Martin Magnum 1500 User Manual

Magnum 1500
user manual
DIMENSIONS All dimensions are in millimeters
Ø13
305
290
145
170
445
©2005 Martin Professional A/S, Denmark.
without permission in writing from Martin Professional A/S, Denmark.
P/N 35000160, Rev. A
C
ONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Magnum 1500 overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Physical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing control hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Filling the fluid bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Priming the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Remote control operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Resetting the thermal cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Service and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacing the main fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Uploading new software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Service codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Optional ducting adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installing a ducting adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Magnum 1500 DMX interface module . . . . . . . . . . . . . . . . . . . . . 27
DMX installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DMX controller operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Magnum 1500 specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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I
NTRODUCTION
Thank you for selecting the Magnum 1500.
The Magnum 1500 is a compact and efficient fog generator for semi­professional use. It uses a water-based fluid with an aluminum and copper heat exchanger to create a white fog for entertainment and theatrical use. The Magnum 1500 can be controlled using the remote control unit supplied with the product. It can also be controlled via DMX by adding a module available as a separate accessory.
The most recent version of this manual is available in the Support area of the Martin website at: http://www.martin.com
Features
• Onboard 2.3 liter (0.6 US gal. / 0.5 imperial gal.) fluid container.
• Remote control with instant fog output or timer-controlled output with variable run times and fog volume.
• Multiple remote control linking (allows up to 4 Magnum 1500s to be controlled via one remote control unit).
• DMX control (independent or grouped multiple control on DMX link).
• 5 meter (16.4 ft.) remote cable.
• Copper and aluminum heat exchanger.
• High pressure pump.
• Efficient insulation.
• Fail-safe thermal cut-out protection.
Introduction 5
7
6
Magnum 1500 overview
1
10
9
8
2
11
12
13
3
2
1
Timer
Ready
Heat
3
2
1
Off
4
4
0
5
Timer
5
5
Level
3
4
OVERVIEW
1. Safety attachment eye-bolt
2. Mounting bracket
6
7
8
9
10
Fog
6
7
8
9
10
14
3. Main on/off switch
4. AC power input (EU model illustrated)
5. Fluid bottle release thumbscrews
6. Remote control out
7. Service port
8. Remote control in
9. Fog fluid level check window
10. Fog fluid bottle
11. Timer dial
12. Status indicator LEDs
13. Fog output level dial
6 Magnum 1500 user manual
14. Instant fog button
Safety information
Warning! This product is not for household use. It presents risks of
lethal or severe injury due to electric shock, burns, falls and breathing problems.
Read this manual before powering or installing the machine, follow the safety precautions listed below and observe all warnings in this manual and printed on the machine. If you have questions about how to operate the machine safely, please contact a Martin distributor for assistance or call the Martin 24-hour service hotline on +45 70 200 201.
Refer any service operation not described in this manual to a qualified technician.
Preventing electric shocks
• Always ground (earth) the machine electrically.
• Use only a source of AC power that complies with local building and electrical codes, and that has both overload and ground-fault (earth­fault) protection.
• Check the voltage is correct for use with the machine. The voltage setting is printed on the machine’s serial label.
• Disconnect the machine from AC power before refilling the fluid tank, resetting the thermal protection cutout, removing covers or servicing.
• Disconnect the machine from AC power when not in use.
• Do not expose this machine to wet outdoor conditions – the machine is not waterproof.
• Do not spill fluid over the machine. If fluid is spilled, disconnect the machine from AC power and clean with a damp cloth. If fluid is spilled onto electronic parts, contact an approved Martin dealer for advice.
• Do not remove the covers or attempt to repair a faulty machine.
• Refer all service to an authorized Martin service dealer.
• Do not operate the machine if the power supply cord is damaged. A damaged power supply cord must be replaced with a new item, available from your Martin dealer.
• Do not operate the machine with damaged or missing parts.
• Moisture and electricity do not mix. Do not aim fog output at electrical connections or devices.
Introduction 7
Preventing burns and fire
• Allow the machine to cool for at least 20 minutes before handling or opening – the machine becomes hot during use.
• Use only genuine Martin or JEM fluid in the machine.
• Never attempt to bypass the thermostatic switch or fuses. Always replace defective fuses with ones of the specified type and rating.
• Ensure that the air flow around the machine is free and unobstructed.
• Provide a minimum clearance of 0.1 meters (4 inches) around the machine.
• Do not touch the output nozzle during or after use; it may stay hot for several hours.
• Do not operate the machine if the ambient temperature (T C (104° F).
• Keep the nozzle at least 0.6 meters (24 inches) away from people and objects.
• Do not install the machine with the nozzle pointing more than 30° up or down from horizontal.
Preventing injuries due to falls
• Work from a stable platform and block access below the work area whenever installing, servicing or removing the machine.
• Do not hang the machine directly over people’s heads.
• When suspending the machine above ground level, verify that the structure can hold at least 10 times the weight of all installed devices.
• Verify that all external covers and rigging hardware are securely fastened and use an approved means of secondary attachment such as a safety cable.
• Fog and smoke machines can cause condensation. Do not point the output at high traffic areas with smooth floors. Floors and surfaces may become slippery. Check these frequently and wipe dry as necessary to avoid any danger of slipping.
) exceeds 40°
a
Preventing breathing problems
• Always use fog and smoke machines in well-ventilated areas. Excessive use could affect sufferers of asthma or other respiratory conditions.
• Never point the output directly at a person’s face or at face height.
8 Magnum 1500 user manual
Unpacking
The packing material is carefully designed to protect the machine during shipment - always use it to transport the machine.
The Magnum 1500 is supplied with:
• Remote control unit with 5 meter (16.5 ft) cable (RJ45 connector)
• Power cable
• User manual
The Magnum 1500 is supplied with the fluid bottle empty to avoid spillage during shipment. The fluid bottle must be filled before using for the first time (see “Filling the fluid bottle” on page 17).
Your Martin/JEM dealer can supply suitable fluid. Use only one of the following fluid types:
• JEM/Martin Pro Smoke Super
• JEM/Martin Regular DJ (DJ mix)
Warning! Using any other type of fluid can cause a health hazard and
cause damage to the machine that is not covered by the product warranty.
Introduction 9
I
NSTALLATION
Physical installation
The Magnum 1500 may be either suspended from a suitable support by means of its adjustable mounting bracket or placed on a flat level surface. Do not install the machine by any other means, as this can cause overheating or malfunction.
Warning! To allow adequate cooling, the Magnum 1500 must be located
at least 0.1 meters (4 in.) from any surface. The Magnum 1500 must be located well away from flammable
materials. The Magnum 1500’s surface temperature can reach 50°C (122°
F) and the nozzle can reach 200°C (392° F). The machine must be positioned well out of reach of the public in a location where accidental contact is impossible.
Do not install the Magnum 1500 at an angle of more than 30° up or down from horizontal.
To avoid fluid leakage, the fluid bottle filler cap must always point upwards. If necessary, the fluid bottle can be repositioned (see “Repositioning the fluid bottle” on page 12).
Suspending from a support
Warning! Block access below the work area and work from a stable
platform when installing. Always use a secure means of secondary attachment that can
hold at least 10 times the weight of the machine.
1. If using a rigging clamp (not included), verify that the clamp is
undamaged and can bear at least 10 times the machine’s weight. Bolt the clamp securely to the machine’s mounting bracket with a grade 8.8 (minimum) M12 bolt and lock nut, or as recommended by the clamp
10 Magnum 1500 user manual
manufacturer, through the 13 mm hole in the center of the mounting bracket.
2. If fastening the machine directly to a mounting surface using the adjustable mounting bracket, verify that all fasteners used and the mounting surface can bear at least 10 times the machine’s weight. The mounting bracket may be fastened to a surface using the 13 mm hole in the mounting bracket.
3. Verify that the structure used to support the machine can support at least 10 times the total weight of all installed fixtures, clamps, cables, auxiliary equipment, etc.
4. Install a safety wire that can hold at least 10 times the weight of the machine through/over the support and through the eye-bolt on the housing below the mounting bracket (see illustration).
Safety wire attachment
Do not simply attach the safety wire to the mounting bracket, as this will leave the machine unsecured.
5. Loosen the swivel locks and position the machine at any angle within 30° of horizontal. Turn the swivel locks clockwise to tighten. Check that the machine is securely clamped in position.
Placing on a horizontal surface
If preferred, the Magnum 1500 can be installed on a level horizontal surface, resting either on its rubber feet or on its mounting bracket. The mounting bracket can be used to support the machine at an angle. If the machine is to be placed on a horizontal surface:
• Ensure that the surface is level, stable and capable of supporting at
least ten times the weight of the machine.
• Attach the machine securely so that it cannot slide or fall off the surface.
Installation 11
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