Martin HD QB1 Operator's Manual

Download

Page 1

Martin® HD QB1™ Cleaner

Go to Martin® HD QB1™ Cleaner web page

Operator’s Manual

M4101

Page 2

Important

MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USER’S FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN. MARTIN ENGINEERING’S LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE.

Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule.

The following symbols may be used in this manual:

DANGER

Danger: Immediate hazards that will result in severe personal injury or death.

WARNING

Warning: Hazards or unsafe practices that could result in personal injury.

CAUTION

Caution: Hazards or unsafe practices that could result in product or property damages.

IMPORTANT

Important: Instructions that must be followed to ensure proper installation/operation of equipment.

NOTE

Note: General statements to assist the reader.

Page 3

Table of Contents

Section Page

List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installations without chutework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Belt cleaner inspection access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Belt cleaner blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Urethane shelf life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before Installing Belt Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installing Belt Cleaner and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Locating belt cleaner mainframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Removing blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installing torque tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installing tensioner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Checking mainframe location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installing blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

After Installing Belt Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Table of Contents

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Appendix A. Martin® HD QB1™ Cleaner Assembly with

Martin® Twist Tensioner Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Martin Engineering M4022-01/19 i Martin® HD QB1™ Cleaner

Page 4

List of Figures

Figure Title Page

1 Belt Cleaner Mounting Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Chute Width Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Belt Cleaner Mainframe Location & Chute Wall Cutouts. . . . . . . . . . . . . . . . . . . . 7

4 Removing and Installing Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5 Torque Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6 Mainframe Locating Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

List of Figures/Tables

7 Centering Cleaner on Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

8 Martin® HD QB1™ Cleaner Assembly, P/N C1QHASXXSXXXXRX. . . . . . . . . 14

9 Martin® Conveyor Products Warning Label, P/N 23395 . . . . . . . . . . . . . . . . . . . . . 16

Table Title Page

I Martin® HD QB1™ Cleaner Blade Colors, Materials and Specifications. . . . . . . . 2

II Urethane Shelf Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

III Part Numbers and Dimensions for Martin® HD QB1™ Cleaner Assembly . . . . . . 15

List of Tables

Martin Engineering M4022-01/19 ii Martin® HD QB1™ Cleaner

Page 5

Introduction

General The Martin

with a long-lasting, one-piece blade. To introduce product back into the product flow, the Martin head pulley. On a dual-cleaner system, a Secondary Cleaner is installed immediately following the Pre-Cleaner to remove stubborn material left on the conveyor belt. If a Pre-Cleaner cannot be used because of space limitations, Secondary Cleaners can be installed alone. Multiple Pre-Cleaners and/or Secondary Cleaners may be required to clean the belt. If the materialhandling process or product could be affected by contamination from the use of these belt cleaners, the user is responsible for taking the necessary steps to prevent contamination. Consult Martin Engineering or a representative for alternate belt cleaners or belt cleaner locations to use where contamination may be an issue.

Installations without chutework

Belt cleaner inspection access

These procedures were written for equipment that is being installed on enclosed pulley chutework. If the pulley is not enclosed, the equipment should be installed using the best available field resources and methods to ensure that the critical dimensions are followed for proper installation.

If the belt cleaner is installed on enclosed pulley chutework, at least one

Martin available from Martin Engineering or a representative.

Inspection Door should be installed. Martin® Inspection Doors are

HD QB1™ Cleaner combines effective removal of carryback

HD QB1™ Cleaner is installed on the face of the

Introduction

Belt cleaner blades Martin

HD QB1™ Cleaner Blades are available in five different materials (see Table I for specifications). Only standard (orange) Martin Cleaner Blades are made of materials that meet Mine Safety and Health Administration (MSHA) requirements under “Interim Fire and Toxicity Criteria for Products Taken Into Underground Mines,” March 22, 1977 (MSHA acceptance number MSHA-IC-95/1, MSHA-IC-95/7).

References The following documents are referenced in this manual:

• American National Standards Institute (ANSI) z244.1-1982, American

National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements, American National Standards

Institute, Inc., 1430 Broadway, New York, NY 10018.

• Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule, Department of Labor, Occupational Safety and Health Administration (OSHA), 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604.

• Martin

Inspection Door Operator’s Manual, P/N M3891

Twist Tensioner Operator Manual, P/N M3837

Spring and Air Tensioners Operator Manual, P/N M3263

HD QB1™

Materials required Installation of this equipment requires the use of standard hand tools, grinder,

welder, and cutting torch.

Martin Engineering M4101-01/19 1 Martin® HD QB1™ Cleaner

Page 6

Table I. Martin® HD QB1™ Cleaner Blade Colors, Materials and Specifications

IMPORTANT

NOTE

URETHANE SELECTION

Orange

Introduction

Brown

(BR)

Green

(GR)

Clear

(CL)

Navy Blue

(NB)

Urethane shelf life

APPLICATION DESCRIPTION

Standard Martin

Suitable for 80% or more of all belt cleaner applications, including abrasive conditions.

Chemical-Resistant Urethane

Improves resistance to chemicals; reduced absorption of water in high-moisture environments.

High-Temperature Urethane

For exposure to intermittent temperatures up to 350°F (177°C).

Low-Rigidity Urethane

For dry products such as sand and gravel.

Low-Adhesion Urethane

For sticky or tacky materials.

Urethane

Urethane put in service after exceeding it’s shelf life may wear differently and deteriorate quicker than normal urethane.

TYPICAL

MATERIALS

Bauxite, Coke, Coal, Overbur-

den Refuse

Limestone

Clinker

Gravel,

Dry Sand

Cement, Glass,

Wood Chips

CONTINUOUS

TEMPERATURE

-20° to 160°F

(-29° to 71°C)

-40° to 160°F

(-40° to 71°C)

-40° to 300°F

(-40° to 149°C)

-20° to 160°F

(-29° to 71°C)

-20° to 160°F

(-29° to 71°C)

Code Date is written near bottom of blade as mm/dd/yy-x. In addition to or in place of this date, you may see an imprinted date medallion similar to the example shown. In this example, “14” stands for the year 2014. The small circles represent the quarter of the year. If three circles are “punched” the blade was produced in the first quarter. If none of the circles are “punched” the blade was produced in the fourth quarter. If code date on your blade(s) is not legible or is missing, contact Martin Engineering or a representative.

Table II. Urethane Shelf Life

Blade Color Shelf Life

Blue 1 Year from Code Date

Brown 2 Years from Code Date

Clear 1 Year from Code Date

Green 2 Years from Code Date

Orange 1 Year from Code Date

Martin Engineering M4101-01/19 2 Martin® HD QB1™ Cleaner

Page 7

Safety All safety rules defined in the above documents and all owner/employer safety

DANGER

WARNING

rules must be strictly followed when working on the belt cleaner.

Do not touch or go near the conveyor belt or conveyor accessories when the belt is running. Your body or clothing can get caught and you can be pulled into the conveyor, resulting in severe injury or death.

Before installing, servicing, or adjusting the belt cleaner, turn off and lockout / tagout / blockout / testout all energy sources to the conveyor and conveyor accessories according to ANSI standards. Failure to do so could result in serious injury or death.

Introduction

If this equipment will be installed in an enclosed area, test the gas level or dust content before using a cutting torch or welding. Using a torch or welding in an area with gas or dust may cause an explosion resulting in serious injury or death. Follow local confined space procedures.

Before using a cutting torch or welding the chute wall, cover the conveyor belt with a fire retardant cover. Failure to do so can allow the belt to catch fire. Follow local fire watch procedures.

Remove all tools from the installation area and conveyor belt before turning on the conveyor. Failure to do so can cause serious injury to personnel or damage to the belt and conveyor.

Mainframe with blade can be heavy and may require two people to lift. Attempting to lift the belt cleaner without assistance could result in injury.

Martin Engineering M4101-01/19 3 Martin® HD QB1™ Cleaner

Page 8

Before Installing Belt Cleaner

IMPORTANT

DANGER

IMPORTANT

NOTE

Before Installation

The delivery service is responsible for damage occurring in transit. Martin Engineering CANNOT enter claims for damages. Contact your transportation agent for more information.

1. Inspect shipping container for damage. Report damage to delivery service immediately and fill out delivery service’s claim form. Keep any damaged goods subject to examination.

2. Remove belt cleaner assembly from shipping container.

3. If anything is missing contact Martin Engineering or a representative.

4. Turn off and lockout / tagout / blockout / testout energy source according to ANSI standards (see “References”).

5. If using a cutting torch or welding, test atmosphere for gas level or dust content. Cover conveyor belt with fire retardant cover.

Center the belt cleaner blades to clean an area narrower than the conveyor belt width. This allows for side-to-side movement of the belt and prevents damage to the belt edge.

The chute wall that the tensioner will be located on is referred to as the “operator side.” The other side of the chute is referred to as the “far side.” (If installing dual tensioners, side that is most accessible is “operator side.”)

Martin Engineering M4101-01/19 4 Martin® HD QB1™ Cleaner

Page 9

±30°

maximum

Conveyor

Center Line

Conveyor Center Line

±30°

maximum

±30°

maximum

Conveyor Center Line

±30°

maximum

Conveyor Ce

nter Line

45°

minimum

BELT TRAVEL

Possible Material

Buildup Area

Before Installation

Figure 1. Belt Cleaner Mounting Locations

Martin Engineering M4101-01/19 5 Martin® HD QB1™ Cleaner

Page 10

IMPORTANT

Belt Width

Belt Width + 5 in. minimum

Before Installation

Figure 2. Chute Width Requirements

Inside chute width must be a minimum of belt width plus 5 inches to insure there is adequate space to install cleaner and tensioner. If chute width is too narrow either the tensioner will need to be spaced off of the chute wall or the mainframe can be cut down. The mainframe can only be cut down if the blade is belt width minus 6 or 8 inches.

6. Inspect belt cleaner mounting area for possible obstructions that could interfere with proper mounting. Refer to following guidelines:

a. The cleaner can be mounted anywhere on the arc from +30 degrees to

-30 degrees from a center line parallel to the belt line as long as:

(1) The blade is not in the direct flow of discharging material causing

premature blade wear.

(2) The diameter of the pulley is big enough that the blade does not

trap or hold material between the inside of the blade and the belt.

(3) There is at least the equivalent of a 45 degree angle between the

blade and belt to prevent material buildup in this space.

b. Lack of service is the main cause of poor belt cleaning performance.

Follow CEMA guidelines for access:

(1) Clearance for service outside the chute must be at least equal to the

belt width.

(2) Cleaners must have service platforms. CEMA recommends

cleaners be mounted at least 24 in. (600 mm) above the work platform.

(3) If the belt width is 54 in. (1400 mm) or larger consider access

doors on both sides of the chute.

c. Refer to “Installing Belt Cleaner and Tensioner” and “Part Numbers”

sections of this manual for specific mounting and cleaner dimensions.

Martin Engineering M4101-01/19 6 Martin® HD QB1™ Cleaner

Page 11

Installing Belt Cleaner and Tensioner

Center point of pulley

Center point of belt

Radius of head pulleyA. B. C. including lagging and belt

cleaner mainframe

8.50

(216)

minimum

3.50 (89)

11. 26 (286)

8.50 (216) minimum

4.50

(114)

14.39 (365)

Installation

Ø4.00

(102)

4.50

(114)

Ø0.625

(16)

Figure 3. Belt Cleaner Mainframe Location & Chute Wall Cutouts

Locating belt cleaner mainframe

Martin Engineering M4101-01/19 7 Martin® HD QB1™ Cleaner

1. On operator side of chute, find pulley center point (A).

2. Measure radius of head pulley including lagging and belt thickness (B). To this dimension, add 3.50 in. (89 mm).

3. Starting from center point (A), measure the total distance calculated in step 2 (B + 3.50) and draw an arc on chute wall.

4. Measure down from pulley's horizontal centerline the distance shown in Figure 3 and draw a horizontal line parallel to it. Locate center point of belt cleaner mainframe (C) where this line intersects the arc on the chute wall.

5. Make sure mainframe and blade do not lie in path of material unloading from conveyor belt.

6. Repeat steps 1 through 5 for far side chute wall.

7. Drill or cut holes for tensioner mounting plates on chute walls as follows:

a. If bolting tensioner mounting plates to chute walls, do the following:

(1) Drill or cut one 4-in. hole for mainframe and four 5/8-in. holes for

screws in both operator side and far side chute walls. Remove burrs and sharp edges.

b. If welding tensioner mounting plates to chute walls, do the following:

(1) Drill or cut one 4-in. hole for mainframe in both operator side and

far side chute walls. Remove burrs and sharp edges.

8. If using Martin holes according to Martin P/N M3891.

Inspection Door, cut access door opening and mounting

Inspection Door Operator's Manual,

Page 12

NOTE

A. Set Screw B. Blade Clamp C. Blade Clamp

D. Blade Cartridge E. Mainframe

Blade stop removed for clarity.

Installation

Removing blade

Figure 4. Removing and Installing Blade

Blade clamps should remain captive to mainframe assembly during blade removal and installation.

1. Loosen set screws (A) from operator side of mainframe (E).

2. Disengage blade clamp (B) from blade cartridge (D).

3. Pull blade cartridge away from blade clamp (C) and remove from mainframe.

Figure 5. Torque Tube Installation

Installing torque tubes

1. Insert torque tube (F) into mainframe (E).

2. Slide torque tube collar (G) onto torque tube.

3. Align collar (G) with mainframe. Tap collar into mainframe with hammer until collar is fully engaged in mainframe.

Martin Engineering M4101-01/19 8 Martin® HD QB1™ Cleaner

Page 13

Installing

Center point of pulley

Center point of belt

Radius of head pulley

including lagging and belt

cleaner mainframe

Mainframe Locating TabD.

tensioner

1. Install tensioner according to applicable tensioner’s manual.

2. If using Martin

Inspection Door, install according to Martin® Inspection

Door Operator's Manual, P/N M3891.

3.50 (89)

Installation

8.50

(216)

minimum

Figure 6. Mainframe Locating Tabs

Checking mainframe location

1. Rotate mainframe and locating tabs (D) to verify mounting location. There should be less than 1/16 in. between tip of locating tab and belt.

2. If necessary, adjust mainframe location.

3. After verifying mainframe location, bend and remove tabs (D) from blade stops.

Installing blade 1. See Figure 4. Position blade on mainframe with blade curve facing

conveyor belt. Push far side end of blade into blade stop (C) until it locks.

2. Push blade cartridge (D) onto mainframe (E) until it is fully seated.

3. Install blade stop (B).

4. Tighten set screws (A) to 20 ft-lbs (27.1 Nm).

Martin Engineering M4101-01/19 9 Martin® HD QB1™ Cleaner

Figure 7. Centering Cleaner on Belt

5. Make sure blades are centered on belt and mainframe is parallel to belt.

6. Tighten set screws (H) on torque tube collars (G) to 40 ft-lbs (54.2 Nm).

7. Tension belt cleaner according to applicable tensioner’s manual.

Page 14

After Installing Belt Cleaner

WARNING

DANGER

After Installation

1. Thoroughly wipe chute wall clean above tensioner.

2. Place Conveyor Products Warning Label (P/N 23395) on outside chute wall visible to belt cleaner operator.

3. Additional safety labels are available from CEMA. For more information regarding CEMA safety labels visit www.cemanet.org.

Failure to remove tools from installation area and conveyor belt before turning on energy source can cause serious injury to personnel and damage to belt.

Do not touch or go near conveyor belt or conveyor accessories when conveyor belt is running. Body or clothing can get caught and pull body into conveyor belt, causing severe injury or death.

4. Turn on conveyor belt for 1 hour, then turn off.

a. Make sure all fasteners are tight. Tighten if necessary.

b. Inspect belt cleaner for the following:

(1) Wear. (A small amount of “break-in” wear may be found. This will

stop once blades wear to conveyor belt contour.)

(2) Material buildup. (No material between blades and return side of

conveyor belt should be found.)

c. If wear, material buildup, or some other problem exists, see

“Troubleshooting.”

Martin Engineering M4101-01/19 10 Martin® HD QB1™ Cleaner

Page 15

Weekly Maintenance

IMPORTANT

NOTE

DANGER

WARNING

DANGER

1. Remove any material from belt cleaner.

2. Make sure all fasteners are tight. Tighten if necessary.

3. Check tension on cleaner. Re-tension if necessary.

4. Wipe all labels clean. If labels are not readable, contact Martin Engineering or a representative for replacements.

5. Check blades for excessive wear. Replace if necessary.

6. Remove equipment from service if there is any indication it is not functioning properly. Call Martin Engineering or a representative for assistance. Do NOT return equipment to operation until the cause of the problem has been identified and corrected.

Read entire section before beginning work.

Maintenance inspection should be performed no less than weekly. Some applications may require more frequent maintenance inspections.

Weekly Maintenance

Failure to remove tools from maintenance area and conveyor belt before turning on energy source can cause serious injury to personnel and damage to belt.

7. Remove all tools from maintenance area.

Do not touch or go near conveyor belt or conveyor accessories when conveyor belt is running. Body or clothing can get caught and pull body into conveyor belt, causing severe injury or death.

8. Start conveyor belt. Observe belt cleaner operation for several revolutions of the belt. Service or adjust belt cleaner as necessary to ensure proper belt cleaner operation.

Martin Engineering M4101-01/19 11 Martin® HD QB1™ Cleaner

Page 16

Troubleshooting

NOTE

Symptom Corrective Action

Insufficient cleaning and carryback.

Troubleshooting

Blade wears only in the center.

Noise or vibration.

High blade wear rate. Tension of cleaner on belt is set too high. Reduce tensioner setting.

Unusual wear or damage to blades.

Bent or broken mainframe or support frame due to blade slipping through.

Corrosion or chemical degradation.

• Tension of cleaner on belt is set too low or too high. Increase or decrease tensioner setting.

• Blades are worn. Check blades and replace if necessary.

• Use a segmented style blade for crown pulleys.

• Consider narrowing the blade width to clean the middle of the belt.

Tension is not sufficient or is set too high. Correct tension as necessary. If this does not correct problem, blade urethane may not match application. Contact Martin Engineering or representative.

Check belt splice(s) and repair as necessary.

If blades are worn to or past the wear line, replace blades. If blades are not worn, check mainframe location.

Blade urethane may not match application. Contact Martin Engineering or a representative.

Conveyor equipment such as conveyor belt cleaners are subject to a wide variety of bulk materials

characteristics and often have to perform under extreme operating or environmental conditions. It is

not possible to predict all circumstances that may require troubleshooting. Contact Martin

Engineering or a representative if you are experiencing problems other than those listed in the

“Troubleshooting” chart above. Do not return the equipment to operation until the problem has been

identified and corrected.

Installation checklist

✓ Pre-Cleaner mainframe is proper distance from belt surface on both ends of mainframe and

parallel to the pulley shaft.

✓ Pre-Cleaner blade tip does not lie in path of material flow.

✓ Blades are centered on belt.

Martin Engineering M4101-01/19 12 Martin® HD QB1™ Cleaner

If after taking the corrective actions suggested under “Troubleshooting” you are still experiencing problems, check for the following:

Installation Checklist

Page 17

Part Numbers

NOMENCLATURE C1QHA - SXX SXX X X R X

Belt Width (inches) Blade Width (inches) Urethane Color Solid/Segemented Mainframe Tensioner

BLADE LENGTH 000: No Blade SA0: 100 Inches SA2: 102 Inches SA4: 104 Inches SA8: 108 Inches

SOLID/SEGMENTED 0: Segmented Blade / No Blade 1: Solid Blade

URETHANE COLOR 0: No Blade B: Brown T: Tan G: Green N: Navy Blue O: Orange

TENSIONER T: Martin

Twist Tensioner

S: Martin

Spring Tensioner

Martin® HD QB1™ Cleaner

This section provides product names and corresponding part numbers for

Martin

HD QB1™ Cleaner and related equipment. Please reference part

numbers when ordering parts:

Martin® HD QB1™ Cleaner Assembly:

P/N C1QHASXXSXXXXRX. See Figure 8.

Part Numbers

Recommended Tensioners

Operator’s manuals

Belts 18 to 48 in. wide:

Martin

Twist Tensioner: P/N 38850.

Twist Tensioner with “L” Bracket: P/N 38850-L.

Spring Tensioner: P/N 38180

Belts 54 to 96 in. wide:

Dual Martin

Martin® Spring and Air Tensioners Operator’s Manual: P/N M3263.

Martin

Twist Tensioner Operator’s Manual: P/N M3837.

Inspection Door Operator’s Manual: P/N M3891.

Twist Tensioners: P/N 38850-2.

Twist Tensioners with “L” Bracket: P/N 38850-2L.

Spring Tensioners: P/N 38180-2

Martin Engineering M4101-01/19 13 Martin® HD QB1™ Cleaner

Page 18

10.95 (278)

6.22

Dim. A

Dim. B

(158)

Part Numbers

Figure 8. Martin® HD QB1™ Cleaner Assembly, P/N C1QHASXXSXXXXRX

Item Description Part No. Qty.

1 Mainframe Table III 1

2 Blade Table II 1

3 Blade Retainer with Set Screw C1QHRIT 2

4 Torque Tube Collar with Set Screw C1QACIT 2

5 Torque Tube Table III 2

6 (NS) Label Martin

7 (NS) Label Conveyor Products Warning 23395 2

8 (NS) Manual Operator’s M4101 1

9 (NS)

NS = Not Shown

Martin Engineering M4101-01/19 14 Martin® HD QB1™ Cleaner

Martin

Twist Tensioner Assembly 38850/38850-2 1

Spring Tensioner Assembly 38180/38180-2 1

Products 38048 2

Page 19

Table III. Part Numbers and Dimensions for Martin® HD QB1™ Cleaner Assembly

Standard Assembly

Part No.

C1QHAS18S10XXRX 10 (254) 34 (864) C1QAMRS16 C1QHBS10XX C1QATTS16

C1QHAS18S12XXRX 12 (305) 34 (864) C1QAMRS16 C1QHBS12XX C1QATTS16

C1QHAS18S14XXRX 14 (356) 34 (864) C1QAMRS16 C1QHBS14XX C1QATTS16

C1QHAS24S16XXRX 16 (406) 46 (1168) C1QAMRS22 C1QHBS16XX C1QATTS19

C1QHAS24S18XXRX 18 (457) 46 (1168) C1QAMRS22 C1QHBS18XX C1QATTS19

C1QHAS24S20XXRX 20 (508) 46 (1168) C1QAMRS22 C1QHBS20XX C1QATTS19

C1QHAS30S22XXRX 22 (559) 52 (1321) C1QAMRS28 C1QHBS22XX C1QATTS19

C1QHAS30S24XXRX 24 (610) 52 (1321) C1QAMRS28 C1QHBS24XX C1QATTS19

C1QHAS30S26XXRX 26 (660) 52 (1321) C1QAMRS28 C1QHBS26XX C1QATTS19

C1QHAS36S28XXRX 28 (711) 60 (1524) C1QAMRS34 C1QHBS28XX C1QATTS24

C1QHAS36S30XXRX 30 (762) 60 (1524) C1QAMRS34 C1QHBS30XX C1QATTS24

C1QHAS36S32XXRX 32 (813) 60 (1524) C1QAMRS34 C1QHBS32XX C1QATTS24

C1QHAS42S34XXRX 34 (864) 72 (1829) C1QAMRS40 C1QHBS34XX C1QATTS24

C1QHAS42S36XXRX 36 (914) 72 (1829) C1QAMRS40 C1QHBS36XX C1QATTS24

C1QHAS42S38XXRX 38 (965) 72 (1829) C1QAMRS40 C1QHBS38XX C1QATTS24

C1QHAS48S40XXRX 40 (1016) 78 (1981) C1QAMRS46 C1QHBS40XX C1QATTS24

C1QHAS48S42XXRX 42 (1067) 78 (1981) C1QAMRS46 C1QHBS42XX C1QATTS24

C1QHAS48S44XXRX 44 (1118) 78 (1981) C1QAMRS46 C1QHBS44XX C1QATTS24

C1QHAS54S46XXRX 46 (1168) 84 (2134) C1QAMRS52 C1QHBS46XX C1QATTS24

C1QHAS54S48XXRX 48 (1219) 84 (2134) C1QAMRS52 C1QHBS48XX C1QATTS24

C1QHAS54S50XXRX 50 (1270) 84 (2134) C1QAMRS52 C1QHBS50XX C1QATTS24

C1QHAS60S52XXRX 52 (1321) 90 (2286) C1QAMRS58 C1QHBS52XX C1QATTS30

C1QHAS60S54XXRX 54 (1372) 90 (2286) C1QAMRS58 C1QHBS54XX C1QATTS30

C1QHAS60S56XXRX 56 (1422) 90 (2286) C1QAMRS58 C1QHBS56XX C1QATTS30

C1QHAS66S58XXRX 58 (1473) 96 (2438) C1QAMRS64 C1QHBS58XX C1QATTS30

C1QHAS66S60XXRX 60 (1524) 96 (2438) C1QAMRS64 C1QHBS60XX C1QATTS30

C1QHAS66S62XXRX 62 (1575) 96 (2438) C1QAMRS64 C1QHBS62XX C1QATTS30

C1QHAS72S64XXRX 64 (1626) 102 (2591) C1QAMRS70 C1QHBS64XX C1QATTS30

C1QHAS72S66XXRX 66 (1676) 102 (2591) C1QAMRS70 C1QHBS66XX C1QATTS30

C1QHAS72S68XXRX 68 (1727) 102 (2591) C1QAMRS70 C1QHBS68XX C1QATTS30

C1QHAS78S70XXRX 70 (1778) 108 (2743) C1QAMRS76 C1QHBS70XX C1QATTS42

C1QHAS78S72XXRX 72 (1829) 108 (2743) C1QAMRS76 C1QHBS72XX C1QATTS42

C1QHAS78S74XXRX 74 (1879) 108 (2743) C1QAMRS76 C1QHBS74XX C1QATTS42

C1QHAS84S76XXRX 76 (1930) 114 (2896) C1QAMRS82 C1QHBS76XX C1QATTS42

C1QHAS84S78XXRX 78 (1981) 114 (2896) C1QAMRS82 C1QHBS78XX C1QATTS42

C1QHAS84S80XXRX 80 (2032) 114 (2896) C1QAMRS82 C1QHBS80XX C1QATTS42

C1QHAS90S82XXRX 82 (2083) 120 (3048) C1QAMRS88 C1QHBS82XX C1QATTS42

C1QHAS90S84XXRX 84 (2134) 120 (3048) C1QAMRS88 C1QHBS84XX C1QATTS42

C1QHAS90S86XXRX 86 (2184) 120 (3048) C1QAMRS88 C1QHBS86XX C1QATTS42

C1QHAS96S88XXRX 88 (2235) 126 (3200) C1QAMRS94 C1QHBS88XX C1QATTS42

C1QHAS96S90XXRX 90 (2286) 126 (3200) C1QAMRS94 C1QHBS90XX C1QATTS42

C1QHAS96S92XXRX 92 (2337) 126 (3200) C1QAMRS94 C1QHBS92XX C1QATTS42

C1QHASA2S94XXRX 94 (2388) 132 (3734) C1QAMRSA0 C1QHBS94XX C1QATTS42

C1QHASA2S96XXRX 96 (2438) 132 (3734) C1QAMRSA0 C1QHBS96XX C1QATTS42

C1QHASA2S98XXRX 98 (2489) 132 (3734) C1QAMRSA0 C1QHBS98XX C1QATTS42

C1QHASA8SA0XXRX 100 (2540) 138 (3505) C1QAMRSA6 C1QHBSA0XX C1QATTS42

C1QHASA8SA2XXRX 102 (2591) 138 (3505) C1QAMRSA6 C1QHBSA2XX C1QATTS42

C1QHASA8SA4XXRX 104 (2642) 138 (3505) C1QAMRSA6 C1QHBSA4XX C1QATTS42

Dim. A

in. (mm)

Dim. B

in. (mm)

Item

No. 1

Item

No. 2

Item

No. 5

Part Numbers

Martin Engineering M4101-01/19 15 Martin® HD QB1™ Cleaner

Page 20

Lock out and/or tag out all energy sources to

Cierre y/o rotule todas las fuentes de energía al

Label P/N 23395

conveyor system and loading system before performing any work on conveyor or conveyor accessories. Failure to do so could result in severe injury or death.

sistema transportador y al sistema de carga antes de realizar cualquier trabajo en el transportador o sus accesorios. El no hacerlo puede resultar en heridas serias o muerte.

ADVERTENCIA

WARNING

Part Numbers

Figure 9. Martin® Conveyor Products Warning Label, P/N 23395

Martin Engineering M4101-01/19 16 Martin® HD QB1™ Cleaner

Page 21

Ø4.00 (102)

4.50

(114)

Ø0.625

(16)

3.50 (89)

4.50 (114)

8.50 (216) minimum

1.93 (49)

3.10 (79)

Chute Wall

7.18

(182)

9.27

(235)

6.00

(152)

Appendix

Martin® HD QB1™ Cleaner Assembly with

Martin

Twist Tensioner Assembly

Appendix

Martin

Twist Tensioner Assembly, P/N 38850

HD QB1™ Cleaner Assembly, P/N C1QHASXXSXXXXRX

Martin Engineering M4101-01/19 A-1 Martin® HD QB1™ Cleaner

Page 22

Page 23

Any product, process, or technology described here may be the subject of intellectual property rights reserved by Martin Engineering Company. Trademarks or service marks designated with the ® symbol are registered with the U.S. Patent and Trademark Office and may be proprietary in one or more countries or regions. Other trademarks and service marks belonging to Martin Engineering Company in the United States and/or other countries or regions may be designated with the “TM” and “SM” symbols. Brands, trademarks, and names of other parties, who may or may not be affiliated with, connected to, or endorsed by Martin Engineering Company, are identified wherever possible. Additional information regarding Martin Engineering Company’s intellectual property can be obtained at

www.martin-eng.com/trademarks

Page 24

For nearly 20 years, Martin Engineering’s Foundations™ Books have taught industry personnel to operate and maintain clean and safe belt conveyors. The Foundations™ Book, fourth edition, focuses on improving belt conveyors by controlling fugitive material. “The Practical Resource for Total Dust and Material Control,” is a 576-page hard cover

volume that provides information of value to industries where the efcient handling of bulk materials is a key to productivity and protability.

Expanding upon the book, our Foundations™ Training Program addresses the design and development of more productive belt conveyors, and is offered in three customizable seminars. Attendees gain a better understanding of conveyor safety and performance,

helping to justify upgrade investments and increase protability.

Martin Engineering USA

One Martin Place

Neponset, IL 61345-9766 USA

800 544 2947 or 309 852 2384

Fax 800 814 1553

www.martin-eng.com