Marshalltown DL11 User Manual [en, es, fr]

DL15

EDI 11216

DRYWALL LIFT

DL11-11' (335cm) Drywall Lift • DL15-15' (457cm) Drywall Lift

DL11

EDI 11215

WARNING!

Before operating this lift, read and understand this Operator's Manual.

Become familiar with the potential hazards of this unit.

Call

MARSHALLTOWN

Marshalltown, IA • Phone [phone]

Fax [phone] • www.

Printed in U.S.A. • Impreso en EUA • Imprimé aux É.-U.

if you have any questions.

MARSHALLTOWN

.com

3

INDEX

Owner's Responsibilities ......................................................................................................2

First Quarter Premier News

Operator Safety Instructions............................................................................................. 3-4

Operating Procedure ................................................................................................... 5-11

Moving Lift to Work Area ...................................................................................................6

Moving Lift with Load .........................................................................................................6

Lifting and Lowering Loads ...............................................................................................7

Attaching Cross Arms ........................................................................................................8

Extending Load Rails ........................................................................................................9

Load Support Hooks ..........................................................................................................9

Steering Handle ...............................................................................................................10

Back Up Brake ................................................................................................................10

Storing and Transporting Lift ...........................................................................................11

Specifications .....................................................................................................................11

Lift Diagram ........................................................................................................................12

Maintenance Instructions ............................................................................................. 13-14

Troubleshooting ..................................................................................................................15

Maintenance Record ..........................................................................................................16

OWNER'S RESPONSIBILITIES

Throughout this publication, the words WARNING, CAUTION and IMPORTANT will
be used to alert the user to special instructions concerning a particular operation that
may be hazardous if performed incorrectly or carelessly.

OBSERVE THEM CAREFULLY!!

WARNING

Hazards or unsafe practices which could result in severe
personall injury or death.

!

CAUTION

!

IMPORTANT

Phone [phone] • Fax [phone] • www.MARSHALLTOWN.com

Hazards or unsafe practices which could result in minor
personal injury, product or property damage.

Indicates information or instructions that are necessary for
proper operation and/or maintenance.

IMPORTANT

OPERATOR SAFETY INSTRUCTIONS

Read and understand Operators Manual before using Lift.

Prior to each use of the unit, inspect all moving parts and the lifting
cables(s) to ensure they are in proper working condition. Inspect
cable before each use. Do not use if cable is frayed, worn, cut,
burnt or otherwise damaged.

Use only on solid level surface. Keep work area clean and clear of
clutter and debris.

Test load balance before lifting. Do not use without properly
locking legs. NEVER EXCEED RATED LOAD CAPACITY. NEVER
LIFT MORE THAN ONE SHEET OF DRYWALL AT A TIME.
1 sheet of drywall = 150 lbs. (68 kg.)

Stay clear of overhead wires and obstructions.

Never operate in gusty winds. Lifting loads during high winds can
result in the lift tipping over and the possibility of operator injury.

Do not stand under an elevated load.

Never leave lift unattended with an elevated load.

3

5

OPERATOR SAFETY INSTRUCTIONS Continued

IMPORTANT

Read and understand Operators Manual before using Lift.

Do not use to lift personnel. Do not sit or stand on lift.

Do not climb on mast or put a side load on mast. Do not use unit to
support ladders for climbing or hoisting.

Do not use unit outside in thunder, lightning, or severe weather.

Wear proper clothing. Hard hat, safety shoes and gloves should be
worn as a precaution when operating this lift.

WARNING

!

WARNING

!

Phone [phone] • Fax [phone] • www.MARSHALLTOWN.com

Avoid horseplay around equipment, and keep bystanders at a safe
distance. Do not allow children to operate this unit and always keep
them out of work areas.

Do not misuse the lift. Perform only the functions for which the lift was
designed.

OPERATING PROCEDURE

ASSEMBLING DRYWALL LIFT

Your MARSHALLTOWN Drywall Lift will arrive in three section, the Base, the Mast and
the Cradle. Complete assembly will take less than five minutes.

MAST

BASE

CRADLE

TO ASSEMBLE YOUR LIFT:

1. Open the legs on the base assembly to their operating postion. Make sure the spring
loaded plungers are fully engaged and are locked securely in position.

2. Place the mast assembly firmly into the base. Make sure the mast locating ring is firmly
seated onto the base locating post.

1

LOCATING

POST

BASE

ASSEMBLY

2

MAST

LOCATING RING

5

7

TO ASSEMBLE YOUR LIFT Continued:

3. Place the cradle assembly onto the mast. Ensure that the cradle is locked to the mast
with the locking pin and that it is facing the proper direction.

3

FRONT

LOCKING

PIN

MOVING LIFT TO WORK AREA (NO LOAD)

The lift is normally moved to the job site by rolling on its 4'' casters using the steering
handle. NOTE: DO NOT PULL BY THE LOAD
LIFTING CABLE(S).

MOVING LIFT IN WORK AREA (WITH LOAD)

STEERING

HANDLE

Although it is best to move the unit to the job site
unloaded, light loads may be transported as long as
the unit is rolled on the casters on a level surface.
Always have the load in the lowest possible position
before moving the unit.

If it is necessary to move the unit with an elevated load:

• Makesuretheareaisclearofobstructions

• Keeppersonnelawayfromtheloadandbehindtheoperator'sposition

• Movetheunitslowly,avoidingsuddenjerkystartsandstops

• Makesuretheloadissecureandproperlybalanced

CAUTION

Phone [phone] • Fax [phone] • www.MARSHALLTOWN.com

If a load is being transported,
it should be secured to the
cradle to avoid shifting.

!

WARNING

!

Moving the unit with
elevated loads should be
contained to short distances
(i.e., 10-15 feet or 4-5 meters)

LIFTING AND LOWERING LOADS

Use the winch to crank the mast up or down into the desired position.

Any unstable load must be balanced and secured to the cradle prior to lifting.

Turn winch crank clockwise to elevate the load, while watching for overhead obstructions.
Turn the winch handle counter clockwise to lower the load.

Each handle is equipped with two mounting positions. With the handles mounted in the
"high speed" position, the operator can raise and lower the lift in half the time.

STANDARD
MOUNTING

POSITION

HIGH SPEED

MOUNTING

POSITION

CAUTION

Make sure the floor surface is level.

!

WARNING

No riders allowed on this unit. This is not a personnel lift and

!

7

never should be used for hoisting or moving people.

9

ATTACHING CROSS ARMS

The cross arms arrive on the cradle assembly in the storage position.

TO PLACE THE CROSS ARMS IN THEIR OPERATING POSITIONS:

1. Pull the ring on the spring loaded plunger and remove from the storage bar.

2. Position the cross arm over one of the operating positions and drop down into place
ensuring that the spring loaded plunger has fully engaged in the locating hole.

CROSS ARM

LOAD RAIL

CAUTION

!

The load support hook should be positioned on the side of the lift
opposite the winch.

Phone [phone] • Fax [phone] • www.MARSHALLTOWN.com

EXTENDING LOAD RAILS

The load rails can be extended to help support
wide loads.

TO EXTEND THE RAILS:

1. Pull the ring on the spring loaded plunger and
slide the rail out. The spring loaded plunger will
engage in the next available position.

WARNING

The spring loaded plunger must be fully engaged prior to lifting a load.

!

WARNING

Never lift a load without ensuring it is properly balanced and

!

TO POSITION THE LOAD SUPPORT HOOKS IN OPERATING POSITION:

supported on the cradle.

LOAD SUPPORT HOOKS

1. Pull the ring on the spring loaded
plunger and rotate the hook from the
stowed position. Ensure that the spring
loaded plunger is fully engaged prior to
loading drywall onto the lift. NEVER
ATTEMPT TO LIFT A SHEET OF
DRYWALL WITHOUT POSITIONING
THE LOAD SUPPORT HOOKS IN THE
OPERATING POSITION.

WARNING

Attempting to lift a sheet of

!

WARNING

!

9

drywall without using the
load support hooks can
result in injury.

LOAD SUPPORT HOOK

Atempting to lift more than
one sheet of drywall can
result in injury

11

STEERING HANDLE

The MARSHALLTOWN Drywall Lift comes
equipped with a steering handle. This handle aids
the operator in positioning the lift during operation.

TO POSITION THE HANDLE:

1. Pull out (approx. 1'' (2.5cm)) past the stop block
and rotate up 90 degrees.

2. Release the handle and it will lock in place.
Reverse this procedure for storage.

BACK UP BRAKE

The MARSHALLTOWN Drywall
Lift is outfitted with a "Back Up
Brake." This stops the lift from
rolling backward when working
up against a wall or ceiling.

TO ENGAGE THE BRAKE:

1. Press down on brake with
your foot. This will release
the brake. The brake will now
prevent the lift from rolling
backward.

TO PLACE THE BREAK BACK
IN STORED POSITION:

1. Lift break up with your foot
until it locks onto the rear leg.

Phone [phone] • Fax [phone] • www.MARSHALLTOWN.com

STORING AND TRANSPORTING THE LIFT

The MARSHALLTOWN Drywall
Lift is designed for easy transport.
The unit is easily broken down
into three sections. All three
sections are easy to carry. The
main mast even has a carrying
handle centrally located. Prior to
transporting the main mast, attach
the mast hold down cable to
prevent the masts from extending
unintentionally.

Dimensions Size-in. Size-cm Size-in. Size-cm

Height Operating 63 160 75 190½

Length Operating 52 132 52 132

Base Width 55 139

Ground Clearance 1½ 3

Load Height (min.) 34 86 48 122

Load Height (max.) 138 350 180 457

Number of Cables 1 1

Weight Size-lb. Size-kg Size-lb. Size-kg

Net Weight 99 45 99 45

Load Capacity Size-lb. Size-kg Size-lb. Size-kg

Load Capacity (13" ) 150 70 150 70

Drywall Cradle Size-in. Size-cm Size-in. Size-cm

Cradle Length (min.) 49 124½ 49 124½

Cradle Length (max.) 119 302

Cradle Width 41 104 41 104

MAST LATCH

SPECIFICATIONS

PART# DL11 (EDI 11215) PART# DL15 (EDI 11216)

2

/

3

4

/

5

1

/

3

55 139

1½ 3

119 302

2

/

3

4

/

5

1

/

5

1

/

3

11

13

Ba cku p Brak e
Out er Ma st

Lo ad Su ppo rt Hoo k
Cra dle Assemb ly

Lift Rail

Wi nch
Assemb ly

Ba se Leg

Cen te r Ma st

Top Ma st

Ca ster

Cr oss Ar m

CROSS ARM

LIFT DIAGRAM

LOAD SUPPORT

HOOK

CRADLE ASSEMBLY

TOP MAST

CENTER MAST

LIFT RAIL

WINCH

ASSEMBLY

OUTER MAST

BASE LEG

BACKUP BRAKE

CASTER

Phone [phone] • Fax [phone] • www.MARSHALLTOWN.com

MAINTENANCE INSTRUCTIONS

BEFORE EACH USE:

1. Inspect the lifting cable(s) for frays, cuts or burns. If any damage is visible on the lifting
cable(s), do not use the lift.

2. Make certain winch operates freely and lifting cable(s) is not tangled on the winch drum.

3. Check cradle assembly, legs, masts and base for bends.

4. Make sure caster wheels move freely.

RECOMMENDED INSPECTION EVERY 6 MONTHS:

1. Inspect the lifting cable(s) for frays, cuts or burns. If any damage is visible on the lifting
cable(s), do not use the lift.

2. Make certain winch works freely and that there are no loose or damaged parts.

WINCH MAINTENANCE:

1. Be sure that the winch cover is on the winch.

2. Check ratchet dogs and brake ratchet for wear. If any wear is visible, replace the
components. If not, lubricate both parts with a light oil.

3. For proper brake adjustment see “Troubleshooting” section on page 15.

REPLACING THE LIFTING CABLE(S):

1. Lower the masts to engage the safety latch.

2. Remove the large gear cover from the winch.

3. Disconnect the cable(s) from the winch drum. MAKE NOTE OF THE DIRECTION THE
CABLES ARE WRAPPED AROUND THE DRUM.

4. Remove the cradle assembly from on top of the lift.

5. Remove the mast assembly and lay it down flat on a work surface.

6. Extend the center mast up until the six allen head screws are exposed.

7. Remove the six allen head screws.

8. Slide the center and upper mast out the bottom of the outer mast.

9. Re-reeve the new cable(s) through the lift using the existing cable(s) as a guide.

10. Attach cable(s) to winch drum making sure cable(s) are wrapped in proper direction.
THE CABLES MUST BE WRAPPED IN THE DIRECTION NOTED IN STEP 3.

11. Wind the slack cable(s) tightly and evenly across the load drum.

12. Replace the center and upper mast sections into the outer mast.

13. Replace the six allen head screws.

14. Replace the winch cover.

13

15

MAINTENANCE INSTRUCTIONS Continued

GENERAL MAINTENANCE:

1. Check the winch handle for wear or bends.

2. Examine all bolts and nuts to be sure they are tight.

3. Legs, cross arms, rails, load hooks, masts and base should be dent free and
damage free.

4. Check damage (indentations) which can restrict the movement of the mast sections.

5. Check legs by rotating them into each position to check locking mechanism.

6. Inspect masts and hold-down device.

7. Raise mast sections to inspect for free, smooth sliding action. Make sure slide pads
are free of dust and debris and spray a light coat of silicone lubrication on slide pads.

8. Make sure caster wheels rotate freely and are undamaged.

9. Check to be sure that all mast covers are attached to the lift.

WARNING

Replace all worn or damaged parts only with MARSHALLTOWN parts.

!

WARNING

Modifying the lift in any way can cause injury or death!

!

Phone [phone] • Fax [phone] • www.MARSHALLTOWN.com

TROUBLESHOOTING

Problem Cause Solution

Masts not rising in succession

Check to make sure that the load

does not exceed the 150 lb. (68 kg)

Overloading

Remove excess weight

load limit

Load may not be centered properly

Slide pads obsructed. Inspect tracks

for debris, grease, or any foreign

Inspect lifting cable(s) for damage

Slide pads are clean but masts still

Load is easing down slowly

You have checked the winch
and the brake does not work

at all

The winch is hard to crank

down

The brake on the winch or ratchet

dog are not installed correctly

The brake ratchet or ratchet dog

are not installed correctly or are

on the cradle

obstruction

not sliding freely

damaged and/or worn

The brake is over-engaged

The brake will not disengage

Check load capacity and

reposition load

Clean mast sections with a
degreaser or brake cleaner

and lubricate with a silicon

lubricant

If lifting cable(s) is cut, worn
or frayed, replace cables(s)

Inspect mast sections for

damage. Replace damaged

mast section

Tighten lock nut on winch

shaft down completely, then

back off one half turn

Replace the worn or damaged

components

Remove the load and turn

the winch handle counter

clockwise

Replace the worn or damaged

components

If none of these solutions
seem to fix the problem...

Note: Mast sections may rise out of succession when load is near maximum capacity. If this occurs,

the masts will correct themselves during continued use or when the load is removed from the cradle.

Movement of the mast section will not affect the position of the load.

15

Call distributor's Customer

Service Department