Martin DC4600 Instruction Manual

Download

Page 1

r u o

d ie e

D r O nT W l ’s Q

s e

p r.o

™

10/2008

AD-IM42-05

This instruction manual features “Low Risk” Martin Finger Shield Garage Doors

See page 7 for IMPORTANT INSTALLATION,

MAINTENANCE & SAFETY INSTRUCTIONS

MARTIN RESIDENTIAL TORSION DRIVE OPENER

ISO 9001A8949

MARTIN DOOR MFG.

ISO 9001

Quality

Standard

DC4600 for torsion spring doors up to 15' (4600) High Or up to 500 lbs. (227kg)

INSTRUCTION MANUAL

Complies

with

U.L. 325

DOOR OPENERS

ARTI

Page 2

FIGURE 1

DC4600 CONTROL BOX ASSEMBLY

DC4600 MOTOR ASSEMBLY RIGHT SIDE INSTALLATION

DC MOTOR WIRING HARNESS

POWER CORD 6’(1800)

GROUNDED WALL OUTLET

CABLE POST

BOWDEN CABLE

PUSH BUTTON

EMERGENCY RELEASE LEVER AND MOUNTING BRACKET

REVERSE ANGLE SHIELD

VERTICAL TRACK

BOTTOM DOOR SECTION

TOP DOOR SECTION

Motor Assembly See Figures 2a, 2b, 12, 47 and Step 1

DC Motor with Reduction Gear Motor Pulley Torsion-Shaft Pulley with Set Screws Drive Belt Drive Belt Tensioning Plate Back Plate Front Plate Front and Back Motor Cover Anti-torque Arm with Bolts, Spacer, Nut

Emergency Release Assembly See Figures 6a to 9b and Step 2

Emergency Release Lever with Bracket Bowden Cable with Cable Post and D-Shackle Screw Hook with Lock Nut Chain Extension Package

Control Box Assembly See Figures 10a, 10b and Step 3

Control Box with Screws, Conduit Outlets Control Box Lid With Screws and Push Button Circuit Board with Transformer, etc. Low Voltage DC Motor Wiring Harness 6’ (1830) Power Cord with 3-Prong Plug

Radio Control Assembly See Step 5

Radio Receiver with optional 4 cond. wire (blue, green red, white) 2-Button Transmitter (mini)

Options

2-Button Transmitter (mini) 3-Button Transmitter (keychain - micro) 4-Button Transmitter (mini) Mounting Plate (Pocket) for Transmitter (mini) Wireless Keyless Entry Battery Back-up Automatic Solenoid Lock with Side Lock Module Door Bell Type Push Button with Wiring Keyswitch

DOOR OPENER INCLUDES:

DC4600 - REGULAR LIFT

Page 3

FIGURE 2a

LEFT SIDE INSTALLATION

FIGURE 2b

RIGHT SIDE INSTALLATION

DRIVE BELT TENSIONING PLATE

DRIVE BELT

TORSION SHAFT PULLEY

BOWDEN CABLE

FRONT COVER MOTOR BARREL CLIPS

DC MOTOR WIRING HARNESS

REDUCTION GEAR

FRONT MOTOR COVER

BACK

OT R

MOTOR PULLEY

ANTI-TORQUE ARM

SPACER

HEX HEAD BOLT

VER

SMALL CLIPS

BACK PLATE

DRIVE BELT TENSIONING PLATE

DRIVE BELT

TORSION SHAFT PULLEY

MOTOR COVER SCREWS

TORSION SHAFT PULLEY SET SCREWS

BOWDEN CABLE

FRONT COVER MOTOR BARREL CLIPS

REDUCTION GEAR

FRONT MOTOR COVER

MOTOR ASSEMBLY PLUG-IN TERMINAL

DC MOTOR WIRING HARNESS

DC MOTOR

SPACER

HEX HEAD BOLT

SMALL CLIPS

MOTOR COVER SCREWS

ANTI-TORQUE ARM

Page 4

2” (51)

FIGURE 8a

FIGURE 6a FIGURE 6b

FIGURE 8b

FIGURE 9a

FIGURE 7a FIGURE 7b

FIGURE 9b

2” (51)

EMERGENCY RELEASE ASSEMBLY

BOWDEN CABLE

CABLE POST

OUTER SHEATH

D SHACKLE

REVERSE ANGLE SHIELD

OPTIONAL EXTENSION CHAIN

D SHACKLE

AFTER FASTENING, BOWDEN CABLE HAS SLACK

BOWDEN CABLE FASTENED TO VERTICAL TRACK - REGULAR LIFT DOORS BOWDEN CABLE FASTENED TO DOOR JAMB - VERTICAL/HIGH LIFT DOORS

D SHACKLE

OPTIONAL EXTENSION CHAIN FOR HIGH DOOR

HIGH LIFT

VERTICAL

LIFT TRACK

LAG SCREWS

CABLE POST

OUTER SHEATH

MARK HOLES

DOOR JAMB

AFTER FASTENING, BOWDEN CABLE HAS SLACK

HIGH LIFT

VERTICAL

LIFT TRACK

LAG SCREWS

EMERGENCY RELEASE LEVER SCREW HOOK ON D SHACKLE EMERGENCY RELEASE LEVER SCREW HOOK ON EXTENSION CHAIN

REVERSE ANGLE SHIELD

LOCK NUT

D SHACKLE

SCREW HOOK

REVERSE ANGLE SHIELD

EMERGENCY RELEASE LEVER AND MOUNTING BRACKET

EXTENSION CHAIN

SCREW HOOK

LOCK NUT

REVERSE ANGLE SHIELD

EMERGENCY RELEASE LEVER AND MOUNTING BRACKET

VERTICAL TRACK

D SHACKLE

SCREW HOOK

REVERSE ANGLE SHIELD

EXTENSION CHAIN

SCREW HOOK

VERTICAL TRACK

ATTENTION! THE OPENER CANNOT LEARN IF THE DRIVE BELT TENSION SLIPS

OPTIONAL EXTENSION CHAIN FOR HIGH DOOR

MARK AND DRILL 7/32” (5) HOLES

Page 5

DC 4600 CONTROL BOX ASSEMBLY

FIGURE 10b

12 V

2 WIRE

PHOTO

EYE

COM

MOT 24V

GND

MARTIN DC 4600

LD1 LD2 LD3 LD4 LD5

ACK SFTY PWR CLSNG OPNG

ON APEM

1 2 3 4 5 6 7 8

INC

STD SAFETY

12 V PHOTO EYE

I/LOCK O/RIDE

LIGHT MODE

PROGRAM

RESET

SENSITIVITY

MAX POWER

N/C

BEEPER

TEST

RX SKT

GND

DATA

+5V

RL5 RL6

reen

LIGHT

lackB

W ite

The Martin DC4600 Intelligence

FIGURE 10a

OPEN

STOP

COM

ACCESSORY DOCK

GROUND

DC 4600 CIRCUIT BOARD

PUSH BUTTON

GND LIVE N

Wh tei

115/230 V SINGLE PHASE SUPPLY

DC MOTOR

M2 S1 M1

INTER

LOCK

COM

SAFETY

COM

15V

eOrang

COM

MODULE SOCKET

24V

RLY

GND

Red

Gr ene

h tW ie

Blue

AUTO

MOTOR POLARITY

STOP BUTTON O/RIDE

SAFETY MODE

1. The open limit is set automatically as the garage door reaches

opened position allowed by the cable drums or optional bumper springs. The close limit is set automatically as the garage door touches the floor.

2. The opener’s computer will memorize the limits after two complete cycles, during which time the motor may run slower than normal.

3. After the two complete cycles the garage door will “soft start” and “soft stop” as it opens and closes.

4. The opener’s computer will reverse the closing door if it contacts an obstruction 1”(25) high or more above the floor.

5. The opener’s computer will stop the door if it contacts an object in the open cycle.

the fully

Blue

Br now

Black

INC

Black

CYCLE SW

ACCESSORY

RADIO

TRANSFORMER

Page 6

PREPARATION

Correct all “High Risk” areas on the garage door

before installation of the new Martin Torsion Drive Opener. If unable to correct, replace garage door with a new Martin Garage Door. See Back Page

Decide if the Motor Assembly will be mounted to the right side or left side of the garage door.

The Torsion Tube/Shaft protrudes 5”(130) beyond the lock-on/side bearing bracket. (Motor Assembly side clearance requires an extra 4.5”(114) beyond the end of the tube/shaft.) See Figure 12, 13

A qualified electrician should install a grounded electrical outlet within 5’(1520) of the Control Box Assembly location according to local codes. See Figure 1

Make sure the garage door is properly balanced, the moving steel parts properly lubricated, and the jambs waxed where the garage door rubs. The door should work free and easy as it opens and closes. Please call a trained Martin Dealer if you have a problem or do not understand.

The garage door should be at least 5’(1520) high.

FIGURE 12 (Solid Shaft)

FIGURE 13 (Torsion Tube)

5”

(130)

TORSION SHAFT

PULLEY

SOLID

SHAFT

SOLID

SHAFT

KEY-WAY

SOLID

SHAFT

KEY

KEYWAY

TORSION

TUBE

5”

(130)

4 ½ ”

(114)

SIDE CLEARANCE

DC MOTOR

Page 7

THE FOLLOWING ITEMS ARE HELPFUL TO COMPLETE A SATISFACTORY MARTIN GARAGE DOOR AND OPENER INSTALLATION:

Hammer Level (magnetic) Hacksaw Wire Cutters 18’ (5500) Measuring Tape Socket Wrench set for 7/16” (11), and 9/16” (14) with 3” (76) Extension Regular and Phillips Screwdriver End Wrench set for 13/32”(10), 7/16” (11), and 9/16” (14) 10/40 Motor Oil Lubricant Wax Lubricant (paraffin, candle, etc.) Cordless Drill with 1/8“ (3), 13/64” (5), 1/4” (6) Bits plus 1/4” and 3/8” (6 and 10) Masonry Bits Step Ladder (not shown) Pencil Punched Angle Opener Hanger: 8' X 1-1/4" X 1-1/4" (2440 X 32 X 32) Needle Nose Plier and Wire Stripper.

NOTE: Bolts, lock nuts and lag screws for fastening the punched angle are

furnished with the door opener hardware fasteners.

10.

11.

12.

13.

14.

15.

WAX LUBE

10/4

O R OIL

11.

10.

ITAR

14.

13.

ALL MEASUREMENTS IN PARENTHESIS ( ) ARE MILLIMETERS IN THIS INSTRUCTION MANUAL.

IMPORTANT

INSTALLATION INSTRUCTIONS

Do not install this opener or any other opener on "HIGH RISK" garage doors that may cause severe injury, entrapment or death!

See back page for serious injuries which may occur if “HIGH RISK” areas are left uncorrected.

Martin Finger Shield Garage Doors are “Low Risk”.

Untrained or Negligent Installing, Adjusting and Servicing can be Dangerous! The

garage door springs and related parts can cause serious injury or death! IF YOU ARE UNSURE, CALL A TRAINED MARTIN DOOR DEALER!

Garage door should be balanced and easy to open and close by hand.

Locks should be disabled and pull down ropes should be removed. Locate the control box/push button within sight of door, at min. height of 5' (1520) so

small children cannot reach it, and away from all moving parts of door. Emergency release lever should be installed and adjusted to about 6' (1830) above

the floor. Monthly check that the lever angle is correct. See page 4, 9 Risk of electrical shock is explained in Step 3. Do not connect opener to source of

power until instructed to do so. Entrapment and warning labels should be installed next to the control box/push

button.

Where possible install opener 7’(2135) or more above the floor.

IMPORTANT

MAINTENANCE & SAFETY INSTRUCTIONS

Monthly, check the opener's down cycle safety reverse. The door must reverse when it contacts

a 1 1/2" (38) high object (or a 2X4 board laid flat) on the floor. A closing door must also reverse if the optional photo eyes are interrupted.

Always keep the moving door in sight and away from people and objects until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.

NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR Do not allow children to operate or play with the garage door opener controls. Keep all

remote control transmitters away from children. The emergency release should only be used when garage door is in the closed position.

Weak or broken springs may cause door to fall if released in the open position, increasing the risk of severe injury or death. Use caution when using the release with door open.

Monthly visually check the lift cables, spring assembly, hardware, etc. for wear and stability. If the Safety Reverse or any other part of the garage door and opener system do not work

properly, or if you do not understand, call a trained Martin Door Dealer.

TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE IMPORTANT INSTRUCTIONS

15.

Page 8

FIGURE 18 (Solid Shaft)

INSTALLATION INSTRUCTIONS FOR

MARTIN RESIDENTIAL TORSION DRIVE DOOR OPENERS

THESE INSTRUCTIONS ARE INTENDED FOR PROFESSIONAL GARAGE DOOR OPENER INSTALLERS. READ THROUGH THE COMPLETE INSTRUCTION, MANUAL, SPECIFICATIONS AND APPLICABLE OPTIONAL INSTRUCTIONS BEFORE BEGINNING.

STEP 1

INSTALLING THE MOTOR ASSEMBLY

Study "PREPARATION” on page 6 and “INTELLIGENCE” on page 5. Install back motor cover on torsion tube. See Step 8 Slide the motor assembly on the torsion tube/shaft. If the torsion shaft is solid, align the key-

ways and insert the key provided. See Figures 12, 17, 18 Decide what holes to use and where the anti-torque arm will be fastened to the horizontal track

angle (the arm may be reversed for convenience), bearing bracket, etc. and to the back plate of the motor assembly with the 10mm hex head bolt and 1/2”(13) spacer. Fasten the 10mm hex head bolt and 1/2”(13) spacer through the back motor cover into the back plate of the motor assembly. See Figures 2a, 2b, 14, 15, 17

Position motor assembly close to horizontal track angle, plumb, level and square (vertically). Fasten tight the long and short end of the anti-torque arm. Tighten the three 10mm set screws, in the torsion-shaft pulley, of the motor assembly with

allen wrench provided. Do not use a manual rachet or power allen wrench driver. Tighten as tight as necessary by hand only.

FIGURE 17 (Torsion Tube)

FIGURE 14 FIGURE 15

TORSION

TUBE

SOLID SHAFT

SOLID

SHAFT

KEY

ANTI-TORQUE ARM

ANTITORQUE ARM

HORIZONTAL

TRACK ANGLE

ALLEN

WRENCH

10 MM HEX HEAD BOLT

1/2” (13) SPACER

10 MM HEX HEAD BOLT

1/2” (13) SPACER

BACK MOTOR COVER

FRONT MOTOR COVER

SET

SCREW

Page 9

REVERSE ANGLE SHIELD

SCREW HOOK

EMERGENCY RELEASE LEVER AND MOUNTING BRACKET

VERTICAL TRACK

BOWDEN CABLE

D SHACKLE

VERTICAL TRACK

MARK AND DRILL 7/32” (5) HOLES

2” (51)

BOWDEN CABLE

CABLE POST

OUTER SHEATH

D SHACKLE

REVERSE ANGLE SHIELD

EXTENSION CHAIN

3”(76)

FOR DC7000CH

FIGURE 21

STEP 2

INSTALLING THE EMERGENCY RELEASE ASSEMBLY

Fasten the cable post which is fastened to the outer sheath of the bowden cable

to the vertical track or track bracket, etc., with the two flat head 7/32" (5) screws and nuts provided. (If fastened to the jamb, use optional 2 1/2”(64) long hex head lag screws.) Allow at least 2" (51) slack to the outer sheath of the bowden cable. Mark and drill two 7/32" (5) holes. See Figures 6a to 7b, 21

Place screw hook in D-shackle at end of bowden cable or at the end of the extension chain. See Figures 8a to 9b, 21

The Emergency Release Lever should be about 5’ - 6' (1830) above the floor. If the Bowden cable is not long enough, a short piece of chain (optional) should be used.

Mark and drill two 7/32” (5) holes in the vertical track or track bracket, etc., with the emergency release lever at an 85° angle, never less than 90°. Fasten emergency release lever with mounting bracket using two 7/32” (5) flat head screws and nuts provided. See Figures 8a to 9b, 20a, 20b, 21

The Bowden Cable should be taut when the emergency release lever is at an 85° angle. Adjust the screw hook as necessary, then tighten the lock nut. Push the emergency release lever down. Drill new holes and remount if required.

When the emergency release lever (RED) is pushed down, the drive belt tensioning plate moves, tightening the drive belt on the motor and torsion shaft pulley. The garage door opener will not function without proper drive belt tension. The computer cannot learn if drive belt slips. Pushing the emergency release lever up or down, disconnects or connects the garage door opener to the garage door. The garage door should be closed when

connecting or disconnecting the Emergency Release Lever. Following a power outage etc, disconnect the power from the control box for 30 seconds. After reconnecting the power, open and close garage door two or more complete cycles (door may run slow). The computer should restore the

original open and close positions without a calibration reset. See Step 4 for calibration reset

Note: The emergency release lever is first set at an 85° angle before

engaging, because the chain, cable, belt, etc. will slightly stretch during the first few cycles. NEVER ALLOW THE EMERGENCY RELEASE LEVER TO BE MORE THAN 90° WHEN DISENGAGED WITH THE BOWDEN CABLE TAUT. CHECK DRIVE BELT FOR PROPER TENSION AFTER ONE MONTH OF USE. SEE FIGURES 8a to 9b, 20a, 20b, 21

FIGURE 20a 85°

FIGURE 20b 90°

BOWDEN CABLE AND EMERGENCY RELEASE LEVER FASTENED TO VERTICAL TRACK - REGULAR LIFT DOORS SEE PAGE 4 FOR OTHER MOUNTING OPTIONS

ATTENTION! THE OPENER COMPUTER CANNOT LEARN IF THE DRIVE BELT SLIPS

New Installation After One Month

1/16” THREADS SHOWING1/16” THREADS SHOWING

THE DRIVE BELT MAY NEED TO BE TIGHTENED IF:

1. The opener does not instantly turn off when the door is fully open or closed.

2. The door opener reverts to continuous “slow speed” learning mode.

3. The door can be easily moved by hand with the opener off.

4. The opener computer loses its program.

5. The newly installed opener has been used for one month.

6. The door has been opened and closed more than 5000 times (cycles).

Page 10

STEP 3

INSTALLING THE CONTROL BOX ASSEMBLY

Fasten the control box to the wall about 5' (1520) from the ground with screws.

The holes are in the corner pillars, which are outside the water resistant gasket of the control box. See Figures 1, 24 Because the push button is mounted in the control box lid, the control box should be mounted within sight of the garage door, clear of all moving garage door parts.

ATTENTION! The control box is water resistant. Do not drill holes in the control box! Route all wires through the conduit outlets at the bottom of the control box. Dress wiring tight and straight, using ties, staples or other means. See Figures 23, 24

Temporarily fasten the control box lid to the left or right side, above or below the control box to prevent it from hanging by the push button wires during the setup process. See Figures 23, 24 The push button should only be used when the garage door area is free of people or any obstructions.

Plug the three wire low voltage DC motor wiring harness, if not plugged in, into the terminal block at the bottom right hand side of the circuit board that is marked "DC Motor". See Figures 10b, 26a, 26b. Plug the opposite end into the three way terminal in the motor assembly. See Figures 2b, 27. Do not cut or shorten excess wiring. Coil excess wire and tie away from moving parts. See Figure 28

FIGURE 25

FIGURE 28

FIGURE 23 FIGURE 24

FIGURE 27

FIGURE 26a

FIGURE 26b

Page 11

FIGURE 30

***STEP 3 CONTINUED***

The control box assembly includes a 6’(1800) power cord with a

three prong plug. The third prong is ground. To reduce the risk of electric shock do not alter or change plug or outlet in any way. Do not try to conceal or staple the power cord or try to rout it through a door way, window, wall, ceiling, floor, etc. The power cord must be routed away from moving parts. Also see “WARNING” On page 12.

Wait until Step 4 before plugging the power cord into the grounded electrical outlet.

DO NOT PINCH WIRING! The door opener will not work properly with damaged wiring.

DIP Switch Positions. See Figure 10b, 30, 31 Observe the factory set positions of each dip switch in the upper

right hand corner of the circuit board. Sw1 Safety Mode Off/Normally Closed

Sw2 Standard Safety Off (On for photo-eyes, etc.) Sw3 12 Volt Photo-eye Off (On for photo-eyes, etc.) Sw4 Auto Close Off (N/A in North America) Sw5 Inter-Lock Over-Ride On (Off for inter-lock lock-out switch) Sw6 Lighting Mode Off (On eliminates light delay timer) Sw7 Motor Polarity On/Off (as required) Sw8 Stop Button Over-Ride On

See Figures 30, 31

ACK = Acknowledge SFTY = Safety PWR = Power CLSNG = Closing OPNG = Opening L.E.D. = Light Emitting Diode

Abbreviations

RLY = Relay V = Volt N = Neutral COM = Common GND = Ground TX = Transmitter RX = Receiver

FIGURE 31

ON APEMs

1 2 3 4 5 6 7 8

STD SAFETY

12 V PHOTO EYE

I/LOCK O/RIDE

LIGHT MODE

N/C

AUTO

MOTOR POLARITY

STOP BUTTON OVER-RIDE

SAFETY MODE

***CLEARING SERVICE DUE REMINDER INSTRUCTIONS***

At 1500 cycles, the opener may turn on a “service due reminder” (delay to close). To disable do the following:

Turn off the power (or press and hold the reset button) Press and hold the case lid button Turn on the power (or release the reset button) Release the case lid button after ACK flashes three times Note the two confirmation ACK flashes

Page 12

FIGURE 40

STEP 4

CONNECTING OPENER TO POWER

(All basic and accessory wiring should be completed)

Plug the 6’(1830) power cord into a 10 amp minimum, grounded electrical outlet. Observe the L.E.D.

Light #3 PWR illuminates at top of circuit board. If no outlet is available or if power will be wired in direct, contact a qualified electrician. Notice that the power cord wires are connected into the green “main” terminal at the bottom of the circuit board. Observe LIVE, N, and GND. See Figures 10a, 10b, 40

WARNING! To help prevent electrocution, death, fire, etc, the installation of wiring and approved grounded electrical outlet must be done in accordance with local electrical and building codes. DO NOT USE AN EXTENSION CORD. DO NOT USE A 3-PRONG TO 2-PRONG PLUG ADAPTER. Also see “The Control Box ” on page 11.

Push emergency release lever up to disconnect opener from garage door. Manually open garage door about 3' (915). Push emergency release lever down to reconnect opener to garage door. Press push button.

Note: The door may move slow while the computer learns the open and close limits.

Following power outage etc., disconnect power from the control box assembly with the door

closed.Reconnect power. If the door performs incorrectly after three cycles, perform a calibration reset with the door closed.

Calibration Reset

Press and hold reset button. Press and hold program button.

Release reset button. Wait and observe that the L.E.D. #1 ACK blinks. Release Program Button. Observe that the L.E.D. #1 ACK blinks

twice, confirming Calibration Reset. See Figure 41

The computer cannot learn if the drive belt slips. See Step 2

IF DOOR OPENS:

and LED light #5 OPNG illuminates

Press push button to stop door Unplug power cord or turn off power Push emergency release lever up Manually close garage door Push emergency release lever down Plug in power cord or turn on power Press push button to open door Open and close door two complete cycles

IF DOOR CLOSES: Press push button to stop door Unplug power cord or turn off power Push Emergency Release Lever up Manually close garage door Push emergency release lever down Move dip switch #7 to the opposite position Warning! Never move dip switch #7 with power on. Plug in power cord or turn on power Press push button to open door Open and close door two complete cycles

FIGURE 41

THE DRIVE BELT MAY NEED TO BE TIGHTENED IF:

1. The opener does not instantly turn off when the door is fully open or closed.

2. The door opener reverts to continuous “slow speed” learning mode.

3. The door can be easily moved by hand with the opener off.

4. The opener computer loses its program.

5. The newly installed opener has been used for one month.

6. The door has been opened and closed more than 5000 times (cycles).

Page 13

STEP 5

RADIO CONTROL AND EXTRA PUSH BUTTON

Radio Receiver Remove the cover. Mount the receiver on the wall, next to the control

box assembly. See Figure 33 Route the receiver wires up through the conduit outlet in the control

box and plug the three labeled wires to the terminals marked 24V, RLY, and GND. The terminal is marked ACCESSORY RADIO. See Figure 32

Connect the blue wire to 24V, white wire to RLY, green and red wire to GND. See Figure 32

To Program first transmitter press and hold button TA1 on receiver circuit board. See Figure 33

After three or four seconds the LED will blink for about ten seconds. During the ten seconds press and hold transmitter button until the

LED illuminates. Release transmitter button and observe that the LED turns off. Test transmitter. See Figure 33

To delete the transmitter memory in the receiver, press and hold button TA1 ten seconds. The LED will blink a few times and then illuminate. Release the button.

Antenna The 315 MHZ receiver antenna wire on the radio receiver is about

13”(340) long and can have multiple arrangements for the best distance. In a normal installation the distance from the transmitter to the antenna wire should be 50’ to 150’(15240 to 45720). Do not

lengthen or shorten the antenna wire.

NOTE: The Distance from the transmitter to the antenna may be reduced by electrical interference or spherical disturbances in the area, various lights or transformers in and out of the garage, automatic sprinkler system timers, various audible or inaudible sounds, noise, radio signals in the area, concrete, steel or lead in and around the garage, antenna wire touching metal, etc.

External Push Button Fasten additional white w/ black stripe and white wires to Case Button

terminal, in parallel with existing box cover lid push button wires. Fasten other end of wires to the external push button. See Figure 32

FIGURE 33

FIGURE 32

TA1

LED

ANTENNA

WHITE, RED, GREEN, BLUE WIRES

3 24V

2 RLY

1 GND

ACCESSORY

RADIO

CYCLE SW

COM

CASE

BUTTON

PUSH

BUTTON

TO CONTROL BOX LID PUSH BUTTON

OM1

Page 14

FIGURE 34

***STEP 5 CONTINUED***

TRANSMITTERS

THE BATTERY: Pry transmitter apart using a small coin to expose battery. The 3 Volt #CR2032 battery is

shown. Battery may last 4 to 5 years. See Figure 34

TRANSMITTER MOUNTING CHOICES: Transmitter can be carried alone, attached to a key chain, attached to the visor clip or

attached using the optional mounting plate. See Figures 34, 35, 36

MULTIPLE TRANSMITTERS: Each transmitter has been factory programmed with different private security codes. For

your information there are 284 trillion different codes. 2-channel transmitters have 2 different codes. 4-channel transmitters have 4 different codes. Additional transmitters that come with the opener or are purchased separately as accessories have their own different codes that must be changed to match your first transmitter.

Connect the programming tine to both transmitters. See Figures 36, 37, 38 and 39 Press and hold button on your present transmitter. Indicator light will illuminate. While still

holding the 1st transmitter button, press and hold the button on the new or second transmitter. Code transfer will occur in approximately 2 seconds when the indicator light will blink and then illuminate on the new transmitter. See Figure 39

The 315 MHz transmitters are “Home Link” compatible. Follow instructions furnished in the automobile owners manual for non-rolling code applications.

TRANSMITTER OPERATION: Press button until garage door begins to move. The indicator light on the transmitter will

illuminate. Press button at any time during travel to stop the garage door.

FIGURE 35

FIGURE 36

FIGURE 37

SNAP VISOR CLIP INTO SOCKET

FIGURE 38 FIGURE 39

FCC Certified: This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not

cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

MINI TRANSMITTER

PRESENT TRANSMITTER

NEW OR SECOND TRANSMITTER

PRESENT TRANSMITTER

NEW OR SECOND TRANSMITTER

INDICATOR LIGHT

MARTIN MARTIN

MARTINMARTIN

PRESENT TRANSMITTER

NEW OR SECOND TRANSMITTER

INDICATOR LIGHT

MARTIN

COIN

VISOR CLIP COVER (REMOVE SMALL COVER TO EXPOSE VISOR CLIP SOCKET)

VISOR CLIP SOCKET

PROGRAMMING TINE

MINI TRANSMITTER BACK

BATTERY (#CR2032)

MINI TRANSMITTER FRONT

CIRCUIT BOARD

3 BUTTON MICRO TRANSMITTER (OPTIONAL)

4 BUTTON MINI TRANSMITTER (OPTIONAL)

M RT N

A I

SCREW

MOUNTING PLATE POCKET (OPTIONAL) MAY BE USED AS A WALL CONTROL ETC.

MINI TRANSMITTER

PROGRAMMING TINE

MARTIN

TRANSMITTER

Page 15

FIGURE 44

STEP 6

TESTING THE GARAGE DOOR OPENER SYSTEM Press the push button to open door. Observe that LED #5

OPNG illuminates as the garage door opens. The garage door will stop when it reaches the full open position allowed by the cable drums or optional bumper springs. Press the push button to close the door. Observe that LED #4 CLSNG illuminates as the garage door closes. The garage door will stop when it reaches the floor. If OPNG or CLSNG light does not go out when door stops, the belt tension may need to be adjusted (Max Power and Close Sensitivity may also need adjusting). See Figure 43

Open and close garage door two more complete cycles. Observe the movement of the garage door as the computer memorizes the open and close position. You may notice that LED #1 ACK illuminates from time to time. The garage door opener system now provides “soft start” and “soft stop” as the door opens and closes. See Figure 43

Do Not touch the following settings unless you are sure. Force Setting: MAX POWER is factory set at one o’clock. Force

can be slightly increased by turning screw clockwise 10 degrees at a time. See Figure 10b, 43 Sensitivity Setting: CLOSE SENSITIVITY is factory set at one o’clock. Sensitivity can be increased by turning screw clockwise 10 degrees at a time. See Figure 10b, 43

Place a 1 1/2”(38) high object (or a 2X4 laid flat) on the floor, under the door. When the closing door contacts the object, it should stop, reverse, and automatically return to the open position. See Figure 44 If the door does not reverse, the drive belt may be slipping. After correcting drive belt tension and the door still does not reverse, call a trained Martin Door dealer. See Step 2

STEP 7

INSERT INSTRUCTION MANUAL INTO PACKET Fold and Insert instruction manual into the packet located on the

#3 door section of the Martin garage door or mount to the wall. An Important safety/instruction label is included with opener package. This label and the instruction manual must be fastened inside your garage where they can be easily seen. Fasten them next to the wall control box. Peel off the protective backing, and press onto smooth, clean surface. Tacks or additional adhesive may be necessary. DO NOT REMOVE OR PAINT OVER ANY LABELS. See Figures 45, 46

FIGURE 43

FIGURE 46

8/2001

AD-01IM-03

INSTRUCTION MANUAL

For all Residential Garage Doors up to 12’ (3700) High.

GGARA E

DOOR

OPE ER

IN T

RUC

TION

MANUA AND

NWARI NG

L EAB L

T F

L A PMAR IN INGER SHIE D G RAGE DOOR AND O ENER SYSTEM

S A IN TRUCTION M NUALS AND WARNING LABEL

T E (FAC ORY PACKAG D AND MOUNTED)

CONTROL

BOX

ASSEMBLY

AND PUSH

BUTTON

MOTOR ASSEMBLY

DOOR OPENERS

ARTI

FIGURE 45

A KET P C

(F T M N E )AC ORY OU T D

L DFO D AN IN T SER IN UC N STR TIO MANU AL INTO KET PAC

1 1/2”(38) HIGH OBJECT FOR DOOR REVERSAL TEST

Page 16

BACK M

R al

VE (O

tio

n )

FRONT COVER MOTOR BARREL CLIPS

MOTOR BARREL

PEGS

HOLES

CLIPS

IMPORTANT MAINTENANCE & SAFETY INSTRUCTIONS

Monthly, check the opener's down cycle safety reverse. The door must reverse when it

contacts a 1 1/2" (38) high object (or a 2X4 board laid flat) on the floor. A closing door must also reverse if the optional photo eyes are interrupted.

Always keep the moving door in sight and away from people and objects until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.

NEVER go under a stopped, partially open door. Do not allow children to operate or play with the garage door controls. Keep the remote

control away from children.

SAVE THESE IMPORTANT INSTRUCTIONS

If the Safety Reverse or any other part of the garage door and opener system do not work properly, or if you do not understand, call a trained Martin Door Dealer.

The emergency release should only be used when garage door is in the closed position.

Weak or broken springs may cause door to fall, if released in the open position, increasing the risk of severe injury or death. Use caution when using the release with door open.

Monthly visually check lift cables, spring assembly, hardware, etc. for wear and stability. KEEP GARAGE DOOR PROPERLY BALANCED. See garage door owner’s manual. An

improperly balanced door increases the risk of severe injury or death. Call a trained Martin Door Dealer to repair lift cables, spring assemblies and other hardware.

TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTRUCTIONS

STEP 8 INSTALLING THE FRONT MOTOR COVER (OPTIONAL)

The front cover has two motor barrel clips, which fasten over the motor

barrel. Position the front cover with the clips touching the motor barrel, then with a hand over the clip area, firmly push the front cover until the clips fasten to the motor barrel. Fit the two pegs located in the top edge of the back cover into the two holes located in the top edge of the front cover. Fasten front and back cover together with the small screws into the small clips. See Figures 2a, 2b, 47

FIGURE 47

INTERLOCK CIRCUIT WIRING

A pair of “Interlock” terminals is provided for a pass door switch or a key switch (lock-out switch) to be interlocked to the opener, to prevent the garage door from opening if the “Interlock” terminals are open circuit. See Figure 10b, 48a

Interlock O/RIDE, DIP switch No. 5 is normally set to ON. If you want to add an interlock device, move switch No. 5 to OFF. See Figure 10b, 48b

A slide lock switch may be installed and connected into the interlock terminals. However this may not be necessary because the opener will detect the obstruction and stop the garage door if the slide lock is left in the lock position.

FIGURE 48a

SW5 TO “OFF” POSITION

INTER

LOCK

COM

FIGURE 48b

ON APEMs

1 2 3 4 5 6 7 8

I/LOCK O/RIDE

Page 17

FIGURE 49

SAFETY CIRCUIT WIRING

(Photo-eyes required for U.L. 325 compliance)

If the garage door is to be operated without any safety devices then the STD SAFETY, DIP switch NO. 2 and 3 should be OFF. If a device such as a photo-eye or safety edge is installed then the STD SAFETY DIP Switch NO. 2 should be set to the ON position. This provides a safety STOP and RE-OPEN control of the garage door if the safety circuit becomes active while the garage door is closing. See Figure 49, 50

Connect the relay contact wires to the SAFETY terminals at the top right hand side of circuit board. If extra Photo-eyes, or other safety devices are added, wire them all in series. See Figure 10b, 50

Connect the 24-volt photo-eye power wires to the accessory radio terminal. This 24-volt supply may also be used to power accessories such as a magnetic loop detector, safety edge, etc. An overload circuit will trip if the options load exceeds 200mA. See Figures 10b, 50

Each time the safety circuit is activated LED LD2 will illuminate. This is useful when testing the operation of photo-eyes, etc. without operating the garage door. See Figure 10b, 51

In Europe it is necessary to arrange for the safety circuit to be monitored for both an open circuit and a short circuit in which case the circuit must include an 8.2 K resistor at the furthest point in the external circuit. DIP switch No.1 should be set to ON which is the position marked “RES” for resistive. If the safety circuit is interrupted while the door is operating with the auto close DIP switch No. 4 set to ON, then timer will reset during each interruption of safety circuit while the door is open. The auto-close function is not operational for North America.

OPTIONAL LIGHTING

For optional light, connect wires to the orange LIGHT terminal at the bottom of the circuit board. The lighting wires should be rated at 10 Amps (lights - 250 watts maximum). See Figure 52

DIP switch No. 6 should be set to the OFF position if the light is required to turn on when the door is operated and turn off three minutes from the last operation.

DIP switch No. 6 should be set to the ON position if the light is required to turn ON when the door is opened, and turn OFF when the door is closed.

For qualified electricians only: A garage ceiling light may be wired to turn on/off by the door opener. The door opener and ceiling light must be powered by the same circuit breaker. Install one black wire from the LIVE plug-in of the LIGHT terminal to the black wire of the ceiling light.

FIGURE 50

SW2 TO “ON” POSITION

ON APEMs

1 2 3 4 5 6 7 8

STD SAFETY

SAFETY MODE

SAFETY

COM

ACCESSORY

RADIO

FIGURE 51

3 24V

2 RLY

1 GND

PHOTOEYE SAFETY CIRCUIT

TO POWER CIRCUIT OF BOTH PHOTO-EYES

RADIO CONTROL WIRES

“SFTY” LIGHT

r en

hit

LIGHT

GND LIVE N

FIGURE 52

STD

TO COM OF RX PHOTOEYE

TO N/O OF RX PHOTOEYE

Page 18

HAVING A PROBLEM? Situation: Likely Cause and Solution

Opener does not operate from either the push button or transmitter: Opener operates from transmitter but not from push button: Opener operates from push button but not the transmitter:

Door has a Close Delay Door does not open completely:

Door does not close completely:

Door opens but will not close at all: Door reverses for no apparent reason:

Opener strains as it operates door:

The OPNG and CLSNG LED remains illuminated Door runs slow for an extended time Opener does not move door at all: Opener won't work due to power failure:

Does opener have electricity? Plug a lamp into the grounded outlet. If it does not turn on, have a qualified electrician service the outlet. Have you disengaged all locks on door? If not, do so. Has snow or ice built up under door? Door may be frozen to ground. Remove any restrictions. The garage door spring may be broken. Call a trained Martin Door Dealer to replace the spring and service the door. Are wiring connections correct? Check optional push button wiring. If opener does not run, check wiring connections at control box and check wires for shorts or breaks.

Has the opener learned the code of the transmitter? Repeat transmitter programming steps. See Page 13 and 14. Have all transmitters been set with the same code? Repeat code learning procedure. See Page 13 and 14. Does the transmitter indicator light blink when the transmitter button is pressed? If not, replace battery.

Follow steps in the “Clearing Service Due Reminder Instructions. See Page 11 Is something obstructing the door? Remove obstructions from the garage door area. Close the door disconnect emergency release. Open and close door manually. If door has been working properly but now doesn't, increase the force and/or reduce the sensitivity. After

adjustment Is completed, repeat tests. See STEP 4 and 6. Maybe springs should be tightened. Tighten drive belt. Call a Martin Door Dealer.

Is something obstructing the door? Remove obstructions from garage door travel area. If door has been working properly but now doesn't, increase the closing force and/or reduce the sensitivity. After adjustment Is completed,

repeat the tests. See STEP 4 and 6. Maybe springs are wound too tight. Tighten drive belt. Call a Martin Door Dealer.

Are optional photo eyes (if installed) obstructed with dust and spider webs, or out of line? Keep photo-eyes clean. Check the optional photo eyes (if installed) for proper connection, alignment and cleanliness. Tighten drive belt. Review and increase force and/or reduce sensitivity. After adjustment is completed, repeat the tests. Is something obstructing the door? Clear ice, snow, sand or dirt from garage floor area where garage door closes. Also, push emergency

release lever up with door in closed position. Open door manually. If it is unbalanced call a trained Martin Dealer. Review and increase force and/or reduce sensitivity. Tighten drive belt. Garage door may be too heavy for opener. Call a trained Martin Door dealer. Door may be out of balance or springs broken. Close the door and push emergency release lever up. Open and close door manually. A properly balanced door will hold itself part way open while being supported entirely by its springs. If it does not, call a trained Martin Door Dealer. DO NOT attempt to correct an unbalanced or damaged door. Call a trained Martin Door Dealer.

The drive belt tension may be too loose and slipping. Close door and disconnect power. Push the emergency release lever up. Tighten the screw hook a few turns. Make sure lever is at 90 degrees. Push the emergency release lever down, connect power.

Springs are broken or door is out of balance. Call a trained Martin Door Dealer. Door may be locked with a manual door lock. Disable or remove any manual door locks. Push the emergency release lever up. Door can be opened and closed manually. When power is restored, reconnect at the exact location

of the disconnect. Open and close two cycles. If door does not work properly, perform “Calibration Reset”. See STEP 4

See STEP 6.

See STEP 4 and 6.

The drive belt tension may be too loose and slipping. Tighten the screw hook same as above. Open and close door two complete cycles for computer to learn limits. Do a calibration reset. Push the emergency release lever down, connect power.

Page 19

DC4600 Model DC4600

5.5" (140) Width 6.5” (170) 11" (280) Height 8.7" (220)

4.75" (121) Depth 4.7” (120)

Watts 265

Amps Req.-115 Volts 2.2

Volts

Hertz (Hz)

115V

50/60 Hz

Current

½ hp

(700 N)

Supply

2.2:1 Circuit Board

6” – 7”

(150-180)

Circuit Board

Te mpe rature Range

Surge Suppression

Open and Close Limits

Instant Reverse

Push Buttons

Radio Controls

Automatic

Close Timer

Automatic Open,

Safe ty Te rm inal

Lighting Terminal

Lubrication Permanent

Unlimited

Continuous Cycle

Heat Build Up

Insignificant - Opener remains close to air

temperature

Cycles Per Hour

Current

Yes

Drive Reduction

Clea ra nce Re quired Above

Cente r of Torsion Tube/Shaft

Volta ge

Side Clearance Required

Beyond Lock-on/Side

Bearing Bracket

8.5"

(216)

Ratio

CONTROL BOX ASSEMBLY

Emerge ncy Release Assembly Standard on all units

MOTOR ASSEMBLY

Operating Temperature

Range

Overload Protection

2.5" (64)

Torsion Tube/Shaft Length

5’ (1520)

17 Lbs. (37)

500 lbs (230)

OPENER SPECIFICATIONS

Minimum Door

Height

Model

DC4600

Max imum Door

Weight

Max imum Door

Height

15’ (4600)

Height

Width

Depth

Power

5.0" (130) beyond the lock-on/side bearing bracket

Drive V-Belt

Approximate Weight Plus Packaging

Automatic

Standard in the down run cycle

Model

For optional loop detectors, photo eyes, radar,

edge sensor, etc.

For optional on/off lighting

Amps required per 100 watts at 115 Volts is .84

15 seconds to 4 minutes.

Not available for North America

Single Phase

Speed per second

"Run Time"

Soft Start/Soft Stop

(Adds Seconds to "Run Time")

Self calibrating to the height

of the garage door.

Computer Technology

V-Belt, Pulleys, and Worm Drive Gear Box

-30 F (-34 C) to 212 F (100 C)

-13 F (-22 C) to 212 F (100 C)

Built-in

Control Box Internal

Te mpe rature

Higher than the external temperatures, because

transformer heating warms internal air. This

feature allows for cold room installations

Direct (DC) Supplied from Control Box

42 Volts Supplied from Control Box Assembly

Force and Sensitivity

Settings

Factory preset and adjust automatically to light

and heavy garage doors. Can be slightly

re-adjusted and set (See Step 5).

One Button

Included

-13F(-25C) To 185F(85C)

. See STEP 6

-13F(-25C) To 167F(75C)

Maximum current is 3A

Amps required per 100 watts at 115 Volts is .84

Page 20

Wide open section joint

l s n !C o i g Door

HIGH RISK

Large Holes

Track

M v no i g

Door!

Wide Open

Section Joint

Clos n

or!i g Do

Outside Lift

Cables

HIGH RISK

HIGH

RISK

Track

Brackets

Closing Door!

HIGH

RISK

HIGH

RISK

Sharp

Track

i D rC s ng oo !

Exposed

oll

HIGH

RISK

Track

Bracket

Holes

Inside

o D or

Door

HIGH

RISK

Wide Open

Section Joint

Wide Open

Outside

SIDE VIEW

LOOSE NAILS

LOOSE LAG SCREWS

TORSION SPRING

CRACK SPLIT WOOD

Center Mount Torsion Springs

TORSION SPRING

FRONT VIEW

HIGH RISK

Holes

COMMON HIGH RISK GARAGE DOOR AREAS

Exposed wide-open section joints, inside and outside . . . . . . . . . . . . . . . . . . . . . .

Exposed holes in tracks larger than 1/4" (7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exposed track brackets fastening vertical tracks to jambs . . . . . . . . . . . . . . . . . . .

Exposed outside lift cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exposed rollers moving in vertical tracks with sharp leading edges. . . . . . . . . . . . .

Exposed center mount torsion springs bracket or side mount stretch springs . .

COMMON REPORTED SERIOUS INJURIES

Hands & fingers entrapped, severed or crushed. 1/3 are children. Fingers entrapped or severed. Most are children. Hands & arms entrapped, broken or severed. Most are children. Entrapment or strangulation. Most are children. Fingers entrapped, cut or severed. Severing of body parts and death.

IF UNSURE, CALL A TRAINED MARTIN DOOR DEALER

Correct all “HIGH RISK” areas before installing opener.

If unable to correct “HIGH RISK” areas, replace with a new Martin Door.