuse:
1. Disconnect the smoke machine from power and allow it to cool.
2. Remove the top cover and locate the printed circuit board.
3. Remove the old fuse from the fuse holder and replace it with a new one of the exact same size and rating.
4. Replace the top cover before applying power.
Replacing the wireless remote control battery
The 4-channel wireless remote control transmitter uses a single 12-volt A23 alkaline battery. To replace the battery:
1. Remove the screw from the back cover of the remote control. Remove the back cover.
2. Remove the old battery.
3. Insert a fresh battery with the negative terminal towards the spring.
4. Align the covers and replace the screw to close.
Service and repairs
Do not try to repair the smoke machine by yourself as this may result in damage, malfunction and it may potentially void your product warranty. The equipment must only be serviced or repaired by an authorized RUSH by Martin
™
service
technician.
Installation, on-site service and maintenance can be provided worldwide by the Martin Professional Global Service organization and its approved agents, giving owners access to Martin’s expertise and product knowledge in a partnership that will ensure the highest level of performance throughout the product’s lifetime. Please contact your RUSH by Martin
™
supplier for details.
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Troubleshooting
This section describes possible problems and provides some suggestions for easy troubleshooting. Refer the machine to an authorized RUSH by Martin
™
service technician if the suggested remedies do not solve the problem.
Symptom Potential cause Remedies
Machine appears dead
Main fuse blown Replace fuse (see page 14) No power at AC cable
inlet
Check power cable and circuit breaker
Smoke output is weak
Machine requires priming
Press and hold the smoke button until output is strong
Wet, greasy, non­uniform output, fluid drips or spits from nozzle, or loud noise when firing machine
Incompatible smoke fluid
Discard fluid and replace with genuine Rush ELX
™
Smoke Fluid
No smoke output
Machine not ready
Allow machine several
minutes to heat up Fluid level low Add fluid (see page 13) Selected remote control
button does not match receiver DIP switch setting
Change DIP switch setting
(see page 12) or press a
different button
Wireless remote control out of range
Move closer to smoke
machine Wireless remote control
battery exhausted
Replace battery (see page
15)
”No Fluid” indicator lit when fluid bottle is full
Fluid not detected
Check that fluid hose
reaches bottom of tank
Restart machine
Defective circuit
Refer to authorized
technician for service
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Specifications
Physical
Weight ...................................................................................... 4.3 kg (9 lbs.)
Dimensions ................................ 263 x 283 x 224 mm (10.3 x 11.1 x 8.8 in.)
Performance
Max smoke output (approx.): .................................................. 160 m3/minute
Max. operating time at full output (approx.): ................................ 12 seconds
Warm-up time (approx.): ................................................................ 4 minutes
Control
Control options .............. dedicated wired / 4-button wireless remote control
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Construction
Color ...................................................................................................... black
Housing .................................................................................................. steel
Protection rating ...................................................................................... IP20
Fluid system
Pump ........................................................... Oscillating piston, high pressure
Fluid capacity ......................................................................... 1.3 l (0.34 gal.)
Consumption at peak output ..................................................... 20 ml/minute
Installation
Mounting .................................... Adjustable bracket, surface or truss mount
Orientation ..................................................................... +/- 45° to horizontal
Location .......................................................................... For indoor use only
Minimum distance to combustible materials ............................. 1 m (39.4 in.)
Minimum clearance around vents .......................................... 0.5 m (19.7 in.)
Connections
AC power in ............................................................................................. IEC
Wired remote control....................................................................... 5-pin DIN
Wireless remote control receiver .................................................... 5-pin DIN
Electrical
AC power, EU model ........................................... 220-240 V nominal, 50 Hz
AC power, US model ........................................... 100-120 V nominal, 60 Hz
Main fuse, EU model........................................................... 5 AT (slow blow)
Main fuse, US model........................................................... 8 AT (slow blow)
Typical power and current
100 V, 60 Hz ........................................................................... 717 W, 7.17 A
120 V, 60 Hz ................................................................................ 717 W, 6 A
240 V, 50 Hz ................................................................................ 717 W, 3 A
Thermal
Maximum ambient temperature (Ta max.) ........................... +40° C (104° F)
Minimum ambient temperature (T
a
min.) .................................... +5°C (41°F)
Exterior surface temperature, steady state ............................... 50°C (122°F)
Max. nozzle temperature ........................................................ 250°C (482°F)
Approvals
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EU model
EU safety ............................................... EN 60355-1, EN 62233, EN 62479
EU EMC ......... EN 61000-3-2, EN 61000-3-3, EN 61000-6-1, EN 61000-6-3
EU RTTE (wireless remote): ....... EN 60950-1, EN 300220-1, EN 300220-2,
EN 301489-1, EN 301489-3
Australia/NZ ........................................................................... C-TICK N4241
US model (certification pending)
US safety ........................................................................................... UL 499
US EMC ....................................................................... FCC Part 15 Class A
US EMC (wireless remote) ........................... FCC ID 2AEYKSMWIRELESS
Canadian safety ............................................................... CSA C22.2 No. 64
Included items
User manual, 1.5 m power cable (no mains plug on EU model), 4.5 m wired remote control, 4-channel wireless remote control and receiver
Accessories
Half-coupler clamp .................................................................. P/N 91602005
G-clamp (vertical hanging suspension only) .......................... P/N 91602003
Quick-trigger clamp (vertical hanging suspension only) ......... P/N 91602007
Safety wire, safe working load 50 kg ..................................... P/N 91604003
Related Items
RUSH ELX™ Smoke fluid, 4 x 5 liters ..................................... P/N 97120065
Ordering Information
RUSH SM 650™ EU ............................................................... P/N 90480090
RUSH SM 650™ US ............................................................... P/N
90480095
Specifications are subject to change without notice. For latest product specifications, see www.martin.com
Disposing of this product
RUSH by Martin™ products are supplied in compliance with Directive 2012/19/EC of the European Parliament and of the Council of the European Union on WEEE (Waste Electrical and Electronic Equipment), where applicable. Help preserve the environment! Ensure that this product is recycled at the end of its life. Your supplier can give details of local arrangements for the disposal of RUSH by Martin
™
products.
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