Martin JEM ZR25, JEM ZR35, JEM ZR45 User Manual

user manual

P/N 35010042-E

READ AND SAVE THESE INSTRUCTIONS

2

Dimensions/Legal

Dimensions/Legal

All dimensions are in millimeters

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Dimensions/Legal

Information subject to change without notice. HARMAN Professional Denmark ApS disclaims liability for any injury,

damage, direct or indirect loss, consequential or economic loss or any other loss occasioned by the use of, inability to

use or reliance on the information contained in this document.

©2016 HARMAN Professional Denmark ApS. All rights reserved. Martin® and JEM™ are registered trademarks of

HARMAN Professional Denmark ApS registered in the United States and/or other countries. Features, specifications,

and appearance are subject to change without notice.

HARMAN Professional Denmark ApS • Olof Palmes Allé 18 • 8200 Aarhus N • Denmark

www.martin.com

Document Revision - E

4

Contents

Contents

Dimensions/Legal ...................................................................................................................... 2

Contents .................................................................................................................................... 4

Safety information ...................................................................................................................... 5

Product overview ....................................................................................................................... 8

Product description ................................................................................................................ 8

Features at a glance .............................................................................................................. 8

Product details ....................................................................................................................... 9

Quick Start ............................................................................................................................... 12

Setting up ............................................................................................................................. 12

Making fog ............................................................................................................................ 12

Installation and setting up ........................................................................................................ 13

Location ................................................................................................................................ 13

AC power ............................................................................................................................. 13

Setting up ............................................................................................................................. 14

Final checks ......................................................................................................................... 14

Turning on the power ........................................................................................................... 14

Control settings ........................................................................................................................ 15

Overview .............................................................................................................................. 15

Setting Run modes............................................................................................................... 15

Setting Fog output density ................................................................................................... 15

Setting the Timer .................................................................................................................. 16

Using the Settings menu ...................................................................................................... 16

Setting the DMX start address ............................................................................................. 16

Display back light setting ..................................................................................................... 16

Setting the master-slave link mode ...................................................................................... 17

Priming the machine after fluid out ...................................................................................... 17

Resetting options to factory settings .................................................................................... 17

DMX control ............................................................................................................................. 19

Overview .............................................................................................................................. 19

Connection ........................................................................................................................... 19

DMX functions ...................................................................................................................... 19

Approved Fog Fluid types ........................................................................................................ 20

Approved Discontinued Fluids: ............................................................................................ 21

ZR45 Temperature Menu ..................................................................................................... 21

Basic service ............................................................................................................................ 22

Cleaning ............................................................................................................................... 22

Martin Pro-Clean and Storage Fluid .................................................................................... 22

Fuse replacement ................................................................................................................ 23

Troubleshooting ....................................................................................................................... 24

Status messages ..................................................................................................................... 25

Technical Specifications .......................................................................................................... 26

5

Safety information

Safety information

Read the safety precautions in this manual before installing, operating or
servicing this product.

The following symbols are used to identify important safety information:

Caution! Safety
hazard. Risk of
severe injury or

death.

Caution! Burn

hazard. Hot

surface. Do not

touch.

Danger!

Hazardous

voltage. Contact

will cause electric

shock.

Caution! Fire

hazard.

Warning! This product is not for household use. It presents risks of injury due to
electric shock, burns, falls and respiratory problems!

Read this manual before operating the machine, follow the safety precautions
listed below, and observe all warnings in this manual and printed on the
machine. Use the machine only as described in this manual and in accordance
with local laws and regulations.

If you have questions about how to operate the machine safely, or if you have
followed the instructions in this manual and the machine is malfunctioning,
please contact Martin Service and Support.

Preventing electric shocks

 Always ground (earth) the machine electrically.
 Use only a source of AC power that complies with local building and

electrical codes, and that has both overload and ground-fault protection.

 Before connecting the machine to power, check that the voltage

indicated on the machine’s serial label matches your local AC power
voltage. If your AC power voltage does not match, do not use the
machine. Contact Martin Service and Support for assistance.

 Before using the machine, check that all power distribution equipment

and cables are in perfect condition and rated for the current
requirements of all connected devices.

 If the machine or any cables connected to it are in any way damaged,

defective, wet, or show signs of overheating, stop using the machine and
contact Martin Service and Support for assistance. If the supply cord is
damaged, it must be replaced by a special cord or assembly available
from the manufacturer or its service agent.

 Disconnect the machine from AC power before servicing and when not in

use.

 This machine is not waterproof and should not be exposed to wet

outdoor conditions. Do not immerse in water or any other liquid. Do not
expose to high-pressure water jets.

6

Safety information

 Do not spill fluid over or inside the machine. If fluid is spilled, disconnect

AC power and clean with a damp cloth. If fluid is spilled onto electronic
parts, take the machine out of service and contact Martin Service and
Support for advice.

 Do not remove the covers or attempt to repair a faulty machine. Refer

any service not described in this manual to Martin Service and Support.

 Do not operate the machine if any parts are damaged, defective or

missing.

 Moisture and electricity do not mix. Do not aim fog output at electrical

connections or devices.

Preventing burns and fire

 The fog produced by the machine is hot enough to cause burns when it

leaves the nozzle, and very hot droplets of fluid escape occasionally.
Keep people and objects at least 600 mm (24 in.) away from the fog
output nozzle.

 Do not touch the fog output nozzle during or after use – it becomes

extremely hot and remains hot for several hours after the machine has
been shut down.

 Fog output contains glycol, a flammable alcohol that burns with an

almost invisible blue flame. Do not point fog output at sources of ignition
such as open flames or pyrotechnic effects.

 Do not attempt to bypass thermostatic switches, fluid sensors or fuses.
 Replace fuses only with ones of the type and rating specified in this

manual for the machine.

 Provide a minimum free space of 100 mm (4 in.) around the machine.
 Provide a minimum free space of 500 mm (20 in.) around fans and air

vents and ensure free and unobstructed airflow to and around the
machine.

 Keep the machine at least 600 mm (24 in.) away from combustible and

heat-sensitive materials.

 Do not operate the machine if the ambient temperature (Ta) is below 5°

C (41° F) or above 40° C (104° F).

 Do not operate the machine if the relative air humidity exceeds 80%.

Preventing injuries

 Fasten the machine securely to a fixed surface or structure when in use.

The machine is not portable when installed.

 Ensure that any supporting structure and/or hardware used can hold at

least 10 times the weight of all the devices they support.

 If suspending from a rigging structure, fasten the machine to a rigging

clamp. Do not use safety cables as the primary means of support.

 If the machine is installed in a location where it may cause injury or

damage if it falls, install as directed in this manual a secondary
attachment such as a safety cable that will hold the machine if a primary
attachment fails. The secondary attachment must be approved by an
official body such as TÜV as a safety attachment for the weight that it
secures, must comply with EN 60598-2-17 Section 17.6.6 and must be
capable of bearing a static suspended load that is ten times the weight of
the machine and all installed accessories.

 Check that all external covers and rigging hardware are securely

fastened.

7

Safety information

 Block access below the work area and work from a stable platform

whenever installing, servicing or moving the machine.

 Do not operate the machine with missing or damaged covers or shields.
 In the event of an operating problem, stop using the machine

immediately and disconnect it from power. Do not attempt to use a
machine that is obviously damaged.

 Do not modify the machine in any way not described in this manual or

install other than genuine Martin parts.

 Refer any service operation not described in this manual to a qualified

technician.

 Fog output can cause condensation. Do not point the output at smooth

floors. Floors and surfaces may become slippery. Check these frequently
and wipe dry as necessary to avoid any danger of slipping.

 Ensure at least 2 m (6.6 ft.) visibility in areas where fog is being

produced.

 Fog fluid contains food-grade glycols in solution that may present health

risks.
IF SWALLOWED: Do not induce vomiting. Drink 1-2 glasses of water

and seek medical attention.
AVOID CONTACT WITH SKIN AND EYES: In case of accidental

contact: EYES: Hold eyes open and flush with water for ten minutes,
seek medical attention if irritation persists. SKIN: Remove contaminated
clothing and rinse skin for 20 minutes, seek medical attention if irritation
persists.

Consult the fluids' SDS for more detailed safety information at

http://www.martin.com/safety-documents

 This machine is not intended for use by persons (including children) with

reduced physical sensory or mental capabilities, or lack of experience
and knowledge, unless they have been given supervision or instruction
concerning use of the machine by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the
machine.

Preventing breathing problems

 A machine can operate safely only with the fog fluid it is designed for.

Use the machine only with fluids specified under “Approved Fog Fluid
types” on page 20 or you may cause the release of toxic gases,
presenting a severe health hazard. You will also probably damage the
machine.

 Do not create dense fog in confined or poorly ventilated areas.
 Do not expose people with health problems (including allergic and/or

respiratory conditions such as asthma) to fog output.

 Do not point fog output directly at a person’s face or at face height.

For the latest user documentation and other information for this and all Martin
products, please visit the Martin website at http://www.martin.com
If you have any questions about how to install, operate or service the fixture
safely, please contact your Martin distributor, dealer or contact Martin Service
and Support.

8

Product overview

Product overview

Product description

The JEM ZR25, ZR35 and ZR45 provide a uniquely flexible and convenient
solution to a wide range of fog requirements whether permanently installed or
taken on the road. Featuring a high efficiency heating block and accepting
multiple weights of fluid, the JEM ZR series products can create anything from
an ephemeral steam chase to a dense, long-lasting “whiteout”.

The Integrated Digital Remote Control can be operated on the machine or
removed and used at a distance; or the machines may be operated by DMX with
full RDM capability for remote setup and status monitoring.

This manual contains instructions for all machines in the range, but
some features are different. These symbols show information
which is specific to a particular machine.

Features at a glance

 Robust roadworthy design
 Integrated Digital Remote Control
 DMX with RDM
 Hanging bracket included
 Continuous effect output
 Diverse fluid options for different applications
 Soft start technology
 Fluid sensing system
 Easy external fluid hook-up
 Optional ducting kits

Use only approved Martin fog fluids as shown on page 20. Use of
other fluid will void warranty.

9

Product overview

DMX input
and output

Hanging Bracket

Mains power
switch

Mains power
connector

Fluid pipe connection

Fluid Reservoir

Integrated Digital
Remote Control

Mains fuse

Product details

ZR25

Fog output
nozzle

WARNING!
High temperature
vapour and
surfaces

If suspending overhead:
Loop safety cable under
hanging bracket and
secure

10

Product overview

DMX input
and output

Hanging Bracket

Mains power
switch

Mains power
connector

Fluid pipe
connection

Fluid Reservoir

Integrated Digital
Remote Control

Mains fuse

ZR35

Fog output
nozzle

WARNING!
High temperature
vapour and
surfaces

If suspending overhead:
Loop safety cable under
hanging bracket and
secure

11

Product overview

DMX input
and output

Hanging Bracket

Mains power
switch

Mains power
connector

Fluid pipe
connection

Fluid Reservoir

Integrated Digital
Remote Control

Mains fuse

ZR45

Fog output
nozzle

WARNING!
High temperature
vapour and
surfaces

If suspending overhead:
Loop safety cable under
hanging bracket and
secure

12

Quick Start

Quick Start

You are no doubt eager to switch on the machine and try it out by making a lot of
fog. This section tells you how to do that. However, please also make the time to
read the safety and servicing instructions in the remainder of this manual.

Setting up

Locate the machine in a suitably large area with nothing in front of the fog output.
Fill the fluid reservoir with an approved Martin fog fluid as shown on page 20.
Connect a suitably rated power supply to the machine.

The power requirements are:

1200W 240V EU / 1050W 120V US

1550W 240V EU / 1450W 120V US

2100W 240V EU / 1800W 120V US

Now set the mains switch on the rear of the unit, to the ‘ON’ (I) position. The
display will show HEAT. If the display shows OFF, press the FOG button on the
control panel or set the RUN MODE to CONTINUOUS. After about 6-8 minutes
the display should show FOG LEVEL (along with the set output level) and the
machine will begin producing fog. If the display shows READY press the FOG
button on the control panel.

Making fog

If you want to adjust the fog density manually, press the Menu < > buttons until
the display shows FOG LEVEL and use the Value up/down buttons to select a
value above 0% then press the Enter button to store this value.

If no fog is produced it may be necessary to prime the machine. Press
the Menu <> buttons until the display shows PRIME (located in the
SETTINGS submenu), then press the Value Up button so the display
shows YES, then press the Enter button.

13

Installation and setting up

Installation and setting up

DANGER! DO NOT operate the machine until you have read and observed all the
precautions listed under “Safety information” on page 5.

Location

The JEM ZR series machines are designed to be located on the floor or may be
suspended using the hanging bracket. The machine can operate in any
orientation from 45° upwards to 45° downwards. Steeper tilting may cause fluid
leakage.

If the machine is to be suspended, ensure the mounting surface can support the
weight of the machine. Do not suspend the machine over areas where people
will be underneath. Use only the hanging bracket to suspend the machine.

Ensure that there is at least 100 mm (4 in.) clearance all-round the machine and
at least 600 mm (24 in.) in front of the fog output.

The machine is delivered with white nylon shipping bolts fitted to the
hanging bracket in place of the normal hand-wheel bolts. Before first
use, remove the shipping bolts and replace them with the hand-wheel
bolts (outside of bracket) and spacers (inside of bracket) which are
supplied separately in the packaging.

AC power

Before using the machine, ensure that a grounding-type (earthed) power plug
that fits the local power receptacle is installed on the power cable provided.

DANGER! Make sure the power plug is correctly rated:

 For EU ZR25, ZR35, ZR45 models use a plug rated at 10 A minimum.
 For US ZR25 use a plug rated at 10 A minimum.
 For US ZR35 use a plug rated at 15 A minimum.
 For US ZR45 use a plug rated at 20 A minimum.

When installing the plug, follow the plug manufacturer’s instructions and connect
pins as follows:
Yellow and green wire to ground (earth), blue wire to neutral and brown wire to
live.

The table below shows some common pin identification schemes.

wire

function

marking

screw colour

brown

live

“L”

yellow or brass

blue

neutral

“N”

silver

green/yellow

earth

green

14

Installation and setting up

Before connecting the machine to power, verify that the AC supply is adequately
dimensioned for the current draw of the machine.

1200W 240V EU / 1000W 120V US

1550W 240V EU / 1450W 120V US

2100W 240V EU / 1800W 120V US

Check that the local AC voltage is appropriate, as indicated on the machine’s
serial number label. If your AC voltage is outside the appropriate range, do not
use the machine. Contact Martin Service and Support for assistance.

Setting up

Fill the fluid reservoir with an approved Martin fog fluid as shown on page 20. If
DMX control is being used, connect the machine to the DMX line (see page 19).

If you are using several machines from one control panel in master-slave link
mode, link the machines in a daisy chain using the DMX in and out sockets. It
does not matter which socket is used as input or output.

Final checks

Before applying power to the machine, verify the following:

 the machine is safely located or installed and meets the location

requirements stated on page 13

 the operator is familiar with, and able to comply with, the requirements

for safe operation listed on page 5.

 the fluid is one of the approved Martin fluids listed under “Approved Fog

Fluid types” on page 20.

 the machine is electrically grounded (earthed)
 the AC power distribution circuits and lines are adequately rated for the

current load

Turning on the power

Set the mains switch on the rear of the unit, to the ‘ON’ (I) position. The display
will show HEAT. If the display shows OFF, press the FOG button on the control
panel or set the RUN MODE to CONTINUOUS. After about 6-8 minutes if no
DMX is connected the display should show FOG LEVEL (along with the set
output level) and the machine will begin producing fog. If DMX is connected the
display will show DMX when the machine is ready.

The machine will remember its state from when it was turned off last time, so it
will only power up in OFF mode if you have previously disabled the heaters.

To obtain maximum output, wait another few minutes after the
READY indication is shown, as the machine continues to heat to full
operating temperature and fog output is reduced while the unit is
heating up.

15

Control settings

Control settings

Overview

The Integrated Digital Remote Control on the rear of the machine allows you
to configure it using option menus.

The Integrated Digital Remote Control may be removed from the
machine and used at a distance by removing the two hand-wheel
bolts either side of the display. The display cable may be extended up
to 25 m (82 ft.) using standard 3-pin XLR cable.

Setting Run modes

The RUN MODE menu sets the operational mode of the machine, and can also
be used to shut down the heater. Settings are OFF (shutdown, heaters off),
STANDBY (heaters remain on), TIMER or CONTINUOUS mode.

Use the Menu Previous / Next buttons to select the RUN MODE option.
Use the Up/Down buttons to select OFF, STANDBY, TIMER, or CONTINUOUS.
Press the ENTER button to store the setting. The display shows SET.

Selecting OFF will disable the heaters on the unit.

Setting Fog output density

Use the Menu Previous / Next buttons to select the FOG LEVEL option.
Use the Up/Down buttons to select the density from 0% - 100%.
Press the ENTER button to store the fog setting. The display shows SET.

Menu previous/next

buttons

Value down/up

buttons

Digital display
Enter/store button

READY 100%

16

Control settings

If you want to temporarily change the fog density, do not press
ENTER. The fog setting will go back to its stored value next time the
machine is powered up. This applies to all options.

Setting the Timer

The timer function can be utilized to set the machine’s output to automatically

cycle between an 'On' time interval and an 'Off' time interval. This mode is useful
for maintaining a low level of fog in smaller spaces.

First set the RUN TIME and OFF TIME values from the menu using the Menu
Previous / Next buttons. The timer values are displayed in the range of 0-99
seconds. Select an interval for the 'On' time; Press ENTER to store the value,
SET is displayed. Follow the same procedure for the 'Off' timer.

Next select the Fog output value from the FOG LEVEL menu and press Enter,
SET is displayed.

Finally select the TIMER option from the RUN MODE menu, press ENTER, SET
is displayed. The timer will cycle continuously until the run menu option is
changed.

Using the Settings menu

Options such as the DMX start address, display brightness, Master/Slave linking,
priming, factory reset and temperature control (ZR45 only) are found in the
SETTINGS menu.

Use the Previous / Next buttons to select the SETTINGS option.
Press the Enter button to go to the SETTINGS menu.
To return to the main menu, use the Previous / Next buttons to select EXIT and
press ENTER.

Setting the DMX start address

Use the Previous / Next buttons to select the DMX option from the SETTINGS
menu.
Use the Up/Down buttons to set the DMX start address from 001 to 511. If you
hold down the button the address will count up or down more quickly.
Press the ENTER button to store the address setting.
The machine will automatically respond to a DMX controller whenever it is
connected.

When using in a DMX system ensure the LINK MODE menu is set to RECEIVE
(the default setting) to avoid causing DMX errors to other devices on the system.

Alternatively, the DMX start address can be set via RDM.

Display back light setting

You can set the brightness of the display backlight using the BACK LIGHT
option.

Use the Previous / Next buttons to select the BACK LIGHT option from the
SETTINGS menu.
Use the Up/Down buttons to change the option to LOW, NORM or HIGH.
Press the ENTER button to store the setting.

17

Control settings

Setting the master-slave link mode

It is possible to control several machines from one digital remote control. The
machine with the remote plugged into it is set as the Master. The other machines
are set as Slaves. The machines are interconnected with DMX cabling.

Use the Previous / Next buttons to select the LINK MODE option from the
SETTINGS menu.
Use the Up/Down buttons to select RECEIVE (slave unit) or SEND (master unit).
Press the ENTER button to store the link setting.

The machine should be set to SEND only if it is running as a master. If running
as a slave, stand-alone or DMX controlled it should be set to RECEIVE. If a
machine set to SEND is connected to an active DMX system, the DMX will be
corrupted causing flickering of lights and other strange symptoms.

Priming the machine after fluid out

If the machine runs out of fluid it will automatically shut down and show FLUID
OUT on the display to prevent damage to the pump(s). To suck the new fluid
back into the machine and reset the FLUID OUT error, replace/refill the fluid
reservoir and use the prime function.

Use the Previous / Next buttons to select the PRIME option from the SETTINGS
menu.
Use the Up/Down buttons to change the option to YES.
Press the ENTER button to start the priming function.

The pump(s) will operate at full power for a short time to purge air from the pipes
inside the unit.
To exit this menu if you decide not to activate the Prime function, select NO and
press ENTER.

Resetting options to factory settings

The factory settings configure a standard mode of operation for the machine.
Use the Previous / Next buttons to select the RESET option from the SETTINGS

menu.
Use the Up/Down buttons to change the option to YES.
Press the ENTER button to reset all options.

To exit this menu if you decide not to reset the options, select NO and press
ENTER.

18

Control settings

The factory settings are:

option

setting

FOG LEVEL

50%

TIMER ON

10 seconds

TIMER OFF

20 seconds

RUN MODE

STANDBY

DMX

001

BACK LIGHT

NORM

LINK MODE

RECEIVE

PRIME

NO

TEMPERATURE*

NORM

*ZR45 Only

19

DMX control

DMX control

Overview

DMX is a digital control system widely used in entertainment and architectural
lighting. Any controller meeting the DMX-512A standard may be used to control
and program the fog output of the JEM ZR series machines.

When a DMX signal is present, the JEM ZR series machine’s stand­alone functions do not work. To fire the unit from the Integrated Digital
Remote Control, the DMX controller must be powered off or
disconnected.

If the DMX signal is removed (controller turned off or unplugged), the
machine will revert to its previously stored RUN MODE settings.

If the machine was set to OFF it will revert to this state.
If the machine was set to STANDBY it will revert to this state.
If the machine was set to TIMER it will revert to this state.
If the machine was set to CONTINUOUS it will revert to this state.

Connection

The JEM ZR series machine provides 5-pin XLR connectors on the rear of the
machine for DMX connection.

For best results, use cable designed for high speed digital data transmission.

DMX functions

The JEM ZR series DMX start address must match the DMX start address
assigned to it on your controller. To set the address, see “Setting the DMX start
address” on page 16. The JEM ZR series machine requires one DMX channel.

When the machine is at running temperature and is under DMX control it
displays DMX (+ the current DMX base address).

The DMX control values are shown in the table below.

Channel 1

DMX value
range

Function

Macro description

Default
value

Fog output
level

0-12

Idle range

None

0

13- 240

Output 0­100%

241 -255

Output 100%

20

Approved Fog Fluid types

Approved Fog Fluid types

The JEM ZR series machines must only be used with the Martin fog fluids listed
below. Martin supplies high quality fog fluids that are based on ultra-pure
deionized water. No other fluid is suitable for use.

RUSH & THRILL Fog Fluid

RUSH & THRILL Fog Fluid is a specially formulated water-based fog formula
and is recommended for use with applicable Martin fog effect generators. It is
perfect for medium-density airborne fog effects with medium hang time and
leaves little to no residue behind. RUSH & THRILL Fog Fluid is designed as an
economy fluid that is suitable for use in nightclubs, bars, stage and outdoor
events.

JEM Pro-Fog Fluid, Extra Quick Dissipating*

JEM Pro-Fog Fluid, Extra Quick Dissipating is a specially formulated water­based fog fluid for use in applicable JEM fog machines. JEM Pro-Fog Fluid,
Extra Quick Dissipating fluid is specifically designed to simulate steam or CO2
effects such as ‘cyro’ cannons and jets. JEM Pro-Fog Fluid, Extra Quick
Dissipating creates a semi-translucent white burst of fog, but dissipates ultra-fast
to mimic the characteristics of CO2.

*JEM Pro-Fog Fluid, Extra Quick Dissipating is ONLY suitable for use with
the JEM ZR45 with the temperature setting adjusted to Low.

JEM Pro-Fog Fluid, Quick Dissipating

JEM Pro-Fog Fluid, Quick Dissipating is a water-based, fast dissipating fog fluid
specially designed for use in JEM fog machines. In a studio or theatre
environment, a lighter, faster dispersing fog is often preferred. JEM Pro-Fog
Fluid, Quick Dissipating offers a less dense effect compared to the benchmark
JEM Pro-Fog Fluid and is therefore less likely to interfere with video and film
camera focus.

JEM Pro-Fog Fluid

JEM Pro-Fog Fluid is the industry standard water-based fog fluid specially
designed for use in all JEM fog machines. This benchmark fluid is the automatic
choice of most users and is the most specified fog fluid on the market. JEM Pro­Fog Fluid produces a dense white airborne effect with a medium length dispersal
time. Its medium to high index of refraction makes this formula ideal for all
effects. JEM Pro-Fog Fluid is ideal for use in clubs, theatres and touring
applications where consistent results are required for each and every
performance.

JEM Pro-Fog Fluid, High Density

JEM Pro-Fog Fluid, High Density produces a very long lasting water based fog
effect. Its longevity means that foggers must be programmed for short, less
frequent bursts to avoid saturation of the atmosphere. By following this
instruction, fluid consumption can be reduced dramatically. JEM Pro-Fog Fluid,
High Density is best described with the characteristics of high density, white
airborne fog, with long hang time; it has a slow evaporation rate and high index
of refraction. In environments unaffected by air conditioning and extraction, JEM
Pro-Fog Fluid, High Density can be expected to dissipate 30% slower than JEM
Pro-Fog Fluid. This makes is well suited for scenic obscuring, strobes, and
‘white-out’ conditions-which is why it is often specified for military and fire/EMS
training simulations in addition to the conventional performance arts based
applications.

21

Approved Fog Fluid types

DANGER! The JEM ZR series machines can run safely only on the specific fog
fluids they are designed for. Use ONLY the Martin fog fluids designated in this
manual. NEVER use any other type of fluid, or toxic gas may be produced. You
will probably also cause damage to the machine that will invalidate the product
warranty. Do not dilute fog fluid with water or any other liquid. Discard fog fluid if
it becomes contaminated.

Approved Discontinued Fluids:

Pro Steam Simulation (JEM ZR45 only)
Pro Smoke Studio (DX)
Pro Smoke Super (ZR)
Pro Smoke Super, Freshly Fragranced (ZR)
Pro Smoke HD (SP)
i-Fog Fluid
RUSH Fog Fluid
RUSH ELX Smoke Fluid
Regular DJ Fluid (DJ)

ZR45 Temperature Menu

The different fluid types listed require correct selection of the relevant
temperature setting in the TEMPERATURE sub-menu of the SETTINGS menu.
Select the required temperature and press Enter to store.

The selected temperature setting will remain after power off and is indicated on
the display whilst in standby (TEMP=NORM) and also shows during manual
operation/DMX control (T=N).

TEMPERATURE
Setting

Fluid Type

HIGH

JEM Pro-Fog Fluid, High Density

Discontinued Fluids:

Pro Smoke High Density (SP)
i-Fog Fluid

NORM

JEM Pro-Fog Fluid, Quick Dissipating
JEM Pro-Fog Fluid
RUSH & THRILL Fog Fluid

Discontinued Fluids:

Pro Smoke Super (ZR)
Pro Smoke Studio (DX)
RUSH Fog Fluid
RUSH ELX Smoke Fluid
Regular DJ Fluid (DJ)

LOW

JEM Pro-Fog Fluid, Extra Quick Dissipating

Discontinued Fluids:

Pro Steam Simulation

22

Basic service

Basic service

Before servicing the JEM ZR series machines, read and observe all the
precautions listed in “Safety information” on page 5. Any service not described in
this section must be carried out by a Martin authorized service technician.

To find your local Martin service center visit www.martin.com/Where-to-buy

Cleaning

Excessive dust, fog fluid, and dirt build-up will degrade performance and cause
overheating and damage to the machine that is not covered by the product
warranty. To maintain adequate cooling, dust must be cleaned from the outer
casing and air vents of the machine periodically.

Isolate the machine from power and allow to cool completely before cleaning.
The fog output nozzles remain hot for a period after use.

 Remove dust from the air vents with a soft brush, cotton swab, vacuum,

or compressed air.

 Clean fog fluid residues from the fog output of the machine using a damp

cloth.

 Clean the outer casing with a damp cloth only.

Martin Pro-Clean and Storage Fluid

Martin Pro-Clean & Storage Fluid is specially designed for optimizing
performance while providing longevity of any effect machine. Martin Pro-Clean &
Storage fluid is the ultimate cleaning solution for Martin atmospheric effect heat
exchangers. This advanced preventative maintenance fluid has been utilized by
Martin service technicians for years of both cleaning and storing effect machines.
Utilizing Martin Pro-Clean & Storage Fluid on a regular basis reduces clogging
and further extends the life of your Martin atmospheric effect machines. By using
the highest grade chemicals available while remaining eco-friendly, Martin fluids
are both effective and safe.

Instructions for use

Use fluid directly from container, do not dilute. Remove cap and safety seal; if
inner safety seal has been tampered with, return product to point of purchase.
Disconnect effect machine from power source before filling reservoir. When
possible, remove reservoir from machine and carefully fill reservoir to desired
level, taking care not to overfill or spill. Wipe up any spilled fluid with a damp
cloth. Replace cap on container and store upright in a secure location.

Cleaning and Preventative Maintenance Procedure:

Use Martin Pro Clean and Storage Fluid after every 200 hours of operation or
monthly depending on usage and duty cycle. In a well-ventilated area temporarily
connect Martin Pro Clean and Storage Fluid to the effect machine being serviced
or fill the machines provided fluid reservoir. Allow the machine to fully heat.
When machine is ready activate the machine to run continuously for 30-45
minutes; use a timer function if available.

Storage Procedure:

Perform the above cleaning and preventative maintenance procedure. After
procedure is completed simply run the machine until all fluid has been visibly
purged from the fluid inlet tubing to prevent leaks and seepage.

23

Basic service

Fuse replacement

The main fuse for the machine is located adjacent to the power inlet on the rear
panel. There is also a T3.15 A fuse located on the electronics board inside the
unit which protects the supply to the pump.

DANGER! Disconnect the power supply before removing any covers or changing
fuses. Live parts inside!

Rear panel fuse:
ZR25
120 V = 10 AT/125 V
230 V = T6.3 AT/250 V
ZR35
120 V = 15 AT/125 V
230 V = T10 AT/250 V
ZR45
120 V = 20 AT/125 V
230 V = T12.5 AT/250 V

Replace fuse only with one of exactly the same size and rating. Contact Martin
Service and Support if the fuse blows repeatedly.

To replace the internal fuse, disconnect the power cord from the supply, unscrew
the screws holding the top cover of the unit and remove the cover. The
electronics board is located in the side compartment.

24

Troubleshooting

Troubleshooting

Problem

Probable cause(s)

Suggested remedy

Machine will not produce
fog when remote control set
to CONTINUOUS or fog
button pressed

Machine not at operating
temperature

Wait until HEAT message
no longer shown

FOG option set to 0

Increase setting

Machine in timer mode and
TIMER ON set to 0

Increase setting

DMX signal present

Disconnect or turn off DMX
controller

Machine can be fired from
remote control, but not by
DMX controller
DMX address setting
incorrect

Change DMX address
(page 16)

Poor connection in DMX line

Check DMX cables and
connections

LINK menu is set to SEND

Set LINK menu to
RECEIVE

Fog output is weak

Machine requires priming

Use PRIME option to prime
the machine (page 17)

Wet, greasy, non-uniform
fog output, fluid drips or
spits from nozzle, or very
loud noise when firing
machine

Incompatible fog fluid

Use approved fluid!
Machine appears dead
Mains fuse blown

Replace fuse (page 23)

No power at AC cable inlet

Check power cable and
circuit breaker

Machine causes DMX
errors to occur on other
units when connected to a
DMX system

LINK menu is set to SEND

Set LINK menu to
RECEIVE

Loss of control from remote

Communication issue
between remote and
machine

Check cable connection
between remote and
machine

25

Status messages

Status messages

message

reason

OFF

The heaters are Off, the unit is shut down.

HEAT

The unit is heating up to operating temperature.

READY

The heater is at operating temperature, but Fog is not
turned on (RUN set to STANDBY).

DMX

The heater is at operating temperature and the unit is under
DMX control.

FLUID OUT

Run out of fluid. Refill the fluid reservoir and operate the
prime function in the SETTINGS menu

CALIBRATION
ERROR

The machine has detected an error with its calibration
settings and will not operate. Call Martin Service and
Support.

SYSTEM
ERROR

The machine has detected an error in the temperature
sensor and will not operate. Contact Martin Service and
Support.

26

Technical Specifications

Technical Specifications

Physical

ZR25

Length ......................................................................................... 485 mm (19.1 in.)

Width ........................................................................................... 335 mm (13.2 in.)

Height ............................................................................................ 242 mm (9.6 in.)

Height with hanging bracket ........................................................ 333mm (13.2 in.)

Weight, dry ................................................................................... 11.2 kg (24.7 lb.)

Weight, filled ................................................................................. 13.7 kg (30.2 lb.)

ZR35

Length ......................................................................................... 590 mm (23.3 in.)

Width ........................................................................................... 395 mm (15.6 in.)

Height ........................................................................................... 264mm (10.4 in.)

Height with hanging bracket ........................................................ 351 mm (13.9 in.)

Weight, dry ................................................................................... 15.1 kg (33.3 lb.)

Weight, filled ................................................................................. 19.1 kg (42.1 lb.)

ZR45

Length ......................................................................................... 602 mm (23.1 in.)

Width ........................................................................................... 395 mm (15.6 in.)

Height .......................................................................................... 306 mm (12.1 in.)

Height with hanging bracket ........................................................ 393 mm (15.5 in.)

Weight, dry ................................................................................... 17.7 kg (39.1 lb.)

Weight, filled ................................................................................. 22.7 kg (50.0 lb.)

Performance

ZR25

Continuous effect output

Ready time .............................................................................................. 7-minutes

Coverage volume .................................................... 600 m³ (21,189 ft³) per minute

Fluid consumption (max.) .......................................................... 100 ml per minute

Maximum operating time, maximum output, 2.5 l of fluid ........................ 1.2 hours

ZR35

Continuous effect output

Ready time .............................................................................................. 9-minutes

Coverage volume .................................................... 800 m³ (28,252 ft³) per minute

Fluid consumption (max.) .......................................................... 140 ml per minute

Maximum operating time, maximum output, 4 l of fluid ......................... 1.25 hours

ZR45

Continuous effect output

Ready time ............................................................................................ 10-minutes

Coverage volume .................................................. 1300 m³ (45,909 ft³) per minute

Fluid consumption (max.) .......................................................... 210 ml per minute

Maximum operating time, maximum output, 5 l of fluid ......................... 1.18 hours

Control and programming

Control options Integrated Digital Remote Control, DMX, master/slave link mode

Control parameters ..................................... Continuous or timer-controlled output

Fog ....................................................................... Variable output control, 0-100%

DMX channels ...................................................................................................... 1

DMX compliance ................................................. ANSI E1.11 - USITT DMX512-A

RDM compliance .............................................................. ANSI/ESTA E1.20 RDM

27

Technical Specifications

Construction

Housing ....................................................................................... Steel & aluminum

Hanging bracket ............................... Integrated yoke with safety attachment point

Color ............................................................................................................... Black

Heat exchanger, ZR25 ............................................... 1150 W, thermally protected

Heat exchanger, ZR35 ............................................... 1500 W, thermally protected

Heat exchanger, ZR45 EU ......................................... 2000 W, thermally protected

Heat exchanger, ZR45 US ......................................... 1800 W, thermally protected

Fluid pump, ZR25, ZR35 ...................................... Oscillating piston, high pressure

Fluid pump, ZR45 ......................................... Dual oscillating piston, high pressure

Fluid management .............................. Fluid out sensing, sealed for transportation

Fluid reservoir, ZR25 .................... 2.5 l drop-in reservoir with quick-connect fitting

Fluid reservoir, ZR35 ................ 4 or 5 l drop-in reservoir with quick-connect fitting

Fluid reservoir, ZR25 ....................... 5 l drop-in reservoir with quick-connect fitting

External fluid control ........................................................................... Fluid sensing

Remote control ........ Integrated digital remote with 3 m (9.84 ft.) cable, 3-pin XLR

Installation

Mounting ................................................................................. Standing or hanging

Clearance around machine .............................................................. 100 mm (4 in.)

Orientation .................................................................. Up to +/- 40° from horizontal

Connections

AC Power .................................................................... Neutrik PowerCON TRUE1

DMX, Link mode in/out ................................................................ 5-pin locking XLR

Remote control ............................................................................ 3-pin locking XLR

Firmware .............................................................................................. AVR socket

Electrical

AC power (EU models) ............................................ 220-240 V nominal, 50/60 Hz

AC power (US models) ............................................ 100-130 V nominal, 50/60 Hz

ZR25

Main fuse (220-240V power) ............................................................ T6.3AT/250 V

Main fuse (115-125V power) ............................................................... 10AT/125 V

ZR35

Main fuse (220-240V power) ............................................................. T10AT/250 V

Main fuse (115-125V power) ............................................................... 15AT/125 V

ZR45

Main fuse (220-240V power) .......................................................... T12.5AT/250 V

Main fuse (115-125V power) ............................................................... 20AT/125 V

Typical Power and Current

ZR25 (EU model) ............................................................................ 1200 W, 5.3 A*

ZR25 (US model) ............................................................................ 1050 W, 8.8 A*

ZR35 (EU model) ............................................................................ 1550 W, 6.8 A*

ZR35 (US model) .......................................................................... 1450 W, 12.1 A*

ZR45 (EU model) ............................................................................ 2100 W, 9.2 A*

ZR45 (US model) ............................................................................. 1800 W, 15 A*

*Measurements made at nominal voltage. Allow for a deviation of +/-10%

Thermal

Minimum ambient temperature (Ta min) ................................................ 5°C (41°F)

Maximum ambient temperature (Ta max) .......................................... 40°C (104°F)

Exterior surface temperature, steady state, at 20°C ambient .............. 30°C (86°F)

Maximum nozzle temperature .......................................................... 290°C (554°F)

Approvals

28

Technical Specifications

EU Model

EU safety: .................................................................. EN 60 335-1+A15, EN62233

EU EMC: ........................................................................................... EN 61000-6-3

EU Immunity: ................................................................... EN 61000-6-1, EN 62233

Australia/NZ (pending) .................................................................................... RCM

US Model

US safety ...................................................................................................... UL 998

Canada safety ...................................................................... CSA C22.2 No.104.01

Included items:

User manual .................................................................................... P/N 35010042

Fluid reservoir ZR25, 2.5 l ............................................................... P/N 34300521

Fluid reservoir ZR35, 4 l .................................................................. P/N 34300523

Fluid reservoir ZR45, 5 l .................................................................. P/N 34300506

JEM ZR Series Integrated Digital Remote Control ......................... P/N 55765048

ZR25/35/45 EU, power input cable, PowerCON TRUE1, stripped ends, 3 m (9.8

ft.) .................................................................................................... P/N 11501043

ZR25 US, power input cable, 10A, PowerCON TRUE1, molded NEMA 5-15P,

3 m (9.8 ft.) ...................................................................................... P/N 11501044

ZR35 US, power input cable, 15A, PowerCON TRUE1, molded NEMA 5-15P,

3 m (9.8 ft.) ...................................................................................... P/N 11501045

ZR45 US, power input cable, 20A, PowerCON TRUE1, molded NEMA 5-20P,

2 m (6.6 ft.) ...................................................................................... P/N 11501046

Accessories

JEM ZR25 Ducting System, with 5 m (16.4 ft.) ducting ................... P/N 92625012

JEM ZR35 Ducting System, with 5 m (16.4 ft.) ducting ................... P/N 92625013

JEM ZR45 Ducting System, with 5 m (16.4 ft.) ducting ................... P/N 92625014

Approved Fluids

JEM Pro-Fog Fluid, Extra Quick Dissipating
JEM Pro-Fog Fluid, Quick Dissipating
JEM Pro-Fog Fluid
JEM Pro-Fog Fluid, High Density
RUSH & THRILL Fog Fluid
Martin Pro-Clean and Storage Fluid

Approved Discontinued Fluids

Pro Smoke High Density (SP)
i-Fog Fluid
Pro Smoke Super (ZR)
Pro Smoke Studio (DX)
RUSH Fog Fluid
RUSH ELX Smoke Fluid
Regular DJ Fluid (DJ)
Pro Steam Simulation Fluid (ZR45 only)
Martin Pro Clean Supreme

Installation Hardware

Half-coupler clamp ........................................................................... P/N 91602005

G-clamp (vertical hanging suspension only) .................................... P/N 91602003

Quick trigger clamp (vertical hanging suspension only) .................. P/N 91602007

Safety cable, SWL 60kg (132 lb.), BGV C1/ DGUV 17, black ......... P/N 91604006

Service Tools

Epsilon 5 AVR Programmer ............................................................. P/N 50502004

Temperature Calibration Box ........................................................... P/N 92620005

*Various sizes available – contact your dealer or see martin.com for details.

29

Technical Specifications

Ordering information

JEM ZR25, US ................................................................................. P/N 92215330

JEM ZR25, EU ................................................................................. P/N 92215320

JEM ZR35, US ................................................................................. P/N 92215350

JEM ZR35, EU ................................................................................. P/N 92215340

JEM ZR45, US ................................................................................. P/N 92215370

JEM ZR45, EU ................................................................................. P/N 92215360

Specifications subject to change without notice. For the latest product specifications, see

www.martin.com

Disposing of this product

Martin™ products are supplied in comp lian ce with Directive 20 02/ 9 6/EC of the Euro pea n

Parliament and of the Council of the European Union on WEEE (Waste Electrical and
Electronic Equipment), as amended by Directive 2003/108/EC, where applicable.

Help preserve the environment! Ensure that this product is recycled at the end of its life.
Your supplier can give details of local arrangements for the disposal of Martin products.

www.martin.com • Olof Palmes Allé 18 • 8200 Aarhus N • Denmark

Tel: [phone] • Fax: [phone]