Marshalltown FCS86 User Manual

OPERATOR MANUAL
Includes Safety, Service and Replacement
Part Information
Model FCS86
SURFACE SHARK™
Floor Stripper
Do not discard this manual.
Before operation, read and comprehend its contents. Keep
performing any service related function. When ordering
replacement parts, please supply the following information:
model number, serial number and part number.
Marshalltown, IA
Phone 800-888-0127 / 641-753-0127
Fax 800-477-6341 / 641-753-6341
www.marshalltown.com
MARSHALLTOWN SURFACE SHARK™
FLOOR STRIPPER WARRANTY PROGRAM
PURPOSE
It is the intention of Marshalltown Company to supply products to the marketplace that reflect the highest standards for materials, design and manufacture. Each original customer is entitled to receive coverage as described by the current limited warranty program for the product(s) purchased, regardless of where it (they) was (were) originally purchased. This program is intended to serve as a method to facilitate the proper communication procedures for the purpose of obtaining applicable coverage for a product.
WHAT THE LIMITED WARRANTY COVERS
Marshalltown Company warrants that each new and unused product and/or accessory sold by it shall be:
1) Free from defects in material and workmanship under normal use and service for a period of two (2) years from the original date of purchase.
2) To warrant the labor expenses associated with the defects in material and workmanship for a period of one (1) year from the original date of purchase.
The warranty period for materials workmanship and labor expenses shall run concurrent from the original date of purchase (invoice date). No exception to this policy will be made.
The obligation under this warranty program is limited to the current, flat labor rates allowed by it and the replacement and/or repair at its Fayetteville, Arkansas, factory site, or at an authorized dealer designated by it, of such part or parts as shall appear upon inspection to have been defective in material and/or workmanship at the time sold. The part or parts claimed to be defective must be returned to the inspection point, with reasonable transportation charges prepaid. In the event that the part or parts are determined to be covered by the terms of the warranty program, Marshalltown Company will reimburse the original purchaser for reasonable transportation charges. The amount designated, as reasonable transportation charges shall be the sole discretion of Marshalltown Company. Any part or parts replaced under the terms of the warranty program will carry the applicable new product warranty. At the time of requesting warranty service, the original purchaser must present evidence of the purchase date of the part or parts submitted for warranty inspection.
ALLOWABLE FLAT LABOR RATES
Marshalltown Company will pay shop labor repair on warranty at the Marshalltown Company Shop Labor Rate in existence on the date of the warranty claim. A Marshalltown Company Labor Chart will determine the time allowed to complete a repair and will govern the shop labor hours that will be allowed.
Marshalltown’s warranty policy will not cover the following; taxes, shop supplies, environment surcharges, air freight, travel time, loss of rental revenue, or any other charges whatsoever or any liabilities for direct, incidental, or consequential damage or delay.
Please fill out your Marshalltown Company warranty card and place it in the mail within 24 hours of delivery.
TABLE OF CONTENTS
DESCRIPTION PAGE
NOTICE TO OPERATORS .................................................................................................................4
OPERATOR INSTRUCTIONAL DATA SHEET .................................................................................. 5
SAFETY PRECAUTIONS
Preparation .......................................................................................................................................... 7
Operation ............................................................................................................................................. 8
Maintenance, Repair and Storage ......................................................................................................9
ASSEMBLY
Removing the Floor Stripper from the Pallet ....................................................................................... 9
Installation of the Adjustable Section of the Operator Handle ............................................................ 10
BEFORE STARTING THE MOTOR
Theory of Operation ............................................................................................................................ 11
Blade Configuration, Accessory Attachments and Applications ......................................................... 11
Installing a Blade to the Floor Stripper ................................................................................................ 13
Removing the from the Floor Stripper ................................................................................................. 15
OPERATION
Operation Disclaimer ........................................................................................................................... 18
California Proposition 65 Disclaimer ................................................................................................... 18
Transporting the Floor Stripper ........................................................................................................... 18
Adjusting the Operator Handle Height ................................................................................................20
Starting the Floor Stripper on the Job Site .......................................................................................... 20
Operating the Floor Stripper on the Job Site ...................................................................................... 22
Stopping the Floor Stripper on the Job Site ........................................................................................ 26
Operational Parameters and Techniques for the Floor Stripper ......................................................... 26
SERVICE
Preventative Maintenance Check List ................................................................................................. 28
Lubrication Requirements ................................................................................................................... 29
Electric Motor Service ......................................................................................................................... 29
TROUBLESHOOTING
Electric Motor ...................................................................................................................................... 30
Operational Problems ......................................................................................................................... 30
STORAGE .......................................................................................................................................... 31
SPECIFICATIONS ............................................................................................................................... 31
REPLACEMENT PARTS DIAGRAMS ................................................................................................32
NOTICE TO OPERATORS
IF YOU CAN NOT READ OR DO NOT FULLY UNDERSTAND THE CONTENTS OF THIS MANUAL, PLEASE CONTACT THE FACTORY FOR PROPER ASSISTANCE BEFORE ATTEMPTING TO OPERATE THIS PRODUCT.
SI TU NO PUEDES LE’ER O NO COMPRENDES EL CONTENIDO DE ESTE MANUAL FAVOR DE PONERSE EN CONTACTO CON LA. FABRICA PARA ASSISTENCIA- A PROPIA ANTES DE INTENTAR PARA OPERAR ESTE PRODUCTO.
SOLLTEN SIE DIESE GEBRAUCHSANWEISUNG NICHT LESEN KOENNEN ODER ES NICHT VOLLKOMMEN VERSTEHEN, WENDEN SIE SICH BITTE AN DEN HERSTELLER FUER RICHTIGE HILFE EHE SIE VERSUCHEN DIESES PRODUKT ZU OPERIEREN.
SI VOUS NE LISEZ OU NE COMPRENDRE ENTIEREMENT LES MATIERES DE CE MANUEL, S’IL VOUS PLAIT, CONTACTEZ L’USINE POUR L’ASSISTANCE APPROPRIEE AVANT D’UTILISER LE PRODUIT.
These safety alert symbols identify important safety messages in this manual. When you see these symbols, be alert to the possibility of personal injury and carefully read the message that follows.
Do not allow anyone to operate the Floor Stripper without first reading this Operator Manual and becoming familiar with its operation. The manufacturer of the Floor Stripper has gone to great extremes to provide the owner(s) and/or operator(s) with the finest equipment available for its intended job function of removing covering materials from concrete and wood floor surfaces. Yet, the possibility exists that the Floor Stripper can be utilized in and/or subjected to job applications not perceived and/or anticipated by the manufacturer. Such misuse and/or misapplication of the Floor Stripper can lead to the possibility of serious damage, injury or even death. It is the responsibility of the owner(s) and/or operator(s) to determine that the Floor Stripper is being utilized and/or operated within the scope of its intended job function. It is the responsibility of the owner(s) and/or operator(s) to establish, monitor and constantly upgrade all safety programs and/or practices utilized in and for the operation of the Floor Stripper. The purpose of such programs is to provide for owner(s’) and/or operator(s’) safety. Operators must be instructed to recognize and avoid unsafe conditions associated with their work (29 CFR 1926.21 (b)(2)) and/or applicable updated revisions. It is the responsibility of the owner(s) and/or operator(s) to determine that no modifications and/or alterations have been made to the Floor Stripper. Modifications and/or alterations can lead to the possibility of serious damage, injury or even death. It is the responsibility of the owner(s) and/or operator(s) to make this Operator Manual available for consultation during all phases of operation. Refer to OSHA 2207 and/or applicable updated revisions which contains all OSHA job safety and health rules and regulations (1926 and 1910) covering construction.
The concept of electrically powered, walk-behind type floor covering removal equipment has been successfully utilized for many years as a practical solution to many types of floor covering removal requirements. The basic concept is proven and well accepted within the associated marketplaces. Use of a Floor Stripper requires strenuous work activity. This type of work activity can be considered to be greater in magnitude than that experienced with the use of many other types of both light construction and lawn and garden related equipment. This type of work activity should only be attempted by operators of adequate physical size and stature, mental awareness and physical strength and condition. The body parts most noticeably affected during the covering removal process are the arms, hands, wrists, shoulders, lower back and legs. The process can also produce excessive stress/strain directly to the back muscles, spinal vertebrae and many other body parts. Back and wrist related pain can be
PAGE 4 FCS86 SURFACE SHARK™ FLOOR STRIPPER
side effects of utilizing a Floor Stripper. A potential operator with a chronic back related problem or a history of back and/or other medically related problems should not attempt to utilize the Floor Stripper. Use of the Floor Stripper may only aggravate this and any other medically related problem. Because of the diverse type of prevailing job applications, job site conditions, operator experience levels and operator physical characteristics, no warranty, guarantee, representation and/or liability is made by the manufacturer as to the absolute correctness or sufficiency of any operational procedure, operational position and/or technique. There is no absolute guarantee that an operator of any given experience level, physical size and/or physical condition will be immune to the possibility of and/or probable physical side effects of the normal use of the Floor Stripper. Each potential operator must be made aware of and assume the operational and physical liability described and/or associated with the use of the Floor Stripper. Improper use of the Floor Stripper can result in property damage and/ or personal injury, including death. EACH POTENTIAL OPERATOR NOT WILLING TO ASSUME THE OPERATIONAL AND PHYSICAL LIABILITY DESCRIBED AND/OR ASSOCIATED WITH THE USE OF THE FLOOR STRIPPER, SHOULD NOT OPERATE IT. Proper levels of operator experience, skill and common sense are essential for maximizing the safe and efficient operation of the Floor Stripper.
Record the Floor Stripper and electric motor serial numbers in the spaces provided below.
_______________ Model Number
_______________ Serial Number
_______________ Electric Motor Serial Number
_______________ Date of Purchase
Specifications and design are subject to change without notice or obligation. All specifications are general in nature and are not intended for specific application purposes. Marshalltown Company reserves the right to make changes in design, engineering or specifications and to add improvements or discontinue manufacture at any time without notice or obligation. Marshalltown Company and its agents accept no responsibility for variations which may be evident in actual products, specifications, pictures and descriptions contained in this publication.
OPERATOR INSTRUCTIONAL DATA SHEET
The following undersigned operators of the Floor Stripper described and/or pertaining to this Operator Manual have received formal safety and operational information/instruction from the undersigned owner(s)/instructor(s) in accordance to OSHA 29 CFR 1926.21 (b)(2) and/or applicable updated revisions pertaining to, but not necessarily limited to the:
1) READING, COMPREHENSION AND ACKNOWLEDGEMENT OF THE MATERIAL COMPRISING THE ENTIRE CONTENTS OF THE APPLICABLE OPERATOR MANUAL AND APPLICABLE SAFETY AND OPE RATIONAL INFORMATION VIDEO TAPE FOR T HE FLOOR STRIPPER
2) FORMALIZED OPERATOR SAFETY PROGRAM TO BE DEVISED BY THE OWNER OF THE FLOOR STRIPPER IN CONJUNCTION WITH THE CONTENTS OF THE APPLICABLE OPERATOR MANUAL AND THE APPLICABLE SAFETY AND OPERATIONAL INFORMATION VIDEO TAPE FOR THE FLOOR STRIPPER.
3) OSHA RULES AND REGULATIONS RESEARCHED FOR AND/OR BY THE OWNER OF THE FLOOR STRIPPER AND DEEMED APPLICABLE TO THE SAFE AND PROPER USE AND/OR OPERATION OF THE FLOOR STRIPPER FOR ANY SPECIFIC JOB APPLICATION.
FCS86 SURFACE SHARK™ FLOOR STRIPPER PAGE 5
4) LOCAL LAWS, REGULATIONS AND CUSTOMS RESEARCHED FOR AND/OR BY THE OWNER OF THE FLOOR STRIPPER AND DEEMED APPLICABLE TO THE SAFE AND PROPER USE AND/OR OPERATION OF THE FLOOR STRIPPER FOR ANY SPECIFIC JOB APPLICATION.
5) FORMALIZED MAINTENANCE PROGRAM FOR THE FLOOR STRIPPER TO BE DEVISED BY THE OWNER OF THE FLOOR STRIPPER IN ACCORDANCE WITH, BUT NOT NECESSARILY LIMITED TO, THE SPECIFICATIONS, GUIDELINES AND OPERATIONAL INFORMATION CONTAINED IN THE APPLICABLE OPERATOR MANUAL.
6) COMPREHENSIVE OPERATIONAL INSTRUCTIONS FOR THE CORRECT AND PROPER USE OF THE FLOOR STRIPPER AS PER THE CONTENTS OF THE APPLICABLE OPERATOR’S MANUAL AND ALL APPLICABLE SAFETY AND OPERATIONAL INFORMATION.
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
_______________ Operator _______________ Owner/Instructor __________ Date
NOTE: INSERT COPIES OF THIS PAGE WITHIN THE OPERATOR’S MANUAL IF SPACE FOR ADDITIONAL OPERATORS IS REQUIRED.
PAGE 6 FCS86 SURFACE SHARK™ FLOOR STRIPPER
SAFETY PRECAUTIONS
THE FOLLOWING SAFETY PRECAUTIONS PROVIDE SOME COMMON SENSE GUIDES TO PROMOTE SAFETY AND EFFICIENCY WITH THE FLOOR STRIPPER. NO WARRANTY, GUARANTEE OR REPRESENTATION IS MADE BY THE MANUFACTURER AS TO THE ABSOLUTE CORRECTNESS OR SUFFICIENCY OF ANY INFORMATION OR STATEMENT. THESE SAFETY PRECAUTIONS ARE INTENDED TO DEAL PRINCIPALLY WITH COMMON PRACTICES AND CONDITIONS ENCOUNTERED IN THE USE OF THE FLOOR STRIPPER AND ARE NOT INTENDED TO BE ALL INCLUSIVE. PROPER LEVELS OF OPERATOR EXPERIENCE, SKILL AND COMMON SENSE ARE ESSENTIAL FOR SAFE AND EFFICIENT OPERATION.
THE DUSTS/BYPRODUCTS FROM THE COVERING REMOVAL PROCESS ASSOCIATED WITH THE OPERATION OF THE FLOOR STRIPPER CAN CONTAIN CHEMICALS KNOWN TO THE STATE OF CA LIF ORN IA TO C AUS E CAN CER , BIR TH DEFECTS OR OTHER REPRODUCTIVE HARM. THIS STATEMENT IS MADE IN COMPLIANCE TO CALIFORNIA PROPOSITION 65.
INCORRECT USE OF THE FLOOR STRIPPER CAN RESULT IN PROPERTY DAMAGE, PE RSONAL INJURY OR EVEN DEATH. TO REDUCE THIS POSSIBILITY, GIVE COMPLETE AND UNDIVIDED ATTENTION TO TH E JOB AT HAND AND FOLLOW TH ESE SAFETY PRECAUTIONS:
PREPARATION
1) The Floor Stripper is a specialized type of powered equipment, designed for a specific job function and requires adequate and thorough instruction BEFORE it is operated. The size, power, complexity and operating characteristics of this type of powered equipment would dictate that each operator must receive adequate, professional instruction regarding the proper operation of the Floor Stripper before being allowed to utilize it. BEFORE attempting
to utilize the Floor Stripper, read this Operator’s Manual, and view the applicable Safety and Operational Information Video Tape to familiarize each operator with its correct operating procedures. Avoid the urge not to take the necessary time to read this Operator’s Manual before operating the Floor Stripper. DO NOT OPERATE THE FLOOR STRIPPER UNTIL EACH OPERATOR COMPLETELY COMPREHENDS THE CONTENTS OF THIS MANUAL AND APPLICABLE SUPPLEMENTAL INFORMATION.
2) Develop a comprehensive program for the safe operation of the Floor Stripper by its owner(s) and/ or operator(s). Such a program will include, but is not limited to: instructional requirements for operation, applicable OSHA requirements, local laws and regulations, job site safety and a Floor Stripper maintenance program. Constantly examine and upgrade this program to guarantee owner(s) and/ or operator(s) safety. Each operator must be fully instructed regarding the specifics of this safety program.
3) Determine that the Floor Stripper is in its original, factory configuration and has not been modified in any manner. Many modifications can result in potentially dangerous configurations that can lead to property damage and/or personal injury. If there are any questions about possible modifications made to the Floor Stripper, contact the Customer Service Department for specific information BEFORE utilization. There is no charge for this service.
4) Minors should never be allowed to operate the Floor Stripper. Bystanders, especially children and animals, should not be allowed in the area where the Floor Stripper is in use. The covering removal process can result in flying particles being emitted at high velocity and striking the operator and/or onlookers. This can lead to the possibility of property damage and/or personal injury. Keep all body parts, loose clothing, foreign objects and onlookers clear while equipment is in operation.
5) Operators must be in proper physical condition, mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Working with the Floor Stripper is strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor BEFORE operating the Floor Stripper. Guard against the possibility of back related injuries. Always lift the Floor Stripper with leg muscles and not with the back.
6) Prolonged use of the Floor Stripper (or other, similar machines) exposes the operator to vibrations which may produce Whitefinger Disease (Raynaud’s Phenomenon). This phenomenon reduces the hand’s ability to feel and regulate temperature, produces numbness and burning sensations and may cause
FCS86 SURFACE SHARK™ FLOOR STRIPPER PAGE 7
nerve and circulation damage and tissue necrosis. Antivibration systems do not guarantee that you will not sustain Whitefinger Disease. Therefore, continuous and regular users should closely monitor the condition of their hands and fingers. After each period of use, exercise to restore normal blood circulation. If any of the symptoms appear, seek medical advice immediately.
7) Clothing must be sturdy and snug fitting, but allow complete freedom of movement. Never wear loose fitting jackets, scarves, neckties, jewelry, flared or cuffed pants or anything that could become caught on controls or moving parts. Wear long pants to protect your legs. Protect your hands with heavy duty, nonslip gloves to improve your grip. Good footing is most important when operating the Floor Stripper. Wear sturdy boots with nonslip soles. Steel-toed safety shoes are highly recommended. Keep shoes properly laced. Never wear tennis shoes or other, similar type shoes which afford little or no protection. Wear an approved safety hard hat to protect the operator’(s’) head(s) where there is a danger of head injuries. Noise, generated by the operation of the Floor Stripper and the actual process itself, can damage your hearing. Wear approved sound barriers (ear plugs or ear mufflers) to protect your hearing. Continuous and regular operators should have their hearing checked regularly.
8) Visually inspect the Floor Stripper, blade(s), and accessories for damaged or worn parts. Check for loose and/or broken parts. Determine that operator controls work freely, all safety devices are operative and information/safety decals are readable. Check to determine that the Floor Stripper and all related accessories are in good mechanical condition BEFORE utilization.
9) The Floor Stripper and related accessories are not classified as being insulated. Contact with electrical cables, gas lines and other hazardous items can result in electrocution and/or an explosion.
10) Know how the controls operate. Know how to stop the motor quickly in an emergency. Always start the motor according to the instructions as outlined in this manual to minimize the possibility of unexpected or uncontrolled blade/accessory oscillation. Unexpected blade/accessory rotation can cause loss of machine control, and the possibility of property damage and/or personal injury.
11) Never exceed the recommended capacities of the Floor Stripper. Refer to the Specifications section of this manual for more detailed information. Always utilize the correct blade and extension cord designed for use with the Floor Stripper. Use of an incorrect blade or extension cord can result in property damage and/or personal injury.
OPERATION
1) Give complete and undivided attention to the job at hand. Do not chew gum, smoke and/or use smokeless tobacco while utilizing the Floor Stripper. Do not attempt to eat and/or drink while utilizing the Floor Stripper. Determine that eyeglasses, hearing aid devices and other medical related devices are properly secured. Keep shoes properly laced. Use of the Floor Stripper is strenuous and causes fatigue. Help prevent the cause of an accident. Plan to take work breaks as required to help maintain proper mental and physical alertness.
2) The Floor Stripper is not sealed or insulated. Do not operate the Floor Stripper in an explosive atmosphere or near combustible materials. Refer to current OSHA rules and regulations.
3) The Floor Stripper is designed for use by one operator. Use of the Floor Stripper by more than one operator can lead to confusion and loss of control, resulting in property damage and/or personal injury. Never operate the Floor Stripper with an improper number of operators. Such a configuration can result in property damage and/or personal injury. If it is felt that more than one person is required to furnish additional “force” to the blade, STOP and contact the Customer Service Department for specific operational and service/maintenance information. There is no charge for this service.
4) Do not operate the Floor Stripper with onlookers close by. Caution all onlookers to stand clear. The coverings removal process can result in flying particles being emitted at high velocity and striking the operator and/or onlookers. This can lead to the possibility of property damage and/or personal injury. Keep all body parts, loose clothing and foreign objects clear of the oscillating blade/accessory.
5) Start the motor according to the instructions as outlined in this manual to minimize the possibility of unexpected blade/accessory oscillation. Unexpected blade/accessory oscillation can result in the loss of machine control and the possibility of property damage and/or personal injury.
6) Operate the Floor Stripper only when/where visibility and light are adequate for the job at hand. Work carefully. Always hold the operator handle firmly with both hands. Wrap your fingers around the handle grips, keeping them cradled between your thumbs and fingers. Always determine the operator handle is in good condition and free of moisture, pitch, oil or grease. Wear gloves to improve your grip. Never leave the Floor Stripper running unattended.
7) Stop the motor while moving and/or repositioning the Floor Stripper on the job site. Allowing the motor to remain operating substantially increases
PAGE 8 FCS86 SURFACE SHARK™ FLOOR STRIPPER
the potential for property damage and/or personal injury. Special care must be exercised on slippery conditions and on difficult, uneven surfaces. Watch for cracks, high spots and other surface irregularities. Keep proper footing and balance at all times. The normal use of this machine is on level surfaces. Other terrains can be dangerous and should be avoided. Only properly trained operators should attempt these techniques.
8) Because the Floor Stripper is classified as a low cost, low horsepower, portable type machine, it is limited in the number of practical and/or suitable job applications. A particular job site, actual surface conditions, job specifications and operator skill/common sense may dictate that a different type of machine (with characteristics of higher purchase cost, being mounted to a carrier vehicle, with greater horsepower and less mobility), method and/or process be utilized to properly complete the job with the degree of efficiency and safety required. Contact the Customer Service Department for specific information regarding suitable job applications, job site surface conditions and operator experience/skill/common sense recommendations for the Floor Stripper BEFORE utilization. There is no charge for this service.
MAINTENANCE, REPAIR AND STORAGE
1) Use only genuine, approved replacement parts and accessories for maintenance and repair. Use of parts and accessories manufactured by others can result in property damage and/or personal injury.
7) Consult the material supplied by the motor manufacturer for specific information relative to proper operational, lubrication and storage requirements.
ASSEMBLY
The FCS86 Floor Stripper is shipped from the factory secured on a specially designed wooden pallet and protected from external damage by a corrugated carton or wood crate. If shipped with a corrugated carton, the Floor Stripper is secured to the pallet with wood support strips. Remove the carton or crate immediately upon receipt using suitable tools to remove the nails.
R E M OV I N G T HE FLO O R S T RI P P ER FR O M
THE PALLET
Tools Required:
1 each, cutting type pliers 1 each, claw hammer or a hammer and an appropriate pry bar
Remove the corrugated carton which is fastened to the pallet. The Floor Stripper is secured to the pallet with banding. Using the pliers, cut and remove the banding. The Floor Stripper can then be removed from the pallet.
2) Follow the Service instructions as outlined in the appropriate section of this manual.
3) Always stop the motor and disconnect the extension cord BEFORE checking or working on the Floor Stripper.
4) Always properly maintain the Floor Stripper. Frequently check all fasteners and individual parts. Built in safety features are effective only if they are maintained in good working condition. Replace any questionable part or assembly with a genuine, factory approved, replacement part. Do not forsake proper maintenance for the price of a few replacement parts. Proper maintenance does not cost...it actually pays dividends. Do not attempt any maintenance repair work not described in this manual. Have such work performed at your dealer’s service facility.
5) Maintain all safety and operation decals in proper condition. If any decal becomes damaged and/or unreadable, replace with a genuine, factory approved, replacement part only.
6) The Floor Stripper may utilize self locking type hexagon head nuts to minimize the effects of vibration. Replace all self locking hardware with genuine, factory approved, replacement parts only.
WEAR SAFETY GLASSES AND OTHER APPROPRIATE SAFETY APPAREL WHEN CUTTING THE BANDING AND/OR REMOVING THE CORRUGATED/WOOD SHIPPING CRATE.
Included in the shipment should be the following:
1 each, Floor Stripper main frame assembly 1 each, extension cord with integral GFI 1 each, adjustable section of the operator handle 1 each, pack of standard blades
The Floor Stripper is shipped from the factory completely assembled with the exception of the adjustable section of the operator handle. If ordered with the Floor Stripper, optional blades and accessories can be shipped separately or included in the shipping container.
Visually inspect the shipment for freight damage and/or missing parts. If shipping damage is evident, contact the delivering carrier immediately to arrange for an inspection of the damage by its claims representative. Federal law requires that a claim be
FCS86 SURFACE SHARK™ FLOOR STRIPPER PAGE 9
filed within a specific time period. If missing parts are detected, notify your dealer or the Customer Service Department who will assist you in obtaining them.
Check all fasteners for proper security. Consult a fastener torque chart for the proper torque value if any fastener is found to require retorquing.
INSTALLATION OF T H E ADJ U S T A B L E
SECTION OF THE OPERATOR HANDLE
The installation of the adjustable section of the operator handle will require a level working surface of sufficient size and appropriate height.
1) The Floor Stripper incorporates an operator handle design that folds for transport and storage. The handle is secured to the main frame at two locations; a pivoting (fixed) location secured by Allen head type cap screws and a retaining (locking) location secured by removeable, ball-detent type pins. The pins are secured to the main frame by lanyards.
2) To place the operator handle in the work position, move the handle upright so that the ball-detent pins can be inserted through the operator handle and main frame. Determine the ball-detent pins are properly inserted through the operator handle and main frame to fully expose the ball detent. FIGURE 1.
3) Remove the threaded knobs from the fixed section of the operator handle. Install the adjustable section into the fixed section with the handle grips facing backwards toward the operator. FIGURE 2. Position the adjustable section at a comfortable height. Reinstall the threaded knobs and tighten until the studs thrust up tight against the adjustable handle section.
FIGURE 2
The ergonomic design considerations of the adjustable section of the operator handle will only function if the handle grips are installed facing backwards (toward) the operator. Installing the adjustable section of the operator handle with the handle grips facing forward (away) from the operator will decrease machine control and productivity.
INSTALLING THE ADJUSTABLE SECTION OF THE OPERATOR HANDLE WITH THE HANDLE GRIPS FACING FORWARD (AWAY)
FIGURE 1
THE BALL DETENT MUST BE FULLY EXPOSED AGAINST THE MAIN FRAME TO PROVIDE THE PROPER PIN RETAINING FORCE. AN IMPROPER PIN RETAINING CONFIGURATION CAN RESULT IN UNEXPECTED OPERATOR HANDLE MOVEMENT. THIS OCCURRENCE CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.
FROM THE OPERATOR WILL NOT ALLOW THE THREADED STUDS TO PROPERLY LOCATE WITHIN THE SLOTS OF THE ADJUSTABLE HANDLE. THE SLOT ENDS FORM INTEGRAL STOPS FOR THE THREADED STUDS TO THRUST AGAINST. A PROPER STUD/SLOT CONFIGURATION WILL PREVENT THE ADJUSTABLE HANDLE FROM INADVERTENTLY SEPARATING FROM THE FIXED SECTION WHEN TRAVERSING AN INCLINE SUCH AS A STAIRWAY. INADVERTENT SEPARATION OF THE ADJUSTABLE HANDLE SECTION CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.
PAGE 10 FCS86 SURFACE SHARK™ FLOOR STRIPPER
Combinations of blade or accessory attachment type, job site conditions, and feed rates are direct factors that will also determine the overall success of the job application.
I M P R O P E R K N O B T E N S I O N A N D / O R I M P RO P E RLY SE C U RI N G T H E O P E RA T O R H A N D LE T O T H E M A I N F R A M E C AN R E SU L T I N A N U N S T A B LE P L AT F OR M C O NF I GU R AT I ON . A N U N S TA B LE P L A T F O RM C O N F I G UR A T IO N C A N R E S UL T I N P R O PE R T Y DAMA G E AND/ O R PERSONAL INJURY.
BEFORE STARTING THE
MOTOR
THEORY OF OPERATION
The FCS86 Floor Stripper is designed to operate on the principle of various blades and/or attachments oscillating with a random orbital movement to remove a wide variety of covering materials from work surfaces. Various types of multi-accessory blades and/or accessory attachments are secured to the exciter plate located on the bottom of the machine. The specific type of blade and/or accessory attachment utilized directly affects the type of material removed, the material removal rate and the resulting smoothness of the work surface.
BLA DE CO NFIG URATIONS, ACCESS ORY
ATTACHMENTS AND APPLICATIONS
Floor Stripper blades are fabricated from high carbon steel, precision machined and heat treated for extended service life. Blades are marked to depict use on either concrete or wood surfaces. When utilized on concrete, the cutting edge is positioned facing up. FIGURE 3. On wood flooring surfaces, the cutting edge faces down against the surface. FIGURE 4. This configuration allows the blade to skim over the surface and minimize any tendency to gouge or dig into the wood. A slotted blade configuration is employed to lower installation and removal time. The slotted configuration is also intended to help minimize direct exposure of hands, arms and other body parts to the blade during the installation or removal process.
The coverings removal process is directly controlled by these conditions:
1) The use of a suitable mechanism (blade or accessory attachment) of proper design and configuration to scrape against the work surface and remove material while delivering an acceptable service life.
2) Sufficient static weight supporting the blade or accessory attachment to allow it to effectively penetrate and remove the covering material.
3) Adequate force exerted against the Floor Stripper by the operator that pushes the blade or accessory attachment against the covering material to deliver acceptable productivity rates.
4) Since no two covering materials are exactly alike, no two covering materials can be removed by the exact same method. The nature of the covering removal process, along with operator experience, skill and common sense, would suggest that efficient and productive material removal is a matter of trial and error.
FIGURE 3
FIGURE 4
FCS86 SURFACE SHARK™ FLOOR STRIPPER PAGE 11
A protective covering is provided to protect the blade cutting edge from external damage and minimize the potential for property damage and/or personal injury.
Store the blade with the protective covering properly installed to minimize the effects of external damage to the cutting edge and the potential for property damage and/or personal injury.
THE BLADE IS EXTREMELY SHARP. I M P R OP E R H A N D LI N G W H I L E REMOVING FROM THE PACKAGE, REMOVING/REINSTALLING THE PROTECTIVE CUTTING EDGE COVER, INSTALLING/REMOVING FROM THE MACHINE OR WHILE IMPROPERLY TRANSPORTING CAN RESULT IN PROP E RTY D A M AGE A N D/OR P E RSONA L INJURY.
While individual blade or accessory attachment design and configuration may vary, basic operational characteristics are identical: impact against a floor surface and remove the covering material. This common operational characteristic has led to the development of the following popular blade configurations and accessory attachments:
FIGURE 5
Straight beveled cutting edge blade.
This blade configuration is utilized to remove a wide variety of VCT and linoleum tiles along with general material removal from concrete and wood surfaces. Some blades feature two cutting edges. Position the blade edge facing up for use on concrete surfaces. Flip the blade over for use on wood surfaces. Specific blades are available for removing covering materials from either concrete or wood surfaces. This blade design does not allow it to be flipped over for use on both concrete and wood surfaces. FIGURE 6.
Angled mastic removal blade.
This blade configuration is utilized to remove a wide variety of adhesives, mastics and material residues from concrete surfaces. The steep angle increases the cutting edge position relative to the floor surface. The angle increase allows the blade to better penetrate the material and then shear and scrape it from the floor surface. The cutting edge faces down toward the floor surface. Angled mastic blades are utilized on concrete surfaces only. Use on wood surfaces will only dig into and remove substrate material. FIGURE 5.
FIGURE 6
Straight beveled scoring blades.
This blade configuration is utilized to remove glued type carpet and soft sheet type (PVC, rubber, linoleum, etc) materials from concrete and wood surfaces. FIGURE 7. The cutting wings score the covering material to aid in removal. Specific part numbers are available for removing covering materials from either concrete or wood surfaces. The blade design does not allow it to be flipped over for use on both concrete and wood surfaces.
PAGE 12 FCS86 SURFACE SHARK™ FLOOR STRIPPER
Use of a straight beveled scoring blade with the cutting wings positioned down and against the work surface can result in unrepairable surface damage and personal injury.
FIGURE 7
can be inserted through the operator handle and main frame. Determine the ball-detent pins are inserted through the operator handle and main frame to fully expose the ball detent. FIGURE 8.
FIGURE 8
INSTALLING A BLADE TO THE FLOOR
STRIPPER
Tools required: 1 each, 5/32 inch T-handled Allen wrench provided with the machine.
Parts required: 1 each, blade appropriate for the job application
WHEN INSTALLING OR REMOVING A BLADE T O / F R O M T H E F L O O R STRIPPER ALWAYS WEAR THE APPROPRIATE SAFETY EYEWEAR, GLOVES, LEATHER SHOES AND LONG PANTS TO MAXIMIZE PERSONAL PR OTECT ION FROM THE SHARP EDGE(S). IMPROPER CONTACT WITH A SHARP EDGE CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.
THE BALL DETENT MUST BE FULLY EXP OSED AGA INST THE MAI N FRA ME TO PROVI D E THE P R O P E R PIN RETAININ G FORCE. AN IMPROPER PIN RETAINING CONFIGURATION CAN RESULT IN UNEXPECTED OPERATOR HANDLE MOVEMENT. THIS OCCURRENCE CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.
3) Loosen the threaded handle knobs and extend the operator handle out until it stops against the threaded studs. Retighten the knobs. FIGURE 9.
1) Properly disconnect the extension cord or the Floor Stripper from the power source.
2) To place the operator handle in the work position, move the handle upright so that the ball-detent pins
FIGURE 9
FCS86 SURFACE SHARK™ FLOOR STRIPPER PAGE 13
Improper knob tension and/or improperly securing the operator handle to the main frame can result in an unstable platform configuration. An unstable platform configuration can result in property damage and/or personal injury.
4) Tilt the Floor Stripper back until the operator handle comes in contact with the surface. The Floor Stripper may not be in a stable position in this configuration. To minimize the possibility of property damage and/or personal injury, properly secure an appropriate weight to the handle for added stability. Other means can also be utilized to support the frame and provide proper machine stability. Appropriate wheel chocks are also recommended. FIGURE 10.
EXERCISE EXTREME CAUTION WHEN WOR K ING N EAR O R UN DER T HE FLOOR STRIPPER WITH THE OPERATOR HANDLE TILTED BACK IN THE SERVICE POSITION. IF THE FLOOR STRIPPER IS NOT POSITIONED IN A STABLE CONFIGURATION, WITH ADEQUATE COUNTERWEIGHT PROPERLY SECURED, UNEXPECTED MOVEMENT CAN ALLOW THE MACHINE TO FALL BACK TO THE WOR K SURFACE. THIS O CCUR RENC E CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.
5) Wear proper safety apparel and equipment. Use the T-handled Allen wrench to loosen the button head cap screws which secure the fence plate to the exciter plate. This will allow the blade to slide in between the fence plate and the exciter plate. IT IS NOT NECESSARY TO REMOVE THE FENCE PLATE FROM THE EXCITER PLATE. The fence plate has an integral stop which the edge of the blade thrusts up against. FIGURE 11. Blades are provided with a covering that protects the cutting edge. Do not remove the protective covering until you are ready to operate the Floor Stripper. Exercise extreme caution when removing and/or reinstalling the protective cover.
FIGURE 11
6) Two attachment configurations for blades are utilized. Narrow (less than 6 inches (152 mm) wide) blades are positioned between the two button head cap screws and thrust up against the fence plate stop. FIGURE 12. Use the T-handled Allen wrench to tighten the button head screws. Wider (greater than 6 inches (152 mm) wide) blades incorporate a slotted design which slides around the button head cap screws. The slots afford increased clamping pressure for the wider blades during the covering removal process. SLOTS ALSO MAKE IT UNNECESSARY TO REMOVE THE FENCE PLATE FROM THE EXCITER PLATE. Use the T-handled Allen wrench to tighten the button head cap screws. FIGURE 12. If the Floor Stripper is to be utilized immediately, remove the protective cover from the blade. If the Floor Stripper is not be utilized immediately, do not remove the protective covering from the blade.
FIGURE 10
PAGE 14 FCS86 SURFACE SHARK™ FLOOR STRIPPER
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