Marshalltown 1220MP User Manual

MP Series Mortar/Plaster Mixers
Includes the Following Models
800MP, 1200MP, 1220MP, 1620MP
104 S. 8th Ave.
Marshalltown, IA
Phone 800-888-0127 / 641-753-0127
Fax 800-477-6341 / 641-753-6341
www.MARSHALLTOWN.com
INTRODUCTION
Congratulations on your purchase of a MARSHALLTOWN MP Series Mortar/Plaster Mixer. Made in the USA, MARSHALLTOWN mixers are rugged and heavy-duty, ready for years of service. MARSHALLTOWN mixers have several options to suit every contractor’s needs. Among those are:
• 8, 12, and 16 cubic foot drums
• Mechanical or hydraulic drive
• Manual or hydraulic dump
• 2” ball or pintle hitch
• Honda® gasoline engines, or multiple electric motor options
The paddle design of your MARSHALLTOWN mixer has several advantages. Our paddles are bolted into place, allowing for easy replacement. They also have separate drum scrapers which continually clean the side of the drum and help move material to the middle of the drum. Our 4/2, 2/2, and 6/2 paddle design ensure “Batch a Minute” results.
Other features of your MARSHALLTOWN mixer include:
• Heavy gauge steel on the entire unit
• Rubber torsion axles on all mixers
• Double belt drive on mechanical mixers
• Square paddle shaft for reduced slippage and better efficiency
• Structural steel frame
• High-speed tow kit with 25" tires
This owner’s manual provides the information needed to operate and maintain this MARSHALLTOWN Mixer. Carefully read and follow all safety and operating instructions in this manual. Ensure every operator of this mixer reads this manual before operating the mixer. The replacement of any part on this mixer by other than the manufacturer’s authorized replacement part may adversely affect the performance, durability or safety of the product.
Be sure safety precautions are observed. Read and follow all safety and operating instructions in this operator’s manual. The manufacturer reserves the right to make changes on or add improvements to its product at any time without
prior notice or obligation. The manufacturer reserves the right to decide, upon its sole discretion and at any time, to discontinue a product.
Information regarding operation and maintenance of the engine can be found in a separate engine manual supplied with this mixer, if the mixer is supplied with an engine. The engine manual provides all the information required regarding engine adjustments, operation and maintenance. Should any questions arise concerning engine operation or service, contact the nearest engine repair facility or the engine manufacturer.
This manual covers all MARSHALLTOWN MP Series Motor/Plaster mixer models and options. For technical questions or repair parts, please call MARSHALLTOWN customer service at 800-888-0127, 641-753-6341 or visit www.MARSHALLTOWN.com
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MARSHALLTOWN
.com
6-2014/Rev.A
TABLE OF CONTENTS
DANGER!
WARNING!
Safety Precautions ................................................................................................………………………………….3-4
Safety Decals ............................................................................................................................................................5
Warranty ...............................................................................................................……………………………………. 6
Specifications ....................................................................................................................... ………………………7-9
Assembly ................................................................................................................................................................... 9
Product Operation ............................................................................................................ ………………………10-13
Parts Breakdown ..............................................................................................................................................14-40
Maintenance ............................................................................................................................................................ 41
Troubleshooting .......................................................................................................................................................42
SAFETY PRECAUTIONS
UNDERSTAND SIGNAL WORDS
• A signal word - DANGER, WARNING, or CAUTION is used with the safety-alert symbol. DANGER identifies the most serious hazards.
DANGER or WARNING safety signs are located near specific hazards.
General precautions are listed on CAUTION safety signs.
• This notation appears before warnings in the text. It means that the step that follows must be carried out to avoid the possibility of personal injury or death. These warnings are intended to help the technician avoid any potential hazards encountered in the normal service procedures. We strongly recommend that the reader takes advantage of the information provided to prevent personal injury or injury to others.
THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS. A CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS CAN BE AVOIDED BY OBSERVING CERTAIN PRECAUTIONS. READ AND TAKE THE FOLLOWING PRECAUTIONS BEFORE OPERATING THIS EQUIPMENT TO HELP PREVENT ACCIDENTS. EQUIPMENT SHOULD BE OPERATED ONLY BY THOSE WHO ARE RESPONSIBLE AND INSTRUCTED TO DO SO.
CALIFORNIA PROPOSITION 65 WARNING: Operation of this equipment and/or engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
• Read all operating and maintenance instructions before operating or servicing mixer. Test run empty prior to actual use.
• A mixer is only as safe as its operator. Give complete and undivided attention to the operation of the mixer.
• Know how to stop the mixer and the engine instantly.
• Always have all guards and safety devices attached and in place before operating mixer. Close engine housing during
operation.
• Keep inexperienced and unauthorized people away from the mixer at all times.
• Never leave the mixer unattended while it is running.
• Shut off engine or disconnect the electric motor before making any adjustments or putting hands or tools in the drum.
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SAFETY PRECAUTIONS CONTINUED
DANGER!
DANGER!
Never reach into the drum or place tools into the drum while the mixer is running.
• Do not overfill the drum. Do not exceed the mixer’s rated capacity.
• Do not smoke while refueling the engine. Shut off the engine and allow it to cool before refueling. Do not spill fuel.
• Block mixer wheels when mixing.
• Use safety chains while towing mixer.
• Keep the mixer in good operating condition. Loose or damaged parts are dangerous.
• Avoid loose clothing that could get caught in moving parts or on control levers.
Keep hands and feet away from moving parts.
• Do not add material to the drum while stopped. Start the drum before adding material.
• Keep all warning, caution and safety instruction labels in good condition. Replace missing, damaged or illegible labels.
• Clear the work area around the machine to prevent tripping or falling onto the mixer.
• Operate on level ground to prevent the mixer from tipping over.
DO NOT OPERATE this mixer under the influence of alcohol or while taking medication that impairs your reactions.
• Do not pull the cord to disconnect it. Keep the cord away from heat, oil, and sharp edges.
• Use factory authorized parts for replacement.
• Wear safety glasses when mixer is in use.
• Never attempt to move the mixer while the motor is on.
• With electric motors, properly grounded electric circuit is required to protect the operator from possible electric shock.
NEVER unplug the motor while standing in or around wet ground.
TOWING & SAFETY CHAINS
For transporting the mixer, slide the tow pole out as far as possible and insert the locking pin. When operating the mixer, slide the tow pole in and lock it in place. Make sure drum is locked in position and engine housing is closed and secured. Cross the safety chains under the tow pole and fasten them to the tow vehicle. (See figure 1.)
NOTE! Safety chain length may need to be altered for proper connection to tow vehicle. Reposition the hooks, DO NOT cut chain. Allow enough slack to permit proper vehicle turning while keeping chains snug enough to prevent tow pole from contacting the ground in case the hitch uncouples.
Figure 1
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SAFETY DECALS
If your safety and operating decals are damaged, they can be replaced by contacting Customer Service.
WS1065WS1195
CAUTION!
1. Never reach into drum while mixer is running.
2. Stop engine or motor before cleaning or servicing.
3. Keep children and unauthorized people away from machine.
4. Never allow machine to run unattended.
5. Read owner’s manual before operating or servicing this machine.
CLEANING
1. With paddles rotating, add water.
2. Allow paddles to turn for several minutes.
3. Dump water and spray remaining mortar with hose.
4. Stop mixer by switching motor off or stopping engine.
5. Thoroughly clean with water before any remaining mortar hardens.
LUBRICATION & SERVICE
1. Lubricate the following daily prior to use:
· Drive shaft bearings
· Drum shaft bearings and seals
· Chain and sprockets
2. Service engine or motor per manual supplied.
WS1195
WS1198
WS1198
WS1070
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MIXERS ONE-YEAR WARRANTY
This product is warranted to the original purchaser only, to be free of defects in material and workmanship under normal use, for one year from purchase date. Marshalltown Company shall without charge for parts and labor, repair or replace such parts which are found to be defective. All transportation charges for replacement parts must be borne by the purchaser.
For warranty service, the product must be delivered, with proof of purchase date, to the dealer of original purchase, or any factory authorized service dealer.
If difficulty is encountered in having warranty work performed, contact the factory Service Department.
All implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one year from date of purchase by the original retail customer and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
Exclusion from this warranty:
1. The following items are not covered under the Marshalltown Company one year warranty and are warranted by their respective manufacturer.
a) Engines, including starters, generators, alternators and gear reducers
b) Hydraulic components, including pumps, motors and valves
2. All consequential damages, including pickup and delivery of the unit, communication, mileage charges and/or rental of a replacement unit during repairs are not covered under this warranty, nor are any loss of income and/or other loss resulting from the failure of the product to function due to a warranty defect.
3. This warranty will not apply when the product becomes inoperative due to misuse, normal wear, neglect, improper maintenance, accident or freight damage; has not been operated and maintained in accordance with the instructions furnished in the Operator’s Manual; or has been altered or modified without approval from the factory Service Department.
4. No parts or products are to be returned to the factory without prior written approval from the factory.
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.com
6-2014/Rev.A
SPECIFICATIONS
44
[1105]
54
[1365]
71
[1799]
54
WITHOUT OUTRIGGER
73
[1844]
76
[1918]
59
[1499]
44
[1105]
54
[1365]
76
[1918]
59
[1499]
80
[2027]
78
[1983]
WITHOUT OUTRIGGER
800MP
1200MP
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.com
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SPECIFICATIONS
[1365]
1220MP
59
[1499]
44
[1105]
[1365]
86
WITHOUT OUTRIGGER
54
[2191]
88
[2242]
1620MP
59
[1499]
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[1105]
44
54
94
WITHOUT OUTRIGGER
[2397]
96
[2442]
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6-2014/Rev.A
SPECIFICATIONS
Model
800MP 8 9.8 2
1200MP 12 14.1 4
1220MP 12 14.1 4
1620MP 16 17.4 5
Model Tow Pole Wheel & Tire Suspension
800MP 2-7/8" Dia. Telescoping
1200MP 2-7/8" Dia. Telescoping
1220MP 2-7/8" Dia. Telescoping
1620MP 2-7/8" Dia. Telescoping
Batch
Volume
Cu. Ft.
Total Drum
Volume
Cu. Ft.
Batch
Cap. Bags
6.5" X 13" Wheels
6.5" X 13" Wheels
6.5" X 13" Wheels
6.5" X 13" Wheels
25" O.D. Tires
25" O.D. Tires
25" O.D. Tires
25" O.D. Tires
Bearing/Seal
Roller Bearings w/Stacked Seals
Roller Bearings w/Stacked Seals
Roller Bearings w/Stacked Seals
Roller Bearings w/Stacked Seals
Torsion Axle 73" X 54" X 59" 24"
Torsion Axle 80" X 54" X 59" 24”
Torsion Axle 88" X 54" X 59" 24”
Torsion Axle 96" X 54" X 59" 24”
Clutch
Mechanism
Pivoting Engine Mount
Pivoting Engine Mount
Hydraulic Hydraulic
Hydraulic Hydraulic
Overall
Dimensions
L X W X H
Discharge
Height
Power Reduction
6:1 Reduction;
Belt to Chain & Sprocket
6:1 Reduction;
Belt to Chain & Sprocket
Power
Options
3HP Electric 8HP Honda
3HP Electric 8HP Honda
7.5HP Electric 13HP Honda
7.5HP Electric 13HP Honda
®
®
®
®
ASSEMBLY
TOW POLE
The tow pole assembly is located on the front of the mixer and is used for transport only. For transport, pull the tow pole assembly out, line up the holes and insert the L-shaped pin through each hole. While operating the mixer, pull the L-shaped pin out of the hole and push tow pole assembly all the way in. Line up the holes and insert the L-shaped pin through each hole.
ELECTRIC MOTORS
Electric Motors on MP mixers are sold WITHOUT a power cord because of the variety of voltage/plug configurations available. Most electrical supply stores can provide the correct wiring harness and plug for any application.
HYDRAULIC PUMPS
No hydraulic assembly required. The speed of the mixing shaft can be adjusted using the flow control inside the engine house.
GREASING
All mixers are greased before their factory test, but each unit should be greased prior to its first use (see lubrication section on page 12). This will replace any grease that was lost or contaminated during transport.
DRUM WIPER BLADES
The mixing paddles feature adjustable rubber wipers and steel backing plates. Wipers are factory preset to lightly contact the inside of the drum.
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MIXER TRANSPORT
Secure drum by engaging drum lock. Secure all moveable parts, including the rear housing. Secure tow pole coupler to vehicle and attach safety chains and hooks. (See Figure 1, Safety Chains). The included pintle-type couplers require the appropriate tow vehicle coupler retainer.
Figure 1
PRE-OPERATIONAL CHECKS
The following steps should be taken prior to placing the mixer in use:
1. The operator must be familiar with the location and operation of all controls.
2. The unit ships with oil, but check the crankcase oil level on gasoline powered units, and fill the fuel tank before starting.
3. Check for free rotation of the mixer blade shaft by rotating the drum through one complete dump-charge-dump cycle.
Make sure no foreign objects or tools are in drum before starting engine/motor.
4. When turning the unit on for the first time, make sure the paddles are turning the right direction. If the paddle direction is
incorrect, consult the motor wiring diagram (can be found inside the wiring enclosure or on the nameplate of the motor) to
reverse the direction.
5. Start engine/motor, slowly engage the drum drive and check for smooth operation of the mixer blade shaft and drive.
6. Verify that all power cords are running in a safe direction and clear of all gears, belts, or other moving parts.
7. Move the clutch lever through several cycles to assure correct clutch operation.
8. Use the dipstick to check the hydraulic fluid level in the reservoir.
9. Make sure the drum latch is disengaged prior to extending the dump cylinder.
CONTROLS AND OPERATIONS
Read through the manual for all operation, adjustment and maintenance instructions. Be sure all engine/motor and drive system operation instructions are followed as outlined.
All nuts and cap screws should be checked and tightened during the first two (2) hours of use. Periodic checks should be made thereafter.
WIPER BLADE ADJUSTMENT
Ensure mixer is unplugged (electric) or spark plug removed (gasoline) to prevent accidental starting.
The mixing paddles feature adjustable rubber wipers and steel backing plates. Wipers are factory preset to lightly contact the inside of the drum.
If adjustment is required, proceed as follows:
A. Loosen the wiper attaching hardware and move the wiper outward to maintain contact with the drum but without folding over when in operation.
B. After adjustment, turn the mixer arms one full turn manually to check clearance and eliminate the possibility of wiper back plates contacting the drum.
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CLUTCH CONTROL LEVER
9 C
d
DANGER!
DANGER!
To avoid personal injury, this control must be disengaged before starting engine/motor or when mixer is not in use.
This control is located in front of the mixing drum on the mixer leg. (See Figure 2.) This control engages and disengages the drive to the mixing blades.
TO ENGAGE: Position lever in line with the mixer frame (12 o’clock position). Lever is held in the engage position by the over-center action of the linkage.
12 o'clock ­Clutch Engage
TO DISENGAGE: Push lever down (counter-clock-wise) to the 9 o’clock position. Lever is spring
o'clock -
lutch Disengaged
loaded to hold it in the disengaged position.
Figure 2
STARTING THE MIXER
To avoid personal injury, be sure control lever is in the neutral position before starting engine/motor
Start the mixer engine/motor. Refer to the engine/motor manual for proper starting procedures. When the engine/motor is warmed up and is running smoothly, move the control lever to engage the clutch.
Tilt Drum Forward
Tilt Drum Backward
Ram dump mixers have 3 paddle settings: Forward, Neutral, Reverse (See Figure 2.1) Ram dump mixers have 3 drum settings: Tilt Forward, Load/Mix, Tilt Backward (See Figure 2.1)
EXTENSION CORDS FOR ELECTRIC MOTORS
Follow your local or state standards, or the National Electric Code, to determine the correct gauge of wire when using an extension cord with your electric motor.
Paddles Forward
Paddles Reverse
Figure 2.1
LOADING THE MIXER
To avoid personal injury, be sure grill assembly is down and in place when mixer is in operation
To avoid personal injury, be sure drum is locked in the operating position
When the mixing blades are rotating, pour the required amount of water into the drum, then add cement, sand and lime or mortar mix. The desired mixing speed is 33 RPM.
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DISCHARGING THE MIXER
DANGER!
WARNING!
Drum Seal Plate Assemblies
Drum Shaft Bearing Hangers
Wheel Bearings
Drive Shaft Bearings
Keep hands and all foreign objects clear of the moving paddles while discharging the mixer.
MANUAL DUMP
1. Allow the entire mixture to mix for one (1) full minute.
2. DO NOT STOP MIXER FROM ROTATING.
3. Hold the tilt handle and disengage the drum lock.
4. Dump motor to the side by pulling the tilt lever downward.
5. After the mixture is dumped, return the drum to the operating position and engage drum lock.
RAM DUMP
1. Slowly push forward on the left-hand control lever on the control valve. The farther the valve is pushed, the faster the drum will tilt.
2. With the drum in the discharge position, use the right-hand control lever to engage the paddles and discharge the mix.
3. Pull the left-hand control lever toward you to return the drum to the load/mix position.
LUBRICATION
To avoid personal injury, always turn off engine/motor and wait for all motion to stop before making adjustments or repairs.
DRUM SEAL PLATE ASSEMBLIES
Drum seals are provided on each end of the drum where the mixing shaft passes through to the bearings. It is important to pump grease into the assemblies to retain seal efficiency. Use enough grease to flush out old grease and carry away any grit. Use lithium based grade 2 multi-purpose grease. See Figure 3.1
MIXING SHAFT BEARINGS
The mixing shaft bearings are permanently factory sealed and lubricated, and should not require further service.
Figure 3.1
WHEEL BEARINGS
Wheel bearings should be packed once a year. Thoroughly clean old lubricant from the bearings, hub and spindles before repacking. Pack bearings only one-half to two-thirds full with grease to prevent overheating. Use no. 2 wheel bearing grease.
DRUM SHAFT BEARING HANGERS
Drum yoke bearing hangers are located on each side of the drum, and are equipped with grease fittings. These bearings should be lubricated once each week with lithium based grade 2 multi-purpose grease. See Figure 3.1
ENGINE/MOTOR
Refer to the engine/motor operating instructions for all maintenance and lubrication instructions and requirements.
DRIVE SHAFT BEARINGS
Pillow block style bearing are used on the drive shaft. See Drum Seal Plate Assemblies, Lubrication Guidelines for more information. See Figure 3.2
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Figure 3.2
6-2014/Rev.A
WARNING!
CLEANING THE MIXER
WARNING!
Tighten Belt Belt Tight
Clutch Roller
To avoid personal injury, always turn engine/motor off and wait for all motion to stop before cleaning.
To achieve satisfactory performance from the mixer, it is essential to give the drum reasonable care. Clean the mixer after each use, before the mortar dries and becomes hard. Never permit mortar to harden on either the inside or outside of the drum. Do not pound or dent the drum as this impairs mixing efficiency and can cause spot wear on the drum surface. Spray the entire unit off after each use.
It is important to keep the inside of the mixing drum free of hardened mortar. After discharging the last batch of mortar each day, add a pailful of water and two shovelfuls of gravel to the drum. This will scour the inside of the drum. Mix for about two minutes, discharge and rinse the drum with water.
ADJUSTMENT
To avoid personal injury, always turn off engine/motor and wait for all motion to stop before making adjustments or repairs.
RUBBER WIPER BLADES
Adjust rubber wipers so they fit snugly against the drum but not to the point that they fold over when the blades rotate.
ENGINE/MOTOR DRIVE
See Figure 4 (800MP & 1200MP Models)
1. Check the roller chain regularly so with one strand tight, the slack strand can be moved approximately one half of an inch. If an adjustment is required, loosen the bolts on the pillow block bearings and slide the pillow block/shaft assembly toward or away from the driven sprocket as necessary.
Pillow Block
2. Align the pulleys so the belts will run straight. Make sure all set screws are tightened on the pulleys when you are finished.
Figure 4
3. To set the belt tension, loosen the bolts that hold the engine or motor to the mounting plate. Move the clutch lever to the engaged position. Slide the engine or motor in the mounting slots until the belt is tight, then slide the engine or motor back approximately 1/4". Tighten the mounting bolts.
4. Adjust belt fingers so they allow disengagement of the drive, but they must not touch the belt when the clutch is disengaged.
STORAGE
For short term storage, clean the mixer and store in a dry place. If the mixer is not to be used for an extended period of time, service the mixer completely and store in a dry place.
1. Refer to the engine/motor instructions for storage instructions.
2. Cover exposed metal surfaces with a thin coat of SAE 30 weight engine oil.
3. Lubricate per instructions outlined in the LUBRICATION section (page 12).
SERVICING THE MIXER
1. Clean mixer thoroughly.
2. Check all bearings and seals for proper operation.
3. Check mixing arms, blades, and wipers for damage or wear.
4. Any damaged or excessively-worn parts should be replaced.
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800MP/1200MP AXLE ASSEMBLY
2
1
3
800MP/1200MP AXLE ASSEMBLY PARTS BREAKDOWN
REF # NAME PART# Quantity
1 TORSION AXLE ASSEMBLY WX2079 1
2 WHEEL & TIRE ASSEMBLY WX2080 2
3 LUG NUT WR1213 10
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800MP/1200MP FRAME, AXLE ASSEMBLY
1
3
2
4
5
6
1200MP FRAME, AXLE ASSEMBLY PARTS BREAKDOWN
REF # NAME PART# Quantity
1 800MP FRAME ASSEMBLY / 1200MP FRAME ASSEMBLY WU827 / WU814 1
2 TORSION AXLE ASSEMBLY WX2079 1
3 HCS 1/2-13 X 1-1/2" GR5 MIX70343 4
4 FLAT WASHER MIX70707 4
5 1/2” LOCK WASHER MIX70655 4
6 NUT, 1/2-13 MIX70563 4
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3
2
1
9
8
5
10
11
17
16
15
14
19
30
32
31
10
10
4
7
6
12
18
13
20
27
12
28
29
800MP/1200MP FRAME, CLUTCH, ENGINE MOUNT ASSEMBLY
800MP/1200MP FRAME, CLUTCH, ENGINE MOUNT
PARTS BREAKDOWN
REF # NAME PART# Quantity
1 DRUM LOCK HANDLE WU810 1
2 GRIP MIX36282 1
3 800MP FRAME ASSEMBLY; 1200MP FRAME ASSEMBLY WU827; WU814 1
4 CLUTCH ROLLER MIX211689 1
5 GRIP MIX750P40278 1
6 OVERCENTER SPRING MIX232266 1
7 SPRING MIX23156 1
8
9 HEX HEAD BOLT, 1/2-13 X 1-1/2" GR5 MIX70343 1
HEX HEAD JAM NUT, 1/2-13 MIX70581 1
10 1/2" FLAT WASHER MIX70707 3
11 SPRING CLIP MIX2776 1
12 HEX HEAD BOLT, 3/8-16 X 7" GR5 MIX71404 1
13 HEX NUT, NYLON INSERT, 3/8-16 WR263 3
14 CHAIN AND PIN ASSM, TOW POLE MIX232276 1
15 MACHINE SCREW, PAN HEAD, PHILLIPS DRIVE, 10-24 X 1/2" WR1158 1
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800MP/1200MP FRAME, CLUTCH, ENGINE MOUNT
PARTS BREAKDOWN
REF # NAME PART# Quantity
16 #10 FLAT WASHER WR1164 1
17 #10 LOCK WASHER WR1165 1
18 ENGINE BASE MOUNT PIVOT MIX232548 2
19 TOW POLE ASSM, 1000, 1020, 1200 MIX232491 1
20 MOTOR AND ENGINE BASE WELDMENT WX1995 1
27 HCS .375-16 X 2Z5 WR1153 4
28 LOCK WASHER, .375 MIX70649 4
29 NUT, .375-16 Z5 MIX70553 4
30 HCS .5_13 X 4.5 WR1116 1
31 LOCKING NYLON NUT .5-13 WR1133 1
32 CHAIN, 1/4" X 58" W 7/16" HOOK (PARTIAL VIEW, HOOK NOT SHOWN) MIX245480A 1
FOR MIXERS WITH BALL COUPLERS SUBSTITUTE THE FOLLOWING PARTS FOR
ITEM #4 TOW POLE ASSEMBLY
REF # NAME PART# Quantity
N/A BALL COUPLER, RAM22-300 WX1893 1
N/A TOW POLE FOR BALL HITCH MIXR5634 1
N/A WASHER, 1/2” - ZINC PLATED MIX70707 4
N/A NYLOCK NUT, 1/2-13 WR1133 2
N/A 1/2-13 X 3.5” HEX CAP SCREW WR1092 2
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13
800MP MIXER PADDLE, SHAFT ASSEMBLY
3
2
17
11
12
13
9
10
8
1
8
11
17
4
5
16
15
8
7
12
14
6
8
15
16
800MP MIXER PADDLE, SHAFT PARTS BREAKDOWN
REF # NAME PART# Quantity
1 WIPER, ENGINE SIDE MIX245465 1
2 BLADE, SIDE MIXING MIX5088 2
3 BLADE, SCRAPER MIX5089 2
4 BLADE, PADDLE MIX5643 2
5 BLADE, RUBBER MIX5585 2
6 WIPER, TOW END SIDE MIX245464 1
7 ARM, MIXING ASSEMBLY - TOW END MIX245460 1
8 ARM CAP, MIX MIX245461 4
9 ARM, MIXING ASSEMBLY-ENGINE END MIX245463 1
10 DRUM SHAFT WELDMENT WU826 1
11 HEX HEAD CAP SCREW, 3/8-16 X 1-1/2" MIX70249 12
12 LOCK WASHER, 3/8 MIX70649 12
13 HEX NUT, 3/8 MIX70553 12
14 HEX HEAD CAP SCREW 5/8-11 X 2" MIX71195 8
15 LOCK WASHER 5/8" MIX70657 8
16 HEX NUT, 5/8-11 MIX70567 8
17 FLAT WASHER 3/8" MIX70703 12
18 of 44
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
1200MP MIXER PADDLE, SHAFT ASSEMBLY
3
2
17
11
12
13
9
10
8
1
5
4
17
11
9
7
13
12
16
15
8
7
14
6
8
15
16
1200MP MIXER PADDLE, SHAFT PARTS BREAKDOWN
REF # NAME PART# Quantity
1 WIPER, ENGINE END SIDE MIX245465 1
2 BLADE, SIDE MIXING MIX5088 2
3 BLADE, SCRAPER MIX5089 2
4 BLADE, PADDLE MIX5643 4
5 BLADE, RUBBER MIX5585 4
6 WIPER, TOW END SIDE MIX245464 1
7 MIXING ARM ASSM, TOW END MIX245460 2
8 ARM CAP MIX245461 4
9 MIXING ARM ASSM, ENGINE END MIX245463 2
10 1200MP DRUM SHAFT WELDMENT WU813 1
11 HCS, 3/8-16 X 1/1/2" MIX70249 20
12 3/8 LOCK WASHER MIX70649 20
13 HEX NUT, 3/8-16 MIX70553 20
14 HCS, 5/8-11 X 2 GR.5 MIX71195 10
15 LOCK WASHER, 5/8 MIX70657 10
16 HEX NUT, 5/8-11 MIX70567 10
17 FLAT WASHER, 3/8 MIX70703 20
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
19 of 44
800MP/1200MP FRAME, ENGINE HOUSE ASSEMBLY
9
8
1
13
14
9
10
9
4
4
8
6
7
3
8
2
800MP/1200MP FRAME, ENGINE HOUSE PARTS BREAKDOWN
REF # NAME PART# Quantity
1 ENGINE HOUSE WU816 1
2 HEX HEAD CAP SCREW 1/4-20 X 3/4 WR1159 6
3 1/4 LOCK WASHER MIX70643 6
4 REFLECTOR, RED PN MIX32082 2
6 ENGINE HOUSE LATCH ASSEMBLY WX1978 (1 of 2) 2
7 ENGINE HOUSE LATCH KEEPER WX1978 (2 of 2) 2
8 MACHINE SCREW, PAN HEAD, PHILLIPS DRIVE, 10-24 X 1/2 WR1158 11
9 KEPS NUT, 10-24 MIX70610/70627 15
10 ENGINE HOUSE DIVIDER WX2000 1
13 HANDLE HOUSINGS, 5-3/4" X 1-1/2" MIX5402 1
14 PHILLIPS FHMS #10-24 X 1/2" WR116 4
20 of 44
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
800MP/1200MP FRAME, OUTRIGGER ASSEMBLY
1
6
7
2
5
4
3
800MP/1200MP FRAME, OUTRIGGER ASSEMBLY
PARTS BREAKDOWN
REF # NAME PART# Quantity
1 OUTRIGGER MAIN WELDMENT WU818 1
2 FOOT WELDMENT, OUTRIGGER WU819 2
3 PIN, .5 X 8.813LG MIX232257 2
4 SPRING CLIP FOR LOCKING PIN MIX2776 2
5 HEX HEAD CAP SCREW 1/2-13 X 1-1/2 MIX70343 4
6 HEX NUT, 1/2-13 MIX70563 4
7 LOCK WASHER, 1/2 MIX70655 4
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
21 of 44
800MP/1200MP DRUM, FRAME ASSEMBLY
13
14
12
29
17
18
26
27
1
9,10,11
7
18
17
16
3
5
4
18
17
6
28
2
23
21
25
24
8
15
15
22 of 44
22
21
2
9,10,11
19
21
1
20
3
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
800MP/1200MP DRUM, FRAME ASSEMBLY PARTS BREAKDOWN
REF # NAME PART# Quantity
1 SUPPORT BEARING WX1998 2
2 PILLOW BLOCK BEARING, 1.75ID WX1987 2
3 FLANGE MOUNT BEARING, 1.75ID WX1988 2
4 3/4" LOCK WASHER WR1167 4
5 HEX NUT 3/4-10 WR1168 4
6 HEX HEAD CAP SCREW 3/4-10 X 2" WR1169 4
7
800MP DRUM SHAFT ASSEMBLY;
1200MP DRUM SHAFT ASSEMBLY
8 800MP DRUM SHELL / 1200MP DRUM SHELL WU825 / WU812 1
9 OUTER SEAL PLATE WX1996 2
10 INNER SEAL PLATE WX1997 4
11 DRUM SEAL WX2043 6
12 800MP GRILL WELDMENT / 1200MP GRILL WELDMENT WU824 / WU811 1
13 TOW KIT HAND GRIP MIX19975 1
14 TILT LEVER MIX5126 1
15 SPRING CLIP FOR LOCKING PIN MIX2776 2
16 HCS 3/8-16 X 1-1/2 MIX70249 2
17 3/8 LOCK WASHER MIX70649 11
18 NUT 3/8-16 MIX70553 11
19 GRILL SAFETY LATCH WU815 1
20 HCS 1/2-13 X 1-1/2 MIX70343 1
21 1/2 FLAT WASHER MIX70707 6
22 LOCKING NYLON NUT WR1133 1
23 HEX HEAD CAP SCREW 1/2-13 X 2 WR1088 4
24 NUT, 1/2-13 MIX70563 4
25 LOCK WASHER, 1/2 MIX70655 4
26 CARRIAGE BOLT 3/8-16 X 1-1/4 MIX70906 8
27 CARRIAGE BOLT 3/8-16 X 2 WR1153 8
28 LOCKING NYLON NUT 3/8-16 WR445 8
29 HEX HEAD CAP SCREW 3/8-16 X 2-1/4 WR1156 1
WU826 WU813
1 1
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
23 of 44
800MP/1200MP GAS ENGINE DRIVE ASSEMBLY
12
19
24
29
17
14
15
13
16
21
10
7
9
8
20
22
5
25
12
11
5
22
16
2
3
6
20
21
28
18
19
26
28
21
20
22
4
19
27
24 of 44
23
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
22
1
MARSHALLTOWN
.com
6-2014/Rev.A
800MP/1200MP GAS ENGINE DRIVE ASSEMBLY
PARTS BREAKDOWN
REF # NAME PART# Quantity
1 HONDAGX240, 8HP ENGINE - NOT SHOWN MIX245200 1
2 STOP BUTTON, MUSHROOM HEAD, TURN MIX760P12242 1
3 SPROCKET, DRIVEN, UST80B60F_1L X 1.75HT WX1979 1
4 SPROCKET, DRIVE, UST80B10F_1D X 1.25HT WX1980 1
5 BELT FINGER WX1994 2
6 ROLLER CHAIN, PE80R NO80 RIVETED CHAIN X 66LG WX1983 1
7 3/8" PIPE MIX245980 2
8 JAM NUT, 3/8-16 WR1197 4
9 FLAT WASHER 3/8" MIX70703 4
10 HEX HEAD CAP SCREW, 3/8-16 X 3 MIX70272 2
11 DRIVE SHAFT, CRS ROD 1.25 X 12 R5720 1
12 PILLOW BLOCK BEARING MIX232421 2
13 FLAT WASHER, 1/2 MIX70707 4
14 NUT, 1/2-13 MIX70563 4
15 LOCK WASHER, 1/2 MIX70655 4
16 HEX HEAD CAP SCREW, 3/8-16 X 1-3/4" MIX70235 2
17 HEX HEAD CAP SCREW, 1/4-20 X 3" FULLY THREADED WR1160 2
18 SQ HD SET SCREW 3/8-16 X 2" WR1161 2
19 KEY STOCK 1/4" SQ X 1-3/4" MIX70803 3
20 LOCK WASHER 3/8 MIX70649 10
21 HEX NUT, 3/8-16 MIX70553 10
22 FLAT WASHER 3/8 MIX70703 10
23 HEX HEAD CAP SCREW, 3/8-16 X 2" MIX70258 8
24 HEX NUT, 1/4-20 MIX70545 1
25 CARRIAGE BOLT 1/2-13 X 1-3/4" WR1134 4
26 DRIVE PULLEY, 2BK32 X 1 BORE W/EXTRA MIX245721 1
27 DRIVEN PULLEY_2BK110 WX1977 1
28 V-BELT, B39 WX1976 2
29 KEYSTOCK, 3/8" SQ X 2" LG MIX71022 1
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
25 of 44
800MP/1200MP ELECTRIC DRIVE ASSEMBLY
4
3
2
1
9
8
7
5
10
11
12
18
17
16
15
14
13
19
20
26
25
24
23
22
2930
30
17
17
14
14
20
20
32
17
17
10
18
3
10
10
19
18
28
19
18
6
27
31
26 of 44
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
800MP/1200MP ELECTRIC ENGINE DRIVE ASSEMBLY
PARTS BREAKDOWN
REF # NAME PART# Quantity
1 SPROCKET, DRIVEN, UST80B60F_1L X 1.75HT WX1979 1
2 SPROCKET, DRIVE, UST80B10F_1D X 1.25HT WX1980 1
3 BELT FINGER WX1994 2
4 3/8" PIPE MIX245980 2
5 JAM NUT, 3/8-16 WR1197 4
6 FLAT WASHER 3/8" MIX70703 4
7 HEX HEAD CAP SCREW, 3/8-16 X 3" MIX70272 2
8 ROLLER CHAIN, PE80R, NO80 RIVETED CHAIN X 66LG WX1983 1
9 DRIVE SHAFT, CRS ROD 1.25 X 12 R5720 2
10 PILLOW BLOCK BEARING MIX232421 4
11 1/2" FLAT WASHER MIX70707 8
12 HEX NUT, 1/2-13 MIX70563 8
13 LOCK WASHER, 1/2" MIX70655 8
14 HEX HEAD CAP SCREW 3/8-16 X 1 MIX70235 6
15 HEX HEAD CAP SCREW, 1/4-20 X 3" FULLY THREADED WR1160 4
16 SQ HD SET SCREW 3/8-16 X 2" WR1161 2
17 KEY STOCK, 1/4" SQ X 1-3/4" MIX70803 4
18 3/8 LOCK WASHER MIX70649 10
19 HEX NUT, 3/9-16 MIX70553 10
20 3/8 FLAT WASHER MIX70703 10
22 HEX NUT, 1/4-20 MIX70545 4
23 CARRIAGE BOLT 1/2"-13 X 1-3/4" WR1134 8
24 MOTOR, 3HP, 1PH, 60HZ, LEESON #13 MIX5328 1
25 SPROCKET, INTERMEDIATE DRIVE, UST60B15F_1D X 1.25HT WX1981 1
26 SPROCKET, INTERMEDIATE DRIVE, UST60B40F_1D X 1.25HT WX1982 1
27 ROLLER CHAIN, PE60R, NO60 RIVETED CHAIN X 52.5LG WX1984 1
28 DRIVEN PULLEY_2BK110 WX1977 1
29 DRIVE PULLEY, 2BK32 X 1 BORE W/EXTRA MIX245721 1
30 V-BELT, B39 WX1976 2
31 KEYSTOCK, .375 SQ X 2 LG MIX71022 1
32 DRIVE SHAFT, CRS ROD 1.25" X 9.5" R5686 1
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
27 of 44
1220MP/1620MP AXLE ASSEMBLY
2
1
3
1220MP/1620MP AXLE ASSEMBLY PARTS BREAKDOWN
REF # NAME PART# Quantity
1 TORSION AXLE ASSEMBLY WX2079 1
2 WHEEL & TIRE ASSEMBLY WX2080 2
3 LUG NUT WR1213 10
28 of 44
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
1220MP MIXER PADDLE, SHAFT ASSEMBLY
ENGINE END
3
2
17
11
9
10
8
1
9
7
13
5
4
12
16
15
8
7
12
13
14
6
8
15
16
17
11
1220MP MIXER PADDLE, SHAFT ASSEMBLY PARTS BREAKDOWN
REF # NAME PART# QUANTITY
1 WIPER, ENGINE END SIDE MIX245465 1
2 BLADE, SIDE MIXING MIX5088 2
3 BLADE, SCRAPER MIX5089 2
4 BLADE, PADDLE MIX5643 4
5 BLADE, RUBBER MIX5585 4
6 WIPER, TOW END SIDE MIX245464 1
7 ARM, MIXING ASSM-TOW END MIX245460 2
8 ARM CAP, MIX MIX245461 4
9 ARM, MIXING ASSM-ENGINE END MIX245463 2
10 DRUM SHAFT WU813 1
11 HEX HEAD CAP SCREW, 3/8-16 X 1-1/2" MIX70249 20
12 LOCK WASHER, 3/8 MIX70649 20
13 HEX NUT, 3/8-16 MIX70553 20
14 HEX HEAD CAP SCREW 5/8-11 X 2 MIX71195 10
15 LOCK WASHER 5/8 MIX70657 10
16 HEX NUT 5/8-11 MIX70567 10
17 FLAT WASHER 3/8 MIX70703 20
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
29 of 44
ENGINE END
1620MP MIXER PADDLE, SHAFT ASSEMBLY
5
7
14
4
9
16
11
8
8
10
7
15
32
16
8
6
15
14
8
1
9
9
12
13
8
7
11
8
12
13
1620MP MIXER PADDLE, SHAFT ASSEMBLY PARTS BREAKDOWN
REF # NAME PART# QUANTITY
1 WIPER, ENGINE END SIDE MIX245465 1
2 BLADE SIDE MIXING MIX5088 2
3 BLADE SCRAPER MIX5089 2
4 BLADE, PADDLE W/ HOLES MIX5643 6
5 BLADE, PADDLE W/ HOLES MIX5585 6
6 WIPER, TOW END SIDE MIX245464 1
7 ARM, MIXING ASSM-TOW END MIX245460 3
8 ARM CAP, MIX MIX245461 6
9 ARM, MIXING ASSM-ENGINE END MIX245463 3
10 DRUM SHAFT MIX756-40303 1
11 HEX HEAD CAP SCREW, 5/8-11 X 2" MIX71195 14
12 LOCK WASHER 5/8" MIX70657 14
13 HEX NUT, 5/8-11 MIX70567 14
14 LOCK WASHER 3/8" MIX70649 28
15 HEX NUT, 3/8-16 MIX70553 32
16 FLAT WASHER 3/8" MIX70703 28
17 HEX HEAD CAP SCREW, 3/8-16 X 1-1/2" MIX70249 24
30 of 44
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
1220MP/1620MP ENGINE HOUSE ASSEMBLY
9
6
7
1
4
12
11
9
4
8
2
3
1220MP/1620MP ENGINE HOUSE ASSEMBLY PARTS BREAKDOWN
REF # NAME PART# Quantity
1 ENGINE HOUSE WU816 1
2 HEX HEAD CAP SCREW 1/4-20 X 3/4 WR1159 6
3 LOCK WASHER 1/4 MIX70643 6
4 REFLECTOR, RED PIN MIX32082 2
6 ENGINE HOUSE LATCH ASSY WX1978 (1 of 2) 2
7 ENGINE HOUSE LATCH KEEPER WX1978 (2 of 2) 2
8 MACHINE SCREW, PAN HEAD, PHILLIPS DRIVE, 10-24 X 1/2 WR1158 11
9 KEPS NUT, 10-24 MIX70610/70627 15
11 HANDLE, HOUSING, 5-3/4" X 1-1/2" MIX5402 1
12 #10-24NC X 1/2" PHIL FHMS WR116 4
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
31 of 44
1220MP/1620MP FRAME, TOW POLE, AXLE ASSEMBLY
19
18
12
4
3
2
5
6
3
6
5
17
8
14
3
3
15
13
1
32 of 44
11
16
9
10
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
7
MARSHALLTOWN
.com
6-2014/Rev.A
1220MP/1620MP FRAME, TOW POLE, AXLE ASSEMBLY
PARTS BREAKDOWN
REF # NAME PART# Quantity
1 1220MP FRAME ASSEMBLY / 1620MP FRAME ASSEMBLY WU803 / MIXR5630 1
2 HEX HEAD CAP SCREW 1/2-13 X 1-1/2" MIX70343 4
3 FLAT WASHER, 1/2" MIX70707 10
4 HEX HEAD CAP SCREW 1/2-13 X 2" WR1088 4
5 LOCK WASHER, 1/2" MIX70655 8
6 HEX NUT, 1/2-13 MIX70563 8
7 SPRING CLIP FOR LOCKING PIN MIX2776 1
8 LOCKING NYLON NUT 1/2-13 WR1133 1
9 CHAIN AND PIN ASSEMBLY, TOW POLE MIX232276 1
10 MACHINE SCREW, PAN HEAD, PHILLIPS DRIVE, 10-24 X 1/2" WR1158 1
11 #10 FLAT WASHER WR1164 1
12 HYDRAULIC MOTOR AND OIL RESERVOIR STAND WELDMENT MIX245982 1
13 TOW POLE ASSEMBLY MIX232491* 1
14 HEX HEAD CAP SCREW 1/2-13 X 4-1/2" WR1116 1
15 CHAIN 1/4" X 58" W/ 1/16" HOOK (PARTIAL VIEW HOOK NOT SHOWN) MIX245480A 1
16 #10 LOCK WASHER WR1165 1
17 TORSION AXLE WX2079 1
18 WHEEL / TIRE ASSEMBLY WX2080 3
19 LUG NUT WR1213 10
*FOR MIXERS WITH BALL COUPLERS SUBSTITUTE THE FOLLOWING PARTS FOR ITEM #13 TOW POLE ASSEMBLY
REF # NAME PART# Quantity
N/A BALL COUPLER, RAM22-300 WX1893 1
N/A TOW POLE FOR BALL HITCH MIXR5634 1
N/A WASHER, 1/2” - ZINC PLATED MIX70707 4
N/A NYLOCK NUT, 1/2-13 WR1133 2
N/A 1/2-13 X 3.5” HEX CAP SCREW WR1092 2
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
33 of 44
1220MP/1620MP FRAME, DRUM ASSEMBLY
25
23
3
22
18
26
1
7,8,9
18
12
13
11
10
17
18
15
2
14
21
2
24
32
31
31
16
7,8,9
6
14
15
1
3
4
5
33
31
30
31
32
HYDRAULIC CYLINDER TO DRUM ASSEMBLY VIEW
20
19
33
34 of 44
32 31
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
30
MARSHALLTOWN
31
.com
6-2014/Rev.A
1220MP/1620MP FRAME, DRUM ASSEMBLY PARTS BREAKDOWN
REF # NAME PART# Quantity
1 SUPPORT, BEARING WX1998 2
2 PILLOW BLOCK BEARING WX1987 2
3 FLANGE MOUNT BEARING WX1988 2
4 3/4" LOCK WASHER WR1167 4
5 HEX NUT 3/4-10 WR1168 4
6 HEX HEAD CAP SCREW 3/4-10 X 2" WR1169 4
7 OUTER SEAL PLATE WX1996 2
8 INNER SEAL PLATE WX1997 4
9 DRUM SEAL WX2043 6
10 1220MP DRUM SHELL / 1620MP DRUM SHELL WU802 / WU694 1
11 1220MP DRUM SHAFT / 1620MP DRUM SHAFT WU813 / MIX756-40303 1
12 CARRIAGE BOLT 3/8-16 X 1-1/4" MIX70906 8
13 CARRIAGE BOLT 3/8-16 X 2” WR1153 8
14 LOCK WASHER, 3/8" MIX70649 10
15 HEX NUT, 3/8-16 MIX70553 10
16 LOCKING NYLON NUT 3/8-16 WR445 8
17 HEX HEAD CAP SCREW 1/2-13 X 2" WR1088 4
18 1/2" FLAT WASHER MIX70707 6
19 HEX NUT, 1/2-13 MIX70563 4
20 1/2" LOCK WASHER MIX70655 4
21 HEX HEAD CAP SCREW 3/8-16 X 1-1/2" MIX70249 2
22 GRILL SAFETY LATCH WU815 1
23 HEX HEAD CAP SCREW 1/2-13 X 1-1/2" MIX70343 1
24 LOCKING NYLON NUT WR1133 1
25 SPRING CLIP FOR LOCKING PIN MIX2776 2
26 1220MP GRILL WELDEMENT / 1620MP GRILL WELDMENT WU811 / MIX756-40268 1
30 HYDRAULIC CYLINDER MIX750P40458 1
31 1" FLAT WASHER WR1087 4
32 HEX HEAD CAP SCREW WR1135 2
33 HEX JAM NUT WR1137 2
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
35 of 44
1220MP/1620MP FRAME, OUTRIGGER ASSEMBLY
7
6
5
4
2
6
3
7
8
1220MP/1620MP FRAME, OUTRIGGER ASSEMBLY
PARTS BREAKDOWN
REF # NAME PART# Quantity
2 OUTRIGGER MAIN WELDMENT WU818 1
3 HEX HEAD CAP SCREW 1/2-13 X 1-1/2" MIX70343 4
4 LOCK WASHER 1/2" MIX70655 4
5 HEX NUT 1/2-13 MIX70563 4
6 FOOT WELDMENT, OUTRIGGER WU819 2
7 PIN, 1/2" X 8-13/16" LG MIX232257 2
8 SPRING CLIP FOR LOCKING PIN MIX2776 2
36 of 44
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
1220MP/1620MP HYDRAULIC VALVE & HOSE
1
2
1220MP/1620MP HYDRAULIC VALVE & HOSE
PARTS BREAKDOWN
REF # NAME PART# Quantity
1 VALVE, 2-SPOOL HDM 10/2 F/HYDR MIX750P40459 1
2 HYDRAULIC KIT, HOSE & FITTINGS WX1787 1
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
37 of 44
1220MP/1620MP HYDRAULIC ENGINE & OIL RESERVOIR
COMPONENTS
9
10
14
2
18
17
1
19
16
21
20
8
7
7
8
4
3
23
27
25
26
9
6
24
22
38 of 44
11
12
5
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
1220MP/1620MP HYDRAULIC ENGINE & OIL RESERVOIR
COMPONENTS PARTS BREAKDOWN
REF # NAME PART# Quantity
1 STOP BUTTON, MUSHROOM HEAD, TURN MIX760P12242 1
2 HEX HEAD CAP SCREW, 1/2-13 X 2" WR1088 4
3 HEX NUT, 1/2-13 MIX70563 4
4 LOCK WASHER, 1/2" MIX70655 4
5 HEX HEAD CAP SCREW, 1/4-20 X 3/4" WR982 4
6 HEX HEAD CAP SCREW, 3/6-16 X 1" MIX70235 4
7 LOCK WASHER 3/8" MIX70649 8
8 HEX NUT, 3/8-16 MIX70553 8
9 FLAT WASHER 3/8" MIX70703 8
10 HEX HEAD CAP SCREW, 3/8-16 X 2-1/4" WR1156 4
11 HEX NUT, 1/4-20 MIX70545 4
12 LOCK WASHER, 1/4" MIX70643 4
14 HYDRAULIC ENGINE ASSEMBLY - SEE HYDRAULIC ENGINE BREAKDOWN N/A 1
16 COUPLING, DRIVE I&M MIX245230 1
17 MOTOR, HYDRAULIC WHITE MIX245957 1
18 VALVE, FLOW PARKER MIX245961 1
19 HEX HEAD CAP SCREW, 5/8-11 X 4" MIX71235 1
20 HEX JAM NUT, 5/8-11 NYLON INSERT MIX70567 1
21 COUPLING, HYDRAULIC MOTOR MIX245962 1
22 NORTRAC HYDRAULIC RESERVOIR WX2085 1
23 HYD OIL FILTER MPS50R MIX245959 1
24 3/4" X 2" THREADED PIPE WR1208 1
25 RIGHT ANGLE REDUCING TEE, 3/4" X 3/4" X 1-1/2" WR1209 1
26 THREAD PIPE NIPPLE, 1-1/2 PIPE SIZE X 1-3/4" LONG WR1210 1
27 3/4" THREADED PIPE PLUG WR1211 1
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
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1220MP/1620MP HYDRAULIC GAS ENGINE &
HYDRAULIC ELECTRIC ENGINE
6
7
8
3
5
10
11
10
12
9
GAS ENGINE, HYDRAULIC
1
5
11
10
12
ELECTRIC ENGINE, HYDRAULIC
4
8
10
9
6
7
2
1220MP/1620MP HYDRAULIC GAS ENGINE &
HYDRAULIC ELECTRIC ENGINE PARTS BREAKDOWN
REF # NAME PART# Quantity
1 ENGINE, 13HP HONDA GX390K1 MIX245940 1
2 ENGINE, ELECTRIC WX2086 1
3 PUMP MOUNT, GAS MIX755P40004 1
4 PUMP MOUNT, ELECTRIC MIX755P40079 1
5 HYDRAULIC MOTOR WX1741 1
6 COUPLING, ENGINE WX1745 1
7 SPIDER SOX WX1756 1
8 COUPLING, HYDRAULIC PUMP WX1755 1
9 HEX HEAD CAP SCREW, M8X1.25 X 30 WR1212 4
10 LOCK WASHER, 3/8" MIX70649 6
11 FLAT WASHER, 3/8" MIX70703 2
12 HEX HEAD CAP SCREW, 3/8-16 X 1-1/2" MIX70249 2
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104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
MAINTENANCE SCHEDULE
WARNING!
• Keep hands out of the drum at all times when the engine/motor is turning.
• Observe all safety decals. Replace any safety decals that cannot be read.
• Always use guards and safety devices in their intended manner.
• Disconnect spark plug wire or electric cord before cleaning inside the drum.
• Hydraulic fluid may be hot. Allow fluid and equipment to cool before servicing.
ENGINES AND MOTORS:
For information on maintenance of your engine or motor, refer to the information provided by the manufacturer.
WEEKLY MAINTENANCE:
• Grease drum shaft bearings, drum seals, and drum bearing hangers.
• Grease drive shaft bearings.
• Check the tension and condition of the belts. Tighten or replace as necessary.
• If applicable, check all hydraulic hoses and fittings for leaks. Fix any leaks before operation.
MONTHLY MAINTENANCE:
• Check all bearings and seals for damage. Replace as necessary.
YEARLY MAINTENANCE:
• Repack wheel bearings with grease and replace seals.
NOTICE: Record the model and serial numbers in the spaces provided.
Mixer serial numbers can be located on the nameplate
Engine Model, Type and Code numbers are located on the blower housing, cylinder head or backplate
Product Model Number: ______________________________________________
Product Serial Number: _______________________________________________
Engine/Motor Model Number: _________________________________________
Engine/Motor Code Number: __________________________________________
Purchase Date: ______________________________________________________
Dealer Purchased From: ______________________________________________
Dealer Address: ______________________________________________________
____________________________________________________________________
Dealer Phone Number: ________________________________________________
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
41 of 44
TROUBLESHOOTING
GAS ENGINE WON’T START:
1. Check for sufficient fuel.
2. Check oil level. Engines have an “Oil Alert” feature, which prevents them from starting when the oil level is low.
3. Was engine choked when starting?
4. Is engine flooded?
5. Check spark plug. (Clean and check gap)
6. If engine still will not start, consult the engine owner’s manual or take it to an authorized service center.
ELECTRIC ENGINE WON’T START:
1. Make sure the motor is wired correctly for the supply voltage. Wiring information can be found on the motor nameplate or inside the wiring box.
2. Check plugs, fuses, and circuit breakers. The circuit should be rated for AT LEAST the full load current of the motor.
3. Make sure the mixer is not jammed or overloaded when starting up. This can lead to repeated blown fuses or tripped circuit breakers.
ENGINE/MOTOR STARTS BUT PADDLES WILL NOT TURN:
HYDRAULIC DRIVE MODELS
1. Make sure the mixer is not jammed. A broken mixing arm can prevent the entire shaft from turning.
2. Check the adjustment on the flow control.
3. Make sure the shear bolt is still intact on the coupler between the hydraulic motor and the drum shaft.
4. Verify hydraulic fluid levels and check the filter.
MECHANICAL DRIVE MODELS
1. Check the belts for wear, oil, or grease. Replace them if necessary.
2. Loosen the bolts that hold the engine in place. Slide the engine away from the drive shaft to tighten the belts; then re-tighten the bolts. Be careful not to over-tighten the belts or the clutch will not disengage.
3. Make sure the clutch mechanism is moving the idler pulley or engine base when the clutch lever is moved.
4. Make sure that gears are meshing and not slipping on the drive or drum shafts.
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104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
43 of 44
104 S. 8th Ave.
Marshalltown, IA
Phone 800-888-0127 / 641-753-0127
Fax 800-477-6341 / 641-753-6341
www.MARSHALLTOWN.com
44 of 44
104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 • Fax 800-477-6341 / 641-753-6341 www.
MARSHALLTOWN
.com
6-2014/Rev.A
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