Martin QC 1 HD MT, PD QC 1 HD MT Installation Manual
MARTIN® QC™ #1 HD MT
primary cleaner
MARTIN® PD QC™ #1 HD MT
primary cleaner with tungsten
carbide inserts
Installation manual
M3814UK
© Martin Engineering GmbH 2 M3814UK-03/16
1 Contents
1 Contents ............................................................................1
2 Introduction ...................................................................... 3
2.1 About this Installation Manual............................................ 3
2.1.1 Scope ............................................................................3
2.1.2 Copyright ....................................................................... 3
2.1.3 Disclaimer ......................................................................3
2.1.4 Reference to additional documentation ......................... 4
2.1.5 Classification of hazards................................................ 5
2.2 Appropriate Use................................................................. 6
2.2.1 Conveyor belt systems with open transfer systems ...... 6
2.2.2 Use in EX-protection areas ............................................ 6
2.2.3 Operating limits of this product...................................... 7
2.3 Safety in the Workplace..................................................... 7
2.3.1 Safety instructions, safety in the workplace ................... 7
2.3.2 Obligations of the operator............................................ 8
2.3.3 Authorised personnel ..................................................... 8
3 Product Description .........................................................9
3.1 Design and Function.......................................................... 9
3.2 Tensioners ......................................................................... 9
3.3 Type explanation.............................................................. 10
4 Installation Preparation ................................................. 11
4.1 Prior to Installation ........................................................... 11
4.1.1 Materials and tools required ........................................ 11
4.1.2 Preparatory measures
5 Installation ...................................................................... 13
5.1 Safety Instructions............................................................ 13
5.2 Installation procedure....................................................... 14
5.2.1 Determining the installation position ............................14
5.2.2 Installing the tensioner ................................................. 17
5.2.3 Installing the primary cleaner....................................... 18
5.2.4 Centre the mainframe below the conveyor belt........... 20
5.2.5 Aligning the mainframe parallel to the conveyor belt ...20
5.2.6 Aligning the mainframe horizontally ............................. 21
5.2.7 Install locking sleeve.................................................... 22
5.2.8 Tensioning the primary cleaner blade ......................... 22
5.3 Operation with load.......................................................... 23
5.4 Installation - Check-list..................................................... 24
5.5 Attaching the warning label or the warning tag................ 25
6 Maintenance ................................................................... 26
6.1 Safety Instructions............................................................ 26
6.2 Weekly maintenance........................................................ 26
6.3 Replacing the cleaner blades........................................... 28
7 Troubleshooting .............................................................30
7.1 Safety Instructions............................................................ 30
7.2 Troubleshooting ............................................................... 30
................................................. 11
Contents
© Martin Engineering GmbH 1 M3814UK-03/16
Contents
8 Storage, deinstallation, disposal ...................................32
8.1 Packing and transportation............................................... 32
8.2 Storage ............................................................................. 32
8.3 Deinstallation.................................................................... 32
8.4 Disposal............................................................................ 32
9 Part numbers ...................................................................33
9.1 Explanation of part numbers............................................. 33
9.2 Tensioners........................................................................ 35
9.3 Martin
®
Inspection Doors.................................................. 35
9.4 Installation manuals.......................................................... 36
9.5 Warning labels / Warning trailers...................................... 36
9.6 MARTIN
9.7 MARTIN
®
QC™ #1 HD MT Pre-Cleaner.......................... 37
®
PD QC™ #1 HD MT Pre-Cleaner.................... 41
10 Declaration of Incorporation ..........................................44
© Martin Engineering GmbH 2 M3814UK-03/16
2 Introduction
2.1 About this Installation Manual
Non-compliance with this installation manual can lead to the loss of
any liability claim and/or guarantee.
2.1.1 Scope
This installation manual applies exclusively to the product described
herein and is aimed at those individuals who install this product, put
it into operation and monitor its use.
2.1.2 Copyright
The product described and this installation manual are protected by
copyright. Copying without a license will be legally prosecuted. All
rights to this document are reserved, including the reproduction and/
or distribution in any thinkable way or form. The reprinting of this
document is only allowed with written permission from Martin Engineering.
Introduction
The technical standard at the time of delivery of the product and
technical documentation is decisive, as long as no other information
is given. We reserve the right to make technical changes without any
announcement. Earlier documents will no longer be valid. Martin Engineering General Conditions of Sale and Delivery apply.
2.1.3 Disclaimer
Martin Engineering guarantees the faultless operation of the product
according to the advertising, edited product information, and technical documentation. Martin Engineering does not accept any liability
for the efficiency and proper operation, if this product is used for any
other purpose, other than as described in the chapter "Appropriate
Use"; or for any damage caused by the use of accessories and/or
spare parts, that were not delivered and/or certified by Martin Engineering.
© Martin Engineering GmbH 3 M3814UK-03/16
Introduction
2.1.4 Reference to additional documentation
The products from Martin Engineering are designed for a long service life. They conform to the respective current state-of-the-art science and technology and they have been thoroughly tested prior to
delivery. In addition to continuous advanced development of products, Martin Engineering also conducts constant product and market
analyses.
In the event of faults and/or technical problems Martin Engineering
offers professional support. Appropriate steps will be taken immediately. Martin Engineering's warranty conditions apply, which can be
sent if required.
The following documents are referred to in this installation manual:
• Installation manual for the MARTIN
®
Inspection Door,
document no. M3127.
• Installation manual for the MARTIN
®
TWIST™ tensioners,
Document no. M3296.
• Installation manual for MARTIN
®
spring and air tensioner,
Document no. M3263.
The following standards and directives were applied when composing this installation manual:
• EU Machinery Directive (2006/42/EC)
• ISO/IEC Guide 37 "Installation instructions for endconsumer used products“, edition 1995
• DIN 1421 "Structure and numbering in texts", edition 198301
• DIN/EN 12100 "Safety of machinery - Basic concepts,
general principles of design", edition 2013-08
• DIN / ISO 16016 "Technical product documentation Protection notices for restricting the use of documents and
products", edition 2007-12
• DIN/EN 60204-1 "Safety of machinery - Electrical
equipment of machines, Part 1, General requirements",
edition 2007-06
• DIN EN 82079-1 Preparation of instructions for use Structuring, content and presentation - Part 1: General
principles and detailed requirements.
© Martin Engineering GmbH 4 M3814UK-03/16
2.1.5 Classification of hazards
DANGER!
This indicates an imminent danger that leads to serious physical
injuries or death, if not avoided.
WARNING!
This indicates a potentially dangerous situation that could lead to
serious physical injuries or death, if not avoided.
CAUTION!
This indicates a potentially dangerous situation that could lead to
minor physical injuries and/or damage to property, if not avoided.
Introduction
NOTE
Contains information to the installation or use of the product and
points to situations, that cause neither injuries nor property damage, but is nevertheless important information.
© Martin Engineering GmbH 5 M3814UK-03/16
2.2 Appropriate Use
Introduction
2.2.1 Conveyor belt systems with open transfer systems
MARTIN® (PD) QC™ #1 HD MT primary cleaner with
TC (Tungsten carbide) inserts is used only for cleaning conveyor
belts directly on the head pulley. It can have a maximum belt width
of 2,400 mm or reach a maximum conveying speed up to 5 m/sec..
It cannot be used with conveyor belts having mechanical splices
and/or surface damage.
Any other use of this product is deemed to be inappropriate. If you
wish to use the product for any other purpose, please contact Martin
Engineering Customer Service. We will be happy to assist you with
product configuration.
This installation manual describes the installation on a conveyor belt
system with an encapsulated delivery system. For the installation on
open delivery systems different MARTIN
be used.
If installation conditions prove to be difficult, as is the case with impassable static components, or using the head drum as the tension
point, Martin Engineering or a representative can help with the positioning or find customised solutions.
®
installation consoles can
2.2.2 Use in EX-protection areas
Under certain circumstances, this product can also be used in potentially explosive areas. Contact Martin Engineering for more information on use in potentially explosive areas.
The use of the cleaner in a device protection category that is higher
than that specified or under operating conditions other than those
specified by Martin Engineering is not permissible or may be done
only if Martin Engineering has granted its approval.
© Martin Engineering GmbH 6 M3814UK-03/16
2.2.3 Operating limits of this product
The use of the product mentioned here is allowed only within the
specified specifications. Using it in a higher than specified equipment category or under operating conditions other than those
named and previously specified by Martin Engineering is considered
to be inappropriate use and can only be carried out if approved by
Martin Engineering.
If the product mentioned here is to be used for a different purpose,
then Martin Engineering or a representative can help with the product configuration.
2.3 Safety in the Workplace
2.3.1 Safety instructions, safety in the workplace
This installation manual must be read through in full prior to commencing work on the product or the customer's conveyor belt.
The operator must ensure that all installation, inspections, and maintenance tasks are carried out exclusively by authorised experts.
All work on conveyor belts and their accessories must always be
carried out only when the system is at a standstill. It is essential that
the procedures described in the relevant installation manual which
explain how to shut down the conveyor system are followed.
Introduction
Upon completion of work, all safety equipment and protective
guards must be reinstalled and put back into operation.
Prior to commissioning, installation must be completed. Before the
conveyor belt can be put back into operation, the flawless execution
of all steps should be checked and verified. All notes on installation
and commissioning of the product should be observed.
© Martin Engineering GmbH 7 M3814UK-03/16
2.3.2 Obligations of the operator
Introduction
2.3.3 Authorised personnel
The operator of this product must ensure that the personnel entrusted with the installation, maintenance and use of this product are only
those personnel who
• are fully aware of regulations governing safety at work and
accident prevention,
• are instructed in the use of the product and have read and
understood this installation manual in full.
Personnel are considered to be authorised when they have completed the necessary training, hold the technical experience, knowledge
of the relevant standards and directives and are also in a position to
assess any task in order to recognise a critical situation in a timely
fashion and at an early stage.
Operational, Maintenance and Installation Personnel
Personnel are considered to be authorised if they have been instructed in the use of the product and have read and understood this
installation manual in full.
© Martin Engineering GmbH 8 M3814UK-03/16
3 Product Description
3.1 Design and Function
The MARTIN® QC™ #1 HD MT primary cleaner or MARTIN® PD
™
QC
#1 HD MT primary cleaner with tungsten carbide (TC) inserts
enables effective elimination of return material and quick replacement by loosening only one bolt holding the durable primary cleaner
cartridge. By choosing the installation position of the primary cleaner
at the head pulley and the secondary cleaner just after the head pulley it is ensured that the cleaned off is again fed to the material flow.
The primary and the secondary cleaners can be used individually,
but for optimum cleaning results it is recommended to install a combined system of pre- and primary cleaners.
NOTE
A product that has not been installed properly or correctly may disrupt the conveyance process and contaminate the bulk material to
be transported.
The operator is therefore responsible for implementing the necessary counter measures.
When using with contaminants Martin Engineering or a representative can help with the positioning or customized solutions.
Product Description
3.2 Tensioners
The MARTIN® (PD) QC™ #1 HD MT primary cleaner and the Martin
Engineering tensioners specifically developed for it give the best results and conform to the general state-of-the-art technology.
Martin Engineering recommends the following tensioners for the different versions:
®
MARTIN
insert
Part no. QC1H-XXMXXXXXXX+E.
QC™ #1H primary cleaner with tungsten carbide (TC)
•MARTIN
Part no. 31443-I+E.
•MARTIN
Part no. 38180.
®
Twist spring tensioner:
®
spring tensioning device:
© Martin Engineering GmbH 9 M3814UK-03/16
MARTIN ® PD QC™ #1 pre-wiper blade with carbide insert
Part no. PQC1H-XXMXXXXXXX.
3.3 Type explanation
Primary cleaner cartridges are available in different materials for the
Product Description
primary cleaner. The required material can be selected to match the
respective material conditions. The selection of different materials
for primary cleaners is listed in chapter 9, "Part numbers".
•MARTIN
®
Twist spring tensioner:
Part no. 38554.
®
•MARTIN
spring tensioning device:
Part no. 38555-1.
© Martin Engineering GmbH 10 M3814UK-03/16
4 Installation Preparation
4.1 Prior to Installation
4.1.1 Materials and tools required
In addition to the standard tools, the following special instruments
may be needed for the installation and maintenance of the
product.
• Lifting device with a capacity greater than the weight of the
conveyor belt cleaner (note the weight on the delivery
note).
4.1.2 Preparatory measures
NOTE
Pay attention to the following checks and carry them out carefully
and completely.
The freight forwarder is responsible for any transport damage!
For any damage claims, please contact the freight forwarder.
Installation Preparation
NOTE
A product that has not been installed properly or correctly may disrupt the conveyance process and contaminate the bulk material to
be transported.
The operator is therefore responsible for implementing the necessary counter measures.
For applications involving dirt or impurities, please contact Martin
Engineering or
one of its representatives for advice.
1. Check the delivery with respect to the following:
• Is the delivery complete? Is the number of pallets/cases/
containers the same as the number on the delivery note?
• Does all the transport packaging appear to be undamaged?
Is there damage which may indicate that the contained
products may be damaged?
© Martin Engineering GmbH 11 M3814UK-03/16
2. If the delivery is incomplete or there is any transit damage,
make sure that this is documented and have the freight forwarder confirm the same. All damaged products should be saved for
inspection.
3. Depending on the scope of the order, the delivery should contain the following parts:
•MARTIN
QC
inserts,
• any accessories as ordered,
• two warning labels for conveyor belt products, part no.:
23395G.
4. Missing or damaged parts must be reported to Martin Engineering or the authorised dealer.
Installation Preparation
®
™
QC™ #1 HD MT primary cleaner or MARTIN® PD
#1 HD MT primary cleaner with tungsten carbide
© Martin Engineering GmbH 12 M3814UK-03/16
5 Installation
5.1 Safety Instructions
NOTE
Read this chapter thoroughly prior to commencing any work!
WARNING! DANGER OF INJURY!
Body parts and/or clothing may get caught and pulled in by rotating parts or by the moving conveyor belt.
Before any installation or maintenance work is carried out, ensure
that all power sources to the conveyor belt system and its accessories are switched off and secured against inadvertent switchingon. Use warning signs!
Installation
WARNING! EXPLOSION HAZARD!
In enclosed areas there is an increased risk of explosion when
using a cutting torch or welding equipment!
Before use, check the level of gas and dust in the air.
NOTE
The chute wall on which the spring tensioner shall be installed is
referred to as ‘operator side’. The other chute wall is called the
‘opposite side’.
When installing dual spring tensioners, the most accessible side is
the "operator side".
© Martin Engineering GmbH 13 M3814UK-03/16
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