Marson SST-1, SST-2, SST-3, SST-4 Instructions Manual

Page 1
Spin Spin Rivet-Nut Tool Instructions
*see the optional FEA (front end assembly chart
Alcoa Fastening Systems 1925 N MacArthur Dr. Suite 200 Tracy, CA 95376
LA-530
SST-1 = 3,000 RPM SST-2 = 1,500 RPM SST-3 = 600 RPM SST-4 = 400 RPM
RPM CHART
CAUTION:
ALWAYS WEAR SAFETY GLASSES WHEN OPERATING TOOL
Recommended air pressure: 45 to 100 PSI.*
The air supply to the tool should be dry and free of contamination to prevent wear and
tear of the internal components. It is recommended that a filter, pressure regulator and
oiler system be used "in line" as close to tool as possible.
* PSI setting depends upon material, thread size and thickness
The average air setting is 80 PSI.
See next page (2) for Optional Front End Assemblies (FEA)
for your tool
SST-1 (39801), SST-2 (39802), SST-3 (39803) & SST-4 (39804)
Page 2
IMPORTANT! PLEASE READ! FRONT END ASSEMBLIES (FEA)
Purchasing the Optional Front End Assemblies are at the
Owner's discretion. Care must be taken to optimize the tools Rivet Nut
setting ability. Adjustment of the air pressure will be necessary in order
for the tool to function in both minimum and maximum capacity on ALL
optional thread sizes per tool.
OPERATOR IS LIABLE FOR CORRECT AIR PRESSURE
DO NOT EXCEED 100 PSI.
pg. 2
Page 3
CAUTION:
ALWAYS WEAR SAFETY GLASSES WHEN OPERATING TOOL
OPERATING INSTRUCTIONS:
WITH THE TOOL DISCONNECTED FROM THE AIRLINE, CHECK TO SEE THAT THE SOCKET HEAD CAP SCREW (MANDREL) EXTENDS BEYOND THE FACE OF THE ANVIL FAR ENOUGH TO ALLOW AT LEAST ONE THREAD OF THE SCREW / MANDREL TO EXTEND BE BEYOND THE END OF THE INSERT. IF THE SCREW IS NOT LONG ENOUGH, MEASURE WHAT IS REQUIRED AND GET A SOCKET HEAD CAP SCREW (MANDREL) TO THE CORRECT SIZE THAT WILL ALLOW THE THREADS TO PROTRUDE OUT OF THE RIVET-NUT AS SHOWN.
ANVIL / NOSEPIECE
Socket head cap screw (mandrel) Note: If you need to purchase a socket head cap screw be sure to purchase a high quality socket head cap screw and also the correct length
RIVET-NUT
STEP 1. Connect the airline to the tool. Hold the Rivet-nut to the tool mandrel. Actuate and hold position "F" (Forward) of the trigger (c) in and start engagement of the Rivet-Nut on to the tool screw (mandrel).
STOP Rivet-Nut engagement just before the head of the Rivet-Nut comes in contact with the anvil face and then by hand, rotate the Rivet-Nut until it comes in contact with the anvil.
STEP 2. After the above is completed, insert Rivet-Nut into the pre-drilled hole in the application. To actuate, depress trigger
(C) at position "F" (Forward) and start engagement of the Rivet-Nut. The socket head cap screw (mandrel) will upset the fastener and clinch it securely into the application and allow the tool to stall.
STEP 3. After tool stalls, depress trigger (c) at position "R" (Reverse) and disengage the socket head cap screw (mandrel) from the installed Rivet-Nut. Release trigger (c) after disengagement.
Repeat steps 1, 2 and 3 to continue setting Rivet-Nuts.
PREVENTIVE MAINTENANCE: IT IS RECOMMENDED THAT YOU APPLY OR DIP THE FIRST FEW THREADS OF THE SOCKET HEAD CAP SCREW IN A LIGHT OIL EVERY SO OFTEN TO MAINTAIN LUBRICITY AND REDUCE WEAR. ALL AIR TOOLS CONTAIN
GEARS THAT SHOULD BE LUBRICATED WEEKLY WITH STANDARD GEAR GREASE. (CAUTION: EXCESSIVE LUBRICATION WILL AFFECT THE TOOLS SPEED AND POWER). TO PREVENT DAMAGE REMEMBER THAT PNEUMATIC TOOLS HAVE SENSITIVE INTERNAL COMPONENTS AND THEY SHOULD NOT BE DROPPED OR DRAGGED.
MANDREL
pg. 3
TRIGGER ( C )
Page 4
Preferred
Tool
Inch
Size
Front End Assembly
FEA #
Anvil /
Nosepiece
3 Piece
Bearing
Set
Hex
Drive
Mandrel /
Screw Thread
39801
4-40
M95500
M95399
M95525
M95535
M95424
39801
6-32
M95501
M95400
M95526
M95536
M95425
39801
8-32
M95502
M95401
M95527
M95537
M95426
39802
10-24
M95503
M95402
M95528
M95538
M95427
39802
10-32
M95504
M95402
M95528
M95538
M95428
39803
1/4-20
M95505
M95404
M95529
M95539
M95429
39803
1/4-28
M95506
M95404
M95529
M95539
M95430
39804
5/16-18
M95507
M95406
M95530
M95540
M95431
39804
5/16-24
M95508
M95406
M95530
M95540
M95432
39804
3/8-16
M95509
M95408
M95531
M95541
M95433
39804
3/8-24
M95510
M95408
M95531
M95541
M95434
Preferred
Tool
Metric
Size
Front End Assembly
FEA #
Anvil /
Nosepiece
3 Piece
Bearing
Set
Hex
Drive
Mandrel /
Screw Thread
39801
M3
M95515
M95400
M95526
M95545
M95440
39801
M4
M95516
M95401
M95527
M95546
M95441
39802
M5
M95517
M95402
M95528
M95547
M95442
39803
M6
M95518
M95404
M95529
M95548
M95443
39804
M8
M95519
M95406
M95530
M95549
M95444
39804
M10
M95520
M95408
M95531
M95550
M95445
pg. 4
FRONT END ASSEMBLY (FEA) COMPONENTS
Page 5
SST-1 (39801) and SST-2 (39802)
Changing Front End Assembly (FEA) Procedure
pg. 5
Page 6
PARTS LIST BREAKDOWN
SST-1 (39801) SST-2 (39802)
pg. 6
Page 7
SST-3 (39803) & SST-4 (39804)
Changing Front End Assembly (FEA) Procedure
Note: The 39803 (part # 28) 1/4" & M-6 Bearing Set (3 Piece) will have a machined washer as part of the assembly.
* Read NOTE Below
pg. 7
Page 8
Note: The 39803 (part # 28) 1/4" & M-6 Bearing Set (3 Piece) will have a machined washer as part of the assembly. * Read NOTE Below
PARTS LIST BREAKDOWN
SST-3 (39803) SST-4 (39804)
pg. 8
Page 9
MAINTENANCE
pg. 9
If further maintenance is required beyond the scope of this direction sheet and the tool fails to function properly, contact the factory or return it to the factory for service. Contact our Tool Repair Center at 317-704-8874 or visit our web site at www.afs-idg.com for further information.
LIMITED TOOL WARRANTY
Alcoa Fastening Systems (Marson) warrants that this tool, will be free from defects in material and workmanship under normal service, for ninety (90) days from the date of purchase. This warranty applies to the purchaser of the tool for original use only. All other warranties, whether expressed or implied, including any warranties of merchantability or fitness for purpose are hereby excluded.
Should this tool fail during this ninety (90) day period, and no unauthorized repairs have been made, return the tool freight prepaid to the factory for free of charge replacement of any part or parts found by Alcoa Fastening System (Marson) to be defective due to faulty material or workmanship. This represents the sole obligation of Alcoa Fastening Systems (Marson) under this warranty. In no event shall Alcoa Fastening Systems (Marson) be liable for any consequential or special damages arising from the purchase or use of this tool. You may have other rights which vary from state to state.
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