Marsal & Sons MB260, MB-SD Installation Manual

INSTALLATION & OPERATING MANUAL
Deck Ovens: MB42, MB60, MB236, MB260, MB866, SD236, SD248, SD260, SD448, SD660, SD1048,
SD1060, SD866, SD10866, WF42, WF60
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY APPLIANCE.
FOR YOUR SAFETY
POST INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS IN A
PROMINENT LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION,
OPERATING, AND MAINTENANCE INSTRUCTIONS BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
ELECTRICAL GROUNDING INSTRUCTIONS
THIS APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE, ANSI/NFPA 70, OR THE CANADIAN
ELECTRICAL CODE, CSA C22.2 AS APPLICABLE.
THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. DO
NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
KEEP THE OVEN AREA FREE AND CLEAR FROM COMBUSTIBLE AND NONCOMBUSTIBLE CONSTRUCTION. DO NOT
OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.
THIS OVEN HAS ZERO CLEARANCE ON BOTH SIDES BUT A 3” - 4” SPACE MUST BE LEFT AT THE REAR TO ALLOW ADEQUATE CLEARANCE FOR AIR OPENINGS INTO THE COMBUSTION CHAMBER INSURING PROPER CIRCULATION
OF AIR INTO THE BURNER SYSTEM.
AN ELECTRICAL DIAGRAM IS LOCATED ON THE INSIDE OF THE CONTROL DOOR ON ALL MB SERIES OVENS.
Marsal & Sons, Inc. 175 East Homan Ave., Lindenhurst, NY 11757
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
INSTALLATION & OPERATING MANUAL
I.
INSTALLATION MANUAL
SERVICE ACCESS 1 ELECTRICAL CONNECTION 1 GAS CONNECTION 1 GAS AND ELECTRICAL SPECIFICATIONS 2 DELIVERY 3 OVEN LOCATION 3 ADJUSTMENTS ASSOCIATED WITH INITIAL INSTALLATION 3 ASSEMBLY INSTRUCTIONS 4
TABLE OF CONTENTS
VENTILATION - CANOPY METHOD 5 VENTILATION - DIRECT CONNECTION METHOD 5 VENTILATION PROBLEMS 7 INSTALLATION OF BAKING CHAMBER BRICKS 7 CURING THE OVEN DECK 10
II.
OPERATING MANUAL
STARTING THE OVEN 11 OVEN CONTROL 11 MAINTENANCE 12 CLEANING THE OVEN 12 WF Operation 13
INSTALLATION MANUAL
Installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Codes, CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2, as applicable.
1.
The appliance and its individual shuto valve must be disconnected from the gas supply piping system at test pressures in excess of ½ psig (3.45kPa).
2.
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-o valve during any pressure testing of the supply system at test pressures in excess of ½ psig (3.45kPa).
SERVICE ACCESS
All service can be done through the Control Door opening and the Burner Door opening. An access panel is located on the left side of the oven for more access to the controls. If this is blocked o all service can be done from the front of the oven.
1
ELECTRICAL CONNECTION
A 15 AMP service must be provided for each oven. For 115 Volt usage, a cord and plug is provided but connection to the electrical service must comply with local codes; or in the absence of local codes, with the National Electrical Code, ANSI/NFPA No. 70 (or latest edition)
GAS CONNECTION
A ¾” NPT inlet is located at the rear of the oven. Undersized gas supply lines will restrict gas supply and aect oven performance. If other appliances are supplied by the same supply line the supply line must be sized to carry the combined volume without causing more than ½” pressure drop at the manifold of each appliance on the line at full rate. When installing a stacked oven with one line, the line should be 1” to the tee and the 3/4” into each oven
NOTE: During installation, there will be air in the line. The air must be bled o before ignition can be established.
GAS PIPING
A properly sized gas supply system is essential for maximum oven performance. Piping should be sized to provide a supply of gas sucient to meet the maximum demand of all appliances on the line without loss of pressure at the equipment.
Additional Gas Connection Instructions
GAS HOSE RESTRAINT
If the oven is mounted on casters, a commercial exible connector with a minimum of 3/4” (1.9 cm) inside diamter must be used along with a quick connect device.
The restraint, supplied with the Flexible Hose Kit, must be used to limit the movement of the unit so that no strain is placed upon the exible connector. With the restraint fully stretched the connector should be easy to install and quick connect.
1.
Mount the supplied bracket to the hold located on the rear or base frame on the same side as the gas supply.
The connector must comply with the Standard Connectors for Movable Gas Appliances, ANSI Z21.59 or Connectors For Moveable Gas Appliances CAN/CHA-6.16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel, ANSI Z.41 or Quick Disconnect For Use With Gas Fuel CAN 1-6.9. Adequate means must be provided to limit the movement of the appliance without depending on the connection and the quick disconnect device or its associated piping. Adequate means must be provided to limit the movement of the appliance qithout depending on the connection and the quick disconnect device or its associated piping.
2
GAS AND ELECTRICAL SPECIFICATIONS
Input Rate Manifold Pressure Electrical Requirements
Models
MB42, SD448, SD1048
MB60, SD660, SD1060
SD236
SD248
SD260
MB866, SD866, SD10866
WF42
WF60
NATURAL
GAS
95,000 90,000 4.5 IN. WC 11 IN. WC Volts 120VAC
115,000 115,000 4.5 IN. WC 11 IN. WC Frequency 60Hz
50,000 50,000 4.5 IN. WC 11 IN. WC 0.9 AMPS Phase 1
65,000 65,000 4.5 IN. WC 11 IN. WC
80,000 80,000 4.5 IN. WC 11 IN. WC
115,000 115,000 4.5 IN. WC 11 IN. WC
135,000 135,000
155,000 155,000
PROPANE
GAS
NATURAL
GAS
4.5 main
3.5 side
4.5 main
3.5 side
PROPANE
GAS
11 main
10 side
11 main
10 side
(MB Models Only)
DELIVERY
Marsal & Sons, Inc. cannot assume responsibility for loss or damage suered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared to assist you if ling a claim is necessary.
OVEN LOCATION
The oven should be installed in a location in which the facilities for ventilation permit satisfactor y combustion of gas and proper venting. The oven should be located so as not to interfere with proper circulation of air within the conned space. In buildings where normal inltration does not provide the necessary air, outside air should be introduced.
It is essential that an adequate air supply to the oven be maintained to provide a sucient ow of combustion and ventilation air.
Place the oven in an area that is free of drafts.
Do not place the oven on a curb base or seal to a wall. This will restrict the ow of air and
3
prevent proper ventilation. Pilot outages or yellow, oating ames on the main burners
are indicative of a lack of secondary air.
Before making any utility connections to this oven, check the rating plate to be sure the oven specications are compatible with the gas and electrical services supplied for the oven. The rating plate is located on the inside of the control door.
ADJUSTMENTS ASSOCIATED WITH INITIAL INSTALLATION
Each oven, and its component parts, have been thoroughly tested and inspected prior to shipment. However, it is often necessary to further test or adjust the oven as part of a normal and proper installation. These adjustments are the responsibility of the installer, or dealer. Since these adjustements are not considered defects in material or workmanship, they are not convered by the Original Equipment Warranty. They include, but are not limited to:
calibration of the thermostat
adjustment of the doors
burner adjustments
leveling
testing of gas pressure
tightening of fasteners
No installation should be considered complete without proper inspection, and if necessary, adjustment by qualied installation or service personnel.
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