9.1 Cleaning the Unit ........................................41
9.2 Service Center Calibration or Repair .........................41
Page 3
1. Introduction
The DPC-300A is a high accuracy portable pressure source that can
accurately source pressure from internal and external pressure
supplies. The product includes two pneumatic pressure sources.
One source is an automated internal, -12 to 300 psi (-0.8 to 20 bar)
pump and the other is connection to allow the regulation of
externally supplied clean dry air (shop air up to 120psi). In addition
to pressure generation and measurement, the unit has full electrical
measurement capabilities from 0 to 24mA and 0 to 30VDC. It also is
able to generate 4 to 20mA signals and a full-time 24 volt loop power
supply is always available utilizing dedicated jacks on the front
panel. Additional pressure ranges can also be supported through
the use of external pressure modules. The unit can be powered by
an internal, high capacity, rechargeable battery or the included AC
adapter/charger.
Check to see if your calibrator is complete. It should include: DPC300A, instruction manual, test leads, calibration hose kit with fittings,
16V Universal AC charger, Nist traceable calibration certificate.
1
Page 4
1.3 Safety information
Symbols Used
The following table lists the International Electrical Symbols. Some or
all of these symbols may be used on the instrument or in this
manual.
Symbol Description
AC (Alternating Current)
AC-DC
Battery
CE Complies with European Union Directives
DC
Double Insulated
Electric Shock
Fuse
PE Ground
Hot Surface (Burn Hazard)
Read the User’s Manual (Important Information)
Off
On
Canadian Standards Association
2
2
Page 5
The following definitions apply to the terms “Warning” and “Caution”.
• “Warning” identifies conditions and actions that may pose hazards
to the user.
• “Caution” identifies conditions and actions that may damage the
instrument being used.
Use the calibrator only as specified in this manual, otherwise injury
and damage to the calibrator may occur.
Warning
To avoid possible electric shock or personal injury:
• Do not apply more than the rated voltage. See specifications for
supported ranges.
• Follow all equipment safety procedures.
• Never touch the probe to a voltage source when the test leads are
plugged into the current terminals.
• Do not use the calibrator if it is damaged. Before you use the
calibrator, inspect the case. Look for cracks or missing plastic. Pay
particular attention to the insulation surrounding the connectors.
• Select the proper function and range for your measurement.
• Make sure the battery cover is closed and latched before you
operate the calibrator.
• Remove test leads from the calibrator before you open the battery
door.
• Inspect the test leads for damaged insulation or exposed metal.
Check test leads continuity. Replace damaged test leads before
you use the calibrator.
• When using the probes, keep your fingers away from the probe
contacts. Keep your fingers behind the finger guards on the
probes.
• Connect the common test lead before you connect the live test
lead. When you disconnect test leads, disconnect the live test lead
first.
• Do not use the calibrator if it operates abnormally. Protection may
be impaired. When in doubt, have the calibrator serviced.
• Do not operate the calibrator around explosive gas, vapor, or dust.
• When measuring pressure, make sure the process pressure line is
shut off and depressurized before you connect it or disconnect it
from the pressure module.
• Disconnect test leads before changing to another measure or
source function.
33
Page 6
• When servicing the calibrator, use only specified replacement
parts.
• To avoid false readings, which could lead to possible electric
shock or personal injury, replace the battery as soon as the battery
indicator appears.
Caution
To avoid possible damage to calibrator or to equipment under test:
• Use the proper jacks, function, and range for your measurement or
sourcing application.
4
4
Page 7
2. Calibrator Interface
Figure 1 shows the location of the pressure controls, connection port
and electrical inputs.
Figure: external pressure supply
MAX 120 PSI
0-100 PSI
-12-300 PSI
OUTPUT
0-100 PSI
OUTPUT
-12-300 PSI
PUMP
PUMP
-12-300 PSI
MEASURE
FINE ADJUST / VENT
PRESSUREVACUUM
VENT BEFORE SELECTION
-12-300 PSI
MEASURE
FINE ADJUST / VENT
PRESSUREVACUUM
VENT BEFORE SELECTION
SELECTOR
PUMP
SELECTOR
CHARGE
PUMP
0 to 120 psi
Air Supply
CHARGE
PRESSURE
DPC-300A
[P1]
psi
30.00
MODULE
MENU LOWER LIGHT
MARTEL ELECTRONICS
F2 F3
F1
HOME
ZERO
PUMP
VOLTS /mA
COM
SWITCH TEST +24v DC
J1 J2
J3
AIR SUPPLY
P1P2P3P4
FILTER
REGULATOR
P3
P2
P4
MAIN
SELECTORWARNING:
Air Supply Mode
Figure: Pressure supply with integrated pump
MAX 120 PSI
DPC-300A
[P1]
psi
30.00
PRESSURE
MODULE
MENU LOWER LIGHT
MARTEL ELECTRONICS
F2 F3
F1
HOME
ZERO
PUMP
VOLTS /mA
COM
SWITCH TEST +24v DC
J1 J2
J3
AIR SUPPLY
P1P2P3P4
FILTER
REGULATOR
P3
P2
P4
MAIN
SELECTORWARNING:
PRESSURE
Air Supply Mode
Figure: Measuring
MAX 120 PSI
0-100 PSI
-12-300 PSI
DPC-300A
[P1]
psi
300.00
MODULE
MENU LOWER LIGHT
MARTEL ELECTRONICS
F2 F3
F1
HOME
ZERO
PUMP
VOLTS /mA
COM
SWITCH TEST +24v DC
J1 J2
J3
AIR SUPPLY
P1P2P3P4
FILTER
REGULATOR
P3
P2
P4
MAIN
SELECTORWARNING:
Measurement Mode
-12-300 PSI
OUTPUT
PUMP
MEASURE
CHARGE
FINE ADJUST / VENT
-12 to 300 psi
PRESSUREVACUUM
PUMP
SELECTOR
VENT BEFORE SELECTION
Pressure Source
5
5
Page 8
Figures 2A and 2B show the location of the keys. Table 2 describes the
function of each key.
Figure 2A
Keypad
Table 2 Key Functions
No. Name Description
1 Function Keys These are soft keys used to configure the calibrator
2 ON/OFF Key This key is used to turn the calibrator on and off
3 ZERO Key This key is used to zero pressure measurements
4 Arrow Keys Used to control mA source/sim. and to set pump
and % error limits
5Home KeyReturn to main menu screen
6Pump KeyPush to run pump (Electric pump version)
Note: When the calibrator is turned on by pressing the ON/OFF key,
it will go through a short startup self-check routine. During that
routine, the display shows the current firmware revision level, auto
shutdown status and the range of the internal pressure sensor. The
calibrator requires a maximum of 5 minutes warm-up to rated
accuracy. Large changes in ambient temperature may require a
longer warm-up period. See section 2.3 for instructions on zeroing
the pressure sensor displays. Pressure ranges should be zeroed
each time the calibrator is started.
66
Page 9
2.1 Calibrator Display
The Calibrator Display consists of two regions: The menu bar
(located along the bottom of the screen) is used to access a menu
system. The main display (the rest) consists of up to three process
measurement sub-regions. These sub-regions will henceforth be
referred to as the UPPER, MIDDLE and LOWER displays. Figure 3
shows the location of the different display fields while table 3
describes them.
[P1]
psi
1
30.000
3
mA MEASURE100.00%
2
20.000 mA
CONFIGLOWERMORE
Figure 3
Display
Table 3 Display Functions
No. Name Description
1 Pressure unitsIndication of the pressure unit (selectable from
13 pressure units)
2 Span Indicator Indicates the percent of the 4 to 20 mA span.
(For mA and mA Loop functions only)
3 Primary parameterIndicates current measured parameter
2.1.1 Top Level Menu Functionality
There are three options for this menu: MENU, {Active Display}, and
LIGHT. The Top Level Menu is home for the menu display.
2.1.1.1 Using the MENU Option
The MENU option is the gateway to the rest of the menu system.
2.1.1.2 Using the Active Display Option
The active display is indicated by the center option on the Top Level
Menu. It is used to select the display to which the ZERO key will
apply.
2.1.1.3 Using the LIGHT OPTION
The backlight can be toggled on and off using this key.
7
7
Page 10
2.1.2 Main Menu Functionality
There are three options on the Menu, CONFIG, {Active Display} and
MORE. The Main Menu is home for the menu display.
2.1.2.1 Setting the Active Display
The active display is indicated by the center option on the Main
Menu, pressing the F2 key will toggle the active display.
2.1.2.2 Setting Active Display Parameters
To set the parameters of the active display use the CONFIG option to
get to the Display Configuration Menu.
Here the SELECT option will toggle through the choices for each
parameter. The first parameter is MODE. Since voltage, current and
switch test modes all use the same jacks, two of these functions
cannot be used concurrently. The ability to select certain functions is
limited based on what is already selected in another display. The
NEXT option is used to change to the second parameter. Only
Pressure modes have a second parameter. Pressure can be read in
11 engineering units.
With a single display the following modes are available:
P[1] = Pressure internal sensor.
[EXT] = Pressure with external pressure module.
P[1] ST = Switch Test with left side sensor.
[EXT] ST = Switch Test with external pressure module.
Note: mA functions are only available on the Lower Display.
mA measure = Milliamps measure.
mA source = Milliamps source.
mA sim = Milliamps simulate using an external supply from the
UUT.
VOLTS = Voltage Measure.
The following table shows which functions are available concurrently.
An X in a column indicates that the mode in the active display will be
available for selection if the mode in that row is in use in any other
display.
8
8
Page 11
Table 4 Mode Concurrency
Active Display
P[1] [EXT] P[1] ST[EXT]STmAmA
P[1] XXXXXXX
[EXT] XXXXXXX
P[1]ST XX
[EXT]ST XX
mA XXX
Other Displays
mA Loop XXX
Volts XXX
X = valid mode
2.1.1.3 Accessing Other Menus
Use the MORE option on the Main Menu to access the other menu
functions.
2.2 Using the Backlight
The backlight is controlled by the LIGHT softkey on the main menu.
It toggles on and off when the key is pressed; this is one of the few
functions that cannot be controlled by the serial interface. There are
no user configuration settings for the backlight.
Volts
Loop
2.3 Using the Zero Function
When the ZERO KEY is pressed, the calibrator will zero the active
display if a pressure mode is selected, and the pressure is within
the zero limit. The zero limits are within 10% of the full scale range of
the selected sensor. If the display indicates “OL,” the zero function
will not operate.” Note: The ZERO KEY is only used for pressure.
2.3.1 Internal Sensor and Pressure Module (non-absolute)
When a sensor or module is selected on the active display and the
ZERO KEY is pressed the calibrator subtracts the current reading
from the output. The zero limits are within 10% of the full scale range
of the selected sensor. If the display indicates “OL,” the zero function
will not operate.
2.3.2 Absolute Pressure
When an absolute pressure range is selected on the active display
and the ZERO KEY is pressed the calibrator prompts the user to
enter the barometric reference pressure. This is done using the
9
9
Page 12
arrow keys (F2 and F3 Keys). The sensor port should be open
(vented) to atmosphere while performing this procedure.
2.4 Other Menu Controlled Functions
There are many ‘sub-main’ menus that can be accessed through the
MORE option of the Main Menu. A ‘sub-main’ menu contains three
options. The first option is unique to the function. The second and
third options of a ‘sub-main’ menu are always the same. The NEXT
option leads to the next ‘sub-main’ menu and the DONE option
returns home . For the last ‘sub-main’ menu the NEXT option wraps
around to home. See Figure 4 for a detailed mapping of the menu
structure.
A note on naming convention:
If a ‘sub-main’ menu has subordinate menus, it will henceforth be
referred to as {function} Main Menu. E.g. the display contrast submain menu will be called the Contrast Main Menu. If not it will be
called the {function} menu.
2.4.1 Setting the Contrast
From the Contrast Main Menu choose the CONTRAST option to
access the Contrast Adjustment Menu.
Use the F2, F3 keys to adjust the display contrast to the desired level
and then use the CONTRAST DONE option to return home.
2.4.2 Locking and Unlocking Configurations
Use the LOCK CFG or UNLOCK CFG option of the Configuration
Lock Menu to lock or unlock the display configuration.
When the LOCK CFG option is chosen the menu display returns
home and the CONFIG option on the Main Menu indicates that it is
locked. Also all menus are locked out with the exception of the Min
1010
Page 13
Max Menu, Contrast Adjustment menus and the Configuration Lock
Menu. When the UNLOCK CFG option is chosen the configuration
is unlocked and the menu display continues to the next sub-main
menu.
2.4.3 Saving and Recalling Setups
The calibrator will automatically save the current set-up for recall at
power-up. Additionally 5 set-ups can be accessed through the
SETUPS menu. Select the SETUPS option from the Setups Main
Menu.
Choose SAVE to save a set-up , RECALL to recall the set-up, or
DONE to do nothing and return home.
1111
Page 14
12
12
Figure 4
Menu Map
Page 15
If SAVE or RECALL is selected use the arrow keys to select the setup location. Then use the save option to store the current set-up
into the selected location or the recall option to recall the set-up
stored in the selected location. The display menu will automatically
go home.
2.4.4 Setting AutoShut-off Parameters
The calibrator can be set to automatically shut-off after a selected
number of minutes; this function can also be disabled. To set the
auto shut off parameters select the AUTO OFF option on the Auto
Shut Off Main Menu.
Use the F2, F3 keys to select the number of minutes before the
calibrator turns off or disable auto shut-off by scrolling all the way
down.
Use the AUTO OFF DONE option to set the parameters and return
home. The auto shut off time is reset whenever a key is pressed.
2.4.5 Activating and Deactivating a Display
Use the DISPLAY option on the Display Selection Main Menu to
access the Display Activation Menu.
The {display} option can be used to select which display to act
upon. The ON/OFF option turns the selected display on or off. The
selected display and current on/off state are displayed in the lower
display.
1313
Page 16
Use the DONE option to save the changes and return home. When
a display is deactivated its configuration is retained. When the
display is activated its configuration is checked against the
configurations of the other currently active displays, if the
configurations are in conflict the recalled display’s configuration is
modified to avoid the conflict. If all three displays are deactivated the
LOWER display will come on automatically
2.4.6 Damping
Damping can be turned ON or OFF using the Damping menu
selection. When damping is ON, the calibrator displays an running
average reading of ten measurements. The calibrator makes
approximately 3 readings per second.
2.4.7 Pump Limits
To prevent overpressure of sensitive devices the maximum pressure
(pump limit) can be set. When in this mode use the arrow keys to set
the maximum pressure.
2.4.8 HART™ Resistor
An internal 250 ohm HART Resistor can be enabled when the
BetaGauge 330 is operated in the “mA Measure-24V” mode. This
allows a HART Communicator to be connected across the mA
terminals and eliminates the need for adding an external resistor.
Note: When the HART resistor is on the maximum load driving
capacity is 750 ohms.
3. Initial Setup and Basic Pressure Generation
1. The DPC-300A is supplied with a special low-volume calibration
hose to enable faster pressure generation and quick pressure
stabilisation. Included in delivery are "Quick-fit" hose connectors
and various adapters. It is recommended that this hose is used in
order to achieve the best results. As soon as the fittings are
installed and the calibrator is connected to the test item the
calibrator is ready for use.
2. The pressure calibrator must be configured for the appropriate
application (see chapter 6).
14
14
Page 17
3. Set the pressure/vacuum selection knob to the desired function
(+ for pressure and - for vacuum).
4. Close the vent knob.
5. Press the pump key and monitor the pressure rise (or vacuum
generation) until you reach the desired pressure.
Note: The motor speed will start slowly while the pressure is
low (< 1 bar) to enable better control at low pressures.
6. The fine pressure adjustment enables the pressure to be set
precisely.
7. To reduce or bleed off the pressure entirely slowly rotate the vent
knob to the open position. The pressure reduction is best
controlled if this step is carried out carefully and it makes reading
the pressure easier.
4. Measuring pressure
For pressure calibration, connect the calibrator with an appropriate
adapter. Select the pressure setting for the display being used. The
calibrator is equipped with an internal sensor and optional external
sensors are available. Choose a sensor that is suitable for the
pressure range and accuracy.
CAUTION!
Pressure sensors may be damaged and/or injuries may occur to the
personnel due to improper application of pressure. For a better
understanding with respect to overpressure and burst pressure,
follow the specifications laid down in these operating instructions
(see chapter "3. Specifications"). The calibrator display will indicate
"OL" when an inappropriate pressure is applied. As soon as "OL" is
observed on any pressure display, the pressure should be reduced
immediately to prevent damage or possible physical injury. "OL" is
displayed if the pressure exceeds the nominal range by 110 %. Use
the ZERO key to zero the pressure sensor once it is vented to
atmospheric pressure.
4.1 Media compatibility
CAUTION!
The calibrator should only be used with clean, dry gases! To prevent
contamination by the test pieces, the use of a dirt trap is
recommended (see chapter "10. Accessories")!
15
15
Page 18
4.2 Measuring pressure with external modules
The calibrator has a digital interface for external pressure modules.
These modules are available for various ranges, including gauge,
vacuum, differential and absolute pressure. The modules work
seamlessly in conjunction with the calibrator. Simply plug them into
the interface and select [EXT] (external sensor). Since the interface
between the calibrator and the module is digital, the accuracy and
display resolution is dependent on the module.
MAX 120 PSI
0-100 PSI
-12-300 PSI
PUMP
-12-300 PSI
MEASURE
FINE ADJUST / VENT
PRESSUREVACUUM
VENT BEFORE SELECTION
PRESSURE
MODULE
DPC-300A
MARTEL ELECTRONICS
F2 F3
F1
HOME
PUMP
VOLTS /mA
COM
SWITCH TEST +24v DC
J1 J2
AIR SUPPLY
OUTPUT
P1P2P3P4
FILTER
REGULATOR
ZERO
J3
P3
P2
MAIN
SELECTORWARNING:
P4
PUMP
SELECTOR
CHARGE
Valve
Pressure Module
Adapter
Pressure Module
4.3 Measuring and sourcing current (4 ... 20 mA)
1. To measure current, use the input terminals on the front of the
calibrator. Select the mA function on the lower display. Current is
measured in mA and percentage of the measuring range. The
measuring range on the calibrator is set to 0 % at 4 mA and 100 %
at 20 mA.
Example
If the current measured is displayed as 75 %, then the value is 16
mA.
Note: The display will indicate "OL" when the measured
current exceeds the nominal range of current measurement
(24 mA).
2. The same connections are used for the current source. Select
mA-Source or mA Sim-2W from the configuration display.
1616
Page 19
3. This selection can only be made in the lower display. Also, in
source mode, the calibrator will generate 0 ... 24 mA using its own
internal 24 V supply, whereas in simulation mode the calibrator
acts as a 2-wire transmitter and requires an external 24 V supply.
4. Pressing any of the arrow keys will start the output mode and
enable you to use the arrow keys to adjust the mA output. The
function keys can also be used to progress the output in either 25
% steps (4, 8, 12, 16, 20 mA) or 0 % (4 mA) and 100 % (20 mA).
5. While in the mA output mode, if the loop is broken or the
resistance burden is exceeded, the calibrator will flash "OL".
mA MEASURE
75.00%
PUMP
16.000 mA
CONFIG LOWERMORE
mA SOURCE
100.00%
20.000 mA
MENULOWER LIGHT
mA SIM-2W
100.00%
20.000 mA
MENULOWERLIGHT
mA MEAS/24V
100.00%
20.000 mA
MENULOWER LIGHT
COM
SWITCH TEST +24v DC
J1J2
COM
SWITCH TEST +24v DC
J1J2
COM
J1J2
VOLTS /mA
COM
SWITCH TEST +24v DC
J1J2
VOLTS /mA
J3
PUMP
VOLTS /mA
J3
PUMP
VOLTS /mA
SWITCH TEST +24v DC
PUMP
J3
4...20 mA
4...20 mA
–
Test Item
J3
4...20 mA
Test Item
Test Item
+
+
–
Power Supply
DC 24 V
4...20 mA
Test Item
4.4 Measuring voltage
For voltage measurement, use the connections on the front of the
calibrator. Select the VOLTS function on one of the displays. The
calibrator can measure up to DC 30 V.
1717
Page 20
Note: The display will indicate "OL" when the measured
voltage exceeds the nominal range of voltage measurement
(30 V).
VOLTS /mA
COM
SWITCH TEST +24v DC
J1J2
PUMP
J3
VOLTS
30.000 V
CONFIG LOWERMORE
4.5 Performing a Pressure Switch Test
MAX 120 PSI
0-100 PSI
-12-300 PSI
OUTPUT
PUMP
-12-300 PSI
MEASURE
FINE ADJUST / VENT
PRESSUREVACUUM
VENT BEFORE SELECTION
PUMP
SELECTOR
CHARGE
PRESSURE
MODULE
MARTEL ELECTRONICS
F2 F3
F1
HOME
PUMP
VOLTS /mA
COM
SWITCH TEST +24v DC
J1 J2
REGULATOR
P3
AIR SUPPLY
P1P2P3P4
FILTER
P4
DPC-300A
ZERO
P2
MAIN
SELECTORWARNING:
J3
Up to DC 30 V
Test Item
Use low volume
hose if possible
Pressure
Switch
Figure 4: DPC-300A with pressure switch
To perform a switch test, the following steps must be taken:
1. The upper display is set to [P1] ST, all other displays are switched
off.
Note: The pressure switch test can be performed with the
following functions [P1] ST or EXT ST.
2. Connect the calibrator to the pressure switch using the switch
terminals. The polarity of the terminals does not matter. Then
connect the pump to the calibrator and the pressure switch.
3. Open the vent button on the pump and zero the calibrator. Then
close the vent after resetting the calibrator.
4. The top of the display will indicate "CLOSE".
1818
Page 21
5. Apply pressure with the pump slowly until the switch opens.
Note: In the switch test mode the display update rate is
increased to help capture changing pressure inputs. Even
with this enhanced sample rate the device under test
should be charged slowly with pressure in order to ensure
accurate readings.
6. Once the switch is open, "OPEN" will be displayed; bleed the
pump slowly until the pressure switch closes.
7. In the top display it will now read "SW OPENED AT" and give you
the pressure at which the switch opened.
8. Select the "NEXT" option to display the pressure at which the
switch closed and the hysteresis.
1919
Page 22
9. Select the "NEW TEST" option to clear the data and perform
another test.
10. Select the "DONE" option to end the test and return to the
standard pressure setting.
Example:
[P1] ST will return to [P1].
The previous example uses a normally closed switch. The
basic procedure is effectively the same for a normally open
switch, the display will simply read "OPEN" instead of
"CLOSE".
4.6 Calibrating transmitters
4.6.1 Using the mA measurement function
The mA function enables the user to read out the 4 ... 20 mA output
from the device being calibrated. This can be done in two ways.
1. Passively – the device under test generates 4 ... 20 mA directly.
This can be read on the calibrator.
2. Actively – the calibrator supplies a loop power of DC 24 V to the
device under test to
3. Power the device while reading the resulting 4 ... 20 mA signal.
2020
[P1]
psi
30.000
mA MEASURE100.00%
20.000 mA
CONFIGLOWERMORE
Passive
[P1]
30.000
mA MEAS/24V100.00%
20.000 mA
CONFIGLOWERMORE
Active
psi
Page 23
4.6.2 Calibrating a pressure-to-current transmitter
To calibrate a pressure-to-current transmitter (P/I), perform the
following:
1. Connect the calibrator and the pump to the transmitter.
2. Apply pressure with the pump.
3. Measure the current output of the transmitter.
4. Ensure that the read value is correct. If it isn't, the transmitter must
be adjusted.
MAX 120 PSI
0-100 PSI
-12-300 PSI
-12-300 PSI
OUTPUT
PUMP
MEASURE
Use low volume
hose if possible
FINE ADJUST / VENT
PRESSUREVACUUM
PUMP
SELECTOR
VENT BEFORE SELECTION
CHARGE
PRESSURE
DPC-300A
MODULE
MARTEL ELECTRONICS
F2 F3
F1
HOME
ZERO
PUMP
P2
VOLTS /mA
COM
SWITCH TEST +24v DC
SELECTORWARNING:
J1 J2
J3
AIR SUPPLY
P1P2P3P4
FILTER
REGULATOR
P3
P4
MAIN
Figure 5
4.6.3 Calibrating a pressure-to-voltage transmitter
To calibrate a pressure-to-voltage transmitter (P/V), perform the
following:
1. Connect the calibrator and the pump to the transmitter.
2. Apply pressure with the pump.
3. Connect the 24V to the transmitter.
3. Measure the voltage output of the transmitter.
4. Ensure that the read value is correct. If it isn't, the transmitter must
be adjusted.
21
21
Page 24
MAX 120 PSI
0-100 PSI
-12-300 PSI
OUTPUT
PUMP
-12-300 PSI
MEASURE
FINE ADJUST / VENT
PRESSUREVACUUM
VENT BEFORE SELECTION
PUMP
SELECTOR
CHARGE
Signal Output
+24V Power
Pressure
Transmitter
Common
PRESSURE
MODULE
DPC-300A
VOLTS
30.000 V
CONFIG LOWER MORE
MARTEL ELECTRONICS
F2 F3
F1
HOME
PUMP
VOLTS /mA
COM
SWITCH TEST +24v DC
J1 J2
AIR SUPPLY
P1P2P3P4
FILTER
REGULATOR
ZERO
P3
P2
SELECTORWARNING:
J3
P4
MAIN
Figure 6
4.6.4 %-Error function
The calibrator features a special function which can calculate the
error in the pressure value from the mA value as a percentage of the
4 ... 20 mA loop span. The %-Error mode uses all three screens and
has a special menu structure. It displays pressure, mA and %-Error
simultaneously.
MAX 120 PSI
0-100 PSI
-12-300 PSI
OUTPUT
PUMP
-12-300 PSI
MEASURE
FINE ADJUST / VENT
PRESSUREVACUUM
VENT BEFORE SELECTION
PUMP
SELECTOR
CHARGE
PRESSURE
MODULE
MARTEL ELECTRONICS
F2 F3
F1
HOME
PUMP
VOLTS /mA
COM
SWITCH TEST +24v DC
J1 J2
DPC-300A
ZERO
P2
SELECTORWARNING:
J3
AIR SUPPLY
P1P2P3P4
FILTER
REGULATOR
P3
P4
MAIN
2222
Use low volume
hose if possible
Figure 6: DPC-300A with a pressure transmitter
with %-Error function
Page 25
Example:
Suppose a pressure transmitter under test has a full scale range of 2
bar and gives a corresponding 4 ... 20 mA output signal. The user
can programme in a 0 ... 2 bar pressure span into the calibrator and
the calibrator will then calculate and display the deviation or %-Error
value from the 4 ... 20 mA output. This then eliminates manual
calculations.
To use the "%-ERROR" function, perform the following:
1. Once the calibrator is switched on and operating, press the F3
key to activate the "MORE" menu option. Then press the F1 key to
activate the "%-ERROR" option.
2. Press the F1 key to select the "CONFIG" option.
3. The first option is the port setting. Use the "SELECT" option to
scroll through the choice of ports (pressure connections). Once
this is completed, select the "NEXT" option.
4. "LOOP POWER" can be toggled on or off; select "NEXT" when
done.
2323
Page 26
5. Use "SELECT" to scroll through the "UNIT" options, and select
"NEXT" to move on.
6. Use the arrow keys to set the upper limit of the measuring range;
select "DONE SET" when finished.
7. Use the arrow keys to set lower limit of the measuring range, and
select "DONE SET" when finished. The "%-ERROR" mode will be
ready to use.
The lower and upper limit of the measuring range will be
saved in non-volatile memory until they are changed again
by the user for the internal sensors and the external
pressure modules.
2424
Page 27
5. Minimum and Maximum Storage Capability
The 300 Series Pressure Calibrators have a min/max feature for
capturing the minimum and maximum values of any displayed
parameter.
The min/max function can be accessed by stepping through the menu
options until “min/max” is shown on the display above the F1 key. At
this time, pressing the F1 key will toggle the display through the min/
max values that are stored in the min/max registers. These readings
are live so that the new min/max values will be recorded while in this
mode.
To reset the min/max registers simply press the clear key. These
registers are also cleared at power-up or when the configuration is
changed.
2525
Page 28
6. Remote Operation
6.1 Remote Interface
The calibrator can be remotely controlled using a PC terminal, or by
a computer program running the calibrator in an automated system.
It uses an RS-232 serial port connection for remote operation.
NOTE: To use the remote control option a custom RS-232
cable must be purchased from Martel (LEM232). To contact
Martel refer to Section 1.1 of this manual. With this connection
the user can write programs on the PC, with Windows languages like
Visual Basic to operate the calibrator, or use a Windows terminal,
such as Hyper Terminal, to enter single commands. Typical RS-232
remote configurations are shown in Figure 13.
MAX 120 PSI
0-100 PSI
-12-300 PSI
DPC-300A
PRESSURE
MODULE
MARTEL ELECTRONICS
F2 F3
F1
HOME
ZERO
PUMP
VOLTS /mA
COM
SWITCH TEST +24v DC
J1 J2
J3
AIR SUPPLY
P1 P2 P3 P4
FILTER
REGULATOR
P3
P2
P4
MAIN
SELECTORWARNING:
-12-300 PSI
OUTPUT
PUMP
MEASURE
CHARGE
FINE ADJUST / VENT
PRESSURE VACUUM
PUMP
SELECTOR
VENT BEFORE SELECTION
Figure 13. Calibrator-to-Computer Connection
6.2 Setting up the RS-232 Port for Remote Control
Note: The RS-232 connection cable should not exceed 15m unless
the load capacitance measured at connection points is less than
2500pF.
Serial parameter values:
9600 baud
8 data bits
1 stop bit
no parity
Xon/Xoff
EOL (End of Line) character or CR (Carriage Return) or both
The LEM232 cable is used for RS-232 communications from the
calibrator to a computer. If the computer only has USB type ports, a
USB to RS-232 converter will be needed. These can be obtained
26
26
Page 29
from most office supply and computer stores. To connect the
calibrator to the computer, attach the LEMO connector end of the
cable to the pressure module port on the right side of the calibrator
and the DB-9 connector to the RS-232 port on the computer. The
calibrator should be turned off prior to making the connection and
then turned on.
To set up remote operation of the calibrator on the Windows Hyper
Terminal, connected to a COM port on the PC as in Figure 23, use
the following procedure:
1. Start Hyper Terminal (located in Accessories/Communications of
the Windows Start menu)
2. Select New Connection.
3. For Name enter Beta 330. Select the serial port that the calibrator
is connected to.
4. Enter the above information for port settings.
5. Select ASCII setup from File/Properties/Settings and mark these
choices:
Echo typed characters locally
Wrap lines that exceed terminal width
6. Select Ok
7. To see if the port works enter *IDN?. This command will return
information on the calibrator.
6.3 Changing Between Remote and Local Operation
There are three modes of operation of the calibrator, Local, Remote,
and Remote with Lockout. Local mode is the default mode.
Commands may be entered using the keypad on the calibrator or
using a computer. In Remote mode the keypad is disabled, and
commands may only be entered using a computer, but choosing
[GO TO LOCAL] from the menu on the calibrator display will restore
keypad operation. In Remote with Lockout, the keypad can not be
used at all. To switch modes proceed as follows:
1. To enable Remote mode, type in the serial command REMOTE
at the computer terminal.
2. To enable Remote with Lockout, type in “REMOTE LOCKOUT” in
either order.
3. To switch back to local operation enter LOCAL at the terminal.
This command also turns off LOCKOUT if it was on. For more
information on commands refer to the Remote Commands
section.
27
27
Page 30
6.4 Using Commands
6.4.1 Command types
Refer to the Section 10.5 on Remote Commands for all available
commands.
The calibrator may be controlled using commands and queries. All
commands may be entered using upper or lower case. The
commands are divided into the following categories:
Calibrator Commands
Only the calibrator uses these commands. For example
VAL?
asks for the values displayed on the calibrator display.
Common Commands
Standard commands used by most devices. These commands
always begin with an “*”. For example
*IDN?
tells the calibrator to return its identification.
Query Commands
Commands that ask for information, they always end with a “?”. For
example:
FUNC?
Returns the current modes of the calibrator displays.
Compound Commands
Commands that contain more than one command on one line. For
example;
PRES_UNIT LOWER, PSI;PRES_UNIT?
Sets the presuure unit to PSI on the lower display to and queries it
to verify. In this case it will return the pressure units of all three displays :
BAR,BAR,PSI
6.4.2 Character Processing
The data entered into the calibrator is processed as follows:
• ASCII characters are discarded if their decimal equivalent is less
than 32 (space), except 10 (LF) and 13 (CR):
2828
Page 31
• Data is taken as 7-bit ASCII
• The most significant data bit is ignored.
• Upper or lower case is acceptable.
6.4.3 Response Data Types
The data returned by the calibrator can be divided into four types:
Integer
For most computers and controllers they are decimal numbers
ranging from -32768 to 32768. For example:
FAULT? could return 110
Refer to the Error Codes table (Table 8) for more information on error
codes.
Floating
Floating numbers have up to 15 significant figures and exponents.
For example:
Any ASCII characters followed by a terminator. For example:
*IDN? returns MARTEL, DPC-300A, 250, 1.00
6.4.4 Calibrator Status
Error Queue
If an error occurs due to invalid input or buffer overflow, its error
code is sent to the error queue. The error code can be read from the
queue with the command FAULT?. The error queue holds 15 error
codes. When it is empty, FAULT? returns 0. The error queue is
cleared when power is reset or when the clear command *CLS is
entered.
Input Buffer
Calibrator stores all received data in the input buffer. The buffer holds
250 characters. The characters are processed on a first in, first out
basis.
29
29
Page 32
6.5 Remote Commands and Error Codes
The following tables list all commands, and their descriptions, that
are accepted by the calibrator.
Table 5: Common Commands
Command Description
*CLS (Clear status.) Clears the error queue.
*IDN? Identification query. Returns the manufacturer, model num-
ber, and firmware revision level of the Calibrator.
*RST Resets the calibrator to the power up state.
Table 6: Calibrator Commands
Command Description
DAMP Turns Damp on or off.
DAMP? Returns if DAMP is on/off
DISPLAY Turns on/off the displays specified in the command
DISPLAY? Returns which displays are on/off
ERROR_LOOPTurns loop power on or off in percent error mode
ERROR_LOOP?Returns the current state of loop power in error mode
ERROR_MODE Turns percent error mode on or off
ERROR_MODE? Returns whether percent error mode is on or off
ERROR_PORT Set the pressure port for percent error mode
ERROR_PORT? Returns the pressure port for percent error mode
FAULT? Returns the most recent error code
FUNC Sets the display mode as specified in the command
FUNC? Returns the current mode of the upper, middle, and lower
display
HART_ONTurns the hart resistor on.
HART_OFFTurns the hart resistor off.
HART?Returns the current state of the Hart resistor.
HI_ERR Sets the 100% of span limit for percent error mode
HI_ERR? Returns the 100% of span limit for percent error mode
IO_STATESet the calibrator's mA state.
IO_STATE?Return the calibrator's mA state.
LOCALReturns user to manual operation of the calibrator
30
30
Page 33
LOCKOUT Locks out the keypad of the calibrator in remote operation
LO_ERR Sets the 0% of span limit for percent error mode
LO_ERR Returns the 0% of span limit for percent error mode
MOTOR_ONTurns the motor on.
MOTOR_OFFTurns the motor off.
MOTOR?Returns the current state of the Hart resistor
OUTSet the calibrator to output the requested current.
OUT?Returns the value of the current being simulated.
PRES_UNIT Set the pressure unit for the indicated display
PRES_UNIT? Returns the pressure from the indicated display
PUMP_LIMITSets the approximate value at which the pump will turn off.
PUMP_LIMIT?Returns the approximate value at which the pump will turn
off.
REMOTE Puts the calibrator in remote mode
SIMSet the calibrator to simulate the requested current.
SIM?Returns the value of the current being simulated.
ST_CLOSE? Returns pressure value at which the switch closed
ST_DEAD? Returns pressure value of the deadband of the switch
ST_OPEN? Returns pressure value at which the switch opened
ST_START Starts a switch test
VAL? Returns the measured values
ZERO_MEAS Zeros the pressure module
ZERO_MEAS? Returns the zero offset of the pressure module
Table 7: Parameter units
Units Meaning
DCICurrent function
DCVVoltage measure function
EXTExternal pressure measurement function
LOWERDesignates Lower display
MAMilliamps of current
MEASUREMeasure state
MEAS_LOOPMeasure with loop power state
MIDDLEDesignates Middle display
PCT_ERRPercent Error
31
31
Page 34
PERCENTPercent
P1P1 pressure measurement function
ST_P1Switchtest mode with P1
ST_EXTSwitchtest mode with external module
SOURCESource state
SIMSimulate state
UPPERDesignates Upper display
VVoltage
Table 8: Error Codes
Error Number Error Description
100 A non-numeric entry was received where it should be a
numeric entry
101 Too many digits entered
102 Invalid units or parameter value received
103 Entry is above the upper limit of the allowable range
104 Entry is below the lower limit of the allowable range
105 A required command parameter was missing
106 An invalid command parameter was received
107 Pressure not selected
108 Invalid sensor type
109 Pressure module not connected
110 An unknown command was received
111 Bad Parameter received
112 The serial input buffer overflowed
113 Too many entries in the command line
114 The serial output buffer overflowed
6.6 Entering Commands
Commands for the calibrator may be entered in upper or lower case.
There is at least one space required between the command and
parameter, all other spaces are optional. Almost all commands for
the calibrator are sequential; any overlapped commands will be
indicated as such. This section will briefly explain each of the
commands and describe their general use, which will include any
parameters that may be entered with the command as well as what
the output of the command is.
32
32
Page 35
6.6.1 Common Commands
*CLS
Clears the error queue. Also terminates all pending operations.
When writing programs, use before each procedure to avoid buffer
overflow.
*IDN?
Returns the manufacturer, model number, and firmware revision of
the Calibrator. For example:
*IDN? will return MARTEL, DPC300A, 0, 1.00
6.6.2 Calibrator Commands
DAMP
Turns the dampening function on or off.
For example:
If you send DAMP ON this will turn the dampening function
on.
DAMP?
Returns the current state of the dampening function.
For example:
If you send DAMP? It will return ON if the dampening
function is on.
DISPLAY
Turns the indicated display on or off.
For example:
If you send DISPLAY LOWER, ON this will turn the lower
display on.
DISPLAY?
Returns the current state of the each of the displays.
For example:
If you send DISPLAY? It will return ON, ON, ON if the all
the displays are on.
FAULT?
Returns the error code number of an error that has occurred.
The command may be entered when the previous command did
not do what it was meant to do.
33
33
Page 36
For example, if a value for current output is entered that is bigger
than the supported range (0-24mA) FAULT? Would return:
103 which is the code number for an entry over range.
Refer to the Error Codes table for more information on error
code numbers.
ERROR _LOOP
Turns loop power on or off in percent error mode.
For example:
To set loop power on send ERROR_LOOP ON.
ERROR _LOOP?
Returns the current state of loop power in percent error mode.
For example:
If you send ERROR_LOOP? It will return ON if loop power
is on in error mode.
ERROR_ MODE
Turns percent error mode on and off.
For example:
To turn on percent error mode send ERROR_MODE ON.
ERROR _ MODE?
Returns the current state of percent error mode.
For example:
If you send ERROR_MODE? It will return ON if the
calibrator is in percent error mode.
ERROR_ PORT
Sets the pressure port for percent error.
For example:
To set the pressure port for percent error to [P1] send
ERROR_ PORT P1.
3434
Page 37
ERROR _ PORT?
Returns the current pressure port for percent error mode.
For example:
If you send ERROR _PORT?, it will return P1 if the pressure
port in percent error is [P1].
FUNC
Sets the display indicated in argument one to the function
indicated in argument 2.
For example:
To set the lower display to pressure mode send FUNC
LOWER,[P1].
FUNC?
Returns the current mode of all displays. For example if the
calibrator is set to [P2] ST on the upper display, [P1] on the
middle, and [P1] on the lower, FUNC? Would return:
ST_P2,P1,[P1]
HART_ON
Turns the Hart resistor on.
HART_OFF
Turns the Hart resistor off.
HART?
Returns the state of the Hart resistor.
For example:
If the Hart resistor was on HART? Would return ON.
HI_ERR
Sets the 100% point for the percent error mode calculation in the
current engineering units.
For example:
To set the 100% point to 100 psi send HI_ERR 100.
35
Page 38
HI_ERR?
Returns the 100% point for the percent error mode calculation.
For example:
If the 100% point is set to 100 psi, HI_ERR? would return
1.000000E+02, PSI .
IO_STATE
Sets the input/output/simulate state of the mA function of the
calibrator. Does not put the calibrator in mA if it is not in it
already.
For example:
If the calibrator is in mA simulate mode sending IO_
STATE MEASURE would put it in measure mode.
IO_STATE?
Returns the input/output/simulate state of the mA function of the
calibrator.
For example:
If the calibrator was in mA simulate mode IO_STATE?
Would return SIM.
LOCAL
Restores the calibrator to local operation if it was in remote
mode. Also clears LOCKOUT if the calibrator was in lockout
mode.
LOCKOUT
Sending this command sets the lockout state, when the unit is in
REMOTE or goes to remote it prohibits use of the keypad
completely. The lockout state can only be cleared by sending
the LOCAL command.
LO_ERR
Sets the 0% point for the percent error mode calculation in the
current engineering units.
For example:
To set the 0% point to 20 psi send LO_ERR 20.
36
Page 39
LO_ERR?
Returns the 0% point for the percent error mode calculation.
For example:
If the 0% point is set to 20 psi, LO_ERR? would return
2.000000E+01, PSI .
MOTOR_ON
Turns the motor on.
MOTOR_OFF
Turns the motor off.
MOTOR?
Returns the state of the motor.
For example:
If the motor was on MOTOR? Would return ON.
OUT
This command also switches the calibrator into mA output
mode. A number and a unit must be entered after the command.
For example:
OUT 5 MA sets the current output at 5 mA
OUT?
Returns the output of the calibrator.
Using the above example, OUT? Would return: 5.000000E-03, A
PRES_UNIT
Used to set the pressure unit for the indicated display
For example:
To set the pressure unit to psi on the lower display send
PRES_UNIT LOWER, PSI.
PRES_UNIT?
Returns the pressure unit used when measuring pressure for
each of the 3 displays.
37
Page 40
PUMP_LIMIT
Sets the approximate pressure in psi at which the pump will turn
off.
For example:
PUMP_LIMIT 50 sets the approximate value that the pump
will shutoff at to 50 psi
PUMP_LIMIT?
Returns the pump limit. Using the above example, PUMP_LIMIT?
Would return:
50.000
REMOTE
Puts the calibrator in remote mode. From the remote mode the
user can still use the keypad to get back to local unless the
command LOCKOUT was entered before REMOTE. Then the
keypad is totally locked out, and the user has to send the LOCAL
command to get back to local operation.
SIM
Sets the output for current simulation. This command also
switches the calibrator into mA simulation mode. A number and
a unit must be entered after the command.
For example:
SIM 5 MA sets the current simulation at 5 mA
SIM?
Returns the output of the current simulation. With the example
above, the output would be: 5.000000E-03, A
ST_START
Starts a switch test.
ST_CLOSE?
Returns the pressure that the switch closed at in the current
pressure units.
38
Page 41
ST_OPEN?
Returns the pressure that the switch opened at in the current
pressure units.
ST_DEAD?
Returns deadband of the switch in the current pressure units.
VAL?
Returns the value of any measurement taking place on the upper
and lower display. For example, if the upper display is measuring
5mA, and the lower display is measuring 10V, then VAL? will
return:
5.000000E-03, A, 1.000000E+01, V
ZERO_MEAS
Zeroes the attached pressure module. Enter the zeroing value in
PSI after the command when zeroing an absolute pressure
module.
ZERO_MEAS?
Returns the zero offset or the reference value for absolute
pressure modules.
39
Page 42
7. Specifications (15 °C to 35 °C unless otherwise noted.)
General
Instrument Setup Recall 5; last used on power-up
Environmental
Operating Temperature
Storage Temperature
Battery TypeDC 16V, NiMH rechargeable battery
Battery Life (fully-charged)Approx. 50 hours (only measurement or with
Physical
Dimensions
Weight
EMI/RFI ConformanceEN50082-1: 1992 and EN55022: 1994 Class B
Safety EN/IEC 61010-1:2010 3rd Edition (Low Voltage
No effect on accuracy on all functions from 15°C to 35°C
Add ±0.002% F.S./°C for temps outside of 15°C to 35°C
40
O @
2
Page 43
8. Warranty
Martel Electronics Corporation warrants all products against material
defects and workmanship for a period of twelve (12) months after the
date of shipment. Problems or defects that arise from misuse or
abuse of the instrument are not covered. If any product is to be
returned, a “Return Material Author ization” form can be obtained
from our website www.martelcorp.com under customer service. You
can also call 1-800-821-0023 to have a form faxed. Martel will not be
responsible for damage as a result of poor return packaging. Out of
warranty repairs and recalibration will be subject to specific charges.
Under no circumstances will Martel Electronics be liable for any
device or circumstance beyond the value of the product.
9. Maintenance
9.1 Cleaning the Unit
Warning
To avoid personal injury or damage to the calibrator, use only the
specified replacement parts and do not allow water into the case.
Caution
To avoid damaging the plastic, do not use solvents or abrasive
cleansers.
Clean the calibratwith a soft cloth dampened with water or water and
mild soap.
9.2 Service Center Calibration or Repair
Only qualified service personnel should perform calibration, repairs,
or servicing not covered in this manual. If the calibrator fails, check
the batteries first, and replace them if needed.
Verify that the calibrator is being operated as explained in this
manual. If the calibrator is faulty, call for an RMA number or go to
www.martelcorp.com to download an RMA form to return the unit. Be
sure to pack the calibrator securely, using the original shipping
container if it is available.
41
Page 44
Ranges and Resolutions
Range (PSI)300 PSI / 20 Bar
Burst Pressure (PSI)2000
Proof Pressure (PSI)600
Engineering UnitFactor
Psi1300.00
bar0.0689475720.684
mbar68.9475720684
kPa6.8947572068.4
MPa.006894762.0684
kg/cm20.0703069721.092
cmH2O @ 4°C70.308921093
cmH2O @ 20°C70.433621130
mmH2O @ 4 °C703.089N/A
mmH2O @ 20°C704.336N/A
inH2O @ 4°C27.680678304.2
inH2O @ 20°C27.729778318.9
inH2O @ 60°F27.707598312.3
mmHg @ 0°C51.7150815515
inHg @ 0°C2.03602610.81
• Proof pressure - maximum allowable pressure without a shift in calibration
• Burst pressure - sensor damaged or destroyed; some risk of personnel injury
• Absolute ranges - the data for the 30 PSI / 2.0 Bar, 150 PSI / 10 Bar and 300
PSI / 20 Bar ranges also applies to the absolute pressure versions of those
ranges.
42
Page 45
Page 46
Page 47
Page 48
0220022 Rev B 4/13
www.martelcorp.com
e-mail: sales@martelcorp.com
Tel: (603) 434-1433 800-821-0023
Fax: (603) 434-1653
Martel Electronics
3 Corporate Park Dr.
Derry, NH 03038
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.