Marshalltown 600CM, 600CM-PL Owner's Manual

WS500 1-2019/Rev.F
Steel Drum Concrete Mixer
Includes Model Number 600CM & 600CM-PL
104 S. 8th Ave.
Marshalltown, IA
Phone 800-888-0127 / 641-753-0127
www.MARSHALLTOWN.com
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104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
WS500
1-2019/Rev.F
INTRODUCTION
This owner’s manual provides the information needed to operate and maintain MARSHALLTOWN’s 600CM & 600CM-PL Mixers. Carefully read and follow all safety and operating instructions in this manual. Also, be sure every operator of this mixer reads this manual before operating the mixer. The replacement of any part on this mixer by parts other than the manufacturer’s authorized replacement parts may adversely affect the performance, durability, warranty or safety of the product. Be sure safety precautions are observed. Read and follow all safety and operating instructions in this operator’s manual. The manufacturer reserves the right to make changes on, or add improvements to its product at any time without prior notice or obligation. The manufacturer reserves the right to decide, upon its sole discretion and at any time, to discontinue a product. Information regarding operation and maintenance of the engine can be found in a separate engine manual supplied with this mixer if the mixer is supplied with an engine. The engine manual provides all the information required regarding engine adjustments, operation and maintenance. Should any questions arise concerning engine operation or service, contact the nearest engine repair facility or the engine manufacturer.
TABLE OF CONTENTS
Safety Precautions ................................................................................................………………………………….3-4
Safety Decals ............................................................................................................................................................4
Warranty ...............................................................................................................……………………………………. 5
Product Operation ................................................................................................................ ………………………6-7
Parts Breakdown ................................................................................................................................................8-14
SAFETY PRECAUTIONS
This is the industry’s safety alert symbol. This symbol calls attention to items or operations that could be dangerous. This symbol can be found throughout this manual and on safety decals on the mixer. Read these messages carefully.
THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS. A CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS CAN BE AVOIDED BY OBSERVING CERTAIN PRECAUTIONS. READ AND TAKE THE FOLLOWING PRECAUTIONS BEFORE OPERATING THIS EQUIPMENT TO HELP PREVENT ACCIDENTS. EQUIPMENT SHOULD BE OPERATED ONLY BY THOSE WHO ARE RESPONSIBLE AND INSTRUCTED TO DO SO.
1. Read all operating and maintenance instructions before operating or servicing mixer. Test run empty prior to actual use.
2. A mixer is only as safe as its operator. Give complete and undivided attention to the operation of the mixer.
3. Know how to stop the mixer and the engine instantly.
4. Always have all guards and safety devices attached and in place before operating mixer. Close engine housing during operation.
5. Keep inexperienced and unauthorized people away from the mixer at all times.
6. Never leave the mixer unattended while it is running.
7. Shut off engine or disconnect the electric motor before making any adjustments or putting hands or tools in the drum.
WS500 1-2019/Rev.F
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SAFETY PRECAUTIONS CONTINUED
Never reach into the drum or place tools into the drum while the mixer is running
8. Do not overfill the drum. Do not exceed the mixer’s rated capacity.
9. Do not smoke while refueling the engine. Shut off the engine and allow it to cool before refueling. Do not spill fuel.
10. Block/chock mixer wheels when mixing.
11. Use safety chains while towing mixer.
12. Keep the mixer in good operating condition. Loose or damaged parts are dangerous.
13. Avoid loose clothing that could get caught in moving parts or on control levers.
Keep hands and feet away from moving parts
14. Do not add material to the drum while stopped. Start the drum before adding material.
15. Keep all warning, caution and safety instruction labels in good condition. Replace missing, damaged or illegible labels.
TOWING & SAFETY CHAINS
For transporting the mixer, slide the tow pole out as far as possible and insert the locking pin. Make sure drum is locked in position and engine housing is closed and secured; cross the safety chains under the tow pole and fasten them to the tow vehicle. (fig.1) When operating the mixer, slide the tow pole in and lock it in place.
NOTE! Safety chain length may need to be altered for proper connection to tow vehicle. Reposition the hooks, DO NOT cut chain. Allow enough slack to permit proper vehicle turning while keeping chains snug
enough to prevent tow pole from contacting the ground in case the hitch uncouples.
FIGURE 1
SAFETY DECALS (if applicable)
If your safety and operating decals are damaged, they can be replaced by contacting Customer Service
WS1066WS1065
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.com
WS500
1-2019/Rev.F
MIXERS ONE-YEAR WARRANTY
This product is warranted to the original purchaser only, to be free of defects in material and workmanship under normal use, for one year from purchase date. Marshalltown Company shall without charge for parts and labor, repair or replace such parts which are found to be defective. All transportation charges for replacement parts must be borne by the purchaser.
For warranty service, the product must be delivered, with proof of purchase date, to the dealer of original purchase, or any factory authorized service dealer.
If difficulty is encountered in having warranty work performed, contact the factory Service Department.
All implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one year from date of purchase by the original retail customer and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
Exclusion from this warranty:
1. The following items are not covered under the Marshalltown Company one year warranty and are warranted by their respective manufacturer.
a) Engines, including starters, generators, alternators and gear reducers
b) Hydraulic components, including pumps, motors and valves
2. All consequential damages, including pickup and delivery of the unit, communication, mileage charges and/or rental of a replacement unit during repairs are not covered under this warranty, nor are any loss of income and/or other loss resulting from the failure of the product to function due to a warranty defect.
3. This warranty will not apply when the product becomes inoperative due to misuse, normal wear, neglect, improper maintenance, accident or freight damage, has not been operated and maintained in accordance with the instructions furnished in the Operator’s Manual, or has been altered or modified without approval from the factory Service Department.
4. No parts or products are to be returned to the factory without prior written approval from the factory.
NOTICE: Record the model and serial numbers in the spaces provided.
Product Model Number: ______________________________________________
Product Serial Number: _______________________________________________
Engine/Motor Model Number: _________________________________________
Engine/Motor Code Number: __________________________________________
Purchase Date: ______________________________________________________
Dealer Purchased From: ______________________________________________
Dealer Address: ______________________________________________________
____________________________________________________________________
Dealer Phone Number: ________________________________________________
WS500 1-2019/Rev.F
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
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PRIOR TO START UP
1. Examine the mixer carefully to make sure there was no damage during shipment or since the last use. Report any damage immediately to the transportation company. Repair any damage before using the mixer.
2. Check the engine oil. Fill as required. Refer to the engine manual for oil specifications.
3. Fill the fuel tank with fresh, clean fuel. Refer to the engine manual for fuel specifications.
4. Grease all fittings as called out in the lubrication specifications.
5. Check for free rotation of the mixer drum yoke by rotating the drum through one complete dump-charge-dump cycle. Make sure no foreign objects or tools are in the drum before starting the motor.
6. Start the motor and check for smooth operation of the drum, ring gear, and pinion.
Note: After initial 10 hours of operations, check chain/belts for proper tension and sprockets/pulleys for alignment. Check
these items monthly to prevent premature wear/failure.
LUBRICATION
Use lithium based grade 2 multi-purpose grease.
Drum Shaft Tube:
Drum shaft lubrication can be performed by removing the 1/8” pipe plug and installing the appropriate grease fitting. Greasing should be done yearly.
Yoke Bearing Hangers:
Yoke bearing hangers are located on the yoke ends and are equipped with grease fittings. These bearings should be greased weekly.
Wheel Bearings:
Grease wheel bearings once per year. Thoroughly remove old grease from bearings and spindle before repacking. Pack bearings 1/2 to 2/3 full to prevent overheating. Drum Tilt Brake Bearing: The brake bearing casting is located near the front of the mixer and should be greased weekly. Handwheel Bearing: The handwheel hub bearing is located on the front of the mixer, behind the handwheel. This bearing should be greased weekly.
WARNING: DO NOT GREASE BRAKE BAND OR OUTER BRAKING SURFACE OF TILT GEAR.
Jack Shaft Bearings:
Pillow block style bearings are used on the drive train counter shaft. These bearings should be greased weekly.
Drive Chain:
The drive chain should be lubricated monthly with SAE #20 or SAE #30 oil. Apply the oil between the side plates.
Engine/Motor:
Refer to the manufacturer’s engine or motor operating instructions for all maintenance and lubrication requirements and instructions.
LUBRICATION FREQUENCY CHART
ITEM FREQUENCY LUBRICANT PLACES
Drum Shaft Tube yearly grease 1
Yoke Bearing Casting weekly grease 2
Wheel Bearings yearly grease 2
Drum Tilt Brake Bearing Casting weekly grease 1
Handwheel Hub weekly grease 1
Drive Shaft weekly grease 1
Jackshaft (Electric motor only) weekly grease 2
Drive Chain monthly oil 1
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WS500
1-2019/Rev.F
STORAGE
For short term storage, clean the mixer and store in a dry place. If the mixer is not to be used for an extended period of time, service mixer completely and store it in a dry place.
1. Refer to motor/engine instructions for storage instructions.
2. Cover exposed metal surfaces with a thin coat of SAE 30 engine oil.
3. Lubricate per instructions under LUBRICATION section.
GETTING READY FOR MIXING
Lay out forms for your concrete floor, patio, driveway, sidewalk, etc. The quality of concrete is directly related to the quality of the cement paste. Calculate the proportions of your mix components (cement, sand and coarse aggregate) according to the job specifications.
LOADING THE MIXER
Start the mixer. Refer to motor/engine instructions. After drum has started rotating, pour about half of the water in the drum. NOTE: The drum may leak slightly when first used. This will stop after a few batches. Add aggregate (gravel) first then cement second and sand last. Then add remaining water as needed.
MIXING INSTRUCTIONS
1. Start the drum rotating.
2. Add 1/2 water.
3. Add cement and one shovelful of coarse aggregate. The coarse aggregate will break up any lumps in the cement.
4. Add remaining aggregate: crushed stone, pit-run gravel or sand.
5. Add remaining water as needed.
6. Mix batch for approximately one minute. Drum speed should be about 25 r.p.m. (NOTE: Mixing times may change.)
UNLOADING THE MIXER
Allow the entire mixture to mix for one full minute. Do not stop mixer from rotating. Hold the tilt handle and unlock the stop lever. Dump concrete to either side by tilting the tilt handle in the direction required. (NOTE: Mixing times may change.)
EXTENSION CORDS-ELECTRIC MOTOR
The following size extension cords should be used for this mixer: length of cord, up to 100 ft-14 gauge wire; up to 200 ft-12 gauge wire; up to 300 ft – 10 gauge wire; up to 400 ft – 8 gauge wire.
CARE OF MIXER
It is important to keep the inside of the mixing drum free of hardened concrete. After discharging the last batch of concrete each day, add a pailful of water and two shovelfuls of gravel to the drum. This will scour the inside of the drum. Mix for about two minutes, discharge and rinse the drum with water. Never permit concrete to harden on either the inside or outside of drum.
WS500 1-2019/Rev.F
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FILE NAMEDET.
FRAME ASSM, 600CM-PC-BLACK
WU591.iam1
HCS 3/8"-16NC X 1.5 ZINC
WR150.ipt2
FLAT WASHER, 3/8"
WR103.ipt3
LOCK WASHER, 3/8 ZINC PLATED
WR211.ipt4
HEX NUT, 3/8-16- 00123
WR108.ipt5
YOKE BEARING, 600CM-PC-BLACK
WU733.iam6
CB 3/8-16- 00122
WR107.ipt7
HANDWHEEL ASSM, 600CM-PC-BLACK
WU657.iam8
SHAFT ASSM, DRIVE, 600CM
R5362.iam9
SEAL, GREASE DRUM RING
WX1100.ipt10
CONE BEARING-TIMKEN
WX1102.ipt11
DRIVE PINION - 600CM
R5360.ipt12
HUB, SPROCKET, 600CM
WX1280.iam13
TILT PINION SHAFT, 600CM
R5676.ipt14
TILT PINION-600CM
R5359.ipt15
LEVER, BRAKE ASSM, 600CM-PC-BLACK
WU708.iam16
SOCKET SET SCREW 5/16-18 X 5/16
WR1042.ipt17
SPROCKET
WX1261.ipt18
Regular Helical Spring Lock Washers(Inch Series)
WR364.ipt19
SCREW HEX HD 5_16-18X1
WR1007.ipt20
GREASE FITTING
WR1028
.ipt21
HEX NUT 1/2-13NC
WR541.ipt22
KEY STOCK 5/16 X 1/4 X 1-1/4
WR1062.ipt23
TILT GEAR COVER-600CM
WX1860.iam24
LOCKWASHER 1/4 MED SP. REG HELICAL
WR633.ipt25
HEX HEAD BOLT 1/4-20 UNC 3/4 ZINC PLATED
WR973.ipt26
YOKE ASSM, 600CM-POWDERCOATED
WU592.iam27
1-1/4-12 UNF JAM LOCK NUT
WR1089.ipt28
Hex Bolt - UNC (Regular Thread - Inch)
WR1094.ipt29
SHAFT ASSM, DRUM, 600CM
R5358.iam30
CONE, BRG TIMKEN #13686 DR
WX1270.ipt31
WASHER FLAT 5/16WR236.ipt34
HCS 1/2-13 X 1-1/2 Z5WR1018.ipt43
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WS500
1-2019/Rev.F
TILT / LOCK MECHANISM PARTS BREAKDOWN
REF # NAME PART # QTY
1 HEX CAP SCREW 3/8"-16 X 1.5" * 6
2 FLAT WASHER, 3/8" * 6
3 LOCK WASHER, 3/8" * 10
4 HEX NUT, 3/8"-16 * 10
5 YOKE BEARING, 600CM MIX19027 1
6 CARRIAGE BOLT 3/8"-16 X 1 1/4" * 6
7 HANDWHEEL ASSM, 600CM MIX5961 1
8 TILT PINION SHAFT, 600CM MIX19061 1
9 TILT PINION-600CM MIX19098 1
10 LEVER, BRAKE ASSM, 600CM MIX19087 1
11 GREASE FITTING, 1/8" * 4
12 TILT GEAR COVER-600CM MIX29357 1
13 LOCK WASHER, 1/4" * 2
14 HEX CAP SCREW 1/4"-20 X 3/4" * 2
15 GEAR, INTERNAL TILT, 600CM MIX19102 1
16 BRAKE BEARING-600CM MIX19030 1
17 BRAKE BAND ASSY MIX19119 1
18 GRIP * 1
19 COTTER PIN 1/8" X 1 1/2" * 1
20 COTTER PIN * 1
21 KEY STOCK 3/8 SQ X 1" * 2
22 HANDWHEEL BRG 600CM MIX19029 1
23 FLAT WASHER, 1/2" * 2
24 HEX NUT, 1/2" - 13 * 2
* Common hardware, can be purchased locally.
WS500 1-2019/Rev.F
TILT / LOCK MECHANISM REPLACEMENT KITS ON NEXT PAGE...
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TILT / LOCK MECHANISM REPLACEMENT KITS
600CM 600CM-PL TILT/LOCK GEAR COVER EDI# 27789 INCLUDES:
REF # NAME QTY
12 TILT GEAR COVER - 600CM 1
13 LOCK WASHER, 1/4" 2
14 HEX CAP SCREW, 1/4"-20 X 3/4" 2
600CM 600CM-PL TILT/LOCK LOCK MECHANISM EDI# 27790 INCLUDES:
REF # NAME QTY
18 GRIP 1
10 LEVER, BRAKE ASSM, 600CM 1
19 COTTER PIN 1/8" X 1 1/2" 1
20 COTTER PIN 1
11 GREASE FITTING, 1/8" 1
16 BRAKE BEARING-600CM 1
1 HEX CAP SCREW 3/8"-16 X 1 1/2" 1
2 FLAT WASHER, 3/8" 1
3 LOCK WASHER, 3/8" 1
4 HEX NUT, 3/8"-16 1
17 BRAKE BAND ASSY 1
23 FLAT WASHER-1/2" 2
24 HEX NUT, 1/2"-13 2
600CM 600CM-PL TILT/LOCK GEARS SHAFT PILLOW BLOCK EDI# 27791 INCLUDES:
REF # NAME QTY
15 GEAR, INTERNAL TILT, 600CM 1
9 TILT PINION - 600CM 1
1 HEX CAP SCREW 3/8"-16 X 1 1/2" 4
21 KEY STOCK, 3/8" SQ X 1" 2
8 TILT PINION SHAFT, 600CM 1
6 CARRIAGE BOLT 3/8"-16 X 1 1/4" 6
2 FLAT WASHER, 3/8" 6
3 LOCK WASHER, 3/8" 4
4 HEX NUT, 3/8"-16 6
11 GREASE FITTING, 1/8" 2
5 YOKE BEARING, 600CM 1
7 HANDWHEEL BRG 600CM 1
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WS500
1-2019/Rev.F
DRIVE SPROCKET ASSEMBLY
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600CM/600CM-PL DRIVE SPROCKET KIT EDI# 27796 INCLUDES:
REF # NAME PART # QTY
1 LOCK WASHER, 3/8" * 2
2 HEX NUT, 3/8"-16 * 2
3 YOKE BEARING, 600CM MIX19027 1
4 CARRIAGE BOLT, 3/8"-16 X 1 1/4" * 2
5 SHAFT ASSM, DRIVE, 600CM MIX19060 1
6 SEAL, GREASE DRUM RING MIX5008 2
7 CONE BEARING-TIMKEN LM67048 MIX4298 2
8 DRIVE PINION, 600CM MIX19103 1
9 HUB, SPROCKET, 600CM MIX5953 1
10 SOCKET SET SCREW, 5/16"-18 X 5/16" * 1
11 SPROCKET MIX19158 1
12 LOCK WASHER, 5/16" * 4
13 HEX CAP SCREW, 5/16"-18 X 1" * 4
14 GREASE FITTING, 1/8" * 2
15 KEY STOCK 5/16" X 1/4" X 1 1/4" * 2
16 1 1/4"-12 JAM LOCK NUT 27792 1
* Common hardware, can be purchased locally.
WS500 1-2019/Rev.F
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STEEL DRUM, YOKE, AND DRUM SHAFT ASSEMBLY
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WS500
1-2019/Rev.F
600CM/600CM-PL DRUM SHAFT KIT EDI# 27797 INCLUDES:
REF # NAME PART # QTY
1 LOCK WASHER, 5/16" * 2
2 GREASE FITTING, 1/8" * 1
4 DRUM SHAFT ASSEMBLY MIX19059 1
5 CONE BEARING TIMKEN #13686 MIX19507 2
6 DRUM HUB COVER GASKET MIX772P40612 1
7 DRUM HUB COVER MIX772-40611 1
8 FLAT WASHER, 5/16" * 4
9 HEX NUT, 5/16"-18 * 2
10 HEX CAP SCREW 5/16"-18 X 2 1/4" * 2
11 FLAT WASHER, 2 1/4" OD X 1 17/32" ID * 3
12 SEAL MIX19509 1
13 SLOTTED HEX NUT, 1 1/4" - 12 27793 1
14 SNAP RING, 1 1/2" WR1324 1
16 COTTER PIN * 1
* Common hardware, can be purchased locally.
YOKE ASSEMBLY EDI# 21237 INCLUDES:
REF # NAME QTY
3 YOKE ASSEMBLY 1
STEEL DRUM ONLY EDI# 21239 INCLUDES:
REF # NAME QTY
15 STEEL DRUM ASSEMBLY 1
WS500 1-2019/Rev.F
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WS500
1-2019/Rev.F
BOTTOM BLADE INSTALLATION KIT EDI# 27824 INCLUDES:
REF # NAME PART # QTY
1 HEX NUT, 1/2"-13 * 2
3 LOCK WASHER, 1/2" * 2
5 BOTTOM BLADE ASSEMBLY MIX5733 1
6 FENDER WASHER, 1 3/4" OD X 17/32" ID * 2
7 HEX CAP SCREW, 1/2"-13 X 1 1/4" * 2
TOP BLADE INSTALLATION KIT EDI# 27826 INCLUDES:
REF # NAME PART # QTY
1 HEX NUT, 1/2"-13 * 2
3 LOCK WASHER, 1/2" * 2
4 TOP BLADE ASSEMBLY MIX5734 1
6 FENDER WASHER, 1 3/4" OD X 17/32" ID * 2
7 HEX CAP SCREW, 1/2"-13 X 1 1/4" * 2
RING GEAR SEGMENT KIT EDI# 27794 INCLUDES:
REF # NAME PART # QTY
1 HEX NUT, 1/2"-13 * 3
2 RING GEAR SEGMENT MIX245250 1
3 LOCK WASHER, 1/2" * 3
6 FENDER WASHER, 1 3/4" OD X 17/32" ID * 3
8 HEX CAP SCREW, 1/2"-13 X 1 3/4" * 3
* Common hardware, can be purchased locally.
WS500 1-2019/Rev.F
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600CM-PL DRUM
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600CM-PL DRUM PARTS BREAKDOWN
REF # NAME PART # QTY
1 DRUM ASSM, 600CM-PL MIX245883 1
2 DRUM CONE ASSM, 600CM-PL MIX245882 1
3 POLY LINER DRUM, 600CM MIX245881 1
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WS500
1-2019/Rev.F
PINTLE INSTALLATION
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PINTLE TOW POLE KIT EDI# 27808 INCLUDES:
REF # NAME PART # QTY
1 CHAIN & PIN ASSEMBLY FOR TOW POLE MIX27821 1
2 FLAT WASHER, 1/4" * 1
3 LOCK WASHER, 1/4" * 1
4 HEX CAP SCREW, 1/4"-20 X 3/4" MIX70097 1
5 SPRING CLIP FOR LOCKING PIN MIX2776 1
6 TOW POLE FOR PINTLE HITCH MIX232491 1
7 CHAIN, 1/4" X 58"L W/ 7/16" HOOK MIX245480A 2
8 HEX NUT, 1/2" - 13 MIX70563 1
9 LOCK WASHER, 1/2" MIX70655 1
10 FLAT WASHER, 1/2" MIX70707 1
11 HEX CAP SCREW, 1/2"-13 X 4" MIX71234 1
* Not shown in illustration
WS500 1-2019/Rev.F
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BALL HITCH INSTALLATION
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BALL TOW POLE KIT EDI# 27818 INCLUDES:
REF # NAME PART # QTY
1 CHAIN & PIN ASSEMBLY FOR TOW POLE MIX27621 1
2 FLAT WASHER, 1/4" * 1
3 LOCK WASHER, 1/4" * 1
4 HEX CAP SCREW, 1/4"-20 X 3/4" MIX70097 1
5 SPRING CLIP FOR LOCKING PIN MIX2776 1
6 TOW POLE FOR BALL HITCH R0546 1
7 CHAIN, 1/4" X 58"L W/ 7/16" HOOK MIX245480A 2
8 HEX NUT, 1/2" - 13 MIX70563 1
9 LOCK WASHER, 1/2" MIX70655 1
10 FLAT WASHER, 1/2" MIX70707 1
11 HEX CAP SCREW, 1/2"-13 X 4" MIX71234 3
12 LOCKING NYLON NUT, 1/2"-13 WR1133 2
13 2" BALL COUPLER WX1893 1
* Not shown in illustration
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104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
WS500
1-2019/Rev.F
30
29
29
31
32
27
ELECTRIC MOTOR SWITCH INSTALLATION
40
4
37
3
44
7
8
2
42
5
2
1
43
6
ON/OFF SWITCH ASSEMBLY EDI# 27806 INCLUDES:
REF # NAME PART # QTY
1 LOCK WASHER, 1/4" * 3
2 FLAT WASHER, 1/4" * 3
3 ON/OFF SWITCH 27804 1
4 POWER CORD HARNESS 27803 1
5 SWITCH MOUNTING BRACKET WX2165 1
6 HEX NUT, 1/4"-20 * 3
7 HEX CAP SCREW, 1/4"-20 X 1 1/2" * 3
* Common hardware, can be purchased locally.
WS500 1-2019/Rev.F
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
19 of 27
ENGINE HOUSE INSTALLATION
28
3
7
29
31 30
5 6
4
1
34
2
B
DETAIL B SCALE 0.30 : 1
ENGINE HOUSE HARDWARE KIT EDI# 27817 INCLUDES:
REF # NAME QTY
1 LOCK WASHER, 1/4" 6
2 HEX CAP SCREW, 1/4"-20 X 3/4" 6
4 ENGINE HOUSE LATCH 2
5 KEPS NUT, 10-24 8
6 PHILLIPS PAN HEAD MACHINE SCREW, 10-24 X 1/2" 8
REPLACEMENT ENGINE HOUSE
REF # NAME PART# QTY
3
ENGINE HOUSE (JANUARY 2019 - CURRENT)
ENGINE HOUSE (PRE-JANUARY 2019)
R0506
MIX232379
1
20 of 27
KILL SWITCH, ALL CM GAS EDI# 23666 INCLUDES:
REF # NAME QTY
7 STOP BUTTON, MUSHROOM HEAD 1
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
WS500
1-2019/Rev.F
69
100
1
64
62
5
65
3
1
61
6
74
7
63
8
4
2
AXLE AND ENGINE TABLE PARTS BREAKDOWN JANUARY 2019-CURRENT
REF # NAME PART# QTY
1 ENGINE TABLE R0387 1
2 HEX CAP SCREW, 3/8"-16 X 2 1/2" * 4
3 HEX NUT, 3/8"-16 * 4
4 SOLID AXLE ASSEMBLY 27309 1
5 LOCKING NYLON NUT, 5/16"-18 * 8
6 U-Bolt, 5/16"-18 X 1 1/4" Pipe Size * 4
LUG NUT KIT EDI# 27819 INCLUDES:
REF # NAME QTY
7 OPEN WHEEL NUT 10
WHEEL & TIRE EDI# 27906 INCLUDES:
REF # NAME QTY
8 WHEEL & TIRE 1
WS500 1-2019/Rev.F
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
21 of 27
AXLE, ENGINE TABLE AND YOKE SET SCREW PRE-JANUARY 2019
100
12
74
13
97
11
96
10
36
1
69
2
66
5
5
6
3
5
5
6
3
5
5
4
4
4
95
9
4
6
3
6
3
6
87
8
88
7
5
5
22 of 27
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
WS500
1-2019/Rev.F
AXLE, ENGINE TABLE, AND YOKE SET SCREW PARTS BREAKDOWN PRE-JANUARY 2019
REF # NAME PART# QTY
1 HEX CAP SCREW, 5/8"-11 X 2 1/2" * 1
2 FULLY THREADED TAP BOLT, 3/8"-16 X 5" * 2
3 HEX NUT, 3/8"-16 * 10
4 FLAT WASHER, 3/8" * 4
5 LOCK WASHER, 3/8" * 10
6 ENGINE TABLE MIX245400 1
7 MOUNT, PIVOT MIX232548 2
8 HEX CAP SCREW, 3/8"-16 X 2" * 4
9 SOLID AXLE ASSEMBLY 27309 1
10 U-BOLT, 5/16"-18 X 1 1/4" PIPE SIZE * 4
11 LOCKING NYLON NUT, 5/16"-18 * 8
LUG NUT KIT EDI# 27819 INCLUDES:
REF # NAME QTY
12 OPEN WHEEL NUT 10
WHEEL & TIRE EDI# 27906 INCLUDES:
REF # NAME QTY
13 WHEEL & TIRE 1
ENGINE TABLE INSTALLATION KIT EDI# 27799 INCLUDES:
REF # NAME QTY
2 FULLY THREADED TAP BOLT, 3/8"-16 X 5" 2
3 HEX NUT, 3/8"-16 10
4 FLAT WASHER, 3/8" 4
5 LOCK WASHER, 3/8" 10
7 MOUNT, PIVOT 2
8 HEX CAP SCREW, 3/8"-16 X 2" 4
WS500 1-2019/Rev.F
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
23 of 27
12
3
1
11
2
16
5
15
6
14
7
2
4
13
8
A
DETAIL A SCALE 1 / 2
ENGINE, GX240 HONDA FOR 600CM/600CM-PL EDI# 22586 INCLUDES:
REF # NAME QTY
1 ENGINE, GX240 HONDA GX240K1HA W/6:1 REDUCTION 1
600CM/600CM-PL GAS CHAIN & SPROCKET EDI# 27801 INCLUDES:
REF # NAME PART# QTY
2 ROLLER CHAIN, #50-1 MIX19766 1
3 CONNECTING LINK, #50 MIX19776 1
4 GAS DRIVE SPROCKET MIX19171 1
600CM/600CM-PL GAS ENGINE INSTALL HDW EDI# 27816 INCLUDES:
REF # NAME QTY
24 of 27
5 HEX NUT, 3/8"-16 4
6 LOCK WASHER, 3/8" 4
7 FLAT WASHER, 3/8" 4
8 CARRIAGE BOLT, 3/8"-16 X 1 3/4" 4
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
WS500
1-2019/Rev.F
20
19
10
27
1
25
7
28
2
22
4
9
18
11
21
12
17
3
24
6
26
8
23
5
600CM/600CM-PL ELECTRIC DRIVETRAIN KIT EDI# 27802 INCLUDES:
REF # NAME PART# QTY
1 ROLLER CHAIN, #50-1 MIX19766 1
2 CONNECTING LINK, #50 MIX19776 1
3 PILLOW BLOCK BEARING MIX5082 2
4 ELECTRIC DRIVE SPROCKET MIX5468 1
5 LARGE PULLEY MIX5448 1
6 DRIVE SHAFT FOR ELECTRIC DRIVE MIX757-40645 1
7 SMALL PULLEY MIX210000 1
8 V-BELT, 5L420 MIX5398 1
9 HEX NUT, 3/8"-16 * 4
10 LOCK WASHER, 3/8" * 8
11 FLAT WASHER, 3/8" * 4
12 CARRIAGE BOLT, 3/8"-16 X 1 3/4" * 4
600CM/600CM-PL ELECTRIC CHAIN & SPROCKET EDI# 27800 INCLUDES:
REF # NAME QTY
1 ROLLER CHAIN, #50-1 1
WS500 1-2019/Rev.F
2 CONNECTING LINK, #50 1
4 ELECTRIC DRIVE SPROCKET 2
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
25 of 27
ELECTRIC MOTOR INSTALLATION
13
2
12
1
15
3
14
4
15
16
5
3
MOTOR, 1 1/2HP ELECTRIC EDI# 22448 INCLUDES:
REF # NAME QTY
1 1 1/2HP ELECTRIC MOTOR 1PH 1
600CM/600CM-PL ELECTRIC MOTOR INSTALL HDW EDI# 27810 INCLUDES:
REF # NAME QTY
26 of 27
2 HEX NUT, 5/16"-18 4
3 FLAT WASHER, 5/16" 8
4 LOCK WASHER, 5/16" 4
5 HEX NUT, 5/16"-18 4
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
WS500
1-2019/Rev.F
104 S. 8th Ave.
Marshalltown, IA
Phone 800-888-0127 / 641-753-0127
www.MARSHALLTOWN.com
WS500 1-2019/Rev.F
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
27 of 27
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