Martin Exterior 1200 User Manual

user manual
Exterior 1200 Image Projector
Dimensions
448
392
620
485
432
110
Ø247
55°
Ø280
1006
Luminaire
Mounting yoke base
© 2007-2008 Martin Professional A/S. All rights reserved. No part of this manual may be reproduced, in any form or by any means,
without permission in writing from Martin Professional A/S. Information subject to change without notice. Martin Professional A/S and all
affiliated companies disclaim liability for any injury, damage, direct or indirect loss, consequential or economic loss or any other loss
occasioned by the use of, inability to use or reliance on the information contained in this manual. Please check with your Martin
Architectural supplier that you have the latest product information before installing or servicing this product.
P/N 35000197 Rev. D
Measurements are in millimeters
3
Section 1. Safety
4 Exterior 1200 Image Projector user manual
1.1 Safety information
The following symbols are used to identify important safety information on the pr oduct and in this manual:
DANGER! This product is for professional use only. It is not for household use. If safety precautions are not followed, it present s risks of injury due to elect ric shock, heat and ultraviolet radiation burns, lamp explosion, falls, high-intensity light, and fire.
Read this manual before installing, powering, operating or servicing the luminaire. Follow the safety precautions listed below, and observe all warnings in this manual and on the luminaire. Use the luminaire only as described in this manual and in accordance with local laws and regulations. Refer any operation not described in this manual to a qualified technician.
Electrical safety
• Do not use the luminaire if any cable, component or cover is damaged, cracked or deformed.
• Switch the lamp off, allow the luminaire to cool with fans running for 20 minutes, then isolate it from AC power and lock out power before removing or installing the lamp, fuses, or any part.
• Ensure that the luminaire is correctly configured for the local AC power voltage as described in this manual before applying power for the first time.
• Always ground (earth) the luminaire electrically.
• Use only a source of AC power that complies with local building and electrical codes and has both overload and ground fault (earth fault) protection.
WARNING!
Read the safety precautions in this section
before installing, powering, operating or
servicing this product.
DANGER!
Safety hazard. Risk of severe
injury or death.
DANGER!
Refer to user
manual for
important
safety
information.
DANGER!
Hazardous voltage. Risk of lethal or severe
electric shock.
DANGER!
Fire hazard.
Warning!
Burn hazard.
Hot surface. Do
not touch.
Warning!
Risk of eye injury. Safety glasses must
be worn.
Warning!
Risk of hand injury. Safety
gloves m ust be
worn.
Safety information 5
• Ensure that the AC power distribution system includes a means of isolating all installed devices from power and locking out power during service.
• Ensure that all components in the AC po wer distr ibu tion cir cuits (cables, junction boxes, etc.) are protected from water and airborne particles to IP67 or higher, are suitably dimensioned for the current and power requirements of the devices insta lled, an d are of suitable type for the location (including water, pollution, temperature and UV resistance).
• Do not expose any part of the luminaire to a high-pressure water jet.
• Do not expose the heat exchanger to water projections.
• Do not immerse the luminaire in water or any other fluid, or install it in a location where flooding may occur.
• Refer all service not described in this manual to a Martin service technician.
Lamp safety
• Do not operate the luminaire with missing or damaged covers, shields, lenses or ultraviolet screens: an unshielded discharge lamp emits UV radiation that can cause burns and eye damage.
• Do not stare directly into the light output. Never look at an exposed lamp while it is lit.
• A hot discharge lamp is under pressure and can explode without warning. Allow the luminaire to cool for at least 20 minutes and protect yourself with safety glasses and safety gloves before replacing the lamp or servicing the luminaire internals.
• If the quartz envelope of a discharge lamp is broken, the lamp releases a small quantity of mercury and other toxic gases. If a discharge lamp explodes in a confined area, evacuate the area and ventilate it thoroughly. Wear non-porous safety gloves when handling a broken discharge lamp. Treat broken or used discharge lamps and used safety gloves as hazardous waste and send to a specialist for disposal.
• Replace the lamp if it becomes visually deformed, damaged or in any way defective
• Replace the lamp at the latest when it reaches the limit of its average life as specified in this manual or by the lamp manufacturer.
• Install only an approved lamp.
Protection from burns and fire
• Do not operate the luminaire if the ambient temperature (Ta) exceeds 45° C (113° F).
• The exterior of the luminaire becomes hot, up to 90° C (194° F) during normal operation. Ensure that accidental physical contact with an installed luminaire is impossible.
• Keep flammable materials well away from the luminaire.
• Keep all combustible materials (for example fabric, wood, paper) at least 1 m (40 in.) away from the luminaire.
• Do not illuminate surfaces within 1 m (40 in.) of the luminaire.
• Allow the luminaire to cool for 20 minutes before servicing.
• Do not attempt to bypass thermostatic switches or fuses. Replace defective fuses with ones of the specified type and rating only.
• Do not modify the luminaire in any way not described in this manual.
• Install only genuine Martin parts and approved lamps.
• Provide a minimum clearance of 135 mm (5.5 in.) and ensure unobstructed airflow around the air vents in the heat exchanger cowling.
• Provide a minimum clearance of 150 mm (6 in.) between the top of the luminaire and any part of a building above the luminaire.
• Provide a minimum clearance of 400 mm (16 in.) between the center of the luminaire and any part of a building to the side of the luminaire.
6 Exterior 1200 Image Projector user manual
• Provide a minimum center-to-center distance of 800 mm (31.5 in.) between Exterior 1200 Image Projector luminaires.
• Install the luminaire outdoors or in a well ventilated area.
• Do not place filters or other materials over the lens. Use only Martin approved accessories to mask or modify the light beam.
Preventing injury due to falls and while lifting
• Ensure that all external covers, components and installation fittings are securely fastened.
• The luminaire weighs 90 kg (198.4 lbs.). At least two people are required to lift, move and adjust it. Do not attempt to lift the luminaire or adjust the beam angle alone.
• Block access below the work area and work from a stable platform whenever installing, servicing or moving the luminaire.
• Ensure that all supporting structures, surfaces, fasteners and lifting equipment can bear the weight of all the devices they are intended to support plus an adequate safety margin, and that they conform to local building and safety regulations.
• Use a sufficient number of fasteners with sufficient corrosion resistance, dimensions and strength to mount the luminaire safely. Any nuts used must be self-locking. The washers supplied with the luminaire must be installed directly under the fasteners’ heads when anchoring the yoke base to the installation surface.
• The four eyebolts supplied are for lifting purposes during installation or service only. Do not expose them to undue stress while lifting, b y allo win g the lum inair e to drop an d the n catching it again, for example. Do not use the eyebolts for safety attachment.
Safety information 7
Contents
Section 1. Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section 2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Introduction to the Exterior 1200 Image Projector . . . . . . . . . . . . . . . . . . 11
Section 3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Physical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.1 Unpacking and preparing for use . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.2 Location and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.3 Power and DMX data cable layout . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.4 Connections compartment access . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Installing AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.1 Configuring for local AC power. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.2 Connecting to AC power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Installing a data link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.1 Planning the data link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.2 Building the data link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Section 4. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1.1 Powering on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1.2 Maintaining power and temperature regulation . . . . . . . . . . . . . . . 28
4.1.3 Powering off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1.4 Lamp operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.5 ‘Exercise Program’ at lamp off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.6 Onboard control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.1.7 Cooling fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1.8 LEDs and operating status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Section 5. Settings and configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 Luminaire settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.1.1 Setting up a luminaire with a PC and MUM . . . . . . . . . . . . . . . . . . 35
5.1.2 Setting up a luminaire with the onboard control panel . . . . . . . . . . 37
Section 6: Stand-alone operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.1 Stand-alone programming: general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.1.2 Synchronized operation with multiple luminaires . . . . . . . . . . . . . . 40
6.1.3 Stand-alone programming methods. . . . . . . . . . . . . . . . . . . . . . . . 42
6.2 Stand-alone programming with a PC and MUM. . . . . . . . . . . . . . . . . . . . . 43
6.2.1 Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2.2 Stand-alone settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2.3 Programming effects in scenes . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2.4 Programming the same stand-alone show on multiple luminaires. 48
6.3 Stand-alone programming with the control panel. . . . . . . . . . . . . . . . . . . 48
6.4 Stand-alone playback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.4.1 Starting show playback automatically at luminaire power-on. . . . . 49
6.4.2 DMX controller override during stand-alone show playback. . . . . . 49
Section 7. DMX control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1 Preparing for DMX control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8 Exterior 1200 Image Projector user manual
7.1.1 Setting DMX addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.1.2 DMX Lamp Off option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.1.3 DMX Reset option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.2 DMX controller operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.2.1 Effect operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.2.2 Lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.2.3 Color. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2.4 Dimmer/shutter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2.5 Rotating gobo wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2.6 Gobo animation wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2.7 Focus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.8 Zoom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.9 Effects speed (tracking and vector control) . . . . . . . . . . . . . . . . . . 56
Section 8. Service and accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.1 Service: general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.2 Beam adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.3 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.3.1 Cleaning the heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.3.2 Cleaning the housing and front glass . . . . . . . . . . . . . . . . . . . . . . . 60
8.4 Seals and cable glands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8.4.1 Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.4.2 Cable glands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.4.3 Torque settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8.5 Lamp maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.5.1 Approved lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.5.2 Lamp life and monitoring lamp hours . . . . . . . . . . . . . . . . . . . . . . . 63
8.5.3 Installing the lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.6 Removing the effects/lamp module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.7 Installing a filter in the color wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.8 Installing a rotating gobo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.9 Installing a permanent filter kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.10 Installing a gobo animation wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.11 Alternative lens kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.12 Replacing fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.13 Software-based service functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.13.1Adjustment and monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.13.2Restoring factory defaults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.13.3Updating software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.14 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.15 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Section 9. Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.1 Connections compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.2 LED status messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
9.3 Onboard control panel menus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
9.4 DMX protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Exterior 1200 Image Projector specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Section 2. Introduction
10 Exterior 1200 Image Projector user manual
2.1 About this manual
This user manual is organized into sections. Depending on whether you are installing, programming or operating the product, and depending on the method and hardware used to configure and operate the product, you probably do not n eed to read every section.
The outline below should help you see which sections are relevant to you:
Section Contents Who needs to read it
Section 1. Safety, page 3 Vital safety information All Section 2. Introduction, page 9 Brief overview of the product All Section 3. Installation, page 13 Instructions for:
Physical installation Installing AC power Installing a data/DMX link
Installer (physical installer, installation electrician, data/DMX system installer)
Section 4. General, page 27 Main features and functions as well as
programming and operating principles
All involved in programming and operating
Section 5. Settings and configuration, page 33
Instructions for carrying out basic configuration
All involved in programming and operating
Section 6: Stand-alone operation, page 39
Instructions for setting up and running stand-alone operation
Programmer and operator, if stand­alone operation used
Section 7. DMX control, page 51 Instructions for setting up and using
DMX control
Programmer and operator, if DMX control used
Section 8. Service and accessories, page 57
Service, maintenance and adjustment procedures. Overview of accessories.
Owner, service
technician Section 9. Reference, page 79 Reference diagrams, charts, etc. All Exterior 1200 Image Projector
specifications, page 86
Product specifications All
Table 1: Using this manual
Introduction to the Exterior 1200 Image Projector 11
2.2 Introduction to the Exterior 1200 Image Projector
Thank you for selecting the Exterior 1200 Image Projector from Martin Architectural. This automated luminaire combines dynami c arc hit ectural lighting effects with extremely bright output in an aluminum housing designed for permanent out door inst allation. The luminaire uses a Philips MSD 1200 metal halide discharge lamp with an average lamp life of 3000 hours. An air/air heat exchanger system ensures effective cooling.
All models feature independently variable 0 - 100% cyan, magenta and yellow (CMY) color mixing as well as a color wheel with four positions for filters. A gobo animation wheel and a rotating gobo wheel with interchangeable gobos are also provided. These effects allow a vast range of animated images and patterns to be projected.
All models feature full-range continuous mechanical dimming. The size of the projected image on all models can be controlled remotely using a
motorized zoom feature. Focus can also be controlled remotely, allowing sharp image projections or soft focus animation effects, for ex ample.
The Exterior 1200 Image Projector is available in the following optical configurations (ranges indicate minimum and maximum zoom limits):
All dynamic effects can be controlled using industry-standard DMX intelligent lighting control technology or run independent or synchronized st and-alone light sho ws that do not require external control. Stand-alone light show start and stop times can either be programmed using the luminaire’s onboard clock or triggered by ambient light level within programmed times.
A permanent CTC filter is also available as an accessory. The permanent filter allows precise color matching with other luminaires with different lamps.
This advanced product requires regular service and maintenance in order to ensure optimum operation and protect the investment it represents. Installation, on-site service and maintenance can be provided worldwide by the Martin Global Service organization and its authorized agents. Choosing a Martin service contract gives owners access to Martin’s expertise and product knowledge in a partnership that will ensure the highest level of performance throughout the product’s lifetime.
Lens option Cut-off angle
Narrow 12° - 18°
Medium 18° - 36°
Wide 31° - 51°
12 Exterior 1200 Image Projector user manual
Introduction to the Exterior 1200 Image Projector 13
Section 3. Installation
14 Exterior 1200 Image Projector user manual
3.1 Physical installation
DANGER! Read "Safety information" on page 4 before installing the Exterior 1200 Image Projector.
Warning! The safety and suitability of lifting equipment, installation location, anchoring method, mounting hardware and electrical installation is the responsibility of the installer. All local safety regulations and legal require ments must be observed when installing and connecting the Exterior 1200 Image Projector. Installation must be carried out by qualifie d professionals only. Contact your Martin Architectural supplier for assistance if you have any questions about how to install this product safely.
Important! Before the produc t can be used, the su pplied lamp must be inst alle d and a protective foam insert must be removed from the CMY module as described in the next section.
3.1.1 Unpacking and preparing for use
The Exterior 1200 Image Projector is supplied with the following items:
• A foam block wedged around the CMY flags and a metal bracket on the lens cars (see Figure 2 on page 15) to protect components during transport. The block and bracket must be removed before use!
• Philips MSD 1200 metal halide lamp that must be installed before use.
• Mounting yoke.
• Cable glands for power and control cable entry.
• Blanking plugs (installed) for sealing unused cable entry holes.
• User manual.
See Figure 1. The mounting yoke is folded back for shipment. When the luminaire has been unpacked:
1. Supporting the luminaire’s weight, rest it on its top (the opposite surface to the heat
exchanger) and use an Allen key to loosen the yoke clamp locking screws (A) and tilt lock screws (B) on each side of the yoke.
400mm
15 ”
3
4
/
Mounting yoke Heat exchanger
AA
B B
6mm
Figure 1: Mounting yoke adjustment
Physical installation 15
2. Fold the yoke around to the bottom of the fixture (the side with the heat exchanger if the luminaire will stand on the yoke, or the side without the heat exchanger if the luminaire will hang from the yoke)
3. Slide the yoke forwards until the edge of the yoke lines up with the mark (arrowed) on the label on the side of the luminaire. In this position, the edge of the yoke is 400 mm (15 ¾ in.) from the end of the luminaire and the luminaire’s weight is balanced in the yoke.
4. Tighten the yoke clamp locking screws and tilt lock screws to 16 Nm (11.8 ft.-lbs.).
Installing the lamp and removing protective packaging
See Figure 2. Before the Exterior 1200 Image Projector can be used, you must open it, remove the shipping bracket (A) from the lenses and protective foam insert (B) from around the CMY flags, and then install the lamp supplied with the product. It will almost certainly be easiest if you do this now, before the luminaire is installed in its final location.
Important! Keep the shipping bracket and foam inser t for future use and inst all them if you ever need to transport the luminaire.
See "8.5.3: Installing the lamp" on page 64 for instructions on opening the luminair e and installing the lamp.
3.1.2 Location and mounting
Lifting
DANGER! Use only the lifting eyebolts provided to lift the luminaire. Eyebolts must be securely installed with washers at all four corners of the luminaire as illustrated below.
See Figure 3. The Exterior 1200 Image Projector is supplied with four eyebolts for lifting purposes during installation or service. Do not use any other method to lift the luminaire. The eyebolts screw into blocks in the yoke slider channels on each side of the fixture. Use the supplied washers to avoid damage to the luminaire housing. Make sure that eyebolts
Figure 2: Protective packaging – remove before use!
A
B
16 Exterior 1200 Image Projector user manual
are firmly screwed in and will not slide in the channels before attempting to lift the luminaire.
Do not expose the eyebolts to undue stress while lifting, by allowing the luminaire to drop and then catching it again, for example. Do not use the eyebolts for safety attachment.
Location and orientation
DANGER! The Exterior 1200 Image Projector mounting yoke base must be securely anchored to a suitable flat surface. Ensure that the supporting structure can bear the weight of all installed devices plus an adequate safety margin.
Consult a qualified engineer to determine a suitable anchoring method and to verify that the structure can safely bear the luminaire’s weight.
The Exterior 1200 Image Projector is rated UL Wet Location. When choosing a location for installation, consider that the main housing has an ingress protection (IP) rating of 65, but that the heat exchanger unit must be protected from rain or direct water projections that might fill the heat exchanger with water and cause overheating. The luminaire may therefore be installed in any orientation, but it must be positioned so that the heat exchanger is on the lower side of the luminaire (see Figure 4). If necessary, loosen the yoke tilt lock screws (B in Figure 1) and reposition the yoke.
Allow for service access to the front and rear of the luminaire. The Exterior 1200 Image Projector can be installed outdoors but:
• Do not expose it to high-pressure water jets from any direction
• Do not immerse it in water (or any other fluid)
• Do not install it in a location where flooding may occur. Ensure sufficient drainage to cope with the heaviest rainfall. Make sure that water can
drain away from the installation area at least as fast as it can enter it.
Figure 3: Lifting eyebolts
Figure 4: Heat exchanger position
Physical installation 17
The Exterior 1200 Image Projector requires free an d unobstr ucted airflow aroun d the h eat exchanger to ensure adequate cooling:
• Do not bury the luminaire or locate it in an unventilated space
• Allow 135 mm (5.5 in.) free space around the heat exchanger
• Make sure that leaves, litter or other debris cannot be sucked into the heat exchanger,
as blockages may cause overheating and result in damage that is not covered by the product warranty.
Install the luminaire at least 1 m (40 in.) away from the surface to be illuminated and any combustible materials (wood, paper, etc.) and well away from any flammable materials.
The aluminum housing reaches temperatures up to 90° C (194° F). Restrict public access or locate the luminaire so that it cannot accidentally be touche d.
Mounting fasteners
DANGER! All fasteners used to mount the Exterior 1200 Image Projector must be corrosion-resistant and strong enough to mount the luminaire safely. The washers supplied with the luminaire must be installed directly under the fasteners’ heads when anchoring the yoke base to the installation surface.
The mounting yoke allows the luminaire to be manually panned (i.e. rotated horizontally) and tilted for beam aiming adjustment. The yoke base must be safely anchored to a horizontal surface. The number and type of fasteners used will depend on the installation, but use at least four high-strength corrosion-resistant fasteners (recommended min imum properties: A4-70 grade according to ISO 3506 or grade 8.8 according to ISO 898-1) evenly distributed around the yoke base. Any nuts used must be self-locking. The washers supplied with the luminaire must be installed between the head of each fastener and the yoke base.
To mount the luminaire, evenly space 12 mm (1/2 inch) thread diameter bolts at 90° intervals on a 123.5 mm (4.86 inch) radius from the center of the mounting location, so that one bolt passes through each curved slot in the yoke base (see Figu re 5). Install the washers supplied with the luminaire under the heads of bolts. If additional bolts are required to mount the luminaire safely, pa n adjustment range will be reduced.
13
432
110
Ø247
55°
Ø280
Figure 5: Mounting yoke attachment points
18 Exterior 1200 Image Projector user manual
3.1.3 Power and DMX data cable layout
Figure 6 gives an overview of a suitable cable layout. The dotted lines represent AC power circuits. The solid lines represent the data link.
Figure 6: Schematic cable layout diagram
Power
230V AC
50 Hz
50 Hz
OPTO-
SPLITTER
DMX
Universe #2
Universe #2
AC power
OPTO-
SPLITTER
Power
230V AC
50 Hz
50 Hz
Power
230V AC
50 Hz
Max. 32 luminaires
or 500m. before
opto-splitter
is required.
Max. 32 luminaires
or
500m. before
opto-splitter
is
required.
OPTO-
SPLITTER
DMX
Universe #1
Universe #1
DMX
Universe #2
AC power
Physical installation 19
3.1.4 Connections compartment access
DANGER! Fuseholders remain live even if the MAINS switch is set to off. Cut power to the luminaire before changing a fuse.
To gain access to the connections compartment:
1. If the luminaire has been in use, allow it to cool completely.
2. If you intend to open a main fuseholder, cut AC power to the luminaire and ensure that power cannot be reapplied accidentally by locking it out.
3. See Figure 7. Loosen the screws in the rear cover plate and carefully remove the plate and seal.
4. If you intend to alter any connections, shut down AC power by setting the MAINS switch to 0 (off). Before you touch any connectors, use a tester to check that they are not live.
After access to the connections compartment:
1. Check the condition of the rear cover seal. Replace with a new item if the seal is torn, cracked or brittle.
2. Hold the rear cover plate and seal firmly against the luminaire housing. Adjust the sides of the seal so that the seal sticks out a little, just enough so that you can feel the seal when you run a finger across the joint.
3. Cross-tighten the cover plate screws gradually and evenly to 2 Nm (1.5 f t.-lbs.). At this torque, the seal will be compressed by about one-third and will offer protection to IP65.
Figure 7: Connections
compartment cover plate
20 Exterior 1200 Image Projector user manual
3.2 Installing AC power
DANGER! Read "Safety information" on page 4 before attempting to install this product.
Electrical installation must be carried out by qualified professionals only. For protection from dangerous electric shock, the luminaire must be grounded
(earthed). The AC power distribution system must be fitted with current overload and ground-fault (earth-fault) circuit breakers as well as a mea ns to isolate luminaires from power and lock out power during service.
Important! Do not connect the Exterior 120 0 Image Projector to an electrical dimmer system. Doing so can damage the electronics.
See Figure 6 on page 18 for a schematic diagram of cable layout. If there is a break or cut at any point in a cable (for example at a connection point), and if
this is exposed to water, moisture can be drawn up the inside of the cable due to the vacuum effect of temperature fluctuations during operation. Ensure that the luminaire is protected from the entry of water via the power cable by using IP65-rated connectors or junction boxes, or by protecting connectors with weatherproof housings.
The Exterior 1200 Image Projector must be supplied with power via an electrical cable that is adequately dimensioned for the current requirements and suitable for the installation environment, particularly with regard to water, pollution, thermal and UV resistance. Use Hypalon or neoprene rubber-jacket cable rated to 90° C (194° F) minimum. The conductor size must be 1. 5 mm
2
(16 AWG) minimum. Check that all power
cables are in perfect condition. See "Exterior 1200 Image Projector specifications" on page 86 for details of fuse rating
and typical current. If you require help in planning or dimensioning the power distribution system, please contact your Martin Architectural supplier for assistance.
Electrical power installation consists of two steps:
1. Configuring for local AC power
2. Connecting to AC power.
3.2.1 Configuring for local AC power
Before AC power is applied to the Exterior 1200 Image Projector for the first time (or if the AC power voltage or frequency changes), the luminaire must be configured to accept the local power voltage and frequency as described in this section.
The Exterior 1200 Image Projector can accept the following AC voltages at 50 or 60 Hz:
Operating at the incorrect power setting can result in overheating and damage to the luminaire and lamp. If your local power voltage differs from the voltage settings listed here and in the luminaire, contact your Martin Architectural supplier for assistance.
• 200 V
• 208 V
•220 V
•230 V
•240 V
•250 V
•277 V
Installing AC power 21
The luminaire must be configured to accept the local AC power frequency and voltage by connecting the free ends of two jumper leads. The fixed end of each lead sit s in an orange terminal. The free end of each lead must be connected to the appropriate terminal on the terminal block. Terminals are labelled.
The terminals are spring-loaded, and a lead can be inserted and released by pressing on its terminal tab with a flat-head screwdriver.
To configure the luminaire for local AC power:
1. Make sure that the luminaire is isolated from AC power and cannot be accidentally connected throughout the procedure.
2. Open the connections compartment as described in "3.1.4: Connections comp artment access" on page 19.
3. See Figure 8. Connect the free end of the frequency setting jumper lead (in the section marked Hz setting) to the terminal labeled with the local AC power frequency.
4. Connect the free end of the voltage setting jumper lead (in the section marked Volt setting) to the terminal labeled with the local AC power voltage.
3.2.2 Connecting to AC power
Power cable must enter the luminaire through an M20 x 1.5 cable gland that accepts 8 ­13 mm (0.32 - 0.5 in.) external diameter cables. A gland is supplied with the luminaire. The cable gland must be replaced if the power cable diameter is not within this range (see "8.4.2: Cable glands" on page 61).
One of two cable entry points can be used: either on the cover plate at the rear of the luminaire, or through the bottom of the connections/power comp artment. Using the bottom of the connections/power compartment is recommended, as cables installed here will not be disturbed or flexed when the rear cover plate is removed for service. All cable entry/exit holes that are not used must be sealed with blanking plugs.
1. Make sure that the power cable is isolated from power and that power cannot be applied accidentally. If the luminaire has been in use, allow it to cool for at least 20 minutes.
2. If necessary, remove the rear cover plate as described in "3.1.4: Connections compartment access" on page 19
3. Check that the jumper leads are correctly connected to match the local AC power voltage and frequency (see "3.2.1: Configuring for local AC power" on page 20).
50
60
277
250
240
230
220
208
200
Hz setting Volt setting
Figure 8: Frequency and voltage
settings
22 Exterior 1200 Image Projector user manual
4. See Figure 9. Ensure that there is a rubber seal B on the locking nut end of the cable entry C, and push this end through the hole provided in the housing so that the seal faces the outer surface of the housing.
5. Screw the locking nut A onto the cable entry from inside the housing. Prevent the cable entry from turning, and tighten the locking nut until the seal makes a water-resistant seal against the outer surface of the housing. Do not over-tighten, as this may damage the seal or housing.
6. Thread the cable through the compression nut F, washer E, gland D, and cable entry C into the housing.
7. Allow enough cable slack inside the housing to make connections. Prevent the cable entry from turning and tighten the compression nut sufficiently to make a water­resistant seal. Do not over-tighten, as this may damage the gland. Check that the cable is firmly gripped in the rubber gland.
8. See Figure 10. The power terminals block has four spring­loaded terminals labelled Ground, Neutral, Live 1 and Live 2. Connect the power cable as follows:
• Connect the power cable’s ground (earth) wire to the
terminal marked Ground.
• If using a single-phase system, connect the power
cable’s neutral wire to the terminal marked Neutral and connect the power cable’s live wire to the terminal marked Live 1. Important! Do not connect the live wire
to the terminal marked Live 2 as there is internal continuity between this terminal and the Neutral terminal via one of the main fuses.
• If using two phases of a three-phase system to obtain 200 - 240 V between two
phases, connect one phase to Live 1 and the other phase to Live 2. Do not connect anything to the neutral terminal.
• If using a single-phase three-wire earthed mid-point system (used in cert ain regions
of the USA) to obtain 200 - 240 V between two live conductors, connect one live wire to Live 1 and the other live wire to Live 2. Do not connect anything to the neutral terminal.
Figure 9: Cable gland assembly
A
B
C
D
E
F
A – Locking nut B – Seal C – Cable entry D – Gland E – Washer F – Compression nut
50
60
277
250
240
230
220
208
200
Ground
Neutral
Live 1
Live
1
Live 2
Live
2
MAINS
MAIN FUSE PCB
Live 2 Fuse
Live 1 Fuse
Figure 10: Power
terminals
Installing AC power 23
Some common wire color codes are listed in Table 2:
9. If you are also connecting data cables, connect these now , referring to the next section in this manual. Otherwise replace the rear cover plate as described in "3.1.4: Connections compartment access" on page 19.
Wire (EU) Wire (US) Pin Marking Screw (US)
brown black live “L”
yellow or
brass blue white neutral “N” silver yellow/green green ground green
Table 2: Common wire color codes
24 Exterior 1200 Image Projector user manual
3.3 Installing a data link
Exterior 1200 Image Projector luminaires must be connected via a serial dat a link for DMX controller operation and for synchronized stand-alone ope ration of multiple luminaires. The data link is used to transmit DMX commands or synchronization data.
See Figure 6 on page 18 for a schematic diagram of cable layout.
3.3.1 Planning the data link
The following considerations must be taken into account when planning the data link:
• RS-485 data cable designed for exterior use is required. RS-485 cable has low capacitance and a characteristic impedance of 85 to 150 Ohms. It is electrically shiel ded and has at least 1 twisted pair of conductors. The minimum recommended wire size is
0.25 mm
2
(24 AWG) for runs up to 300 meters (1000 ft.) and 0.32 mm2 (22 AWG) for
runs up 500 meters (1640 ft).
• The maximum permitted control data cable length before a control signal amplifier is required is 500 meters (1640 ft.).
• Luminaires must be ‘daisy-chained’, i.e. the data cable must be connected in one sin gle chain of luminaires.
• Each daisy-chained link may connect a maximum of 32 fixtures.
• An optically isolated amplifier-splitter such as the Martin RS-485 Opto-Splitter (P/N
90758060) must be used to:
- extend a link beyond 500 meters (1640 ft.)
- extend the link to include a further maximum 32 luminaires, or
- branch the link into further single chains, each containing 32 luminaires. The Martin Opto-Splitter allows a link to be branched into four new chains.
• Each chain on the link must be terminated by placing a resistance acro ss the hot (+) and cold (-) conductors of the data link in the last device on the chain. This is achieved by setting jumpers as described on page 26.
• Long parallel runs of AC power and control data cables may cause interference on the data link and must be avoided. Even if not required by law, separate conduits are recommended for power and data cables.
• One DMX universe has 512 DMX control channels available. In an inst allation containin g multiple luminaires that each use 17 DMX channels like the Exterior 1200 Image Projector, one DMX universe will be required for every 30 luminaires (512 ÷ 17 = 30 with two channels unused).
3.3.2 Building the data link
Data cable must enter and exit the luminaire through M16 x 1.5 cable gland s that accep t
5.5 - 10 mm (0.22 - 0.39 in.) diameter cables. Two glands are supplied with the luminaire.
The glands must be replaced if the data cable external diameter is not within this range (see "8.4.2: Cable glands" on page 61).
One of two cable entry points can be used: either on the cover plate at the rear of the luminaire, or through the bottom of the connections/power comp artment. Using the bottom of the connections/power compartment is recommended, as cables installed here will not
Installing a data link 25
be disturbed or flexed when the rear cover plate is removed for service. All cable entry/exit holes that are not used must be sealed with blanking plugs.
Connection pinouts
XLR connection
XLR connectors are suitable if DMX cable is used for the data link. XLR pin numbers are normally marked on connectors. Connectors must be wired using
the standard XLR DMX pin-out:
• Pin 1: Cable shield
• Pin 2: DMX Data 1 - (cold)
• Pin 3: DMX Data 1 + (hot) Pins 4 and 5 on 5-pin XLR connectors are available for Data 2 connections in DMX 512-A
or similar systems. They must be wired as follows:
• Pin 4: DMX Data 2 - (cold)
• Pin 5: DMX Data 2 + (hot) To avoid ground/earth loop interference, ensure that the DMX cable shield does not come
into contact with the shell or body of XLR connectors.
RJ-45 connection
RJ-45 connectors are suitable if CAT 5 cable is used for the data link. RJ-45 cable connector pins are numbered from the left looking at the face of the
connector with the locking clip on top (see Figure 11). Connecto rs must be wired using the standard RJ-45 DMX pin-out:
• Pin 1 (WHITE/orange): DMX hot (+)
• Pin 2 (ORANGE/white): DMX cold (-)
• Pins 7 (WHITE/brown) and 8 (BROWN/white): Common
Pins 3 and 6 are available for Data 2 connections in DMX 512-A or similar systems. They must be wired as follows:
• Pin 3 (WHITE/green): Available for Data 2 hot (+)
• Pin 6 (GREEN/white): Available for Data 2 cold (-)
Pins 4 and 5 are not used in currently available lightin g con tr ol sys te ms but can be wired as follows:
• Pin 4 (BLUE/white): Not used
• Pin 5 (WHITE/blue): Not used
Connecting the link
To build a data link:
1. If the luminaire has been in use, allow it to cool for at least 20 minutes.
2. Connect the data cable to a DMX output socket on the DMX controller and route it to
the first luminaire on the link.
3. If the rear cover plate is not already open, remove it as described in "3.1.4:
Connections compartment access" on page 19
Pin 1 Pin 8
Figure 11: RJ-45 cable
connector pins
26 Exterior 1200 Image Projector user manual
4. Pass the data cable into the luminaire using one of the supplied cable glands to en sure waterproof cable entry. See page 22 for details of installing the cable gland.
5. Data cable can be connected either via screw terminals on removabl e connectors or via RJ-45 connectors.
See Figure 12. Either connect the data cable to the luminaire’s Data 1 DMX IN screw terminals (A) as follows:
- Connect shield to the terminal marked
- Connect cold (-) to the terminal marked -
- Connect hot (+) to the terminal marked + or install an RJ-45 connector on the data
cable respecting the pinout listed under "RJ- 45 connection" on page 25 and insert the connector into the DMX IN RJ-45 socket (B).
6. Depending on whether the luminaire is the last one on the link or whether the data link needs to be continued to another luminaire, follow one of the following two procedures:
• If the luminaire is the last one on a branch
of the data link, use a pair of long-nosed pliers to move the DMX termination jumpers from the Data set 1 pins (C) marked OFF to the pins marked ON. This places a resistance across data hot and cold to terminate the data link. Ensure that the termination resistance matches the type of cable used by setting the Cable impedance jumpers (D) to either 100 if using CAT5 cable for the data link, or 120 if using standard DMX cable.
• If you need to continue the data link, leave th e termination jumpers at OFF and pass
the data output cable into the luminaire using another cable gland as described above. Connect to the luminaire’s Data 1 DMX OUT terminals (E) or RJ-45 DMX OUT socket (F), respecting the same pinouts as for the data input cable.
7. If using shielded CAT5 cable, connect the cable shield to PCB ground (earth) by routing the cable under the clamp (G), folding back the cable shield and tightening the clamp so that it makes good contact with the shield.
8. If data 2 conductors will be used for communication on the data link, make data 2 connections at the Data 2 connectors as with the da ta 1 connections described above.
9. If the power cable has not already been connected, you can connect it now (see "3.2.2: Connecting to AC power" on page 21). Otherwise reinstall the rear cover plate as described in "3.1.4: Connections compartment access" on page 19.
10. Route the data output cable to the data input of the next luminaire, and continue connecting up to a total of 32 luminaires, output to input, as described above.
Add an optically isolated amplifier/splitter into the link if you intend to add more than 32 luminaires or branch the link.
Data
2
Data
1
Termination
Termination
Data
set 2
set 2
Data
set 1
set 1
50
60
277
250
240
230
220
208
200
DMX OUT
MAINS
MAIN FUSE PCB
H
zHz Setting Volt Setting
Live 2 Fuse
Live 1 Fuse
Ground
Neutral
Live 1
Live 2
50
60
277
250
240
230
220
208
200
Hz Setting Volt Setting
Service
RJ45
DMX
IN
Cable
impedance
100
120
Data
2
Data
1
Termination
Termination
Data
set 2
set 2
Data
set 1
set 1
50
60
277
250
240
230
220
208
200
DMX OUT
MAINS
MAIN FUSE PCB
H
zHz Setting Volt Setting
Live 2 Fuse
Live 1 Fuse
Ground
Neutral
Live 1
Live 2
50
60
277
250
240
230
220
208
200
Hz Setting Volt Setting
Service
RJ45
DMX
IN
Cable
impedance
100
120
Figure 12: DMX
connections
A
B
C
D
F
E
G
B
G
Installing a data link 27
Section 4. General
28 Exterior 1200 Image Projector user manual
4.1 General
DANGER! Read "Safety information" on page 4 before applying power to the Exterior 1200 Image Projector.
This section contains general information about the features and functions as well as basic programming and operating principles of the Exterior 1200 Image Projector. Read this section to familiarize yourself with the luminaire before attempting to program or operate it.
Important! Leave the luminaire powered on permanently except during service.
4.1.1 Powering on
When the luminaire is connected to power for the first time, it will start running a factory­set light show to test the fixture. It will continue to run this test show until a new show is programmed into it, or until it receives DMX commands.
When the luminaire is powered on in normal use, the luminaire software version appears in its display, runs an internal test and resets all effects to start positions. It must complete this reset before it can respond to DMX commands or run a stand-alone show.
4.1.2 Maintaining power and temperature regulation
Except during service, maintain power to the luminaire perm a ne n tly ev en whe n the lam p is not lit.
In hot environments, this will allow the cooling system to regulate the luminaire’s internal temperature at all times. Heat damage resulting from failure to maintain power is not covered by the product warranty.
In cold environments, the internal heat generated will keep electronics warm and ensure satisfactory performance at ambient temperatures as low as -20°C (-4° F). Note that if the temperature inside the luminaire falls below -10° C (14° F), effects are disabled and the dimmer is closed until the internal temperature rises above this level again.
4.1.3 Powering off
Important! Leave power applied for 8 minutes after switching off the lamp.
If the lamp is lit and you wish to cut power (for service, for example), you must first switch off the lamp via DMX or the onboard control panel and wait at lea st 8 minutes before you cut power. This will give cooling fans enough time to reduce the luminaire’s temperature and avoid heat damage. Damage caused by failure to follow this procedure is not covered by the product warranty.
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