Marshalltown SG87SH User Manual

OPERATOR’S MANUAL
Includes Safety, Service and Replacement
Part Information
Model SG87SH
SURFACE SHARK™
Floor Grinder
Do not discard this manual.
Before operation, read and comprehend its contents. Keep
performing any service related function. When ordering
replacement parts, please supply the following information:
model number, serial number and part number.
Marshalltown, IA
Phone 800-888-0127 / 641-753-0127
Fax 800-477-6341 / 641-753-6341
www.marshalltown.com
MARSHALLTOWN SURFACE SHARK
FLOOR GRINDER WARRANTY PROGRAM
PURPOSE
It is the intention of Marshalltown Company to supply products to the marketplace that reflect the highest standards for materials, design and manufacture. Each original customer is entitled to receive coverage as described by the current limited warranty program for the product(s) purchased, regardless of where it (they) was (were) originally purchased. This program is intended to serve as a method to facilitate the proper communication procedures for the purpose of obtaining applicable coverage for a product.
WHAT THE LIMITED WARRANTY COVERS
Marshalltown Company warrants that each new and unused product and/or accessory sold by it shall be:
1) Free from defects in material and workmanship under normal use and service for a period of two (2) years from the original date of purchase.
2) To warrant the labor expenses associated with the defects in material and workmanship for a period of one (1) year from the original date of purchase.
The warranty period for materials workmanship and labor expenses shall run concurrent from the original date of purchase (invoice date). No exception to this policy will be made.
The obligation under this warranty program is limited to the current, flat labor rates allowed by it and the replacement and/or repair at its Fayetteville, Arkansas, factory site, or at an authorized dealer designated by it, of such part or parts as shall appear upon inspection to have been defective in material and/or workmanship at the time sold. The part or parts claimed to be defective must be returned to the inspection point, with reasonable transportation charges prepaid. In the event that the part or parts are determined to be covered by the terms of the warranty program, Marshalltown Company will reimburse the original purchaser for reasonable transportation charges. The amount designated, as reasonable transportation charges shall be the sole discretion of Marshalltown Company. Any part or parts replaced under the terms of the warranty program will carry the applicable new product warranty. At the time of requesting warranty service, the original purchaser must present evidence of the purchase date of the part or parts submitted for warranty inspection.
ALLOWABLE FLAT LABOR RATES
Marshalltown Company will pay shop labor repair on warranty at the Marshalltown Company Shop Labor Rate in existence on the date of the warranty claim. A Marshalltown Company Labor Chart will determine the time allowed to complete a repair and will govern the shop labor hours that will be allowed.
Marshalltown’s warranty policy will not cover the following; taxes, shop supplies, environment surcharges, air freight, travel time, loss of rental revenue, or any other charges whatsoever or any liabilities for direct, incidental, or consequential damage or delay.
Please fill out your Marshalltown Company warranty card and place it in the mail within 24 hours of delivery.
TABLE OF CONTENTS
DESCRIPTION PAGE
NOTICE TO OPERATORS .................................................................................................................4
OPERATOR INSTRUCTIONAL DATA SHEET .................................................................................. 6
SAFETY PRECAUTIONS
Preparation .......................................................................................................................................... 7
Operation ............................................................................................................................................. 9
Maintenance, Repair and Storage ......................................................................................................10
General Safety Information ................................................................................................................. 11
ASSEMBLY
Removing the Floor Grinder from the pallet ........................................................................................ 12
Installing the SG87SH Safety and Dust Shield Assembly Kit ............................................................. 13
OPERATION
Theory of operation .............................................................................................................................13
Multi-Accessory Attachments and Applications .................................................................................. 13
Installing a Multi-Accessory Attachment in the Aluminum Disc .......................................................... 16
Removing a Multi-Accessory Attachment From the Aluminum Disc ................................................... 18
Transporting the Floor Grinder ............................................................................................................ 19
Adjusting the Operator Handle Height ................................................................................................19
Starting the Floor Grinder on the Job Site .......................................................................................... 20
Operating the Floor Grinder on the Job Site ....................................................................................... 22
Stopping the Floor Grinder on the Job Site ........................................................................................ 26
Operational Parameters and Techniques for the Floor Grinder .......................................................... 26
SERVICE
Preventative Maintenance Check List ................................................................................................. 29
Checking V-Belt Tension and Alignment............................................................................................. 29
Installing a Replacement V-Belt or Pulley ........................................................................................... 30
Replacing the Lord® Type Elastomeric Mounts on the Multi-Accessory Disc .................................... 32
Lubrication Requirements ................................................................................................................... 34
Electric Motor Service ......................................................................................................................... 34
TROUBLESHOOTING
Electric Motor ...................................................................................................................................... 34
Operational Problems ......................................................................................................................... 35
STORAGE .......................................................................................................................................... 36
SPECIFICATIONS ............................................................................................................................... 36
REPLACEMENT PARTS DIAGRAMS ................................................................................................37
NOTICE TO OPERATORS
IF YOU CAN NOT READ OR DO NOT FULLY UNDERSTAND THE CONTENTS OF THIS MANUAL, PLEASE CONTACT THE FACTORY FOR PROPER ASSISTANCE BEFORE ATTEMPTING TO OPERATE THIS PRODUCT.
SI TU NO PUEDES LE’ER O NO COMPRENDES EL CONTENIDO DE ESTE MANUAL FAVOR DE PONERSE EN CONTACTO CON LA. FABRICA PARA ASSISTENCIA- A PROPIA ANTES DE INTENTAR PARA OPERAR ESTE PRODUCTO.
SOLLTEN SIE DIESE GEBRAUCHSANWEISUNG NICHT LESEN KOENNEN ODER ES NICHT VOLLKOMMEN VERSTEHEN, WENDEN SIE SICH BITTE AN DEN HERSTELLER FUER RICHTIGE HILFE EHE SIE VERSUCHEN DIESES PRODUKT ZU OPERIEREN.
SI VOUS NE LISEZ OU NE COMPRENDRE ENTIEREMENT LES MATIERES DE CE MANUEL, S’IL VOUS PLAIT, CONTACTEZ L’USINE POUR L’ASSISTANCE APPROPRIEE AVANT D’UTILISER LE PRODUIT.
These safety alert symbols identify important safety messages in this manual. When you see these symbols, be alert to the possibility of personal injury and carefully read the message that follows.
Do not allow anyone to operate the Floor Grinder without first reading this Operator’s Manual and becoming familiar with its operation. The manufacturer of this Floor Grinder has gone to great extremes to provide the owner(s) and/or operator(s) with the finest equipment available for its intended job function of providing a variety of industry recognized surface preparation functions on horizontal floor surfaces. Yet, the possibility exists that the Floor Grinder can be utilized in and/or subjected to job applications not perceived and/or anticipated by the manufacturer. Such misuse and/or misapplication of the Floor Grinder can lead to the possibility of serious damage, injury or even death. It is the responsibility of the owner(s) and/or operator(s) to determine that the Floor Grinder is being utilized and/or operated within the scope of its intended job function. It is the responsibility of the owner(s) and/or operator(s) to establish, monitor and constantly upgrade all safety programs and/or practices utilized in and for the operation of the Floor Grinder. The purpose of such programs is to provide for owner(s’) and/or operator(s’) safety. Operators must be instructed to recognize and avoid unsafe conditions associated with their work (29 CFR 1926.21 (b)(2)) and/or applicable updated revisions. It is the responsibility of the owner(s) and/or operator(s) to determine that no modifications and/or alterations have been made to the Floor Grinder. Modifications and/or alterations can lead to the possibility of serious damage, injury or even death. It is the responsibility of the owner(s) and/or operator(s) to make this Operator’s Manual available for consultation during all phases of operation. Refer to OSHA 2207 and/ or applicable updated revisions which contains all OSHA job safety and health rules and regulations (1926 and 1910) covering construction.
PAGE 4 SG87SH SURFACE SHARK FLOOR GRINDER
The concept of a powered Floor Grinder has been successfully utilized for many years as a practical solution to many types of surface preparation requirements. The basic concept is proven and well accepted within the associated marketplace. Use of a Floor Grinder requires strenuous work activity. This type of work activity can be considered to be greater in magnitude than that experienced with the use of many other types of both light construction and lawn and garden related equipment. This type of work activity should only be attempted by operators of adequate physical size and stature, mental awareness and physical strength and condition. The body parts most noticeably affected during any specific process are the arms, hands, wrists, shoulders, lower back and legs. The process can also produce excessive stress/strain directly to the back muscles, spinal vertebrae and many other body parts. Back related pain can be a side effect of utilizing a Floor Grinder. An operator with a chronic back related problem or a history of back and/or other medically related problems should not attempt to utilize the Floor Grinder. Use of the Floor Grinder may only aggravate this and any other medically related problem. Because of the diverse type of prevailing job applications, job site conditions, operator experience levels and operator physical characteristics, no warranty, guarantee, representation and/or liability is made by the manufacturer as to the absolute correctness or sufficiency of any operational procedure, operational position and/or technique. There is no absolute guarantee that an operator of any given experience level, physical size and/or physical condition will be immune to the possibility of and/or probable physical side effects of the normal use of the Floor Grinder. Each potential operator must be made aware of and assume the operational and physical liability described and/or associated with the use of the Floor Grinder. Improper use of the Floor Grinder can result in property damage and/or personal injury, including death. Each potential operator not willing to assume the operational and physical liability described and/or associated with the use of the Floor Grinder, should not operate it. Proper levels of operator experience, skill and common sense are essential for maximizing the safe and efficient operation of the Floor Grinder.
Record the Floor Grinder and engine/electric motor serial numbers in the spaces provided below.
_______________ Model Number
_______________ Serial Number
_______________ Engine/Electric Motor Serial Number
_______________ Date of Purchase
Specifications and design are subject to change without notice or obligation. All specifications are general in nature and are not intended for specific application purposes. Marshalltown Company reserves the right to make changes in design, engineering or specifications and to add improvements or discontinue manufacture at any time without notice or obligation. Marshalltown Company and its agents accept no responsibility for variations which may be evident in actual products, specifications, pictures and descriptions contained in this publication.
SG87SH SURFACE SHARK FLOOR GRINDER PAGE 5
OPERATOR INSTRUCTIONAL DATA SHEET
The following undersigned operators of the Floor Grinder described and/or pertaining to this Operator’s Manual have received formal safety and operational information/instruction from the undersigned owner(s)/ instructor(s) in accordance to OSHA 29 CFR 1926.21 (b)(2) and/or applicable updated revisions pertaining to, but not necessarily limited to the:
1) READING, COMPREHENSION AND ACKNOWLEDGEMENT OF THE MATERIAL COMPRISING THE ENTIRE CONTENTS OF THE APPLICABLE OPERATOR’S MANUAL AND SAFETY AND OPERATIONAL INFORMATION VIDEO FOR THE FLOOR GRINDER.
2) FORMALIZED OPERATOR’S SAFETY PROGRAM TO BE DEVISED BY THE OWNER OF THE FLOOR GRINDER IN CONJUNCTION WITH THE CONTENTS OF THE APPLICABLE OPERATOR’S MANUAL, SAFETY AND OPERATIONAL INFORMATION VIDEO TAPE FOR THE FLOOR GRINDER AND THE APPLICABLE MATERIAL INCLUDED IN THE NATIONAL ELECTRIC CODE®.
3) OSHA AND NATIONAL ELECTRIC CODE® RULES AND REGULATIONS RESEARCHED FOR AND/OR BY THE OWNER OF THE FLOOR GRINDER AND DEEMED APPLICABLE TO THE SAFE AND PROPER USE AND/OR OPERATION OF THE FLOOR GRINDER FOR ANY SPECIFIC JOB APPLICATION.
4) LOCAL LAWS, REGULATIONS AND CUSTOMS RESEARCHED FOR AND/OR BY THE OWNER OF THE FLOOR GRINDER AND DEEMED APPLICABLE TO THE SAFE AND PROPER USE AND/OR OPERATION OF THE FLOOR GRINDER FOR ANY SPECIFIC JOB APPLICATION.
5) FORMALIZED MAINTENANCE PROGRAM FOR THE FLOOR GRINDER TO BE DEVISED BY THE OWNER OF THE FLOOR GRINDER IN ACCORDANCE WITH, BUT NOT NECESSARILY LIMITED TO, THE SPECIFICATIONS, GUIDELINES AND OPERATIONAL INFORMATION CONTAINED IN THE APPLICABLE OPERATOR’S MANUAL.
6) COMPREHENSIVE OPERATIONAL INSTRUCTIONS FOR THE CORRECT AND PROPER USE OF THE FLOOR GRINDER AS PER THE CONTENTS OF THE APPLICABLE OPERATOR’S MANUAL, SAFETY AND OPERATIONAL INFORMATION VIDEO TAPE AND APPLICABLE MATERIAL INCLUDED IN THE NATIONAL ELECTRIC CODE®.
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
PAGE 6 SG87SH SURFACE SHARK FLOOR GRINDER
SAFETY PRECAUTIONS
THE FOLLOWING SAFETY PRECAUTIONS PROVIDE SOME COMMON SENSE GUIDES TO PROMOTE SAFETY AND EFFICIENCY WITH THE FLOOR GRINDER. NO WARRANTY, GUARANTEE OR REPRESENTATION IS MADE BY THE MANUFACTURER AS TO THE ABSOLUTE CORRECTNESS OR SUFFICIENCY OF ANY INFORMATION OR STATEMENT. THESE SAFETY PRECAUTIONS ARE INTENDED TO DEAL PRINCIPALLY WITH COMMON PRACTICES AND CONDITIONS ENCOUNTERED IN THE USE OF THE FLOOR GRINDER AND ARE NOT INTENDED TO BE ALL INCLUSIVE. PROPER LEVELS OF OPERATOR EXPERIENCE, SKILL AND COMMON SENSE ARE ESSENTIAL FOR SAFE AND EFFICIENT OPERATION.
TH E DU STS/BYPRODU CTS CREATED FROM THE PROCESS ASSOCIATED WITH THE OPERATION OF THE SU RFACE GRINDER CAN CONTAIN CHEMICALS KNOWN TO THE STATE OF CALI FORN IA TO C AUSE CANCER , BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. THIS STATEMENT IS MADE IN COMPLIANCE TO CALIFORNIA PROPOSITION 65.
INCORRECT USE OF THE FLOOR GRINDER CAN RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR EVEN DEATH. TO REDUCE THIS POSSIBILITY, GIVE COMPLETE AND UNDIVIDED ATTENTION TO THE JOB AT HAND AND FOLLOW THESE SAFETY PRECAUTIONS:
PREPARATION
1) This Floor Grinder is a specialized type of powered equipment, designed for a specific job function and requires adequate and thorough instruction BEFORE it is operated. The size, power, complexity and operating characteristics of this type of powered equipment would dictate that each operator must receive adequate, professional instruction regarding the proper operation of this Floor Grinder before being allowed to utilize it.
BEFORE attempting to utilize this Floor Grinder, read this Operator Manual and the material supplied by the engine/electric motor manufacturer to familiarize each operator with its correct operating procedures. Avoid the urge not to take the necessary time to read this Operator Manual before operating the Floor Grinder. DO NOT OPERATE THE FLOOR GRINDER UNTIL EACH OPERATOR COMPLETELY COMPREHENDS THE CONTENTS OF THIS MANUAL, THE APPLICABLE SAFETY AND OPERATIONAL INFORMATION VIDEO, APPLICABLE S U P P L E M E N T A L I N F OR M A T IO N A N D T H E I N FO R M A TI O N SUPP LIED BY THE ENGINE/ELECTRIC MOTOR MANUFACTURER.
2) Develop a comprehensive program for the safe operation of the Floor Grinder by its owner(s) and/or operator(s). Such a program will include, but is not limited to: instructional requirements for operation, applicable OSHA requirements, local laws and regulations, job site safety and a Floor Grinder maintenance program. Constantly examine and upgrade this program to guarantee owner(s) and/or operator(s) safety. Each operator must be fully instructed regarding the specifics of this safety program.
3) Determine that the Floor Grinder is in its original, factory configuration and has not been modified in any manner. Many modifications can result in potentially dangerous configurations that can lead to property damage and/or personal injury. If there are any questions about possible modifications made to the Floor Grinder, contact the Customer Service Department for specific information BEFORE utilization. There is no charge for this service. Do not operate the Floor Grinder without the use of the original equipment V-belt guard. Use of the Floor Grinder without an approved belt guard can lead to property damage and/or personal injury.
4) Minors should never be allowed to operate the Floor Grinder. Bystanders, especially children and animals, should not be allowed in the area where the Floor Grinder is in use. The grinding process can result in flying particles being emitted at high velocity and striking the operator and/or onlookers. This can lead to the possibility of property damage and/or personal injury. Keep all body parts, loose clothing, foreign objects and onlookers clear of the rotating discs, multi­accessory attachments and flying particles.
SG87SH SURFACE SHARK FLOOR GRINDER PAGE 7
5) Operators must be in adequate physical condition, mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Working with the Floor Grinder is strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor BEFORE operating the Floor Grinder. Guard against the possibility of back related injuries. Always lift the Floor Grinder with leg muscles and not with the back. Use of the Floor Grinder requires that the operator be of proper height, weight and strength to maximize operational efficiency and minimize the possibility of personal injury.
10) Visually inspect the Floor Grinder, components, tools and accessories for damaged or worn parts. BEFORE each use:
a) Disconnect the engine spark plug wire or power source cable.
b) Clean and remove all accumulated foreign matter from the wheels and determine that each rotates freely.
c) Clean and remove all accumulated foreign matter from inside the main frame area.
6) Prolonged use of the Floor Grinder (or other, similar machines) exposes the operator to vibrations which may produce Whitefinger Disease (Raynaud’s Phenomenon). This phenomenon reduces the hand’s ability to feel and regulate temperature, produces numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis. Antivibration systems do not guarantee that you will not sustain Whitefinger Disease. Therefore, continuous and regular users should closely monitor the condition of their hands and fingers. After each period of use, exercise to restore normal blood circulation. If any of the symptoms appear, seek medical advice immediately.
7) Clothing must be sturdy and snug fitting, but allow complete freedom of movement. Never wear loose fitting jackets, scarves, neckties, jewelry, flared or cuffed pants or anything that could become caught on controls or moving parts. Wear long pants to protect your legs. Protect your hands with heavy duty, nonslip gloves to improve your grip. Good footing is most important when operating the Floor Grinder. Wear sturdy boots with nonslip soles. Steel-toed safety shoes are highly recommended. Never wear tennis shoes or other, similar type shoes which afford little or no protection. Wear an approved safety hard hat to protect the operator’s head where there is a danger of head injuries.
8) Noise, generated by the engine and/or the actual grinding process itself, can damage your hearing. A gasoline engine powered Floor Grinder operates with a noise emission greater than 70dBA. Hearing protection is required while operating or when near operating equipment. Continuous and regular operators should have their hearing checked regularly.
9) Flying debris, generated by the grinding process, can cause eye injury. Eye protection is required while operating or when near operating equipment.
d) Inspect the V-belt drive system for proper tension, wear and general condition. Replace each component as necessary.
e) Inspect the multi-accessory disc and gimbal head assembly for excessive wear and structural integrity. Replace each component as necessary. The multi­accessory disc rotating at high speed during the specific process can be subject to high wear rates if the installed attachment is not properly maintained and/or replaced at regular service intervals.
f) Determine that operator controls work freely, all safety devices are operative and information decals are readable.
g) Check to see that the Floor Grinder and all related accessories are in good, mechanical condition BEFORE utilization.
h) Reconnect the spark plug wire or power source cable as applicable.
9) Contact appropriate representatives to determine if/ where electrical cables, gas lines and other hazardous items are buried under the work surface BEFORE utilization. The Floor Grinder and related accessories are not insulated. Contact with buried electrical cables, gas lines and other hazardous items can result in electrocution and/or an explosion.
11) Know how the controls operate. Know how to stop the engine or electric motor quickly in an emergency. Always start the engine or electric motor according to the instructions as outlined in this manual to minimize the possibility of unexpected contact with the work surface. Unexpected contact with the work surface can cause loss of machine control, and the possibility of property damage and/or personal injury.
PAGE 8 SG87SH SURFACE SHARK FLOOR GRINDER
12) Ground an electrically powered Floor Grinder motor securely. Determine that any “grounding” wire and/or device is, in fact, properly grounding the motor. Failure to properly ground the motor may cause an electrical shock and/or electrocution, resulting in property damage and personal injury including death. Electrical wiring and all connections should be performed by a qualified electrician. Operating the electric motor from an improper voltage/amperage power source can result in property damage and/or personal injury.
13) When operating an electrically powered Floor Grinder on a surface containing water or other electrically conducting liquid, special precautions must be taken to minimize the possibility of operator electrocution. One such precaution is to wire and operate the electric motor from a clean, 20 Ampere, 115 Volt AC, power source in conjunction with a ground fault circuit interrupter (GFCI). A GFCI is a safety device that disconnects power from a circuit to a load when a potentially dangerous condition occurs. The GFCI opens the circuit when the fault current flow from a power line to a ground exceeds the safe limit for humans. The GFCI protects against harmful electrical shock to a person caused by contact with a defective electrical product. A GFCI differs from a fuse or circuit breaker. A fuse or circuit breaker opens the circuit when the total current flow in the power line exceeds the safe limit of the power line. They are designed to protect against fire caused by overheating of the power line. Use of a GFCI gives on the job protection from electrical shock hazards caused by ground faults in commercial, industrial and residential applications. They are simple and easy to use: plug a portable GFCI into any suitable, grounded extension cord and plug the Floor Grinder into the GFCI for automatic protection against ground faults. For specific information, consult current National Electrical Code® publications and OSHA publications 210-22D (or current revision) for construction sites and 555-3 (or current revision) for use around any area containing water.
14) Never exceed the recommended capacities of the Floor Grinder. Refer to the Specifications section of this manual for more detailed information.
OPERATION
1) Give complete and undivided attention to the job at hand. Do not chew gum, smoke and/or use smokeless tobacco while utilizing the Floor Grinder. Do not attempt to eat and/or drink while utilizing the Floor Grinder. Determine that eyeglasses and/or hearing aid devices and other medical related devices are properly
secured. Keep shoes properly laced. Use of the Floor Grinder is strenuous and causes fatigue. Help prevent the cause of an accident. Plan to take work brakes as required to help maintain proper mental and physical alertness.
2) This Floor Grinder is not sealed or insulated. Do not operate this machine in an explosive atmosphere or near combustible materials. Refer to current OSHA and National Electric Code® rules and regulations.
3) The Floor Grinder is designed for use by one operator. Use of the Floor Grinder by more than one operator can lead to confusion and loss of control, resulting in property damage and/or personal injury. Never operate the Floor Grinder with an improper number of operators. Such a configuration can result in property damage and/or personal injury. If it is felt that more than one person is required to operate the Floor Grinder, STOP and contact the Customer Service Department for specific operational and service/ maintenance information. There is no charge for this service.
4) Do not operate the Floor Grinder with onlookers close by. Caution all onlookers to stand clear. The grinding process can result in flying particles being emitted at high velocity and striking the operator and/ or onlookers This can lead to the possibility of property damage and/or personal injury. Wear proper safety eyewear Keep all body parts, loose clothing and foreign objects clear of the rotating disc.
5) Start the engine or electric motor according to the instructions as outlined in this manual to minimize the possibility of unexpected contact with the work surface. Unexpected contact with the work surface can cause the loss of machine control and the possibility of property damage and/or personal injury.
6) Start and operate a Floor Grinder or a vacuum
system that is powered by a gasoline engine only in a well ventilated area. Carbon Monoxide fumes given off by an engine are poisonous. Breathing these fumes can result in property damage and/ or personal injury. Operate the Floor Grinder only
when/where visibility and light are adequate for the job at hand. Work carefully. Always hold the operator handle firmly with both hands. Wrap your fingers around the handle, keeping it cradled between your thumbs and fingers. Always make sure the operator handle is in good condition and free of moisture, pitch, oil or grease. Wear gloves to improve your grip. Never leave the Floor Grinder running unattended.
SG87SH SURFACE SHARK FLOOR GRINDER PAGE 9
8) Special care must be exercised on slippery conditions and on difficult, uneven surfaces. Watch for cracks, high spots and other, surface irregularities. Keep proper footing and balance at all times. The normal use of this machine is on level surfaces. Other terrains can be dangerous and should be avoided. Only properly trained operators should attempt these techniques.
9) Never start the engine or electric motor with the Floor Grinder directly over cracked, uneven or irregular surfaces. Contact with these types of obstructions during the starting process can reduce machine control, resulting in property damage and/or personal injury. Start the engine or electric motor according to the instructions as outlined in this manual.
10) Contact with a hot engine muffler of an engine can cause property damage and/or personal injury. Remain clear of a hot engine muffler. Do not over speed the engine by altering the governor setting or by disconnecting the engine governor. Serious damage to the engine and/or personal injury can result.
11) Clean and remove all accumulated foreign matter from inside the main frame area after each use. This practice will maximize bearing and V-belt service life.
12) Because this Floor Grinder is classified as a low cost, hand held, low horsepower, portable type machine, it is limited in the number of practical and/or suitable job applications. A particular job site, actual surface conditions, job specifications and operator skill/common sense may dictate that a different type of machine (with characteristics of higher purchase cost, being mounted to a carrier vehicle, with greater horsepower and less mobility), method and/or process be utilized to properly complete the job with the degree of efficiency and safety required. Contact the Customer Service Department for specific information regarding suitable job applications, job sites surface conditions and operator experience/skill/common sense recommendations for this Floor Grinder BEFORE utilization. There is no charge for this service.
MAINTENANCE, REPAIR AND STORAGE
1) Use only genuine, approved replacement parts and accessories for maintenance and repair. Use of parts and accessories manufactured by others can result in property damage and/or personal injury.
2) Follow the Service instructions as outlined in the appropriate section of the Operator Manual.
3) Always stop the engine and disconnect the spark
plug wire or power source cable BEFORE checking or working on the Floor Grinder.
4) Always properly maintain the Floor Grinder. Frequently check all fasteners and individual parts. Built in safety features are effective only if they are maintained in good working condition. Replace any questionable part or assembly with a genuine, factory approved, replacement part. Do not forsake proper maintenance for the price of a few replacement parts. Proper maintenance does not cost... it actually pays dividends. Do not attempt any maintenance repair work not described in this manual. Have such work performed at your dealer’s service facility.
5) A worn or damaged engine muffler is a fire hazard and may cause loss of hearing. Check to see that the muffler is in good condition. If the muffler is equipped with a spark arresting device, determine that it is in proper working condition at regular service intervals. Replace the spark arresting device with an approved replacement if there is any question of its integrity. It is the responsibility of the owner(s) and/or operator(s) to provide for and properly maintain a USDA approved, spark arresting muffler in an operating area specified by law. Check with appropriate governing agencies for more specific information. The Floor Grinder must not be operated if the muffler is faulty or has been removed. Contact with a hot engine muffler can cause property damage and/or personal injury.
6) Do not operate the Floor Grinder without the use of a factory approved V-belt guard that is maintained in proper structural condition. Frequently inspect the belt guard for signs of wear, cracks and other signs of fatigue. If there is any question regarding the structural integrity and/or condition of the belt guard, properly dispose and replace with a genuine, factory approved, replacement part only.
7) Maintain all safety and operation decals in proper condition. If any decal becomes damaged and/or unreadable, replace with a genuine, factory approved, replacement part only.
8) The Floor Grinder utilizes many self locking hexagon head nuts to minimize the effects of vibration. Replace all self locking hardware with genuine, factory approved, replacement parts only.
9) Consult the information supplied by the engine or electric motor manufacturer for specific information relative to proper operational, lubrication and storage requirements.
PAGE 10 SG87SH SURFACE SHARK FLOOR GRINDER
GENERAL SAFETY INFORMATION
Physical Exertion
Operating the Floor Grinder requires proper physical stamina and mental alertness. Improper operation can result in physical injury and/or damage to the machine. Operators must be alert and of proper physical size and condition.
Noise
Use of the Floor Grinder can produce a noise emission level grater then 70dba. Exposure to high noise emission levels can result in hearing loss or damage. Wear hearing protection when near or operating the Floor Grinder.
Flying Debris
Use of the Floor Grinder can result in flying debris. Contact with flying debris can result in personal injury. Wear eye protection and appropriate safety apparel when near or operating the Floor Grinder.
Burn Danger
An engine muffler or an electric motor can become hot. A hot muffler or electric motor can result in personal injury. Do not touch a hot engine muffler or electric motor.
Rotating Disc Entrapment
The dust and safety shield does not provide complete protection against contact or entrapment. Body contact with the rotating disc can result in personal injury. Do not come in contact with the rotating multi-accessory disc.
Body Strain
Use of the Floor Grinder can result in body strain. Strain can inflict damage to lower back and upper body parts. Minimize the effects of strain by operating the Floor Grinder with proper operating positions.
Kickback
Rotating disc contact with a floor joint, anchor bolt or other obstruction can thrust the handle toward the operator with a sharp, counter-clockwise rotation called kickback. Kickback forces can inflict damage to hands, arms and other upper body parts. Assume a proper operating position when operating the Floor Grinder to maximize control and minimize the effects of kickback
SG87SH SURFACE SHARK FLOOR GRINDER PAGE 11
ASSEMBLY
The SG87SH Floor Grinder is shipped from the factory secured on a specially designed wooden pallet and protected from external damage by a corrugated carton or wood crate. If shipped with a corrugated carton, the Floor Grinder can be secured to the pallet by wood laths nailed to the pallet body. Remove the carton or crate immediately upon receipt using suitable tools to remove the nails.
REMOVING THE FLOOR GRINDER FROM THE
PALLET
Application: SG87SH SURFACE SHARK
Tools Required:
1 each, pliers. 1 each, claw hammer or a hammer and an appropriate pry bar.
The Floor Grinder is secured to the pallet with steel banding. Using the pliers, cut and remove the banding. The Floor Grinder can then be removed from the pallet.
1) To contain loose materials within the platform area of the Floor Grinder as a direct result of a specific process. This includes materials removed from the surface as well as any slurry mixture utilized to help maximize material removal efficiencies.
2) To provide a method for a vacuum system to help remove airborne, dust-related materials from within the skirt assembly. Dust related materials are usually created as a result of any specific process. A specific job application may require the reduction and/or minimization of airborne dust related materials from the atmosphere while the Floor Grinder is being operated. The kit includes a hose and necessary hardware to connect the skirt assembly to the 3 inch diameter vacuum attachment fitting located at the rear of the machine. Use of the kit along with a suitable vacuum system will not completely remove all airborne and loose materials directly from the work surface.
THE SAFETY AND DUST SHIELD ASSEMBLY KIT IS RECOMMENDED FOR USE WHERE AND/OR WHEN PERMITTED ON SPECIFIC JOB APPLICATIONS TO MAXIMIZE OVERALL SAFETY AND PRODUCTIVITY. FINAL DISCRETION IS THE RESPONSIBILITY OF THE OWNER(S) AND/OR OPERATOR(S).
WEAR SAFETY GLASSES AND OTHER APPROPRIATE SAFETY APPAREL WHEN CUTTING THE STEEL BANDING AND/OR REMOVING THE CORRUGATED/WOOD SHIPPING CRATE.
Visually inspect the shipment for freight damage and/or missing parts. If shipping damage is evident, contact the delivering carrier immediately to arrange for an inspection of the damage by their claims representative. Federal law requires that a claim be filed within a specific time period. If missing parts are detected, notify your dealer who will assist you in obtaining them.
The Floor Grinder is shipped from the factory completely assembled. If ordered with the Floor Grinder, multi­accessory attachments can be shipped separately to minimize the potential for loss during shipment.
Check all fasteners for proper security. Consult a fastener torque chart for the proper torque value if any fastener is found to require retorquing. The Safety and Dust Shield Assembly Kit is included as a standard feature. The Safety and Dust Shield is designed to perform the following job functions:
THE USE OF THE SAFETY AND DUST SHIELD ASSEMBLY KIT ALONG WITH A SUITABLE VACUUM SYSTEM TO REMOVE HAZARDOUS CLASSIFIED, AIRBORNE MATERIALS FROM THE WORK SURFACE WILL NOT ELIMINATE THE REQUIREMENT FOR PROPER SAFETY RELATED EQUIPMENT, OPERATING PLAN AND/ OR PROCEDURES.
USE OF THE SAFETY AND DUST SHIELD ASSEMBLY KIT ALONG WITH A SUITABLE VACUUM SYSTEM WILL NOT COMPLETELY REMOVE ALL LOOSE MATERIALS FROM THE WORK SURFACE. HAZARDOUS CLASSIFIED, LOOSE MATERIALS MUST BE REMOVED FROM THE WORK SURFACE BY PROCESSES AND/OR PROCEDURES MEETING THE APPLICABLE OSHA AND/OR EPA REQUIREMENTS.
PAGE 12 SG87SH SURFACE SHARK FLOOR GRINDER
INSTALLING THE SG87SH SAFETY AND DUST
SHIELD ASSEMBLY KIT
Application: SG87SH SURFACE SHARK
The SG87SH Floor Grinder is shipped from the factory with the SG87SH-1000 Safety and Dust Shield Assembly Kit installed. Because of the main frame design configuration, normal use of the Floor Grinder will place the rotating multi-accessory disc in close proximity to vertical obstructions, including walls, machinery and body parts. Normal operation of the Floor Grinder is with the kit installed. If a specific job application requires the removal of the safety and dust shield, con tact the Customer Service Department for assistance.There is no charge for this service.
3) Adequate horsepower capable of propelling the multi-accessory attachment against the work surface to deliver acceptable productivity rates.
Since no two materials are exactly alike, no two work surface materials can be penetrated and removed by the exact same method. The nature of the grinding process, along with operator experience, skill and common sense, would suggest that efficient and productive material removal is a matter of trial and error. Combinations of multi-accessory attachment type, condition, and feed rate are direct factors that will also determine the overall success of the job application.
MULTI-ACCESSORY ATTACHMENTS AND
APPLICATIONS
Application: SG87SH SURFACE SHARK
D O N O T O P E R A T E T H E S G 8 7 S H SURFACE GRINDER WITHOUT THE SG87SH­SAFETY A N D DUST SHIE L D A S SEMBLY KI T PROPERLY INSTALLED.
OPERATION
THEORY OF OPERATION
Application: SG87SH SURFACE SHARK
The SG87SH Floor Grinder operates on the principle of multi-accessory attachments being utilized at rotational speeds to make direct contact with a work surface. Various types of multi-accessory attachments are secured to recesses provided in the aluminum disc located on the bottom of the machine. The specific type of multi-accessory attachment utilized during the grinding process directly affects the type of material removed, the material removal rate and the resulting flatness and smoothness of the surface.
The grinding process is directly controlled by these conditions:
While individual multi-accessory attachment design and configuration may vary, basic operational characteristics are identical: impact upon a work surface material and remove a percentage of the material. This common operational characteristic has led to the development of the following popular multi-accessory attachments:
Grinding Stones
Grinding stones are offered in C10 coarse. All stones incorporate silicon carbide as the abrasive medium and employ a clay binder as the matrix material. Vitrified type stones utilize an oven baking process that produces greater service life over other manufacturing processes. As the clay material wears away, it exposes new, sharp, edges of the imbedded silicon carbide material. All stones have the identical 2" x 2" x 4" dimensions and are secured to the machine by the use of a hardwood or plastic wedge. FIGURE 1.
1) The use of a suitable mechanism (multi-accessory attachment) of proper design and configuration to grind the work surface and remove material while delivering acceptable service life.
2) Sufficient static weight supporting the multi- accessory attachment to allow it to effectively penetrate the work surface and remove material.
FIGURE 1
SG87SH SURFACE SHARK FLOOR GRINDER PAGE 13
The designation system for the grinding stones utilizes a system similarly utilized for most abrasive products: the larger the number, the finer the grain structure and usually, the smoother the resulting finish.
C10 coarse grade stones are the most popular utilized stones and result in maximum material removal rates. They are utilized for general grinding and the removal of trowel marks, high spots and rough sections on concrete surfaces. The average service life is approximately 4 to 10 hours.
SHARK TOOTH Industrial Floor Coatings Removal System
This multi-accessory attachment is designed to remove many urethanes, epoxies, paints, mastics and other, similar material accumulations from concrete floor surfaces. FIGURE 2. Each assembly utilizes two tungsten carbide inserts set at a precise angle. The rotating inserts “cut and shave” against the work surface material with a “scraping” action that removes materials with highly productive results. To increase the effectiveness of the inserts, the scraper block design incorporates a Lord® type rubber mount that helps absorb damaging shocks while allowing the inserts to more easily follow local variations in the surface contour. Units are secured to the machine with hardwood or plastic wedges.
(ie: 5 mill thickness and thinner) urethane coatings present a much more difficult removal problem. Since removal rates are also directly affected by applied down force. Up to 150 lbs of external weight can be added to the Floor Grinder to increase productivity. Cement blocks or stacked bags of cement make excellent weights and can be secured with “bungy” cords or other means with the provided holes in the top cover. FIGURE 3.
FIGURE 3
Each insert provides eight scraping edges. As an edge becomes dull and worn, the insert can be turned and reinstalled to expose a new, sharp edge. FIGURE 4. When all four edges of one side become worn and dull, the insert can be turned over to expose an additional four edges.
Many materials such as adhesives, rubber deposits and mastics have the tendency to extrude or smear rather than shear from the concrete floor material. The occurrence is also aggravated by higher ambient temperatures. This problem can be significantly reduced with the addition of various amounts of water or a water saturated, fine sand combination placed on the floor. The use of the SG87SH Safety and Dust Shield Assembly with the Floor Grinder is highly recommended to contain the water/sand slurry mixture
FIGURE 2
The productivity of the product is directly dependent upon the yield and tensile strength of the material being removed. Material thickness has also shown to have a direct effect on overall productivity. For example, the SHARK TOOTH system is a highly productive method for removing thick paint accumulations from factory floors. Production rates of up to several hundred square feet per hour can be realized. However, many thin film
from damaging surrounding walls and other vertical surfaces. FIGURE 5.
PAGE 14 SG87SH SURFACE SHARK FLOOR GRINDER
FIGURE 4
2) Remove the cap screw from the unit. Clean the newly exposed areas of the insert and SHARK TOOTH unit with the safety solvent. Clean and inspect the threaded holes found in older units for excess wear. SHARK TOOTH units feature a through hole design.
3) Index the insert to expose a new edge. Reinstall the cap screw (lock washer and hexagon nut on new style units) and apply a torque value that properly seats the insert firmly against the body of the unit.
An insufficient seating torque value will allow the insert to become loose from the unit body, resulting in premature component wear and improper scraping action. An excessive torque value will strip the threads of the cap screw or unit body.
4) Determine that the unit body is free to rotate about the 5/16 inch diameter cap screw that retains the body to the unit. A body that does not freely rotate indicates that a material build-up exists between the rubber mount and retaining cap screw. This build-up must be removed by disassembling the body from the unit and cleaning all contact areas with the safety solvent. FIGURE 6.
FIGURE 5
To index the tungsten carbide insert, proceed as follows:
Tools required:
1 each, 5/32 inch Allen wrench. 1 each, 7/16 inch wrench.
1) Clean the SHARK TOOTH unit with a suitable safety solvent to remove excess material build-up. Remove as much foreign material as possible from the female hexagon socket area of the cap screw. This will allow the wrench to make full contact and maximize the torque transfer to the cap screw.
Follow all safety precautions for the safety solvent.
The SHARK TOOTH system is designed to be installed with the edge of the tungsten carbide inserts facing the direction of rotation. Markings are provided to indicate proper direction of rotation.
FIGURE 6
SG87SH SURFACE SHARK FLOOR GRINDER PAGE 15
INSTALLING A MULTI-ACCESSORY
ATTACHMENT IN THE ALUMINUM DISC
Installing the SHARK TOOTH system with the tungsten carbide inserts facing opposite the rotation direction will not deliver satisfactory material removal rates and result in premature component wear requiring early replacement.
Diamond Segment Block
Diamond segments are retained into a steel block assembly and deliver up to 5 times greater productivity rates than the silicon carbide stones. FIGURE 7. The design resists clogging while delivering a conservative service life up to 15 times longer than the stones. Diamond is the ideal choice for larger concrete removal projects and the removal of epoxies, paints and many thin film coatings.
The concept is especially useful for removing a thin layer of concrete in final preparation for a new coating application. Can be used in both wet and dry job applications. Worn inserts are easily replaced in a matter of seconds. Service life is dependent upon many variables, but can approach 35,000 square feet per set, making it a cost efficient solution for many job applications.
Application: SG87SH SURFACE SHARK
Tools required:
1 each, small hammer.
Parts required:
3 each, Part# WEDGE Mounting Wedge.
WHEN INSTALLING A MULTI-ACCESSORY ATTACHMENT ON THE FLOOR GRINDER ALWAYS WEAR THE APPROPRIATE SAFETY EYEWEAR AND APPAREL TO MINIMIZE THE POTENTIAL FOR INJURY FROM FLYING DEBRIS. FLYING DEBRIS CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.
1) Disconnect the Floor Grinder from the extension cord or from the power source
2) Tilt the Floor Grinder back until the operator handle comes in contact with the surface. The Floor Grinder may not be in a stable position in this configuration. To minimize the possibility of property damage and/or personal injury, properly secure an appropriate weight to the handle for added stability. Other means can also be utilized to support the frame and provide proper machine stability. Appropriate wheel chocks are also recommended. FIGURE 8.
EXERCISE EXTREME CAUTION WHEN WORKING NEAR OR UNDER THE FLOOR GRINDER WITH THE OPERATOR HANDLE TILTED BACK IN THE SERVICE POSITION. IF THE FLOOR GRINDER IS NOT POSITIONED IN A STABLE CONFIGURATION,
FIGURE 7
WITH ADEQUATE COUNTERWEIGHT PROPERLY SECURED, UNEXPECTED MOVEMENT CAN ALLOW THE FLOOR GRINDER TO FALL BACK TO THE WORK SURFACE. THE RESULT CAN BE PROPERTY DAMAGE AND/OR PERSONAL INJURY.
PAGE 16 SG87SH SURFACE SHARK FLOOR GRINDER
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