Martin DC4600 Instruction Manual
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D r O nT W l ’s Q
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™
10/2008
Martin Door Manufacturing® Salt Lake City, Utah 84127-0437 USA www.martindoor.com Printed in the USA Copyright 2008 ©
AD-IM42-05
This instruction manual features “Low Risk” Martin
Finger Shield Garage Doors
See page 7 for IMPORTANT INSTALLATION,
MAINTENANCE & SAFETY INSTRUCTIONS
MARTIN RESIDENTIAL TORSION DRIVE OPENER
R
E
M
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I
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S
F
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ISO 9001A8949
MARTIN DOOR MFG.
ISO 9001
Quality
Standard
DC4600 for torsion spring doors up to 15' (4600) High Or up to 500 lbs. (227kg)
INSTRUCTION MANUAL
Complies
with
U.L. 325
TM
DOOR OPENERS
ARTI
N
M
FIGURE 1
DC4600
CONTROL
BOX
ASSEMBLY
DC4600
MOTOR ASSEMBLY
RIGHT SIDE INSTALLATION
DC MOTOR
WIRING
HARNESS
POWER
CORD
6’(1800)
GROUNDED
WALL
OUTLET
CABLE
POST
BOWDEN
CABLE
PUSH BUTTON
EMERGENCY
RELEASE LEVER
AND MOUNTING
BRACKET
REVERSE
ANGLE
SHIELD
VERTICAL
TRACK
BOTTOM DOOR
SECTION
TOP DOOR
SECTION
COPYRIGHT © 2008 MARTIN DOOR
2
Motor Assembly See Figures 2a, 2b, 12, 47 and Step 1
DC Motor with Reduction Gear
Motor Pulley
Torsion-Shaft Pulley with Set Screws
Drive Belt
Drive Belt Tensioning Plate
Back Plate
Front Plate
Front and Back Motor Cover
Anti-torque Arm with Bolts, Spacer, Nut
Emergency Release Assembly See Figures 6a to 9b and Step 2
Emergency Release Lever with Bracket
Bowden Cable with Cable Post and D-Shackle
Screw Hook with Lock Nut
Chain Extension Package
Control Box Assembly See Figures 10a, 10b and Step 3
Control Box with Screws, Conduit Outlets
Control Box Lid With Screws and Push Button
Circuit Board with Transformer, etc.
Low Voltage DC Motor Wiring Harness
6’ (1830) Power Cord with 3-Prong Plug
Radio Control Assembly See Step 5
Radio Receiver with optional 4 cond. wire (blue, green red, white)
2-Button Transmitter (mini)
Options
2-Button Transmitter (mini)
3-Button Transmitter (keychain - micro)
4-Button Transmitter (mini)
Mounting Plate (Pocket) for Transmitter (mini)
Wireless Keyless Entry
Battery Back-up
Automatic Solenoid Lock with Side Lock Module
Door Bell Type Push Button with Wiring
Keyswitch
DOOR OPENER INCLUDES:
DC4600 - REGULAR LIFT
COPYRIGHT © 2008 MARTIN DOOR
3
FIGURE 2a
LEFT SIDE INSTALLATION
FIGURE 2b
RIGHT SIDE INSTALLATION
DRIVE BELT
TENSIONING PLATE
DRIVE BELT
TORSION SHAFT
PULLEY
B
A
CK
P
A
T
L
E
BOWDEN
CABLE
FRONT COVER
MOTOR BARREL
CLIPS
DC MOTOR
WIRING
HARNESS
REDUCTION
GEAR
FRONT MOTOR COVER
BACK
M
OT R
O
V
E
R
C
O
MOTOR PULLEY
ANTI-TORQUE ARM
SPACER
HEX HEAD BOLT
B
A
CK
M
O
T
OR
CO
VER
SMALL
CLIPS
BACK PLATE
DRIVE BELT
TENSIONING PLATE
DRIVE
BELT
TORSION
SHAFT
PULLEY
MOTOR
COVER
SCREWS
TORSION SHAFT PULLEY
SET SCREWS
BOWDEN
CABLE
BOWDEN
CABLE
FRONT
COVER
MOTOR
BARREL
CLIPS
REDUCTION
GEAR
FRONT MOTOR COVER
MOTOR
ASSEMBLY
PLUG-IN
TERMINAL
DC
MOTOR
WIRING
HARNESS
DC
MOTOR
SPACER
HEX HEAD BOLT
SMALL
CLIPS
MOTOR
COVER
SCREWS
ANTI-TORQUE ARM
2” (51)
FIGURE 8a
FIGURE 6a FIGURE 6b
FIGURE 8b
COPYRIGHT © 2008 MARTIN DOOR
FIGURE 9a
FIGURE 7a FIGURE 7b
FIGURE 9b
2” (51)
EMERGENCY RELEASE ASSEMBLY
BOWDEN
CABLE
CABLE
POST
OUTER
SHEATH
D SHACKLE
REVERSE
ANGLE
SHIELD
REVERSE
ANGLE
SHIELD
OPTIONAL
EXTENSION
CHAIN
D SHACKLE
AFTER
FASTENING,
BOWDEN
CABLE
HAS SLACK
BOWDEN CABLE FASTENED TO VERTICAL TRACK - REGULAR LIFT DOORS BOWDEN CABLE FASTENED TO DOOR JAMB - VERTICAL/HIGH LIFT DOORS
D SHACKLE
OPTIONAL
EXTENSION
CHAIN FOR
HIGH DOOR
HIGH LIFT
OR
VERTICAL
LIFT TRACK
LAG
SCREWS
CABLE
POST
OUTER
SHEATH
MARK HOLES
DOOR
JAMB
DOOR
JAMB
AFTER
FASTENING,
BOWDEN
CABLE
HAS SLACK
HIGH LIFT
OR
VERTICAL
LIFT TRACK
LAG
SCREWS
EMERGENCY RELEASE LEVER SCREW HOOK ON D SHACKLE EMERGENCY RELEASE LEVER SCREW HOOK ON EXTENSION CHAIN
REVERSE
ANGLE
SHIELD
LOCK NUT
D SHACKLE
SCREW
HOOK
REVERSE
ANGLE
SHIELD
EMERGENCY
RELEASE
LEVER AND
MOUNTING
BRACKET
EXTENSION
CHAIN
SCREW
HOOK
LOCK NUT
REVERSE
ANGLE
SHIELD
EMERGENCY
RELEASE
LEVER AND
MOUNTING
BRACKET
EMERGENCY
RELEASE
LEVER AND
MOUNTING
BRACKET
EMERGENCY
RELEASE
LEVER AND
MOUNTING
BRACKET
VERTICAL
TRACK
VERTICAL
TRACK
D SHACKLE
SCREW
HOOK
REVERSE
ANGLE
SHIELD
EXTENSION
CHAIN
SCREW
HOOK
VERTICAL
TRACK
VERTICAL
TRACK
VERTICAL
TRACK
VERTICAL
TRACK
VERTICAL
TRACK
4
ATTENTION! THE OPENER CANNOT LEARN IF THE DRIVE BELT TENSION SLIPS
OPTIONAL
EXTENSION
CHAIN FOR
HIGH DOOR
MARK
AND DRILL
7/32” (5)
HOLES
DC 4600 CONTROL BOX ASSEMBLY
FIGURE 10b
12 V
2 WIRE
PHOTO
EYE
COM
MOT
24V
GND
MARTIN
DC 4600
LD1 LD2 LD3 LD4 LD5
ACK SFTY PWR CLSNG OPNG
ON APEM
1 2 3 4 5 6 7 8
INC
STD
SAFETY
12 V
PHOTO
EYE
I/LOCK
O/RIDE
LIGHT
MODE
PROGRAM
RESET
CLOSE
SENSITIVITY
MAX POWER
N/C
BEEPER
TEST
RX
SKT
GND
DATA
+5V
V2
RL5
RL6
COPYRIGHT © 2008 MARTIN DOOR
5
G
reen
LIGHT
lackB
h
W ite
The Martin DC4600 Intelligence
FIGURE 10a
OPEN
STOP
COM
CLOSE
ACCESSORY
DOCK
GROUND
DC 4600 CIRCUIT BOARD
PUSH
BUTTON
GND LIVE N
Wh tei
115/230 V
SINGLE
PHASE
SUPPLY
DC MOTOR
M2 S1 M1
INTER
LOCK
COM
SAFETY
COM
15V
eOrang
COM
MODULE SOCKET
24V
RLY
GND
Red
Gr ene
h tW ie
Blue
AUTO
MOTOR
POLARITY
STOP
BUTTON
O/RIDE
SAFETY
MODE
1. The open limit is set automatically as the garage door reaches
opened position allowed by the cable drums or optional bumper springs.
The close limit is set automatically as the garage door touches the floor.
2. The opener’s computer will memorize the limits after two complete
cycles, during which time the motor may run slower than normal.
3. After the two complete cycles the garage door will “soft start” and “soft
stop” as it opens and closes.
4. The opener’s computer will reverse the closing door if it contacts an
obstruction 1”(25) high or more above the floor.
5. The opener’s computer will stop the door if it contacts an object in the
open cycle.
the fully
Blue
Br now
Black
INC
Black
CYCLE SW
ACCESSORY
RADIO
TRANSFORMER
PREPARATION
Correct all “High Risk” areas on the garage door
before installation of the new Martin Torsion Drive
Opener. If unable to correct, replace garage door with
a new Martin Garage Door. See Back Page
Decide if the Motor Assembly will be mounted to the
right side or left side of the garage door.
The Torsion Tube/Shaft protrudes 5”(130) beyond the
lock-on/side bearing bracket. (Motor Assembly side
clearance requires an extra 4.5”(114) beyond the end
of the tube/shaft.) See Figure 12, 13
A qualified electrician should install a grounded
electrical outlet within 5’(1520) of the Control Box
Assembly location according to local codes.
See Figure 1
Make sure the garage door is properly balanced, the
moving steel parts properly lubricated, and the jambs
waxed where the garage door rubs. The door should
work free and easy as it opens and closes. Please call
a trained Martin Dealer if you have a problem or do not
understand.
The garage door should be at least 5’(1520) high.
FIGURE 12 (Solid Shaft)
FIGURE 13 (Torsion Tube)
5”
(130)
TORSION SHAFT
PULLEY
SOLID
SHAFT
SOLID
SHAFT
KEY-WAY
SOLID
SHAFT
KEY
KEYWAY
6
COPYRIGHT © 2008 MARTIN DOOR
TORSION
TUBE
5”
(130)
4 ½ ”
(114)
SIDE CLEARANCE
DC MOTOR
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