Mars CashFlow 330 Reference Manual

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ACCEPTOR
APPLICATIONS DESIGN
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20718 G4 142799044
CashFlow 330 acceptor Applications Design Guide
Published by :
Mars Electronics International Eskdale Road Winnersh Triangle Wokingham, Berkshire RG11 5AQ United Kingdom
For information on translations in your country, please write to the Technical Communications Manager at the above address.
CashFlow 330 acceptor Applications Design Guide ©, Mars, Inc., 1994.
All rights reserved.
Except as permitted under the relevant local legislation, no part of this publication may be copied, transmitted, transcribed, or distributed in any form or by any means, or stored in a database or retrieval system, or translated into any language (natural or computer), without the prior written permission of Mars Electronics International.
Mars, CashFlow and the Mars Electronics International device are registered trademarks. ©, Mars, Inc., 1994.
Mars Electronics reserves the right to change the product or the product specifications at any time. While every effort has been made to ensure that the information in this publication is accurate, Mars Electronics disclaims any liability for any direct or indirect losses (howsoever caused) arising out of use or reliance on this information.
This document does not necessarily imply product availability.
Part Number : 142799044
This Edition (September 1994) Printed in the United Kingdom.
ii ©, Mars, Inc., 1994.
CashFlow 330 acceptor Applications Design Guide
SAFETY AND EMC...................................................................1
GLOSSARY.................................................................................2
OVERVIEW.................................................................................3
PRODUCT VARIANTS.............................................................4
TOP ENTRY..........................................................................4
PRODUCT OPERATION..........................................................6
FRONT ENTRY.....................................................................5
MECHANICAL......................................................................6
TABLE OF CONTENTS
ELECTRICAL .......................................................................8
OPERATIONAL ....................................................................9
ELECTRICAL INTERFACES ................................................10
HOST INTELLIGENT INTERFACE (HI2) ...........................10
Electrical Specifications....................................10
APPLICATIONS SUPPORT ...............................................13
SUPPORT TOOLS....................................................14
MACHINE INTERFACE PCB’s.............................................15
COMPATIBILITY.................................................................15
STANDARD VERSIONS 112 and 124, (0V COMMON
12V & 24V) ................................................................16
PCB Connectors - versions 112 and 124 .........16
Electrical Interfaces - versions 112 and 124.....18
STANDARD VERSIONS 212 and 312, (0V COMMON
12V) ...........................................................................20
PCB Connectors - version Standard 212..........20
Electrical Interfaces ..........................................22
©, Mars, Inc., 1994. iii
CashFlow 330 acceptor Applications Design Guide
CONFIGURATION...................................................................28
FACTORY CONFIGURATION............................................28
FIELD CONFIGURATION...................................................29
DUAL POLARITY.......................................................24
PCB Connector - Dual Polarity.........................25
Electrical Specifications....................................25
Specific Coinsets..............................................28
VIA MAN MACHINE INTERFACE (MMI)...................29
To Inhibit a Coin ...............................................30
To Enable a Coin..............................................30
VIA MARS
Key Functions...................................................32
Other Facilities Of The Terminal.......................32
Auto Repeating Keys........................................32
Double Click Hotkeying.....................................33
Using The Terminal ..........................................33
ROUTE ALPHA 250 TERMINAL...........31
ENVIRONMENTAL PERFORMANCE.................................38
TEMPERATURE RANGE...................................................38
HUMIDITY...........................................................................38
VIBRATION.........................................................................39
TRANSPORTATION ...........................................................39
LIQUIDS..............................................................................40
CLASSIFICATION ..............................................................41
FLAMMABILITY.................................................................41
POWER SUPPLY INPUT PROTECTION...........................41
MECHANICAL PARTS.......................................................41
CASHFLOW MODULES COMPATIBILITY.....................42
COMPATIBILITY with EARLIER PRODUCTS .................43
MARS ELECTRONICS INTERNATIONAL OFFICES .....44
iv ©, Mars, Inc., 1994.
CashFlow 330 acceptor Applications Design Guide
INDEX.........................................................................................45
APPENDIX ................................................................................48
INTERFACE DRAWINGS...................................................48
©, Mars, Inc., 1994. v
CashFlow 330 acceptor Applications Design Guide
vi ©, Mars, Inc., 1994.
CashFlow 330 acceptor Applications Design Guide
SAFETY AND EMC
International & National Standards Conformance
When installed and operated according to the
®
instructions for the particular unit, CashFlow products are designed to meet the applicable Safety and Electro Magnetic Compatibility standards for any country in which they are used.
Maximum Operating Voltages
Do not apply more than the indicated voltage.
330
Dangerous Environments
Do not operate in the presence of flammable gases, fumes or water.
Disposal of Product
Do not dispose of this product by incineration.
Warning: Before removing or replacing modules SWITCH OFF or ISOLATE the ELECTRICITY SUPPLY to the host machine.
THIS MANUAL IS PROVIDED FOR USE ONLY BY PERSONNEL
TRAINED TO UNDERTAKE ELECTRICAL INSTALLATION.
©, Mars, Inc., 1994. 1
CashFlow 330 acceptor Applications Design Guide
GLOSSARY
Acceptor The unit which accepts and validates coins.
Accept Gate A control module that routes coins. Forms part
Adaptor Plastic moulding to house the Acceptor and
Back Cover Plastic moulding which houses the
Channel A mounting assembly generally fitted in the host
Coin Entry The opening where coins enter the Acceptor. Discriminator The module which discriminates coins using the
Dual Polarity Interface A specific customer interface that provides a
Made up of various modules.
of the Acceptor
replicate 5
discriminator. Forms part of the Acceptor.
machine.
sensors on both the flight deck and the flight deck lid. Forms part of the Acceptor.
single output circuit to work with both positive and negative common customer interfaces
" product envelope.
Front Plate Accessory which is available for providing Front
entry coin option.
Interface The electrical or mechanical boundary between
the validator and the host machine.
0V Common Interface A specific customer interface that uses open
collector outputs referenced to 0V
SELV Safety Extra Low Voltage supply. Applicable
only where the Acceptor is used as a stand alone product.
2 ©, Mars, Inc., 1994.
CashFlow 330 acceptor Applications Design Guide
OVERVIEW
The CashFlow330 acceptor is made up of five basic modules, each of which is available in a number of options:
Accept Gate
Discriminator
Back Cover
Interface PCB
Interface PCB Cover
Interface PCB Cover
Discriminator
Accept Gate
Interface PCB
Back Cover
The acceptor is compact at only 4" and can be used as a stand alone or, if fitted with the appropriate accessories, can be adapted for use as a standard 5" front or top entry unit.
MEI have also designed a range of front plates and channels all of
which, when combined with a CashFlow for most applications.
The acceptors are provided, as standard, with a serial interface which is known as the HI
available which, when fitted to an acceptor, provide compatibility with earlier products. These interfaces simply plug into the discriminator.
Although a number of variants of acceptor are available the basic operational principles are the same. The following pages describe the way in which the product works, under the headings of Mechanical, Electrical, and Operational.
2
interface. Optional interfaces are
©, Mars, Inc., 1994. 3
330 acceptor, are suitable
CashFlow 330 acceptor Applications Design Guide
PRODUCT VARIANTS
TOP ENTRY
For top entry applications the acceptor can be mounted in a 4" moulded channel, a 5" metal channel or an industry standard channel, forming part of the host machine. The channel applications require the use of an adaptor.
In addition to this a motorised reject unit can be mounted onto the 4" channel so as to enhance the coin entry and reject functions, particularly where these are not adjacent to the fixture point in the host machine. For connection details see the appendix.
4” Moulded Channel
4” Channel with
Remote Reject Unit
5” Channel Adaptor Mounting
4 ©, Mars, Inc., 1994.
CashFlow 330 acceptor Applications Design Guide
FRONT ENTRY
Midi Front Plate
Mini Front Plate
Maxi Front Plate
For front entry applications MEI have designed three new front plates for use with CashFlow 330 acceptors, these are called the
Mini, Midi, and Maxi front plates. For detailed information on use of these please refer to the Front
Plate Applications Guide, Mars part number 143512044, or contact your MEI distributor, who is listed at the end of this book.
©, Mars, Inc., 1994. 5
CashFlow 330 acceptor Applications Design Guide
PRODUCT OPERATION
MECHANICAL
The discriminator comprises a flight deck and lid which together form the coin control and flight path. On the inside of the flight deck lid there is a mechanical device incorporated near the coin entry point. This device is known as the coin deflector and brings coins under control by either removing or dampens their inherent kinetic energy. It also acts as a cotton catcher.
Flight Deck
Flight Deck
Lid
Coin Deflector
Coin Path
There is a hinge at the top right hand side of the flight deck which allows coupling of the lid via an intermediate component, known as the flight deck lid arm. This allows the lid to locate accurately to the flight deck independently of the hinge. The lid also maintains a parallel coin throat by being spaced from the deck on three bosses which locate the lid to the deck.
The design of the lid arm hinge area allows the lid to open to 180 deg. relative to the deck. The opening is restricted to just over 100 deg. by the back cover to prevent the lid fouling other parts such as front plates etc.
The action of the hinge spring allows the lid to remain open when past about 100 deg. and will snap shut when closed to about 60 deg.
6 ©, Mars, Inc., 1994.
CashFlow 330 acceptor Applications Design Guide
although the lid will need to be pressed to ensure that it is correctly seated against the deck.
Clearance of any debris or jammed coins from the acceptor is carried out by opening the lid. This is done by pressing the reject lever which is located behind the coin entry.
The reject lever assembly forms part of the back cover assembly and there are versions available for front and top entry mounted acceptors. They both clip on to the discrimination module.
For front plate mounted acceptors the reject lever assembly is located on the back of the back cover.
For channel mounted acceptors the reject lever assembly is located on the top of the back cover.
The lid opening is articulated so as to remain essentially parallel to the flight deck as the gap between them is increased. This means that the acceptor can be defined within a smaller total volume envelope while offering the best coin jam clearance. This means that the edge of the lid furthest from the hinge does not have to open more to give greater clearance at the hinge end.
The discriminator also provides the mounting for the PCB.
Coin Entry
Hinge Arm
Back Cover
Reject
Lever
Accept Gate
Host Interface
2
HI
©, Mars, Inc., 1994. 7
Customer Interface
Interface PCB Cover
(0ptional)
CashFlow 330 acceptor Applications Design Guide
ELECTRICAL
The CashFlow330 acceptor products are based on a 12V serial interface. The electrical circuitry is contained in a PCB which is mounted on the rear of the flight deck behind the back cover.
All internal connections to this PCB are via flexible loom which is soldered directly to the PCB. This connects to the sensors on the flight deck, lid, accept gate solenoid and optical coin strobes. Any external connections to the discrimination PCB are via 0.1” staked pins accessible through apertures in the back cover. Additional staked pins on the discrimination PCB are provided to allow optional interface PCB’s to be fitted.
The base acceptors provide an asynchronous serial interface to the
host machine and CashFlow product can be provided by fitting one of the optional interface PCB’s which are plugged directly onto the discrimination PCB. The base acceptor operates from a 12V supply but can also be configured for 24V operation by using the correct interface PCB option.
terminal products. A parallel interface
Coins that are correctly discriminated are routed to the accept exit by energising the accept gate. Coins that are rejected are routed to the reject exit. Accepted coins generate a coin output signal if they pass correctly through the coin strobes in the accept gate module. The accept exit can be either on the right or left as viewed from the front of the acceptor.
Reject Coins Front
Accept RejectReject Coins Coins Left Right
Accept Coins Right Left Right
Accept Coins Coins
Coin Exit Options
8 ©, Mars, Inc., 1994.
CashFlow 330 acceptor Applications Design Guide
The accept gate module contains a solenoid operated gate, optical coin strobes and coin routing components. There are three variants available and the module clips and plugs onto the flight deck.The coin exits for both accepted and rejected coins are defined by the type of accept gate fitted.
The electronics on the discrimination PCB operate from 5V generated by an on-board regulator from the 12V customer supply.If an optional interface PCB is fitted then the 12V supply comes from this PCB.
OPERATIONAL
There are some functions of the acceptor which are common across the whole CashFlow product range. These include coin
discrimination, control and communication. When a coin is put through the acceptor it’s validity is determined by
measuring certain parameters. It also looks at the coin type status to define whether the payment is a valid coin or token, or an invalid coin. Finally, the inhibit status is checked. If the coin is not inhibited, then it will be accepted and the accept gate opened. Acceptors fitted with customer interfaces will now activate the coin output lines.
If a coin or token is rejected the accept gate will not open and any further coins will be inhibited for a period of 500ms. If the following coin is also rejected then this time period will be restarted.
If the reject lever is operated an Escrow Return (ER) message will be generated and, if a 0V common interface is fitted, the ER output will be activated.
©, Mars, Inc., 1994. 9
CashFlow 330 acceptor Applications Design Guide
ELECTRICAL INTERFACES
HOST INTELLIGENT INTERFACE (HI2)
The HI2 interface offers serial control of the following functions:
Inhibiting Coins
Enabling Coins
2
The connections to the 10 way connector of the HI below.
are shown
PIN
1DATA2 GND 3 BUSY 4 GND 5 RESET 6 POWER FAIL 7 VIN 8 VNEG 9 RESERVED 10 VSOL
Electrical Specifications
SIGNAL
NAME
9
10
Viewed from loom end
PIN SIGNAL NAME
3
5
7
4
6
8
1 2
I/O Ports
Data and Busy
Input high voltage Vih 8.0V min. VIN + 1.5V
max Input low voltage Vil GND - 1.5V min 1.3V max. Input impedance Rp 4.7K nom. to VIN Output high voltage Voh 9.0Vmin. VIN max. Output low voltage Vol GND min. 0.5V max. Output sink current Iol ------- 25mA max.
10 ©, Mars, Inc., 1994.
CashFlow 330 acceptor Applications Design Guide
VIN
Rx
To internal
logic
Tx
0V
Data and Busy line equivalent circuit
+5V
1n
47K
47K
Rp
DATA or BUSY
GND
The Data and Busy lines are active low signals and are designed to be wire-ORed with other HI
system load of 3 units.
2
nodes. The selector represents an HI
2
Reset
Input high voltage Vih Open circuit or > 3.5V (5.5V
max.) Input low voltage Vil (GND - 0.5V) min. 0.9Vmax. Input impedance Rp 47k nom. to + 5V Input capacitance Cin 1.5µF nom. Input series resist. Rserl 56Ω nom.
In addition to the on-board power-on reset circuit, an external device may reset the system by pulling RESET low. The RESET line is active low and is intended to be driven by an open collector transistor referenced to 0V. A series resistor is provided to limit the peak current drawn when the on-board reset capacitor is discharged by an external device.
©, Mars, Inc., 1994. 11
CashFlow 330 acceptor Applications Design Guide
PF (Power Fail)
Input high voltage Vih 3.7V min. 5.5V max. Input low voltage Vil (GND - 0.5V) min. 0.9Vmax. Input impedance Rp 4.7k nom. to + 5V
In addition to the on-board power fail circuit, there is an input on the host connector to allow an external device to warn of an impending power failure. The power fail input is active low and is intended to be driven by an open collector transistor referenced to 0V.
VIN (Power)
Input supply voltage Vin 10V min. 15V max.
(Abs.max. not operational 20V) Supply voltage ripple Vrip Within Vin min. to max. up to
100Hz
250mV pk-pk frequencies >
100Hz Supply rise time Trise 75ms max. Input current Iin 500mA max.
VIN is the input supply voltage referenced to the supply return, VNEG.
VNEG is connected to GND on the acceptor.
12 ©, Mars, Inc., 1994.
CashFlow 330 acceptor Applications Design Guide
APPLICATIONS SUPPORT
The Host Intelligent Interface (HI2) is a high functionality interface for point to point or multi node systems.
It is currently only available under licence and confidentiality agreements.
2
Applications support for HI support. These are all intended to make it straightforward to design­in the interface.
HI2 Applications Support
is in the form of documentation and
Documentation Library
Software
Implementors
Guide
‘C’
6805 8051
Protocol
Support
Tools
Protocol
Monitor
©, Mars, Inc., 1994. 13
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