Martin DC3700, DC2500 Instruction Manual

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Page 1

2/2002

AD-IM09-05

INSTRUCTION MANUAL

MARTIN DC3700/DC2500 GARAGE DOOR OPENER SYSTEM

DOOR OPENERS

ARTI

DC3700: Belt only up to 12’ (3700) high doors / DC2500: Chain only up to 10’ (3050) high doors

’

o O

te D

™

ie t

C US

F.C.C. Certified

ISO 9001A8949

MARTIN DOOR MFG.

This instruction manual features “Low Risk” Martin Finger Shield Garage Doors

See page 5 for IMPORTANT INSTALLATION, MAINTENANCE & SAFETY INSTRUCTIONS

WARNING! The back page helps you determine if your garage door is *“HIGH RISK”.

For Installation of residential garage doors:

-All brands* - Center mount only

-Martin models WL, RA, HT, FL SL, SP CM, MO, CH - Center or side mount

-Martin Electric (combination) models WLE, HTE, CME, RAE, FLE, CHE - Center or side mount

Page 2

MARTIN SIDE MOUNT OPENER INSTALLATION

- May be mounted right side or left side -

WARNING! For Martin Finger Shield Garage Door Systems only.

PACKET FOR OWNERS DOOR AND OPENER INSTRUCTION MANUALS

WARNING AND SAFETY LABEL

TORSION SPRING

OPENER DOOR BRACKET

STRAIGHT AND CURVED POWER ARM

STRUT

EMERGENCY

RELEASE

TAG

EMERGENCY

RELEASE

CORD

KNOB

TOP DOOR SECTION

PHOTO

EYE

LIGHT

LENS

POWER

HEAD

WALL

CONTROL

PUSH

BUTTON

POWER

HEAD

CHASSIS

“C”

BRACKETS

OPTIONAL

PUNCHED ANGLE

RAIL SUPPORT BRACKET

RAIL ASSEMBLY

BELT OR CHAIN

TROLLEY

OPENER HEADER BRACKET

END STOP WITH CLEVIS PIN AND COTTER RING

TOP ROLLER BRACKET

OPENER DOOR BRACKET

3/8” X 1” SHORT NECK CARRIAGE BOLT AND

3/8” LOCK NUT

3/8” X 1” SHORT NECK CARRIAGE BOLT AND

2- 3/8” LOCK NUTS

TOP DOOR SECTION

OPENER HEADER BRACKET

END STOP WITH CLEVIS PIN AND COTTER RING

ANTENNA

WIRE

TORSION TUBE

Page 3

MARTIN CENTER MOUNT OPENER INSTALLATION

- May be mounted off center -

PACKET FOR OWNERS DOOR AND OPENER INSTRUCTION MANUALS

WARNING AND SAFETY LABEL

TORSION SPRING

OPENER DOOR BRACKET

STRAIGHT AND CURVED POWER ARM

TORSION TUBE

EMERGENCY

RELEASE

TAG

EMERGENCY

RELEASE

CORD

KNOB

TOP DOOR SECTION

PHOTO

EYE

WALL

CONTROL

PUSH

BUTTON

POWER

HEAD

CHASSIS

“C”

BRACKETS

OPTIONAL

PUNCHED ANGLE

RAIL SUPPORT BRACKET

RAIL ASSEMBLY

BELT OR CHAIN

TROLLEY

OPENER HEADER BRACKET

END STOP WITH CLEVIS PIN AND COTTER RING

PHOTO

EYE

LIGHT

LENS

POWER

HEAD

ANTENNA

WIRE

TOP STRUT

Page 4

Page 5

THE FOLLOWING ITEMS ARE HELPFUL TO COMPLETE A SATISFACTORY MARTIN GARAGE DOOR OPENER INSTALLATION:

Hammer Level (magnetic) Hacksaw Wire Cutters 18’ (5.5) measuring tape Socket wrench set for 7/16“ (11), and 9/16” (14) with 3“ (76) extension Regular and phillips screwdriver End wrench set for 7/16“ (11), and 9/16” (14) 10/40 motor oil lubricant Wax lubricant (paraffin, candle, etc.) Cordless drill with 1/8“ (3), 13/64” (5), 1/4” (6) bits plus 1/4” and 3/8” (6 and 10) masonry bits Step ladder (not shown) Pencil Punched angle opener hanger: 8' X 1-1/4" X 1-1/4" (2440 X 32 X 32)

NOTE: Bolts, lock nuts and lag screws for fastening the punched angle are

furnished with the door opener hardware fasteners.

10.

11.

12.

13.

14.

WAX LUBE

10/

11.

10.

I T

14.

13.

ALL MEASUREMENTS IN PARENTHESIS ( ) ARE MILLIMETERS IN THIS INSTRUCTION MANUAL.

IMPORTANT

INSTALLATION INSTRUCTIONS

Do not install this opener or any other opener on "HIGH RISK" garage doors that may cause severe injury, entrapment or death!

See back page for serious injuries which may occur if “HIGH RISK” areas are left uncorrected.

Martin Finger Shield Garage Doors are “Low Risk”.

Untrained or Negligent Installing, Adjusting and Servicing can be Dangerous! The

garage door springs and related parts can cause serious injury or death! IF YOU ARE UNSURE, CALL A TRAINED MARTIN DOOR DEALER!

Garage door should be balanced and easy to open and close by hand.

Locks should be disabled and pull down ropes should be removed.

Locate wall control/push button within sight of door, at min. height of 5' (1520) so

small children cannot reach it, and away from all moving parts of door. See Step 8.

Emergency release tag should be installed above knob and adjusted to about 6' (1830) above the floor. Opener should be 7’ (2130) above floor. See Step 9.

Risk of electrical shock is explained in Step10. Do not connect opener to source of power until instructed to do so.

Entrapment and warning labels should be installed next to the wall control/push button as explained in Step 14.

IMPORTANT

MAINTENANCE & SAFETY INSTRUCTIONS

Monthly, check the opener's down cycle safety reverse. The door must reverse when it

contacts a 1 1/2" (38) high object (or a 2X4 board laid flat) on the floor, in line with the door opener. A closing door must also reverse if the photo eyes are interrupted. See Steps 12,13.

Always keep the moving door in sight and away from people and objects until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.

Do not allow children to operate or play with the garage door controls. Keep the remote control away from children.

The emergency release should only be used when garage door is in the closed position. Weak or broken springs may cause door to fall if released in the open position, increasing the risk of severe injury or death. Use caution when using the release with door open.

Monthly visually check the lift cables, spring assembly, hardware, etc. for wear and stability.

If the Safety Reverse or any other part of the garage door and opener system do not work

properly, or if you do not understand, call a trained Martin Door Dealer.

TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE IMPORTANT INSTRUCTIONSSAVE THESE IMPORTANT INSTRUCTIONS

Page 6

LEFT SIDE MOUNT INSTALLATION

CENTER AND OFF CENTER MOUNT INSTALLATION

OPENER DOOR BRACKET

STRUT (IF PROVIDED)

END STILE

TOP ROLLER

BRACKET

OPENER DOOR BRACKET

3/8” LOCK NUTS

3/8”x1” SHORT NECK CARRIAGE BOLT

CURVED POWER ARM

3/8” LOCK NUTS

CURVED POWER ARM

3/8”x1” SHORT NECK CARRIAGE BOLT

REQUIRED STRUT

CURVED POWER ARM

DRILL 1/8” (3) HOLE AND FASTEN OPENER DOOR BRACKET TO STRUT AND DOOR SECTION

TORSION TUBE

OPTIONAL POWER ARM ANGLE

FASTEN OPENER POWER

ARM DIRECTLY TO HOLE

AT SAME HEIGHT AS

TOP ROLLERS

STILE

BOLT

OIL

BOLT HEAD

OPENER

POWER

ARM

POWER ARM

ANGLE

FASTEN TWO NUTS TIGHT AGAINST POWER ARM ANGLE

FULL HEIGHT

POWER ARM

ANGLE

(FASTEN POWER ARM ANGLE TO STILE WITH 5 1/4” X 1” THREAD FORMING SCREWS AS SHOWN.)

OPENER POWER ARM SHOULD BE FASTENED

INSIDE THE OPENER DOOR BRACKET

OPENER POWER ARM MUST BE FASTENED

OUTSIDE THE OPENER DOOR BRACKET

OPENER DOOR BRACKET

OPENER DOOR BRACKET GUIDELINES

ONLY Martin Finger Shield Garage Door Systems allow you to choose center, off center or side mounting for a safer, more attractive opener installation

WARNING! Other brand doors are designed for center mounted

openers only. Off center or side mounted installations may result in other brand doors binding, side shifting, twisting, and falling, as the lift cables detach from the cable drums .

SPECIAL GUIDELINES:

For 8" (203) low clearance track installations, the strut and

the opener door bracket are fastened 2" (51) lower than shown.

For 2 ½" (64) and 4 ¼" (108) low clearance track installations the opener door bracket and top roller bracket are lowered 2" (51). The strut is not lowered. Fasten the opener power arm to the top hole of the opener door bracket.

A Martin Opener requires 1 ½" (38) more clearance than the required garage door clearance.

Doors over 18'2" (5540) wide should use side mount opener installation only. The opener door bracket will not fit on wide doors with “U” / “C” struts and double end stiles. If door has double end stiles with double top roller brackets, drill out hole in end of curved power arm to 7/16" (14) and attach direct to the long stem roller shaft between the double top roller brackets. This makes a solid side mount opener installation.

Page 7

OPENER HEADER BRACKET

FIGURE 2

OPENER DOOR BRACKET

CURVED POWER ARM

THIN VERTICAL MARK

THIN HORIZONTAL MARK

FIGURE 1

OPENER DOOR BRACKET

CURVED POWER ARM

THIN VERTICAL MARK

TEMPORARY TIE

5/16” X 2” LAG SCREWS

1/4” X 1” THREAD FORMING SCREWS

CENTER MOUNT

INSTALLATION INSTRUCTIONS FOR A MARTIN DC3700 GARAGE DOOR

OPENER SYSTEM

THESE INSTRUCTIONS ARE INTENDED FOR PROFESSIONAL GARAGE DOOR OPENER INSTALLERS. READ THROUGH THE COMPLETE INSTRUCTION MANUAL AND APPLICABLE SUPPLEMENTAL INSTRUCTIONS BEFORE BEGINNING.

STEP 1

FASTENING THE OPENER DOOR BRACKET

Study "Opener Door Bracket Guidelines” on page 6.

Decide if the opener will be mounted to the center, off center or side of the garage door.

Center and off center mounted openers always require a “full width” top strut on the door. If side mounted, Martin Doors up to 12'2" (3700) wide may or may not require a top strut.

Fasten the opener door bracket under the top roller bracket for side mounting or on the stile and strut for center/off center mounting. Fasten with 1/4” x 1” Thread Forming Screws.

Fasten the curved power arm to the opener door bracket with 3/8" X 1" short neck carriage bolt and two 3/8" lock nuts as shown in the “Opener Door Bracket Guidelines” on page 6.

Raise the curved opener power arm straight up and touch the torsion tube or spring. Make a vertical mark on header, in line with the power arm. This mark will be the vertically centered location for the opener header bracket. See Figure 1

Note: To hold the top of the curved power arm from falling down, temporarily tie it to the top

of the door bracket or strut. See Figure 1

Make a horizontal mark on the header 2" (51) above the highest movement of the door as it opens. See figure 2.

The following are approximate measurements above the top of a closed door to the horizontal mark on the header:

11 1/2" (292) for 12” (305) regular clearance track.

6 1/2" (165) for 8" (203) low clearance track.

5" (127) for 4 1/4" (108) low clearance track.

3 1/2" (89) for 2 ½" (64) low clearance track.

Fasten the opener header bracket to the header with two 5/16" X 2" lag screws. The

vertical and horizontal marks are the “centered location” marks.

STEP 2

FASTENING THE OPENER HEADER BRACKET

11 ½” (292) Regular Clearance

TOP OF CLOSED DOOR

3/8” X 1” SHORT NECK CARRIAGE BOLT AND 2- 3/8” LOCK NUTS

HEADER

REQUIRED “FULL WIDTH” TOP STRUT

Page 8

FIGURE 4

FIGURE 5

“C” BRACKET

STEP 3

FASTENING THE RAIL ASSEMBLY TO THE POWER HEAD

Place the rail assembly onto the power head chassis by lining up the sprocket assembly

opening with motor shaft. Make sure the shaft engages teeth inside sprocket assembly. Press rail assembly down firmly onto shaft and power head chassis. DO NOT HAMMER!

Fasten 2 "C" brackets over rail assembly and onto chassis. Flanges on "C" brackets must fit into the four recessed areas on chassis. The rail assembly must be at a right angle to the power head for the "C" brackets to fit properly. See Figure 3

Insert 6 X 14 mm chassis screws through "C" bracket holes and into chassis holes, and tighten screws by hand with a phillips screw driver. The “C” brackets must firmly hold rail assembly to chassis. See Figures 3, 4.

Do not remove tape around the trolley and straight power arm until Step 9. The trolley has been taped at the correct location so that the belt or chain position tab will activate the position switch, and opener computer correctly. The activation begins when the opener opens the door, from the closed position, for the first time. See Figure 5

Place power head on stepladder, positioning front of rail assembly on torsion tube (or on torsion spring if side mounted) for stability. See Figure 5

Position rail assembly end-stop within the opener header bracket and insert clevis pin through the end-stop and opener header bracket Attach the cotter ring to the end of the clevis pin. See Figure 6

STEP 4

FASTENING THE RAIL ASSEMBLY TO THE OPENER HEADER BRACKET

FIGURE 3

FIGURE 6 (Top View)

6 X 14 mm CHASSIS SCREW

POWER HEAD CHASSIS

RAIL ASSEMBLY

“C” BRACKETS

SPROCKET ASSEMBLY OPENING

POWER HEAD

6 X 14 MM CHASSIS SCREW

POWER HEAD CHASSIS

MOTOR SHAFT

POSITION SWITCH

OPENER HEADER BRACKET

CLEVIS PIN

COTTER RING

OPENER HEADER BRACKET

RAIL ASSEMBLY

POWER HEAD

LADDER

CURVED POWER ARM

TOP DOOR SECTION

SEMB

R AS

TIE

END STOP

TORSION TUBE

TORSION SPRING

“TAPE AROUND TROLLEY” (DO NOT REMOVE UNTIL STEP 9)

“C” BRACKET

SPROCKET OPENING

Page 9

FIGURE 7

STEP 5

MOUNT OPENER TO CEILING

Raise the opener power head high enough to allow the door to

be fully opened. OPEN DOOR BY HAND. Set a 1 ½" (38) high object on the top part of the door, under the rail assembly. Center the rail assembly with the opener door bracket. See Figure 11

Twist rail support bracket onto rail assembly. See Figures 7 and 8

Slide the rail support bracket forward or backward on the rail assembly to the best location for fastening to the ceiling. See Figure 8

Fasten the 5” (127) punched angle and the rail support bracket locks to the rail support bracket. See Figure 9

Fasten optional punched angle diagonally from 5” (127) punched angle to ceiling for correct stability. See Figure 11

NOTE: If clearance is limited, the rail support bracket can be

fastened directly to the ceiling with no 5” (127) punched angle or rail support bracket locks. See Figure 8

Fasten an extra rail support bracket to 13'6" (4100) or 15'6" (4700) long rail assemblies for extra high doors. Fasten the extra rail support bracket to the rail assembly at about 30% to 50% back from header. See Figure 12

FIGURE 8

FIGURE 11

POWER HEAD CHASSIS

1 1/2” (38) HIGH OBJECT

CURVED POWER ARM

OPTIONAL PUNCHED ANGLE

RAIL ASSEMBLY

RAIL SUPPORT BRACKET

“C” BRACKET

POWER HEAD

5/16” X 2” LAG SCREW

OP DOO S C ION

E T

RAIL SUPPORT BRACKET

RAIL ASSEMBLY

FIGURE 12

EXTRA RAIL SUPPORT BRACKET FOR 13’6” (4100) OR 15’6” (4700) RAIL ASSEMBLY

RAIL ASSEMBLY

OPTIONAL PUNCHED ANGLE

POWER HEAD

RAIL SUPPORT BRACKET

RAIL ASSEMBLY

TEMPORARY TIE

3/8” LOCK NUTS

FIGURE 9

RAIL SUPPORT BRACKET

3/8” X 1” SHORT NECK CARRIAGE BOLTS

5” (127) PUNCHED ANGLE

INVISIBLE RAIL

SE B

AS M L

INV

IBLE RAIL

ASSE BLY

RAIL SUPPORT BRACKET LOCK

POWER HEAD

FIGURE 10

5” (127) PUNCHED ANGLE

RAIL SUPPORT BRACKET

RAIL SUPPORT BRACKET LOCK

RAIL ASSEMBLY

Page 10

LIGHT LENS

FIGURE 12A

TAB

STEP 6 LIGHT BULBS AND LIGHT LENSES

STEP 7

Twist 2 light bulbs (1 for DC2500), maximum 60W, into light bulb sockets.

Position light lens tabs with corresponding slots in power head chassis. Snap light lens

onto chassis first. Next, position light lens tabs with slots in power head and snap securely into place. See Figure 12A or 12B

PHOTO EYES SAFETY SYSTEM

CLOSE DOOR BY HAND BEFORE BEGINNING!

MOUNTING PHOTO EYES DIRECTLY TO SIDE WALL: Locate mounting position 3" (76) to 5" (127) above the floor. Mark and drill 1/16" (1.5) pilot

hole into wall. (If mounting to concrete or drywall instead of wood, use anchors provided and drill 3/16" (5) pilot hole).

Fasten tapered-head screw into wall. Do not tighten screw. Allow screw head to protrude (approximately 3/8" (9.5)) from wall.

Position the top slot hole on the back of the photo eye holder onto screw and push down to lock in place. See Figure 13

Fasten tapered head screw through the curved channel slot at the bottom of the photo eye holder after drilling correct pilot hole. Repeat process for other photo eye and photo eye holder. See Figure 13

Align photo eyes so they face each other. In Step 12 you will be instructed to check the alignment. Tighten wing nut on each photo eye by hand. See Figure 14

MOUNTING PHOTO EYES TO BRACKET: Locate mounting position 3" (76) to 5" (127) above the floor for photo eye brackets.

Brackets can be mounted in any position as long as photo eye beam has a clear path from one side of door to the other side after mounting. See pages 4 and 5

Mark and drill two 1/16" (1.5) pilot holes into wall. (If mounting to concrete or drywall instead of wood, use anchors provided and drill two 3/16" (5) pilot holes).

Using round-head screws provided, fasten bracket to wall. Attach photo eye to bracket by aligning tabs and center pin and snapping into place Photo eye wiring should exit downward. Repeat process for other bracket. See Figures 15 and 16

Align photo eyes so they face each other. In Step 12 you will be instructed to check the alignment. Tighten wing nut on each photo eye by hand. See Figure 16

ATTENTION: In dual door installations, the "Receiver" photo eyes (as marked on each of

the photo eyes) should be mounted on the far outsides. The "Transmitter" photo eyes should be mounted on the insides.

POWER HEAD CHASSIS

LIGHT BULB

LIGHT BULB SOCKET

LIGHT BULB

LIGHT LENS

POWER HEAD

TAB

SLOTS

FIGURE 13 FIGURE 14

FIGURE 15

FIGURE 16

WING NUT

PHOTO EYE HOLDERS

DOWN WARD EXIT FOR WIRING

TAPERED HEAD SCREW

CURVED CHANNEL SLOT

TAPERED HEAD SCREW

TOP SLOT HOLE

PHOTO EYE

WING NUT BOLT

PHOTO EYE BRACKETS

ROUND HEAD SCREW

WING NUT

PHOTO EYE WITH HOLDER

WIRING EXITS DOWN

WING NUT BOLT

ANTENNA WIRE

LIGHT BULB

LIGHT LENS

CHAI

RAIL

ASS

BLY

NLY

POWER HEAD

ROUND HEAD SCREW

PHOTO EYE WITH HOLDER

WING NUT BOLT

CENTER PIN

FIGURE 12B

DC3700

DC2500

B L

SEM

ONL

Page 11

FIGURE 17

***STEP 7 CONTINUED***

See Figure 17

CONNECTING WIRES TO POWER HEAD Route wiring through clip on bottom of photo eye holder, then run wires along wall and ceiling to power head

chassis. Use provided staples to fasten wiring to wall, joists and/or ceiling. Do not pinch wiring.

NOTE: As an alternative, the wiring can be routed along the top of the rail assembly, or along the outside of the

garage door track. Be sure the wiring is routed away from all moving parts of door and rail assembly.

Open the control panel cover by slightly pulling on the cutout, allowing the cover to hang open. To remove, pull firmly on the cover corner near one of the hinges. Do not twist cover or hinges may break. See Figure 23

Route wires through wire guide at top of power head chassis into terminal area of control panel. Separate the dbl. wire from each photo eye into two single wires: 1) the white wire and 2) the black striped wire. See Figure 17

Remove about 1/2" (13) of insulation from the end of each of the four single wires. Twist the white wire ends together and twist the black striped wire ends together. Insert twisted white wire ends firmly into terminal hole #1 by pushing directly into hole. If wires are difficult to insert, a screwdriver may be used to depress the terminal tab while inserting the wires. To remove wiring, depress terminal tab again and pull wiring out. Repeat procedure for the twisted black striped wire ends, except insert them into terminal hole #2.

STEP 8 WALL CONTROL / PUSH BUTTON

The wall control/push button will allow you to control your garage door from inside the garage. It must be mounted within sight of the garage door, clear of all moving garage door parts or any associated parts, at least 5’ (1520) above the floor, out of children's reach. The wall control/push button should only be used when the door area is free of people or any obstructions.

FASTENING THE WALL CONTROL: Attach wiring to back of wall control. White wire end attaches to terminal #3 screw, black striped wire end

attaches to terminal #4 screw.

Locate where top mounting screw will go. Mark location on wall. Drill 1/16" (1.5) pilot hole into wall. Fasten top screw into wall with screw head out from wall about 1/8” (3). Fasten wall control into top slot hole by pushing down firmly onto screw head. For drywall, concrete, etc., drill 3/16” (5) pilot hole for anchors. See Figure 18

Mark and drill 1/16"(1.5) pilot hole through bottom screw hole. Insert screw through bottom hole from the front, and tighten screw. Route wiring from behind through one of the recessed cutouts. Avoid pinching the wires.

CONNECTING WIRES: Route wiring through cutout, along wall and ceiling, to opener power head chassis. Use provided staples to secure

wiring. Do not pinch wiring.

Route wiring through wire guide of chassis to terminal area of control panel. See Figure 17

Remove about 1/2" (13) of insulation from the end of each wire. Insert white wire end firmly into terminal hole #3.

Insert black striped wire end into terminal #4. To remove wiring, depress tab and pull out wiring. Multiple wall controls may be installed, parallel or series, if wires are properly connected to terminals 3 and 4 as explained.

PHOTO EYE WIRING

RAIL ASSEMBLY

WIRE GUIDE

TERMINAL AREA

CONTROL PANEL

WIRE GUIDE

POWER HEAD CHASSIS

TERMINAL HOLES

TERMINAL TABS

TERMINAL NUMBERS

FIGURE 18

SCREW HEAD

TOP SLOT HOLE

WALL CONTROL

SCREW

WHITE WIRE

BLACK STRIPED WIRE

BOTTOM SCREW HOLE

POWER HEAD

TAR IN

FIGURE 17 - CLOSE-UP

PUSH BUTTON

Page 12

FIGURE 19

STEP 9

FASTENING POWER ARMS

Close the garage door by hand.

Remove tape from rail assembly holding straight power

arm and allow it to hang freely. See Figure 19

Pull the emergency release cord to disconnect trolley. Slide trolley to about 12" (305) from the opener header bracket. See Figure 20

Position straight power arm and curved power arm so at least two sets of holes line up.

Fasten arms together with 3/8" X 1" short neck carriage bolts and 3/8" lock nuts. Remove Temporary Tie. See Figures 19 and 20

Pull the emergency release cord to activate trolley. Open door manually until trolley locks with belt or chain connector inside rail assembly. Pulling down on the emergency release cord with the attached knob connects or disconnects the trolley to the connector on the chain or belt. See Figure 21

Always close the door before releasing the trolley from the connector. The emergency release tag must be installed above the knob and adjusted to about 6' (1830) above the floor. See Figure 20

Do Not Use the Emergency Release Cord And Knob To Pull Door Open Or Closed.

FIGURE 20

FIGURE 21

RAIL ASSEMBLY

EMERGENCY RELEASE CORD

PULL DOWN

KNOB

PULL DOWN TO ENGAGE PULL DOWN TO DISENGAGE

EMERGENCY RELEASE CORD

KNOB

RAIL ASSEMBLY

REMOVE TAPE

TROLLEY

STRAIGHT POWER ARM

CURVED POWER ARM

STRAIGHT AND CURVED POWER ARM

TORSION TUBE

EMERGENCY RELEASE TAG

OPENER DOOR BRACKET

3/8” X 1” SHORT NECK CARRIAGE BOLT

3/8” LOCK NUT

TEMPORARY TIE

12”

(305

)

INI

MUM

Page 13

STEP 10

STEP 11

CONNECT OPENER TO POWER CORD AND PLUG

To reduce the risk of electric shock, your opener is provided with an insulated power cord with a 3-prong grounding plug. The power cord permits easy connection to and disconnection from an electrical outlet. The power cord must be plugged-in to a standard grounded outlet. If there is no outlet available at the location, you must have a qualified electrician install an approved-grounded outlet at the proper location.

WARNING! To help prevent electrocution or fire, etc., the installation and wiring and outlet must be done in accordance with local electrical and building codes. DO NOT use an extension cord. DO NOT use a 3-prong to 2-prong plug adapter. DO NOT modify or cut off the grounding pin on the plug.

Plug the power cord into a properly grounded outlet. The#8 LED on the opener control panel will illuminate, showing that the power is on. See Figure 23

OPTIONAL PERMANENT WIRING: (If required by your local electrical code) WARNING! Contact a qualified electrician to run the necessary wiring to your

opener and to perform the electrical connections.

Disconnect the power at the circuit breaker.

Remove the Power Head Housing. Unsnap the power cord strain relief cover by

disengaging the tabs. Cut the power cord within 6" (152) of the terminal block. Replace the strain relief cover by snapping tabs back into place. Knock out conduit hole, and bring in the permanent wiring and conduit. Secure conduit to chassis. Attach wiring using suitable wire nuts (not provided). Reinstall power head housing.

Connect power at the breaker. The #8 LED on the opener control panel will illuminate, showing that the power is on. See Figure 22

MARTIN “SMART COMPUTER” CONTROL PANEL

Open and remove the control panel cover by pulling firmly on the cover corner

near one of the hinges. Do not twist cover or hinges may break. See Figure 23

The 3 Control Panel Buttons are labeled "P", "+", and "-”. The circular display contains 8 numbered LED’s. See Figure 24

NOTE: When setting the adjustments, face the garage door while looking up at the

control panel.

The LED’s show useful information regarding the opener’s normal use as well as Troubleshooting. See Figure 24

FIGURE 22 OPTIONAL PERMANENT WIRING

FIGURE 23

FIGURE 24

MARTIN “SMART COMPUTER” CONTROL PANEL

CONDUIT

GROUND (GREEN) HOT (BLACK) NEUTRAL (WHITE)

TERMINAL BLOCK

CONDUIT NUT

STRAIN RELIEF COVER

PERMANENT WIRING

CONTROL PANEL COVER

CONTROL PANEL COVER REMOVED

POWER HEAD HOUSING

CHASSIS

POWER HEAD

CONTROL PANEL BUTTONS

LED’S

CIRCULAR LED DISPLAY CONTROL PANEL BUTTONS

LIGHT SOCKET

GROUNDED OUTLET

POWER CORD

Page 14

FIGURE 25

***STEP 11 CONTINUED***

SETTING THE ADJUSTMENTS Before beginning, confirm that the garage door is closed, the opener installation is

complete, the trolley is connected to the chain or belt connector, and the #8 LED is illuminated showing that the power is on.

The adjustments that can be made are Open Travel Limit, Close Travel Limit, Opening Force, Closing Force, and the first Transmitter Programming.

REFER TO THE FOLLOWING TO PROGRAM OR CHANGE THE PROGRAM OF THE MARTIN “SMART COMPUTER”:

TO PROGRAM Press and hold the "P" button for about 5 seconds. When all LEDs illuminate release the

button. See Figure 25

OPEN TRAVEL LIMIT LED #2 should be blinking. Press and hold the "+" until the door is in the opened

position. Release this button. If the door is not in the desired position, press the "+" button or the "-" button to move it slightly. Once the door is in the desired position, press and release the "P" button. See Figure 26

CLOSE TRAVEL LIMIT LED #4 should be blinking. Press and hold the "-” button until the door is in the closed

position. Release the button. If the door is not in desired position, press the "+" or the "-" button to move it slightly. Once the door is in the desired position, press and release the "P" button. See Figure 27

Attention! Do not close door tight on floor.

UP FORCE LED #2 and #6 should be blinking. Press and release the "+" or "-" button once. The

illuminated LEDs around the display will display the current force setting. By pressing the "+" or "-" key, the force can be increased (+) or decreased (-). The force should be set as low as possible. A suggestion is LEDs #1 and #2 should illuminate for one-car size doors and LEDs #1, #2, #3 for two-car size doors. Once the desired force is selected, press and release the "P" button. See Figure 28

BEGIN PROGRAMMING

FIGURE 27

FIGURE 26

OPEN TRAVEL LIMIT

FIGURE 28

CLOSE TRAVEL LIMIT

UP FORCE

Page 15

FIGURE 29

***STEP 11 CONTINUED***

DOWN FORCE LED #4 and #6 should be blinking. Press and release the "+" or "-" button once. The

illuminated LEDs around the display will display the current force setting. By pressing the "+" or "-” key, the force can be increased (+) or decreased (-). The force should be set as low as possible. A suggestion is LEDs #1 and #2 should illuminate for one-car size doors and LEDs #1, #2, #3 for two-car size doors. Once the desired force is selected, press and release the "P" button. See Figure 29

TRANSMITTER PROGRAMMING LED #7 should be blinking. While LED #7 is blinking, press and hold the desired button on

the transmitter. When the LED #7 blinks rapidly, release the transmitter button. The opener has now learned the particular code of this transmitter. Press and release the "P" button. This stores the code in memory. See Figure 30

END PROGRAMMING LED #8 should be illuminated. Press transmitter button to open and close the door two

times. This allows the opener smart computer to set its complete memory and "learn" the proper operating levels. Each time the door is opened or closed the #5 LED illuminates about 2 seconds as the belt or chain activates the position switch on the power head chassis. This is a visual check regarding computer memory retention. The “smart computer” retains memory even after a power outage. See Figure 31

NOTE: If one setting needs to be changed without adjusting any of the other settings,

simply press and hold the "P" button for about 5 seconds, then press and release "P" repeatedly until the desired setting is reached. This bypasses the unneeded adjustments. When desired setting is complete, simply press "P" as many times as needed to return the opener to normal operating mode with LED #8 illuminated.

FIGURE 30

DOWN FORCE

TRANSMITTER PROGRAMMING

END PROGRAMMING

FIGURE 31

IMPORTANT MAINTENANCE & SAFETY INSTRUCTIONS

Monthly, check the opener's down cycle safety reverse. The door must reverse when it

contacts a 1 1/2" (38) high object (or a 2X4 board laid flat) on the floor, in line with the door opener. A closing door must also reverse if the photo eyes are interrupted. See Steps 12,13.

Always keep the moving door in sight and away from people and objects until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.

Do not allow children to operate or play with the garage door controls. Keep the remote control away from children.

If the Safety Reverse or any other part of the garage door and opener system do not work properly, or if you do not understand, call a trained Martin Door Dealer.

TO REDUCE THE RISK OF SEVERE INJURY OR DEATH, READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE IMPORTANT INSTRUCTIONSSAVE THESE IMPORTANT INSTRUCTIONS

The emergency release should only be used when garage door is in the closed position.

Weak or broken springs may cause door to fall, if released in the open position, increasing the risk of severe injury or death. Use caution when using the release with door open.

Monthly visually check lift cables, spring assembly, hardware, etc. for wear and stability.

KEEP GARAGE DOOR PROPERLY BALANCED. See garage door owner’s manual. An

improperly balanced door increases the risk of severe injury or death. Call a trained Martin Door Dealer to repair lift cables, spring assemblies and other hardware.

Page 16

STEP 13

STEP 12

TEST DOWN FORCE REVERSAL

Place a 1 1/2”(38) high object (or a 2X4 laid flat) on the floor, in

line with the door opener. When the closing door contacts the object, it should stop, reverse, and automatically return to the open position. If the door does not reverse, reset the down travel limit so that the door travels slightly further down in the closed direction. Then, retest the unit as described above. See Figure 32

NOTE: Rail assembly may require center support to ceiling.

WARNING! If the door does not reverse, disconnect your opener and call a trained Martin Door Dealer.

TEST DOWN CYCLE PHOTO EYES REVERSAL Photo eyes must be clean and properly aligned. Loosen wing nuts

to rotate photo eyes vertically or horizontally for correct alignment. See Figure 33.

The green light on the transmitter photo eye and the red light on the receiver photo eye must illuminate or the door will not close. See Figure 34

Start the door in the downward direction. Interrupt the invisible beam by waving a solid object between the photo eyes. The Door Must Reverse! See Figure 35

Faulty photo eyes can be bypassed with constant pressure on a wall control/push button or transmitter button.

NOTE: To test the Up Force, place an object to stop the door in its upward direction.

The opener should stop when the door contacts the object. The Martin Opener also has a third reversal protection system, which automatically opens the door in 30 seconds if Opener Reversal System fails or if the door is unable to completely close in 30 seconds time.

FIGURE 32

FIGURE 33

FIGURE 34

FIGURE 35

STEP 14

APPLY LABELS TO INSIDE OF GARAGE

Martin Finger Shield Garage Door and Opener Systems include a maintenance and warning label on a packet fastened to the backside of the #3 door section. Inside the packet are the owners garage door and opener instruction manuals. See Figure 32

Important safety and instruction labels are included with your opener package. These labels and the Instruction Manual must be fastened inside your garage where they can be easily seen by all. We recommend fastening them next to the wall control. To fasten labels, peel off the protective backing, and press onto smooth, clean surface. Tacks or additional adhesive may be necessary. DO NOT PAINT OVER ANY LABELS. See Figure 32

MARTIN

8/2001

AD-01IM-03

INSTRUCTION

MANUAL

MARTIN DC3700 GARAGE DOOR OPENER SYSTEM

DOOR OPENERS

ARTI

For all Residential Garage Doors up to 12’ (3700) High.

MA TIN FINGER S I LD GARAGE DO

R AND OP

N R

EMR

O E E

Y T

TRUCTI N MANUALS AND WARNING LABEL

S O

ACTORY PACKAGED AND MOUN

)

TED

O O N

D OR P

E ER

N RU

CT N

LST I

O U

AD WA

NG LABELS

N N

1 1/2”(38) HIGH OBJECT FOR DOOR REVERSAL TEST

HORIZONTAL ROTATION

PATH MUST BE CLEAR BETWEEN PHOTO EYES

VERTICAL ROTATION

INVISAILE BEAM

TRANSMITTER GREEN LIGHT ON

RECEIVER RED LIGHT ON

TRANSMITTER GREEN LIGHT ON

SOLID OBJECT BETWEEN PHOTO EYES

RECEIVER RED LIGHT OFF

WALL CONTROL OR PUSH BUTTON

Page 17

Page 18

Page 19

FIGURE 44

STEP 17

STEP 18

BELT OR CHAIN AIL ASSEMBLY TENSION ADJUSTMENT

Your pre-assembled Belt or Chain Assembly comes from the factory with the tension adjusted to factory specifications. There should be no need for adjustment.

CHECKING TENSION: Release trolley from belt or chain connector. The tension nut/washer should be spaced

approximately 1/16" (1.5) from the stationary end-stop arch at the header end of the rail assembly. See Figure 45

ADJUST THE TENSION: Increase tension by tightening tension nut clockwise.

Decrease tension by loosening tension nut

counterclockwise.

TO SHORTEN BELT OR CHAIN RAIL ASSEMBLY UP TO 24” (610): (See exploded view of rail assemblies on Page 21)

Note: For trained Martin Garage Door Dealers: Consult factory if cut-off is more than 24”

(610) because the position tab must be kept in the proper location.

Loosen belt or chain tension as much as possible.

Remove screws from sprocket holder and rail end-stop.

Slide belt or chain and all rail assembly parts out of rail assembly from header end.

Measure and cut off excess rail assembly (1” (25) increments only) from header end.

Disassemble connector assembly to expose free ends of belt or chain.

Use the same measurement as the excess rail assembly length and cut the same

amount off both free ends of the belt or chain.

Use rail assembly end-stop as a guide, mark and drill two 3/16" holes on rail assembly sides for rail assembly end-stop screws.

Fasten both ends of the belt ribs or the chain links to the connector assembly.

Slide all rail assembly parts into rail assembly from header end according to

original assembly.

Tension the belt or chain following STEP 17.

FIGURE 45

HEADER END OF RAIL ASSEMBLY

BELT OR CHAIN (BELT SHOWN)

HTE HI

N T S DIRECTI N

RAIL END-STOP

WRENCH

VIEW FROM BELOW

IMPROPER TENSION - TOO LOOSE

PROPER TENSION

RAIL END-STOP

RAIL ASSEMBLY

TENSION NUT AND WASHER

TOO MUCH SPACE

STATIONARY END-STOP

TENSION NUT AND WASHER

CORRECT SPACE IS 1/16”(1.5)

STATIONARY END-STOP

HEADER END

Page 20

Page 21

Page 22

HAVING A PROBLEM?

Situation: Likely Cause and Solution

Opener does not operate from either the wall control/push button or transmitter: Opener operates from transmitter but not from wall control/push button: Opener operates from wall control/push button but not the transmitter:

Door does not open completely:

Door does not close completely:

Door opens but will not close at all: Door reverses for no apparent reason:

Opener lights do not illuminate: Opener light does not turn off: Opener strains or maximum force is needed to operate door: Opener does not move door at all: Opener won't work due to power failure: Opener does not work on "HomeLink"?

Does opener have electricity? Plug a lamp into the electric outlet. If it does not turn on, have a profession service the electric outlet. Have you disengaged all locks on door? If not, do so. Has snow or ice built up under door? Door may be frozen to ground. Remove any restrictions. The garage door spring may be broken. Call a trained Martin Door Dealer. Are wiring connections correct? Check wall control wiring. See STEP 8. Is wall control button lighted? If not, disconnect wires to wall control and momentarily touch together. If opener runs, replace

wall control. If opener does not run, check wiring connections at opener and check wires for shorts or breaks under staples.

Is the wall control button light blinking? If so, your opener is in the vacation / lock mode. Push vacation lock button to turn off. Has the opener learned the code of the transmitter? Repeat transmitter programming steps. See STEP 15. Have all transmitters been set with the same code? Repeat code learning procedure. See STEP 15. Does the transmitter indicator light blink when the transmitter button is pressed? If not, replace battery. Are photo eyes obstructed? If so, door will only close while wall control/push button is pressed and held. Is something obstructing the door? Remove obstructions only after ensuring door area is free of persons, pets, and any other objects. If door has been working properly but now doesn't, increase the up force and/or reset the open travel limit. After

adjustment Is completed, repeat the reversal tests. See STEP 12. Is something obstructing the door or in the path of the photo eyes? Remove obstructions only after ensuring door area is free of persons, pets, and any other objects. Rail assembly may require a center support to ceiling. If door has been working properly but now doesn't, increase the down force and/or reset the close travel limit. After adjustment Is completed, repeat the reversal tests. See STEP 13.

Check the photo eyes for proper connection and alignment. Clean the photo eyes. Increase force in down direction. After adjustment is completed, repeat The reversal tests. See STEP 12. Is something obstructing the door? Clear ice, snow, sand or dirt from garage floor area where garage door closes. Also, pull emergency

release knob in closed position. Open door manually. If it is unbalanced or a broken spring, call a trained Martin Door Dealer.

Review and increase force adjustment setting for down travel. If door reverses from fully closed position, decrease travel limits. After adjustment Is completed, repeat the reversal tests. See STEP 12. Replace the light bulb(s)maximum 60 watts each. Use a standard size garage door opener bulb if regular type bulb burns out prematurely.

Is the wall control light switch on? Press light switch button to turn off.

Door may be out of balance or springs are broken. Close the door and use emergency release cord to disconnect trolley. Open and

close door manually. A properly balanced door will hold itself halfway open while being supported entirely by its springs. If it does not, leave trolley disconnected and call a trained Martin Door Dealer. DO NOT increase the force to the opener to compensate for unbalanced or damaged door.

Springs are broken or door is out of balance. Call a trained Martin Door Dealer. Door may be locked with a manual door lock. Disable or remove any manual door locks. Use the emergency release cord to disconnect trolley. Door can be opened and closed manually. When power is restored, reconnect

trolley and resume automatic operation of door. See STEP 10 Install an external receive compatible with "Homelink". Call a trained Martin Door Dealer.

Page 23

Page 24

Wide open section joint

C i

HIGH

RISK

COMMON HIGH RISK GARAGE DOOR AREAS

Exposed wide-open section joints, inside and outside . . . . . . . . . . . . . . . . . . . . . .

Exposed holes in tracks larger than 1/8" (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exposed track brackets fastening tracks to jambs . . . . . . . . . . . . . . . . . . . . . . . .

Exposed outside lift cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exposed rollers moving in tracks with sharp leading edges. . . . . . . . . . . . . . . . . .

Exposed center mount torsion springs or side mount extension springs . . . . . . .

Exposed, one-piece door, scissor arms with low stretch springs . . . . . . . . . . . .

COMMON REPORTED SERIOUS INJURIES

Hands & fingers entrapped, severed or crushed. 1/3 are Children.

Fingers entrapped or severed. Most are Children

Hands & arms entrapped, broken or severed. Most are Children.

Entrapment or strangulation. Most are Children.

Fingers entrapped, cut or severed. Most are Children.

Severing of body parts and death.

Body parts entrapped, broken or severed.

IF UNSURE, CALL A TRAINED MARTIN DOOR DEALER

If your door is “HIGH RISK”, correct all areas listed below or replace it with a “Low Risk” Martin Finger Shield Garage Door.

Large Holes

Track

Mov

i g

Doo

Wide Open

Section Joint

C o

ng o

or!

l i

Outside Lift

Cables

HIGH RISK

HIGH

RISK

Track

Brackets

Doo

HIGH

RISK

HIGH RISK

Sharp Track

osn

DoC

E p

ose

HIGH RISK

Track

Bracket

Holes

Inside

D o

HIGH

RISK

Wide Open

Section Joint

Wide

Open

Outside

Stretch

Springs

Scissor

Arms

Opener

HIGH RISK

Stretch

Springs

Scissor

Arms

Opener

HIGH RISK

ONE PIECE

DOORS

SIDE VIEW

LOOSE NAILS

LOOSE LAG SCREWS

TORSION SPRING

CRACK

SPLIT

WOOD

Center Mount Torsion Springs

TORSION SPRING

FRONT VIEW

HIGH RISK

n in g g

ak Dor

“Tr

c” o

winging

“Jamb

”

Door

SECTIONAL DOORS

Holes

Martin DC3700, DC2500 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual