Martin DC2500e, D3700e, DC3700e Instruction Manual

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11/2003
Martin Door Manufacturing® Salt Lake City, Utah 84127-0437 USA www.martindoor.com Printed in the USA 20m Copyright 2003 ©
AD-IM09-06
INSTRUCTION MANUAL
TM
DOOR OPENERS
ARTI
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U
L
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C US
F.C.C. Certified
R
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ISO 9001A8949
MARTIN DOOR MFG.
This instruction manual features “Low Risk” Martin Finger Shield Garage Doors
See page 5 for IMPORTANT INSTALLATION, MAINTENANCE & SAFETY INSTRUCTIONS
WARNING! The back page helps you determine if your garage door is “HIGH RISK”. *
For Installation on residential garage doors:
-All brands* - Center mount only
-Martin door models WL, RA, HT, FL SL, SP CM, RI, MO, CH - Center or side mount
-Martin Electric (combination) models WLE, HTE, CME, RAE, FLE, CHE - Center or side mount
MARTIN DC2500e/ GARAGE DOOR OPENER SYSTEMDC3700e
DC2500e Chain Drive: Doors up to 10’(3100) High. DC3700e Belt Drive: Doors up to 14’ (4300) High.
Page 2
MARTIN SIDE-MOUNT OPENER INSTALLATION
- May be mounted right side or left side -
WARNING! For Martin Finger Shield Garage Door Systems only.
TORSION SPRING
OPENER DOOR BRACKET
STRAIGHT AND CURVED POWER ARM
“L” STRUT
EMERGENCY
RELEASE
TAG
EMERGENCY
RELEASE
CORD
KNOB
TOP DOOR SECTION
LIGHT
LENS
POWER
HEAD
POWER
HEAD
CHASSIS
“C”
BRACKETS
OPTIONAL
PUNCHED ANGLE
RAIL SUPPORT BRACKET
RAIL ASSEMBLY
BELT OR CHAIN
TROLLEY
OPENER HEADER BRACKET
END STOP WITH CLEVIS PIN AND COTTER RING
TORSION TUBE
COPYRIGHT © 2003 MARTIN DOOR
2
TOP ROLLER BRACKET
OPENER DOOR BRACKET
3/8” X 1” SHORT NECK CARRIAGE BOLT AND
3/8” LOCK NUT
3/8” X 1” SHORT NECK CARRIAGE BOLT AND
2- 3/8” LOCK NUTS
TOP DOOR SECTION
OPENER HEADER BRACKET
END STOP WITH CLEVIS PIN AND COTTER RING
PHOTO
EYE
OPENER DOOR BRACKET
“L” STRUT (IF PROVIDED)
END STILE
TOP ROLLER
BRACKET
OPENER DOOR BRACKET
3/8” LOCK NUTS
3/8”x1” SHORT NECK CARRIAGE BOLT
CURVED POWER ARM
OPENER POWER ARM MUST BE FASTENED
OUTSIDE THE OPENER DOOR BRACKET
WALL
CONTROL
OR
PUSH
BUTTON
“L” STRUT
Page 3
COPYRIGHT © 2003 MARTIN DOOR
MARTIN CENTER-MOUNT OPENER INSTALLATION
- May be mounted off-center for Martin Finger Shield Garage Door Systems only -
PACKET FOR OWNERS DOOR AND OPENER INSTRUCTION MANUALS
WARNING AND SAFETY LABEL
TORSION SPRING
OPENER DOOR BRACKET
STRAIGHT AND CURVED POWER ARM
TORSION TUBE
EMERGENCY
RELEASE
TAG
EMERGENCY
RELEASE
CORD
KNOB
TOP DOOR SECTION
PHOTO
EYE
WALL
CONTROL
OR
PUSH
BUTTON
POWER
HEAD
CHASSIS
“C”
BRACKETS
OPTIONAL
PUNCHED ANGLE
RAIL SUPPORT BRACKET
RAIL ASSEMBLY
BELT OR CHAIN
TROLLEY
OPENER HEADER BRACKET
END STOP WITH CLEVIS PIN AND COTTER RING
PHOTO
EYE
LIGHT
LENS
POWER
HEAD
“L” STRUT
3
3/8” LOCK NUTS
CURVED POWER ARM
3/8”x1” SHORT NECK CARRIAGE BOLT
DRILL 1/8” (3) HOLE AND FASTEN OPENER DOOR BRACKET TO “L” STRUT AND DOOR SECTION
“L” STRUT
CURVED POWER ARM
OPENER POWER ARM SHOULD BE FASTENED INSIDE THE OPENER DOOR BRACKET
OPENER DOOR BRACKET
Page 4
Page 5
THE FOLLOWING ITEMS ARE HELPFUL TO COMPLETE A SATISFACTORY MARTIN GARAGE DOOR AND OPENER INSTALLATION:
Hammer Level (magnetic) Hacksaw Wire Cutters 18’ (5.5) measuring tape Socket wrench set for 7/16“ (11), and 9/16” (14) with 3“ (76) extension Regular and phillips screwdriver End wrench set for 7/16“ (11), and 9/16” (14) 10/40 motor oil lubricant Wax lubricant (paraffin, candle, etc.) Cordless drill with 1/8“ (3), 13/64” (5), 1/4” (6) bits plus 1/4” and 3/8” (6 and 10) masonry bits Step ladder (not shown) Pencil Punched angle opener hanger: 8' X 1-1/4" X 1-1/4" (2440 X 32 X 32) Needle nose piler and wire stripper.
NOTE: Bolts, lock nuts and lag screws for fastening the punched angle are
furnished with the door opener hardware fasteners.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
2.
3.
6.
9.
WAX LUBE
10/
4
0
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T
O R O
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L
11.
10.
4.
1.
7.
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A
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I T
A
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M
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14.
8.
6.
5.
13.
ALL MEASUREMENTS IN PARENTHESIS ( ) ARE MILLIMETERS IN THIS INSTRUCTION MANUAL.
!
IMPORTANT
INSTALLATION INSTRUCTIONS
Do not install this opener or any other opener on "HIGH RISK" garage doors that may cause severe injury, entrapment or death!
See back page for serious injuries which may occur if “HIGH RISK” areas are left uncorrected.
Martin Finger Shield Garage Doors are “Low Risk”.
Untrained or Negligent Installing, Adjusting and Servicing can be Dangerous! The
garage door springs and related parts can cause serious injury or death! IF YOU ARE UNSURE, CALL A TRAINED MARTIN DOOR DEALER!
Garage door should be balanced and easy to open and close by hand.
Locks should be disabled and pull down ropes should be removed.
Locate wall control/push button within sight of door, at min. height of 5' (1520) so
small children cannot reach it, and away from all moving parts of door. See Step 8.
Emergency release tag should be installed above knob and adjusted to about 6' (1830) above the floor.
Risk of electrical shock is explained in Step10. Do not connect opener to source of power until instructed to do so.
Entrapment and warning labels should be installed next to the wall control/push button as explained in Step 14.
IMPORTANT
MAINTENANCE & SAFETY INSTRUCTIONS
Monthly, check the opener's down cycle safety reverse. The door must reverse when it
contacts a 1 1/2" (38) high object (or a 2X4 board laid flat) on the floor, in line with the door opener. A closing door must also reverse if the photo eyes are interrupted. See Steps 12,13.
Always keep the moving door in sight and away from people and objects until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.
NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR
Do not allow children to operate or play with the garage door opener controls. Keep all
remote controls away from children.
The emergency release should only be used when garage door is in the closed position. Weak or broken springs may cause door to fall if released in the open position, increasing the risk of severe injury or death. Use caution when using the release with door open.
Monthly visually check the lift cables, spring assembly, hardware, etc. for wear and stability.
If the Safety Reverse or any other part of the garage door and opener system do not work
properly, or if you do not understand, call a trained Martin Door Dealer.
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTRUCTIONS
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE IMPORTANT INSTRUCTIONSSAVE THESE IMPORTANT INSTRUCTIONS
COPYRIGHT © 2003 MARTIN DOOR
5
15.
Page 6
OPTIONAL POWER ARM ANGLE
FASTEN OPENER POWER
ARM DIRECTLY TO HOLE
AT SAME HEIGHT AS
TOP ROLLERS
STILE
BOLT
OIL
BOLT HEAD
OPENER
POWER
ARM
POWER ARM
ANGLE
FASTEN TWO NUTS TIGHT AGAINST POWER ARM ANGLE
FULL HEIGHT
POWER ARM
ANGLE
(FASTEN POWER ARM ANGLE TO STILE WITH 5 1/4” X 1” THREAD FORMING SCREWS AS SHOWN.)
OPENER DOOR BRACKET GUIDELINES
ONLY Martin Finger Shield Garage Door Systems allow you to choose center, off center or side mounting for a safer, more attractive opener installation. See page 2 and 3
WARNING! Other brand doors are designed for center mounted
openers only. Off center or side mounted installations may result in other brand doors binding, side shifting, twisting, and falling, as the lift cables may detach from the cable drums.
A Martin Opener requires 1 1/2" (38) more clearance than the required garage door clearance.
Opener Door Bracket Exception
Martin Doors over 18'2" (5540) wide, high wind Martin Doors and Martin wood doors over 10’2”(3100) wide use 3 1/4”(83) wide “U” struts that fasten over top roller brackets . The opener door bracket fastens on top of this “U” strut, at any location with four 1/4”(6) thread forming screws. With the door in the closed position, f
or low clearance installations, try using straight power arm only for fastening to the opener door bracket. See Figures A,B
asten straight power arm to reversed curved power arm (curve may be cut off). The reversed curved power arm is first fastened to opener door bracket. Fasten power arms together at about a 45° angle for smooth opening and closing of door. F the
CENTER MOUNT 8”(204) LOW CLEARANCE
MARTIN OPENER DOOR BRACKET FASTENED TO CENTER STILE AND REVERSED “L” STRUT.
SIDE MOUNT 12”(305) CLEARANCE
ONE STRAIGHT POWER ARM AND ONE REVERSED CURVED POWER ARM. BOTH FASTENED TOGETHER AT A 45° ANGLE.
MARTIN OPENER DOOR BRACKET FASTENED TO 3 1/4”(83) WIDE “U” STRUT
ONE STRAIGHT POWER ARM FASTENED AT A 45° OR MORE ANGLE
FIGURE A
FIGURE B
COPYRIGHT © 2003 MARTIN DOOR
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OPENER HEADER BRACKET
FIGURE 2
OPENER DOOR BRACKET
CURVED POWER ARM
THIN VERTICAL MARK
THIN HORIZONTAL MARK
FIGURE 1
OPENER DOOR BRACKET
CURVED POWER ARM
THIN VERTICAL MARK
TEMPORARY TIE
TEMPORARY TIE
5/16” X 2” LAG SCREWS
1/4” X 1” THREAD FORMING SCREWS
1/4” X 1” THREAD FORMING SCREWS
CENTER MOUNT
CENTER MOUNT
INSTALLATION INSTRUCTIONS FOR MARTIN GARAGE DOOR OPENER
SYSTEMS
THESE INSTRUCTIONS ARE INTENDED FOR PROFESSIONAL GARAGE DOOR OPENER INSTALLERS. READ THROUGH THE COMPLETE INSTRUCTION MANUAL AND APPLICABLE SUPPLEMENTAL INSTRUCTIONS BEFORE BEGINNING.
STEP 1
FASTENING THE OPENER DOOR BRACKET
Study "Opener Door Bracket Guidelines” on page 2, 3, and 6.
Decide if the opener will be mounted to the center, off center or side of the garage door. Center
and off center mounted openers always require a “full width” top strut on the door. If side mounted, Martin Doors up to 12'2" (3700) wide may or may not require a top strut.
Fasten the opener door bracket under the top roller bracket for side mounting or on the stile and strut for center/off center mounting. Fasten with 1/4” x 1” Thread Forming Screws. See “Exception” on page 6.
Fasten the curved power arm to the opener door bracket with 3/8" X 1" short neck carriage bolt and two 3/8" lock nuts as shown in the “Opener Door Bracket Guidelines” on page 2 and 3.
Raise the curved opener power arm straight up and touch the torsion tube or spring. Make a vertical mark on header, in line with the power arm. This mark will be the vertically centered location for the opener header bracket. See Figure 1
Note: To hold the top of the curved power arm from falling down, temporarily tie it to the top of
the door bracket or strut. See Figure 1
Make a horizontal mark on the header 2" (51) above the highest movement of the door as it opens. See figure 2.
The following are approximate measurements above the top of a closed door to the horizontal mark on the header:
11 1/2" (292) for 12” (305) regular clearance track.
6 1/2" (165) for 8" (203) low clearance track.
5" (127) for 4 1/4" (108) low clearance track.
3 1/2" (89) for 2 ½" (64) low clearance track.
Fasten the opener header bracket to the header with two 5/16" X 2" lag screws. The vertical
and horizontal marks are the “centered location” marks.
STEP 2
FASTENING THE OPENER HEADER BRACKET
11 ½” (292) Regular Clearance
TOP OF CLOSED DOOR
3/8” X 1” SHORT NECK CARRIAGE BOLT AND 2- 3/8” LOCK NUTS
HEADER
HEADER
REQUIRED “FULL WIDTH” “L” STRUT
REQUIRED “FULL WIDTH” “L” STRUT
COPYRIGHT © 2003 MARTIN DOOR
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FIGURE 4
FIGURE 5
“C” BRACKET
STEP 3
FASTENING THE RAIL ASSEMBLY TO THE POWER HEAD
Place the rail assembly onto the power head chassis by lining up the sprocket assembly
opening with motor shaft. Make sure the shaft engages teeth inside sprocket assembly. Press rail assembly down firmly onto shaft and power head chassis. DO NOT HAMMER!
Fasten 2 "C" brackets over rail assembly and onto chassis. Flanges on "C" brackets must fit into the four recessed areas on chassis. The rail assembly must be at a right angle to the power head for the "C" brackets to fit properly. See Figure 3
Insert 6 X 14 mm chassis screws through "C" bracket holes and into chassis holes, and tighten screws by hand with a phillips screw driver. The “C” brackets must firmly hold rail assembly to chassis. See Figures 3, 4.
Do not remove tape around the trolley and straight power arm until Step 9. The trolley has been taped at the correct location so that the belt or chain position tab will activate the position switch, and opener computer correctly. The activation begins when the opener opens the door, from the closed position, for the first time. See Figure 5
Place power head on stepladder, positioning front of rail assembly on torsion tube (or on torsion spring if side mounted) for stability. See Figure 5
Position rail assembly end-stop within the opener header bracket and insert clevis pin through the end-stop and opener header bracket. Attach the cotter ring to the end of the clevis pin. See Figure 6
STEP 4
FASTENING THE RAIL ASSEMBLY TO THE OPENER HEADER BRACKET
FIGURE 3
FIGURE 6 (Top View)
6 X 14 mm CHASSIS SCREW
POWER HEAD CHASSIS
RAIL ASSEMBLY
“C” BRACKETS
SPROCKET ASSEMBLY OPENING
POWER HEAD
6 X 14 MM CHASSIS SCREW
POWER HEAD CHASSIS
MOTOR SHAFT
POSITION SWITCH
OPENER HEADER BRACKET
CLEVIS PIN
COTTER RING
OPENER HEADER BRACKET
RAIL ASSEMBLY
POWER HEAD
LADDER
CURVED POWER ARM
TOP DOOR SECTION
TOP DOOR SECTION
RA
IL
AS
SE
M
BL
Y
TIE
END STOP
TORSION TUBE
TORSION SPRING
“TAPE AROUND TROLLEY” (DO NOT REMOVE UNTIL STEP 9)
“C” BRACKET
SPROCKET OPENING
COPYRIGHT © 2003 MARTIN DOOR
8
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FIGURE 7
STEP 5
MOUNT OPENER TO CEILING
Raise the opener power head high enough to allow the door to be
fully opened. OPEN DOOR BY HAND. Set a 1 ½" (38) high object on the top part of the door, under the rail assembly. Center the rail assembly with the opener door bracket. See Figure 11
Twist rail support bracket onto rail assembly. See Figures 7 and 8
Slide the rail support bracket forward or backward on the rail assembly to the best location for fastening to the ceiling. See Figure 8
Fasten the 5” (127) punched angle and the rail support bracket locks to the rail support bracket. See Figure 9
Fasten optional punched angle diagonally from 5” (127) punched angle to ceiling for correct stability. See Figure 11
NOTE: If clearance is limited, the rail support bracket can be
fastened directly to the ceiling with no 5” (127) punched angle or rail support bracket locks. See Figure 8
Fasten one extra rail support bracket to center part of rail furnished for doors 10’(3100) to 12’(3700) high. Fasten two extra rail support brackets spaced equally apart on rails furnished for doors 14’(4300) high. See Figure 11A
FIGURE 8
FIGURE 11
POWER HEAD CHASSIS
1 1/2” (38) HIGH OBJECT
CURVED POWER ARM
OPTIONAL PUNCHED ANGLE
RAIL ASSEMBLY
RAIL SUPPORT BRACKET
“C” BRACKET
POWER HEAD
5/16” X 2” LAG SCREW
“L” STRUT
OOR ITOP
D
SECT ON
RAIL SUPPORT BRACKET
RAIL SUPPORT BRACKET
RAIL ASSEMBLY
FIGURE 11A
ONE EXTRA RAIL SUPPORT BRACKET ON RAIL FURNISHED FOR DOORS 10’(3100) TO 12’(3700) HIGH. TWO EXTRA RAIL SUPPORT BRACKETS ON RAILS FURNISHED FOR DOORS 14’(4300) HIGH.
RAIL ASSEMBLY
OPTIONAL PUNCHED ANGLE
POWER HEAD
RAIL SUPPORT BRACKET
RAIL ASSEMBLY
TEMPORARY TIE
3/8” LOCK NUTS
FIGURE 9
RAIL SUPPORT BRACKET
3/8” X 1” SHORT NECK CARRIAGE BOLTS
5” (127) PUNCHED ANGLE
N I
I
VISIBLE RA L
A
E
B
S
SMLY
IN I
IBLE
ILV
S
RA
A SEM
L
S
B Y
RAIL SUPPORT BRACKET LOCK
POWER HEAD
FIGURE 10
5” (127) PUNCHED ANGLE
RAIL SUPPORT BRACKET
RAIL SUPPORT BRACKET LOCK
RAIL ASSEMBLY
TWIST
COPYRIGHT © 2003 MARTIN DOOR
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Page 10
LIGHT LENS
FIGURE 12A
STEP 6 LIGHT BULBS AND LIGHT LENSES Twist 2 light bulbs (1 for DC2500e), maximum 60W, into light bulb sockets.
Position light lens tabs with corresponding slots in power head and chassis and snap
into place. Two screws are also furnished to fasten bottom part of DC3700e light lenses. See Figure 12A or 12B STEP 7
PHOTO EYES SAFETY SYSTEM IMPORTANT! CLOSE DOOR BY HAND TO FINISH INSTALLATION!
MOUNTING PHOTO EYES DIRECTLY TO SIDE WALL: Locate mounting position 3" (76) to 5" (127) above the floor. Mark and drill 1/16" (1.5) pilot
hole into wall. (If mounting to concrete or drywall instead of wood, use anchors provided and drill 3/16" (5) pilot hole).
Fasten tapered-head screw into wall. Do not tighten screw. Allow screw head to protrude (approximately 3/8" (9.5)) from wall.
Position the top slot hole on the back of the photo eye holder onto screw and push down to lock in place. See Figure 13
Fasten tapered head screw through the curved channel slot at the bottom of the photo eye holder after drilling correct pilot hole. Repeat process for other photo eye and photo eye holder. See Figure 13
Align photo eyes so they face each other. In Step 12 you will be instructed to check the alignment. Tighten wing nut on each photo eye by hand. See Figure 14
MOUNTING PHOTO EYES TO BRACKET: Locate mounting position 3" (76) to 5" (127) above the floor for photo eye brackets.
Brackets can be mounted in any position as long as photo eye beam has a clear path from one side of door to the other side after mounting. See page 3.
Mark and drill two 1/16" (1.5) pilot holes into wall. (If mounting to concrete or drywall instead of wood, use anchors provided and drill two 3/16" (5) pilot holes).
Using round-head screws provided, fasten bracket to wall. Attach photo eye to bracket by aligning tabs and center pin and snapping into place Photo eye wiring should exit downward. Repeat process for other bracket. See Figures 15 and 16
Align photo eyes so they face each other. In Step 12 you will be instructed to check the alignment. Tighten wing nut on each photo eye by hand. See Figure 16
ATTENTION: In 2-door installations, the "Receiver" photo eyes (as marked on each of
the photo eyes) should be mounted on the far outsides. The "Transmitter" photo eyes should be mounted on the insides, to avoid 2 beams shining into 1 receiver.
CHASSIS
LIGHT BULB
LIGHT BULB SOCKET
LIGHT BULB
LIGHT LENS
POWER HEAD
FIGURE 13 FIGURE 14
FIGURE 15
FIGURE 16
WING NUT
PHOTO EYE HOLDERS
DOWN WARD EXIT FOR WIRING
TAPERED HEAD SCREW
TAPERED HEAD SCREW
CURVED CHANNEL SLOT
TAPERED HEAD SCREW
TOP SLOT HOLE
PHOTO EYE
WING NUT BOLT
PHOTO EYE BRACKETS
ROUND HEAD SCREW
WING NUT
PHOTO EYE WITH HOLDER
WIRING EXITS DOWN
WING NUT BOLT
LIGHT BULB
LIGHT LENS
A
AI
CH IN R L AS LSEMBLY ON Y
POWER HEAD
ROUND HEAD SCREW
PHOTO EYE WITH HOLDER
WING NUT BOLT
CENTER PIN
FIGURE 12B
DC3700e
DC2500e
B
E
LT RAIL
AS
S
EMBLY O
NL
Y
COPYRIGHT © 2003 MARTIN DOOR
10
SLOT
TAB
TAB
SLOT
SLOT
TAB
SLOT
TAB
TAB
CHASSIS
SLOT
TAB
SLOT
Page 11
3
4
AM R
TI
N
FIGURE 17
***STEP 7 CONTINUED***
See Figure 17
CONNECTING WIRES TO POWER HEAD Route wiring through clip on bottom of photo eye holder, then run wires along wall and ceiling to power head
chassis. Use provided staples to fasten wiring to wall, joists and/or ceiling. Do not pinch wiring.
NOTE: As an alternative, the wiring can be routed along the top of the rail assembly, or along the outside of the
garage door track. Be sure the wiring is routed away from all moving parts of door and rail assembly. (For
Dc3700e with Martin Door applications, see concealed photo-eye wire attachment kit instructions). Open the control panel cover by gently pulling on the 2 tabs, allowing the cover to hang open. To remove, pull carefully on the cover corner near one of the hinges. Do not twist cover or hinges may break. See Figure 23
Route wires through wire guide at top of power head chassis into terminal area of control panel. Separate the dbl. wire from each photo eye into two single wires: 1) the white wire and 2) the black striped wire. See Figure 17
Remove about 1/2" (13) of insulation from the end of each of the four single wires. Twist the white wire ends together and twist the black striped wire ends together. Insert twisted white wire ends firmly into terminal hole #1 by pushing directly into hole. If wires are difficult to insert, a screwdriver may be used to depress the terminal tab while inserting the wires. To remove wiring, depress terminal tab again and pull wiring out. Repeat procedure for the twisted black striped wire ends, except insert them into terminal hole #2.
STEP 8 WALL CONTROL / PUSH BUTTON
The wall control/push button will allow you to control your garage door from inside the garage. It must be mounted within sight of the garage door, clear of all moving garage door parts or any associated parts, at least 5’ (1520) above the floor, out of children's reach. The wall control/push button should only be used when the door area is free of people or any obstructions.
FASTENING THE WALL CONTROL: Attach wiring to back of wall control. White wire end attaches to terminal #3 screw; black striped wire end
attaches to terminal #4 screw.
Locate where top mounting screw will go. Mark location on wall. Drill 1/16" (1.5) pilot hole into wall. Fasten top screw into wall with screw head out from wall about 1/8” (3). Fasten wall control into top slot hole by pushing down firmly onto screw head. For drywall, concrete, etc., drill 3/16” (5) pilot hole for anchors. See Figure 18
Mark and drill 1/16"(1.5) pilot hole through bottom screw hole. Insert screw through bottom hole from the front, and tighten screw. Route wiring from behind through one of the recessed cutouts. Avoid pinching the wires.
CONNECTING WIRES: Route wiring through cutout, along wall and ceiling, to opener power head chassis. Use provided staples to secure
wiring. Do not pinch wiring.
Route wiring through wire guide of chassis to terminal area of control panel. See Figure 17
Remove about 1/2" (13) of insulation from the end of each wire. Insert white wire end firmly into terminal hole #3.
Insert black striped wire end into terminal #4. To remove wiring, depress tab and pull out wiring. Multiple wall controls may be installed, parallel or series, if wires are properly connected to terminals 3 and 4 as explained.
STRUT
PHOTO EYE WIRING
RAIL ASSEMBLY
WIRE GUIDE
TERMINAL AREA
CONTROL PANEL
WIRE GUIDE
POWER HEAD CHASSIS
TERMINAL HOLES
TERMINAL TABS
TERMINAL NUMBERS
FIGURE 18
SCREW HEAD
WALL CONTROL
SCREW
WHITE WIRE
BLACK STRIPED WIRE
BOTTOM SCREW HOLE
POWER HEAD
FIGURE 17 - CLOSE-UP
PUSH BUTTON
COPYRIGHT © 2003 MARTIN DOOR
11
DC2500e
DC3700e
Page 12
FIGURE 19
STEP 9
FASTENING POWER ARMS
Close the garage door by hand.
Remove tape from rail assembly holding straight power
arm and allow it to hang freely. See Figure 19
Pull the emergency release cord to disconnect trolley (A red square dot will appear next to the underside red catch). Slide trolley to about 12" (305) from the opener header bracket. See Figure 20
Position straight power arm and curved power arm so at least two sets of holes line up.
Fasten arms together with 3/8" X 1" short neck carriage bolts and 3/8" lock nuts. Remove Temporary Tie. See Figures 19 and 20
Pull the emergency release cord to activate trolley(The red dot next to the underside red catch will disappear). Raise door by hand until trolley locks with belt or chain connector inside rail assembly. Pulling down on the emergency release cord with the attached knob connects or disconnects the trolley to the connector on the chain or belt. See Figure 21
Always close the door before releasing the trolley from the connector. The emergency release tag must be installed above the red knob and adjusted to about 6' (1830) above the floor. See Figure 20
Do Not Use the Emergency Release Cord And Knob To Pull Door Open Or Closed.
FIGURE 20
FIGURE 21
RAIL ASSEMBLY
EMERGENCY RELEASE CORD
PULL DOWN
RED KNOB
PULL DOWN TO ENGAGE(RED SQUARE DOT WILL DISAPPEAR) PULL DOWN TO DISENGAGE(RED SQUARE DOT WILL APPEAR)
EMERGENCY RELEASE CORD
EMERGENCY RELEASE CORD
RED KNOB
RAIL ASSEMBLY
RAIL ASSEMBLY
REMOVE TAPE
TROLLEY
TROLLEY
STRAIGHT POWER ARM
CURVED POWER ARM
STRAIGHT AND CURVED POWER ARM
TORSION TUBE
EMERGENCY RELEASE TAG
OPENER DOOR BRACKET
OPENER DOOR BRACKET
3/8” X 1” SHORT NECK CARRIAGE BOLT
3/8” LOCK NUT
TEMPORARY TIE
12”
(
305
)
M
INI
M
UM
COPYRIGHT © 2003 MARTIN DOOR
12
RED SQUARE DOT
“L” STRUT
RED SQUARE DOT
“L” STRUT
RED KNOB
RED SQUARE DOT
Page 13
STEP 10
STEP 11
CONNECT OPENER TO POWER CORD AND PLUG
To reduce the risk of electric shock, your opener is provided with an insulated power cord with a 3-prong grounding plug. The power cord permits easy connection to and disconnection from an electrical outlet. The power cord must be plugged-in to a standard grounded outlet. If there is no outlet available at the location, you must have a qualified electrician install an approved-grounded outlet at the proper location.
WARNING! To help prevent electrocution or fire, etc., the installation and wiring and outlet must be done in accordance with local electrical and building codes. DO NOT use an extension cord. DO NOT use a 3-prong to 2-prong plug adapter. DO NOT modify or cut off the grounding pin on the plug.
Plug the power cord into a properly grounded outlet. The#8 LED on the opener control panel will illuminate, showing that the power is on. See Figure 23
OPTIONAL PERMANENT WIRING: (If required by your local electrical code) WARNING! Contact a qualified electrician to run the necessary wiring to your
opener and to perform the electrical connections.
Disconnect the power at the circuit breaker.
Remove the Power Head Housing. Unsnap the power cord strain relief cover by
disengaging the tabs. Cut the power cord within 6" (152) of the terminal block. Replace the strain relief cover by snapping tabs back into place. Knock out conduit hole, and bring in the permanent wiring and conduit. Secure conduit to chassis. Attach wiring using suitable wire nuts (not provided). Reinstall power head housing.
Connect power at the breaker. The #8 LED on the opener control panel will illuminate, showing that the power is on. See Figure 22
MARTIN “SMART COMPUTER” CONTROL PANEL
Open control panel cover by gently pulling on the 2 tabs. Do not twist cover or
hinges may break. See Figure 23
The 3 Control Panel Buttons are labeled "P", "+", and "-”. The circular display contains 4 numbered LED’s. See Figure 24
NOTE: When setting the adjustments, face the garage door while looking up at the
control panel.
The LED’s show useful information regarding the opener’s normal use as well as Troubleshooting. See Figure 24
S
UT
TR
FIGURE 22 OPTIONAL PERMANENT WIRING
FIGURE 24
MARTIN “SMART COMPUTER” CONTROL PANEL
CONDUIT
GROUND (GREEN) HOT (BLACK) NEUTRAL (WHITE)
TERMINAL BLOCK
CONDUIT NUT
STRAIN RELIEF COVER
PERMANENT WIRING
POWER HEAD HOUSING
CHASSIS
CIRCULAR LED DISPLAY CONTROL PANEL BUTTONS
LIGHT SOCKET
FIGURE 23
CONTROL PANEL COVER
CONTROL PANEL BUTTONS
LED’S
GROUNDED OUTLET
POWER CORD
COPYRIGHT © 2003 MARTIN DOOR
13
TAB
SCREW
SCREW
Page 14
FIGURE 25
***STEP 11 CONTINUED***
SETTING THE ADJUSTMENTS Before beginning, confirm that the garage door is the closed position, the trolley is
connected to the chain or belt connector, and the #4 LED is illuminated showing that the power is on.
The adjustments made are Open Travel Limit, Close Travel Limit, the first Transmitter Programming, and if necessary the Opening Force and Closing Force.
REFER TO THE FOLLOWING TO PROGRAM OR CHANGE THE PROGRAM OF THE MARTIN “SMART COMPUTER”:
TO PROGRAM Press and hold the "P" button for about 5 seconds. When all LEDs illuminate release the
button. See Figure 25
OPEN TRAVEL LIMIT LED #1 should be blinking. Press and hold the "+" until the door is in the opened
position. Release this button. If the door is not in the desired position, press the "+" button or the "-" button to move it slightly. Once the door is in the desired position, press and release the "P" button. See Figure 26
CLOSE TRAVEL LIMIT LED #2 should be blinking. Press and hold the "-” button until the door is in the closed
position. Release the button. If the door is not in desired position, press the "+" or the "-" button to move it slightly. Once the door is in the desired position, press and release the "P" button. See Figure 27
Attention! Do not close door tight on floor.
FIRST TRANSMITTER PROGRAMMING LED #3 should be blinking. While LED #3 is blinking, press and hold the desired button on
the transmitter. When the LED #3 blinks rapidly, release the transmitter button. The opener has now learned the particular code of this transmitter. Press and release the "P" button. This stores the code in memory. See Figure 28 For additional transmitter programming see Figures 39, 39A, 39B.
END PROGRAMMING After the LED fade out in a circular pattern the LED #4 should be illuminated. Press transmitter button to open and close the door two times. This allows the opener smart computer to set its complete memory and "learn" the proper operating levels. Each time the door is opened or closed the #3 LED illuminates about 1 second as the belt or chain tab activates the reference switch on the power head chassis. This is a visual check regarding computer memory retention. The “smart computer” retains memory even after a power outage. See Figure 29 next page.
NOTE: If one setting needs to be changed without adjusting any of the other settings,
simply press and hold the "P" button for about 5 seconds, then press and release "P" repeatedly until the desired setting is reached. This bypasses the unneeded adjustments. When desired setting is complete, simply press "P" as many times as needed to return the opener to normal operating mode with LED #4 illuminated.
BEGIN PROGRAMMING
FIGURE 27
FIGURE 26
OPEN TRAVEL LIMIT
CLOSE TRAVEL LIMIT
COPYRIGHT © 2003 MARTIN DOOR
14
FIGURE 28
TRANSMITTER PROGRAMMING
MARTIN
Page 15
***STEP 11 CONTINUED***
FORCE SETTING
Force settings are automatically set to the proper minimum level by the Martin “Smart
computer”, each time the door is opened and closed. If the force needs to be changed, press and hold the “P” button for about 20 seconds.
UP FORCE LED #1 and #3 should be blinking. Press and release the "+" or "-" button once. The
illuminated LEDs around the display will display the current force setting. By pressing the "+" or "-" key, the force can be increased (+) or decreased (-). The force should be set as low as possible. Once the desired force is selected, press and release the "P" button. See Figure 30
DOWN FORCE LED #2 and #3 should be blinking. Press and release the "+" or "-" button once. The
illuminated LEDs around the display will display the current force setting. By pressing the "+" or "-” key, the force can be increased (+) or decreased (-). The force should be set as low as possible. Once the desired force is selected, press and release the "P" button. See Figure 31
IMPORTANT MAINTENANCE & SAFETY INSTRUCTIONS
Monthly, check the opener's down cycle safety reverse. The door must reverse when it
contacts a 1 1/2" (38) high object (or a 2X4 board laid flat) on the floor, in line with the door opener. A closing door must also reverse if the photo eyes are interrupted. See Steps 12,13.
Always keep the moving door in sight and away from people and objects until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.
NEVER go under a stopped, partially open door.
Do not allow children to operate or play with the garage door controls. Keep the remote
control away from children.
SAVE THESE IMPORTANT INSTRUCTIONSSAVE THESE IMPORTANT INSTRUCTIONS
If the Safety Reverse or any other part of the garage door and opener system do not work properly, or if you do not understand, call a trained Martin Door Dealer.
The emergency release should only be used when garage door is in the closed position.
Weak or broken springs may cause door to fall, if released in the open position, increasing the risk of severe injury or death. Use caution when using the release with door open.
Monthly visually check lift cables, spring assembly, hardware, etc. for wear and stability.
KEEP GARAGE DOOR PROPERLY BALANCED. See garage door owner’s manual. An
improperly balanced door increases the risk of severe injury or death. Call a trained Martin Door Dealer to repair lift cables, spring assemblies and other hardware.
COPYRIGHT © 2003 MARTIN DOOR
15
UP FORCEUP FORCE
FIGURE 30
END PROGRAMMING
FIGURE 29
FIGURE 31
DOWN FORCE
!
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTRUCTIONS
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTRUCTIONS
Page 16
STEP 13
STEP 12
TEST DOWN FORCE REVERSAL
Place a 1 1/2”(38) high object (or a 2X4 laid flat) on the floor, in
line with the door opener. When the closing door contacts the object, it should stop, reverse, and automatically return to the open position. If the door does not reverse, reset the down travel limit so that the door travels slightly further down in the closed direction. Then, retest the unit as described above. See Figure 32. Open and close door twice before beginning test. NOTE: Rail assembly may require center support to ceiling.
WARNING! If the door does not reverse, disconnect your opener and call a trained Martin Door Dealer.
TEST DOWN CYCLE PHOTO EYES REVERSAL Photo eyes must be clean and properly aligned. Loosen wing nuts
to rotate photo eyes vertically or horizontally for correct alignment. See Figure 33.
The green light on the transmitter photo eye and the red light on the receiver photo eye must illuminate or the door will not close. See Figure 34
Start the door in the downward direction. Interrupt the invisible beam by waving a solid object between the photo eyes. The Door Must Reverse! See Figure 35
Faulty photo eyes can be bypassed with constant pressure on a wall control/push button or transmitter button.
NOTE: To test the Up Force, place an object to stop the door in its upward direction.
The opener should stop when the door contacts the object. The Martin Opener also has a third reversal protection system, which automatically opens the door in 30 seconds if Opener Reversal System fails or if the door is unable to completely close in 30 seconds time.
STRUT
FIGURE 32
FIGURE 33
FIGURE 34
FIGURE 35
STEP 14
APPLY LABELS TO INSIDE OF GARAGE
TM
Martin Finger Shield Garage Door and Opener Systems include a maintenance and warning label on a packet fastened to the backside of the #3 door section. Inside the packet are the owner’s garage door and opener instruction manuals. See Figure 32
Important safety and instruction labels are included with your opener package. These labels and the Instruction Manual must be fastened inside your garage where they can be easily seen by all. We recommend fastening them next to the wall control. To fasten labels, peel off the protective backing, and press onto smooth, clean surface. Tacks or additional adhesive may be necessary. DO NOT PAINT OVER ANY LABELS. See Figure 32
MARTIN
!!
8/2001
AD-01IM-03
INSTRUCTION
MANUAL
MARTIN DC3700 GARAGE DOOR OPENER SYSTEM
TM
DOOR OPENERS
ARTI
N
M
For all Residential Garage Doors up to 12’ (3700) High.
T
F L
A
P
MAR IN INGER SHIE
D G RAGE DOOR
AND O ENER SYSTEM
S
A
IN
TRUCTION M
NUALS
AND W
ARNING LABEL
TE
(FAC
ORY PACKAG D
AND MOUNTED)
G
A
R
A
GE
DOOR O
P
EN
ER
IN
ST
RUC
TION M
A
N
U
A
L
AN
D
W
ARN
I
G
A
B
ELS
N L
1 1/2”(38) HIGH OBJECT FOR DOOR REVERSAL TEST
HORIZONTAL ROTATION
PATH MUST BE CLEAR BETWEEN PHOTO EYES
VERTICAL ROTATION
INVISIBLE BEAM
TRANSMITTER GREEN LIGHT ON
RECEIVER RED LIGHT ON
TRANSMITTER GREEN LIGHT ON
SOLID OBJECT BETWEEN PHOTO EYES
RECEIVER RED LIGHT OFF
WALL CONTROL OR PUSH BUTTON
COPYRIGHT © 2003 MARTIN DOOR
16
Page 17
FIGURE 36
STEP 15
TRANSMITTERS
THE BATTERY: Pry transmitter apart using a small coin to expose battery. The 3 Volt #CR2032 battery is
shown. Battery life can last 4 to 5 years. See Figure 36.
TRANSMITTER MOUNTING CHOICES: Transmitter can be carried alone, attached to a key chain, attached to the visor clip or
attached using the optional mounting plate. See Figures 36, 37, 38.
MULTIPLE TRANSMITTERS: Each transmitter has been factory programmed with different private security codes. For
your information there are 284 trillion different codes. 2-channel transmitters have 2 different codes. 4-channel transmitters have 4 different codes. Additional transmitters that come with the opener or are purchased separately as accessories have their own different codes that must be changed to match your first transmitter.
Connect the programming tine to both transmitters. See Figures 38, 39, 39A and 39B.
Press and hold button on your present transmitter. Indicator light will blink. See Figure
39A. While still holding the 1st transmitter button, press and hold the button on the new or second transmitter. Code transfer will occur in approximately 2 seconds when the indicator light on the new transmitter illuminates continuously. See Figure 39B
The 315 mhz transmitters are “Home Link” compatible. Follow instructions furnished in the automobile owners manual for non-rolling code applications.
TRANSMITTER OPERATION: Press button until garage door begins to move. The indicator light on the transmitter will
be blinking. Press button at any time during travel to stop the garage door. See Figure 40
FIGURE 37
FIGURE 38
FIGURE 39
SNAP VISOR CLIP INTO SOCKET
FIGURE 39A FIGURE 39B
FCC Certified: This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not
cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
MINI TRANSMITTER
COPYRIGHT © 2003 MARTIN DOOR
17
PRESENT TRANSMITTER
NEW OR SECOND TRANSMITTER
PRESENT TRANSMITTER
NEW OR SECOND TRANSMITTER
INDICATOR LIGHT
MARTIN MARTIN
MARTINMARTIN
PRESENT TRANSMITTER
NEW OR SECOND TRANSMITTER
INDICATOR LIGHT
MARTIN
COIN
MARTIN
TRANSMITTER
FIGURE 40
VISOR CLIP COVER (REMOVE SMALL COVER TO EXPOSE VISOR CLIP SOCKET)
VISOR CLIP SOCKET
PROGRAMMING TINE
MINI TRANSMITTER BACK
BATTERY (#CR2032)
MINI TRANSMITTER FRONT
CIRCUIT BOARD
3 BUTTON MICRO TRANSMITTER (OPTIONAL)
4 BUTTON MINI TRANSMITTER (OPTIONAL)
MR
TN
A I
SCREW
MOUNTING PLATE (OPTIONAL MAY BE USED AS A WALL CONTROL ETC.
)
MINI TRANSMITTER
PROGRAMMING TINE
PROGRAMMING TINE
PROGRAMMING TINE
Page 18
***STEP 15 CONTINUED***
ANTENNA:
The optional 315 mhz antenna wire on the back of the opener is about 13”(340)
long and can have multiple arrangements for the best distance. In a "normal installation" the distance from the transmitter to the power head should be 50' (15000) to 150' (45000). Do not lengthen or shorten the antenna. See Figures 41, 42.
NOTE: The distance from the transmitter to the opener power head may be reduced by
electrical interference in the area, spherical disturbances in the area, various lights or transformers in and out of the garage, automatic sprinkler system timers, various audible or inaudible sounds, noise, radio signals in the area, concrete, steel or lead in and around the garage, antenna wire touching any metal. If necessary, use plastic or string type ties to keep antenna wire away from punched angle, etc.
STEP 16 WALL CONTROL/PUSH BUTTON OPERATION
The wall control button will illuminate when the wires are properly connected as explained in Step 8.
Press wall control/push button until garage door begins to move. Press button at any time during travel to stop the garage door. See Figure 43.
The vacation lock-out feature on the wall control is used to lock out all remote control transmitters. The wall control button or keyless entry system can still activate the door. Press and hold vacation lock button for 2-3 seconds to activate lock-out. The wall control button will blink continuously while lock mode is active. To unlock, press and hold vacation lock button for 2-3 seconds. The wall control button will then return to normal illumination. See Figure 43
NOTE: The opener will accept multiple wall controls/push buttons if the wires are properly
connected as explained in STEP 8.
OPENER LIGHTS OPERATION: Lights will illuminate for about 4 minutes whenever opener is activated. Lights will blink if
the opener senses an obstruction. To stop lights from blinking, remove obstruction and operate door normally.
Lights can be turned on and off by manually pushing light switch button on the wall control. Lights turned on manually can only be turned off by manually pushing light switch button or by opening and closing the door. See Figure 43.
receiver
FIGURE 41
FIGURE 42
FIGURE 43
ANTENNA WIRE
PUSH BUTTON (DC2500e)
COPYRIGHT © 2003 MARTIN DOOR
18
MA
RT
I
N
VACATION LOCK BUTTON
LIGHT SWITCH BUTTON
WALL CONTROL BUTTON
WALL CONTROL (DC3700e)
DC2500e
DC3700e
ANTENNA WIRE
Page 19
FIGURE 44
STEP 17
R
STEP 18
BELT OR CHAIN AIL ASSEMBLY TENSION ADJUSTMENT
Your pre-assembled Belt or Chain Assembly comes from the factory with the tension adjusted to factory specifications. There should be no need for adjustment.
CHECKING TENSION: Release trolley from belt or chain connector. The tension nut/washer should be spaced
approximately 1/16" (1.5) from the stationary end-stop arch at the header end of the rail assembly. See Figure 45.
ADJUST THE TENSION: Increase tension by tightening tension nut clockwise.
Decrease tension by loosening tension nut
counterclockwise.
TO SHORTEN BELT OR CHAIN RAIL ASSEMBLY UP TO 24” (610): (See exploded view of rail assemblies on Page 21)
Note: For trained Martin Garage Door Dealers: Consult factory if cut-off is more than 24”
(610) because the position tab must be kept in the proper location.
Loosen belt or chain tension as much as possible.
Remove screws from sprocket holder and rail end-stop.
Slide belt or chain and all rail assembly parts out of rail assembly from header end.
Measure and cut off excess rail assembly (1” (25) increments only) from header end.
Disassemble connector assembly to expose free ends of belt or chain.
Use the same measurement as the excess rail assembly length and cut the same
amount off both free ends of the belt or chain.
Use rail assembly end-stop as a guide, mark and drill two 3/16" holes on rail assembly sides for rail assembly end-stop screws.
Fasten both ends of the belt ribs or the chain links to the connector assembly.
Slide all rail assembly parts into rail assembly from header end according to
original assembly.
Tension the belt or chain following STEP 17.
FIGURE 45
HEADER END OF RAIL ASSEMBLY
BELT OR CHAIN (BELT SHOWN)
T
HTE HI
O
IG
N T S DIRECTI N
RAIL END-STOP
WRENCH
VIEW FROM BELOW
IMPROPER TENSION - TOO LOOSE
PROPER TENSION
RAIL END-STOP
RAIL END-STOP
RAIL ASSEMBLY
RAIL ASSEMBLY
TENSION NUT AND WASHER
TOO MUCH SPACE
STATIONARY END-STOP
TENSION NUT AND WASHER
CORRECT SPACE IS 1/16”(1.5)
STATIONARY END-STOP
HEADER END
HEADER END
COPYRIGHT © 2003 MARTIN DOOR
19
Page 20
Page 21
Page 22
HAVING A PROBLEM?
Situation: Likely Cause and Solution
Opener does not operate from either the wall control/push button or transmitter: Opener operates from transmitter but not from wall control/push button: Opener operates from wall control/push button but not the transmitter:
Door does not open completely:
Door does not close completely:
Door opens but will not close at all: Door reverses for no apparent reason:
Opener lights do not illuminate: Opener light does not turn off: Opener strains or maximum force is needed to operate door: Opener does not move door at all: Opener won't work due to power failure:
Does opener have electricity? Plug a lamp into the electric outlet. If it does not turn on, have a profession service the electric outlet. Have you disengaged all locks on door? If not, do so. Has snow or ice built up under door? Door may be frozen to ground. Remove any restrictions. The garage door spring may be broken. Call a trained Martin Door Dealer. Are wiring connections correct? Check wall control wiring. See STEP 8. Is wall control button lighted? If not, disconnect wires to wall control and momentarily touch together. If opener runs, replace
wall control. If opener does not run, check wiring connections at opener and check wires for shorts or breaks under staples.
Is the wall control button light blinking? If so, your opener is in the vacation / lock mode. Push vacation lock button to turn off. Has the opener learned the code of the transmitter? Repeat transmitter programming steps. See STEP 15. Have all transmitters been set with the same code? Repeat code learning procedure. See STEP 15. Does the transmitter indicator light blink when the transmitter button is pressed? If not, replace battery. Are photo eyes obstructed? If so, door will only close while wall control/push button is pressed and held. Is something obstructing the door? Remove obstructions only after ensuring door area is free of persons, pets, and any other objects. If door has been working properly but now doesn't, increase the up force and/or reset the open travel limit. After
adjustment Is completed, repeat the reversal tests. See STEP 12. Is something obstructing the door or in the path of the photo eyes? Remove obstructions only after ensuring door area is free of persons, pets, and any other objects. Rail assembly may require a center support to ceiling. If door has been working properly but now doesn't, increase the down force and/or reset the close travel limit. After adjustment Is completed, repeat the reversal tests. See STEP 13.
Check the photo eyes for proper connection and alignment. Clean the photo eyes. Increase force in down direction. After adjustment is completed, repeat The reversal tests. See STEP 12. Is something obstructing the door? Clear ice, snow, sand or dirt from garage floor area where garage door closes. Also, pull emergency
release knob with door in closed position. Open door manually. If it is unbalanced or a broken spring, call a trained Martin Door Dealer.
Review and increase force adjustment setting for down travel. If door reverses from fully closed position, decrease travel limits. After adjustment Is completed, repeat the reversal tests. See STEP 12. Replace the light bulb(s)maximum 60 watts each. Use a standard size garage door opener bulb if regular type bulb burns out prematurely.
Is the wall control light switch on? Press light switch button to turn off.
Door may be out of balance or springs are broken. Close the door and use emergency release cord to disconnect trolley. Open and
close door manually. A properly balanced door will hold itself halfway open while being supported entirely by its springs. If it does not, leave trolley disconnected and call a trained Martin Door Dealer. DO NOT increase the force to the opener to compensate for unbalanced or damaged door.
Springs are broken or door is out of balance. Call a trained Martin Door Dealer. Door may be locked with a manual door lock. Disable or remove any manual door locks. Use the emergency release cord to disconnect trolley. Door can be opened and closed manually. When power is restored, reconnect
trolley and resume automatic operation of door. See STEP 10
COPYRIGHT © 2003 MARTIN DOOR
22
Page 23
TROUBLESHOOTING - FOR TRAINED MARTIN GARAGE DOOR SERVICE TECHNICIANS
USEFUL LED STATUS INFORMATION
Illuminates when
door is in fully opened position.
Illuminates when door is in fully closed position.
Illuminates when opener is receiving signal from wall control button. Blinks rapidly when opener is receiving a signal from transmitter or keyless entry. Blinks slowly after activating vacation lock on wall control button Illuminates for 2 seconds each time the position tab activates the reference switch as the
door opens or closes.
Blinks when an obstruction is detected, door reverses, or other problem occurs.
Illuminates
when power is on.
COPYRIGHT © 2003 MARTIN DOOR
23
1
3
4
2
Adjustments setting interrupted
before completion
Defective Reference Switch.
Photo eyes became obstructed
during downward door travel
Defective RPM sensor.
Force required to move door
exceeded set force level
Opener exceeded maximum run
time limit (45 seconds) for
safety reverse
Photo eyes not connected properly
Photo eyes are dirty.
Photo eyes not aligned.
Other photo eyes fault.
Force watchdog circuit found error
Power limit (RTS) sensitivity
exceeded.
Self-Learned force limit exceeded
Internal control error
LED DISPLAY AFTER PRESSING “P”
CODE PROBLEM SOLUTION
8
10# 1,#2, # 3, # 4 Blinking
# 1, # 3, # 4 Blinking
4
5
7# 3, # 4 Blinking
# 1, # 4 Blinking
# 4 Blinking
Door can be operated normally. Recheck adjustments if adjustment
settings were not completed. See STEP 11.
Have opener serviced. Replace reference Switch.
Remove obstruction from path of door. Clean photo eyes or realign
photo eyes. See STEP 13
Replace RPM sensor
Check door for obstructions, proper manual operation, proper balance,
or broken springs. Clear obstructions.
If door is OK, increase force setting. After adjustment is made, repeat
reversal test. See STEP 11.
Make sure rail assembly is connected to power head and belt or chain
is moving.
Check photo eyes wiring and connections. See STEP 7.
Clean photo eyes.
Realign photo eyes.
Replace photo eyes.
Check door for obstructions, proper manual operation, proper balance,
or broken springs. Clear obstructions.
Readjust force and run opener up and down twice. After adjustment is
made, repeat reversal test. See STEP 12.
Replace defective parts.
3# 3 Blinking
1# 1 Blinking
# 2 Blinking 2
Page 24
Wide open section joint
sC
l
o
i
ng
Do
o
r
!
HIGH RISK
COMMON HIGH RISK GARAGE DOOR AREAS
Exposed wide-open section joints, inside and outside . . . . . . . . . . . . . . . . . . . . . .
Exposed holes in tracks larger than 1/4" (7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exposed track brackets fastening vertical tracks to jambs . . . . . . . . . . . . . . . . . . .
Exposed outside lift cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exposed rollers moving in vertical tracks with sharp leading edges. . . . . . . . . . . . .
Exposed center mount torsion springs bracket or side mount stretch springs . .
Exposed one-piece door scissor arms with side mount stretch springs . . . . . . . .
COMMON REPORTED SERIOUS INJURIES
Hands & fingers entrapped, severed or crushed. 1/3 are Children.
Fingers entrapped or severed. Most are Children
Hands & arms entrapped, broken or severed. Most are Children.
Entrapment or strangulation. Most are Children.
Fingers entrapped, cut or severed. Most are Children.
Severing of body parts and death.
Body parts entrapped, broken or severed.
!!
IF UNSURE, CALL A TRAINED MARTIN DOOR DEALER
If your door is “HIGH RISK”, correct all areas listed below or replace it with a “Low Risk” Martin Finger Shield Garage Door.
Large Holes
in
Track
M
o
vi
ng
Door!
Wide Open
Section Joint
C
l
s
oro in
g
Do !
Outside Lift
Cables
HIGH RISK
HIGH
RISK
Track
Brackets
C
l
osing
Door!
HIGH RISK
HIGH
RISK
Sharp Track
lo
i
D rC s n
g
o
o
!
Exp
ose
d
R
e
r
ol
l
HIGH
RISK
Track
Bracket
Holes
COPYRIGHT © 2003 MARTIN DOOR
Inside
Door
D o or
HIGH RISK
Wide Open
Section Joint
Wide Open
Outside
Stretch Springs
Scissor
Arms
Opener
HIGH RISK
Stretch Springs
Scissor
Arms
Opener
HIGH RISK
ONE PIECE
DOORS
SIDE VIEW
LOOSE NAILS
LOOSE LAG SCREWS
TORSION SPRING
CRACK
SPLIT
WOOD
Center Mount Torsion Springs
TORSION SPRING
FRONT VIEW
HIGH RISK
Sw ging
in
“T
rack
Do
or
w
i
S ngin
g
J
a r
m
b
” Doo
SECTIONAL DOORS
Holes
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