Marquis MQHBZDV3636, MQHBZDV4236, MQRB4236, MQHBZDV4736, MQRB4236T Installation Manual

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Page 1
SOLACE/SKYLINE
Installation Instructions
Model Numbers: MQHBZDV3636, MQHBZDV4236, MQRB4236, MQRB4236T,MQHBZDV4736
Stock #’s: MQHBZDV3636N, MQHBZDV3636LP, MQHBZDV4236N, MQRB4236N, MQHBZDV4236LP,
MQHBZDV3636NE, MQHBZDV3636LPE, MQHBZDV4236NE, MQRB4236NE, MQHBZDV4236LPE Certified to: ANSI Z21.88-2014 • CSA 2.33-2014ZERO CLEARANCE VENTED GAS FIREPLACE HEATER
MQRB4236NTE, MQRB4236LPTE, MQHBZDV4736NE, MQHBZDV4736LPE, Certified to: ANSI Z21.50-2014 • CSA 2.22-2014 ZERO CLEARANCE VENTED GAS FIREPLACE
A Division of R-Co. Inc. 2340 Logan Avenue Winnipeg, Manitoba, Canada R2R 2V3 Ph: (204) 632-1962 Printed in Canada October 21, 2014 Part # 36MQ-MAN14
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before going horizontal.
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Page 2
2
Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.
Babies, small children, pregnant women and pets should leave the area during the cure phase.
Ventilate well, open doors and windows.
Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
Page 3
Table of Contents
Pre-installation Questions and Answers…………………………………...................................
2
Operating Instructions………………………………………………………..................................
2
Table of Contents……………………………………………………………..................................
3
Safety Screen Installation……………………………………………………………………………
4
Mobile Home/Manufactured Housing Installation…………………….......................................
5
Warnings, Installations, and Operations…………………………………...................................
6-7
Installation Requirements for the Commonwealth of Massachusetts..................................
7
MQHBZDV3636
Locating your Appliance.............................................................................
8
Fireplace Dimensions.................................................................................
8
Framing for your Gas Fireplace..................................................................
9
Framing and Facing Requirements.............................................................
10
Installing Clean View Kit (CVCK)................................................................
11
Clearance to Combustibles.........................................................................
12
Parts List.....................................................................................................
12-13
Kingsman Fireplace Venting Parts..............................................................
13
MQHBZDV4236/MQRB4236
Locating your Appliance.............................................................................
14
Fireplace Dimensions.................................................................................
14
Framing for your Gas Fireplace..................................................................
15
Framing and Facing Requirements.............................................................
16
Installing Clean View Kit (CVCK)................................................................
17
Clearance to Combustibles.........................................................................
17
Parts List.....................................................................................................
18-19
Kingsman Fireplace Venting Parts.............................................................
19
MQHBZDV4736
Locating your Appliance.............................................................................
20
Fireplace Dimensions.................................................................................
20
Framing for your Gas Fireplace..................................................................
21
Framing and Facing Requirements.............................................................
22
Installing Clean View Kit (CVCK)................................................................
23
Clearance to Combustibles.........................................................................
23
Parts List.....................................................................................................
24-25
Kingsman Fireplace Venting Parts..............................................................
26
Clearance, Mantels & Surrounds.............................................................................................
26-27
Dimensions & Installations of Wall Mount Surrounds..............................................................
28
Fan Installation........................................................................................................................
29
Split Receptacle- Fan Speed Control Outside of Fireplace.....................................................
30
Installing MQRB4236 Liner Panels..........................................................................................
31
Brick Installation………………………………………………………………………………………
32
Installation of HB Porcelain Liners - HB36PL/HB42PL/HB47PL.............................................
33
Gas Line Installation................................................................................................................
34
Millivolt System, Lighting, and Burner Control.........................................................................
35
Trouble Shooting The Gas Control System.............................................................................
36
Burner System Removal for MQHB36/42/47...........................................................................
37
Burner System Maintenance...................................................................................................
38
Conversion Kit Instructions – PART A ...................................................................................
39-40
Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B.................................
41
Gas Conversion for Modulator – PART C................................................................................
42
IPI Electronic Ignition System..................................................................................................
43-47
IPI Lighting Instructions...........................................................................................................
48
Door and Glass Information.....................................................................................................
49
Log Placement - LOGF36........................................................................................................
49-50
MQROCK1/MQRSP2 Setup for Models MQHBZDV3636/MQHBZDV4236............................
51-52
MQROCK1/MQRSP1 Setup for Models MQHBZDV4736.......................................................
53-54
Accessories Available for Skyline & ZDVRB3622 Ribbon Burner Units..................................
55-56
ULK2 Universal Light Kit (Optional Accent Lighting Kit)..........................................................
57-58
Vent Termination.....................................................................................................................
59
General Vent Installation Information......................................................................................
60
Venting Table...........................................................................................................................
61
Installation Of Side Wall Venting.............................................................................................
62
Vertical Venting........................................................................................................................
63
Glass Safety / Termination Cap Safety- All Units....................................................................
64
Approved for Power Vent PVH58…………………………………………………………………..
65
PVH58 Power Vent Parts List……………………………………………………………………….
66
Limited Lifetime Warranty........................................................................................................
67
3
Page 4
Safety Screen Installation Z Series
Screen with Side & Horizontal Angles
Hook Lower Clip onto glass door frame.
Press down and push upper clip under top glass door frame.
Contents of Kit:
[1] Safety Screen [2] Side Angles [2] Horizontal Angles [12-16] DT Screws (Depending on screen size)
Assembly: Attach components with supplied screws as shown.
WARNING:
Wait until unit is COMPLETELY
cool before touching glass or
attempting to install or remove
Child Safety Screens.
To install screens
hook bottom clip onto glass door frame, then press down and push upper clip under top glass door frame, then release. Clip will hook onto frame.
To remove
Safety
Screens
WAIT UNTIL FIREPLACE IS COMPLETELY
COOL.
Press down on upper clips and remove screen from fireplace glass door.
TOP VIEW
Upper Clip
Lower Clip
Upper Clip
NOTE: Screens are symmetrical from top to bottom.
CLIPS
Upper Clip
SIDE VIEW
Fireplace with
Screen
4
Page 5
Mobile Home/Manufactured Housing Installation
5
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED
(MOBILE)HOMES AFTER FIRST SALE IN THE USA.
THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED
(MOBILE) HOMES IN CANADA.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding. Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
Warning: Do not compromise the structural integrity of the manufactured home wall, floor
For required venting components see venting installation in appropriate section of this man u al.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.
or ceiling, during installation of appliance or venting.
Page 6
Warnings, Installations and Operations
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product warranties.
4. For safe operation, glass doors must be closed.
5. When purging the gas line, the glass front must be removed.
6. Do not strike or abuse glass. Take care to avoid breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other than factory supplied components.
9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.
10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance.
14. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.
17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
20. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
21. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
22. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.
23. Ensure that power to the Fireplace is turned off before servicing.
24. Do not operate this Fireplace without the glass front or with a broken glass.
25. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the
owner’s information manual provided with this appliance. For assistance or additional information consult a qualified
installer, service agency, or the gas supplier.
26. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
27. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
6
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).
Page 7
Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).
In USA see local codes.
7
provide a primary heat source.
This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
Operations and Maintenance Instructions
For safe installation and operation note the following:
Venting systems should be periodically examined by a qualified agency.
The flow of combustion and ventilation air must not be obstructed.
The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log
Placement page to remove logs. Vacuum burner parts and replace logs.
Never use your gas fireplace as a cooking device.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.
Installation Requirements for the Commonwealth of Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the
requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent
terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services
both the appliance and the carbon monoxide detector;
Have battery back-up power;  Meet ANSI./UL 2034 Standards and comply with NFPA 720; and  Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of
vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent
terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.
B. A carbon monoxide detector shall:
Be located in the room that houses the appliance or equipment;  Be either hard-wired or battery powered or both; and
Shall comply with NFPA 720.
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
Page 8
Locating Your Appliance
Fireplace Dimensions
HBZDV36
HBZDV36-CVCK
Non-Combustible Header Attached
8
LOCATION KEY:
A. Flat on Wall B. Across the Corner C. As an Island D. As a Room Divider E. Flat on Wall Corner F. Exterior Wall
See Mantel Leg Clearances Instruction for the proper placement of fireplace.
Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
Page 9
MQHBZDV3636 - Framing for your Gas Fireplace
9
Framing Specifications
1. Cold climate installation recommendation: When installing this fire­place against non insulated exterior wall or chase, it is recom ­mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.
3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered mod
For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.
els only)
4. When installing horizontal with a 90 degree bend maintain a mini­mum of two and a half (2.5”) inches above the bend in enclo­sures.
5. For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with HB36CVCK (Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.
6. When installing MQHB36SW surround,the fireplace must be raised a minimum of 3 1/2” above the finished floors, to accom­modate the wall surround. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)
MQHBZDV36 Louvered
MQHBZDV36 WITH HB36CVCK
(CLEAN VIEW CIRCULATING KIT)
Page 10
HBZDV36 WITH HB36CVCK
(CLEAN
VIEW
CIRCULATING
KIT)
HB36CVCK WITH MQHB36SW SURROUND
HBZDV36 - Framing and Facing Requirements
Non Combustible Header Attached
Non Combustible Header
Attached
Non Combustible Header Attached
Non Combustible
Header
10
Page 11
HB36 - How to Install Clean View Kit (Cvck)
For HB36/HB42/HB47
Back (from Standoffs) 0 inches/0 mm
Side (from standoffs) 0 inches/0 mm
Floor 0 inches/0 mm
Ceiling (from bottom of fireplace) 60 inches/150 cm
Top (from standoffs) 0 inches/0 mm
Top of 90 degree bend in Minimum Enclosure of 42 to 43 inches 3 1/2 inches/89 mm / All Vent Systems
Top of 90 degree bend in Enclosure over 43 inches 2 1/2 inches/64 mm / All Vent Systems
Top of Horizontal Pipe 1 1/2 inches/38 mm / All Vent Systems
Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems
Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems
Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp Systems
WARNING: Failure to position
the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
NOTE: When using the Clean View Kit (CVCK) and installing optional electrical components (i.e. Remote Controls, variable speed control, and or fan modules) locate them in the Clean View access area, unless other shielding devices like our IPI Component box is used.
(NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. Carpet may extend 1 inch above the floor of appliance. For units with CVCK (Clean View Circulating Kit) see framing with CVCK to establish floor heights
11
CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.
1. Install optional fan kit (see Fan Instruction).
2. Fold two standoffs up into position and mount with supplied screws. (FIG 1)
3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)
4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.
5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.
6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.
7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.
8. Install optional pull screen system: First slide curtain onto rods and slide round end of rod into side post (REF A). Using 1/2” DT
screws, mount the flattened end of rod to bottom side of rod hanger bracket (REF B). Repeat this step for opposite side.
NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is installed in framing, remove 2 screws from the right and left side of the bottom panel (REF C). Once screws are removed, bottom panel can be rotated forward for access to gas valve and fan system.
Clearance to Combustibles
Page 12
Fireplace Part Numbers
HB36CSS
Safety Screen Replacement
MQHBZDV3636N
(Millivolt)
Fireplace Heater Rated
NG, Ceramic
MQHBZDV3636NE
(IPI)
Glass, 30,500 BTU
AT
75%
efficient.
HB36PSK
Pull Screen Kit for CVCK
Overlays
Approved
for
bedroom
and mobile
home.
HB36ADTH
Arch Door Frame
- Top Half Black
MQHBZDV3636LP (Millivolt) Fireplace Heater
Rated LP, Ceramic
MQHBZDV3636LPE
(IPI)
Glass, 29,200 BTU
AT
75%
efficient.
HB36ADDX
Arch Door Frame - Deluxe
Black
Approved
for
bedroom
and mobile
HB36ADDA
Arch Door Frame - Double Arch
Black
home.
HB36ADDD
Arch Door Frame - Double Door Arch
Black
FIREPLACE
REQUIREMENTS
Accessories
Grills or CVCK (clean view circulating
kit)(Requir
ed
for each unit)
Z36FK
Fan Kit
w/Variable Speed Wall Mount
Control
(Temperature Sensing)
HB36CVCK
CVCK(clean view circulating kit) no
grill
required
Z1MT
Thermostat Millivolt Wall Mount
HB36GBA
Grill Kit -
Classic Builder Antique
Brass
Z80PT
Thermostat Programmable Digital
Millivolt
Wall Mount (1F80-40)
HB36GBC
Grill Kit -
Classic Builder
Chrome
Z1RC
Remote Control Millivolt (On/Off with LED) (Model I)
HB36GBP
Grill Kit -
Classic Builder Polish
Brass
ZART
Remote Control Thermostat Millivolt (Model K)
HB36GBL
Grill Kit - Black
RMCBN
Remote Control - Basic - Natural
Gas
HB36PBL
Panel
Grill Kit - Black
(On/Off, Hi/Lo Flame Adjustment)
LOG
SETS/ROCK
KITS: (Required for each
unit)
LOGF36 Log Set - 7
pce. - /Fibre
Split Oak
RMCBP
Remote Control - Basic - Liquid
Propane
(On/Off, Hi/Lo Flame Adjustment)
MQROCK1 MQROCK2
Rock Set Tan (HBZDV/MQRB) Rock Set Natural (HBZDV/MQRB)
DCHS
Remote Control
Heatshield
MQROCK3 Rock Set Multi-Color (HBZDV /MQRB)
VLBIT4
Log Bits -
Large Four Piece
Kit
MQRSP2
Rock Platform, Support,
and 4 Screws
VLBIT6
Log Bits -
Small
Six
Piece
Kit
(MQHBZDV3636, 4236)
Fireplace Wall Mount
Finishing
Surr
ounds
for
HB36CVCK
Refractory Liner
HB36PL
Porcelain Reflective Liner
MQHB36SWCCBL
Surround Concave
Black
(Coverage 40 1/2” H x 49 1/2” W)
HB36RLC
Refractory Liner Classic
MQHB36SWCCPW
Surround Concave
Pewter
HB36RLT
Refractory Liner Traditional
(Coverage
40
1/2”
H x 49
1/2”
W)
HB36RLH
Refractory Liner Herring
Bone
MQHB36SWCVBL
Surround Convex
Black
(Coverage 41”
H x 40
1/2”
W)
Replacement Burner Assembly
3636MQ-BNGSI
Burner Assembly - Natural
Gas
c/w Valve
System
(MQHBZDV3636N)
MQHB36SWCVPW
Surround Convex
Pewter
(Coverage 41”
H x 40
1/2”
W)
3636MQ-BLPSI
Burner Assembly - Liquid Propane c/w
Valve
ACCESSORIES
System (MQHBZDV3636LP)
Fireplace Surr
ounds - Trims
Conversion Kit (Sit V
alve Only)
HB36SAB
Surround - Antique
Brass
(Coverage
35
1/2”
H x 41
1/8”
W)
3632HB-CKLP
LP
Conversion
Kit for
HBZDV3632/3636
(Millivolt)
3632HB-CKNG NG Conversion Kit for HBZDV3632/3636 (Millivolt)
HB36SBL
Surround
- Black
(Coverage
35
1/2”
H x 41
1/8”
W)
3632HB-CKLPI
LP
Conversion
Kit for
HBZDV3632/3636
(IPI)
HB36SCR
Surround
- Chrome
3632HB-CKNGI NG
Conversion
Kit for
HBZDV3632/3636
(IPI)
(Coverage 35 1/2” H x 41 1/8” W)
Valve System Parts - New
Top
convertible
SIT (Millivolt)
HB36SPB
Surround - Polish
Brass
(Coverage
35
1/2”
H x 41
1/8”
W)
1000-P136WR
Thermopile GOAI-524
HB36SLAB
Surround Slim
Line -
Antique
Brass
1001-P069SI Electrode Sparker 915.069 TC SIT
(Coverage 35 1/4” H x 37 1/2” W)
1001-P216SI Thermocouple 290.216 TC SIT
HB36SLCR
Surround Slim
Line - Chrome
(Coverage
35
1/4”
H x 37
1/2”
W)
1001-P165SI
Orifice Pilot NG 977.165 TC SIT
1001-P167SI Orifice Pilot LP 977.167 TC SIT
HB36SLPB
Surround Slim
Line -
Polish
Brass
(Coverage
35
1/4”
H x 37
1/2”
W)
1001-P633SI
Valve Nova LP Hi/Lo 0820651
HB36SLBL
Surround Slim
Line - Gun
Metal
Black
(Coverage
35
1/4”
H x 37
1/2”
W)
1001-P634SI
Valve Nova NG Hi/Lo 0820652
1001-P713SI Pilot Burner LP 199.713 TC SIT
Designer Doors for 36” Fireplaces - Operative
1001-P714SI Pilot Burner NG 199.714 TC SIT
HB36DDA1BL
Designer Door Arch - Series
1 - Black
Trim - Antique for Designer Arch - Series 1
V
alve System Parts -
IPI System
HB36DDTA1A
Trim - Chrome for Designer Arch - Series
1
Electronic
Ignition/Remote
Control
IPI
HB36DDTA1C
EGTRC Remote Control IPI (Thermostat)
HB36DDTA1P
Trim - Polish Brass
for
Designer Arch
-
Series
1
EGTMRCN
Remote Control IPI
HB36DDS1BL
Designer Door Straight - Series 1 - Black
(Thermostat/Modulating - NG)
HB36DDTS1A
Trim - Antique
for
Designer Straight
-
EGTMRCP
Remote Control IPI
Series 1
(Thermostat/Modulating - LP)
HB36DDTS1C
Trim - Chrome
for
Designer Straight
-
EGTFRCN
Remote Control IPI
Series
1
(Thermostat/Modulating/Fan - NG)
HB36DDTS1P
Trim - Polish
for
Designer Straight
-
EGTFRCP
Remote Control IPI
Series
1
(Thermostat/Modulating/Fan - LP)
MQHBZDV3636
Parts List
In the USA a decorative
product (ANSI Z21-50):
not for use as a heating
appliance; thermostats
(standard or optional) are
not permitted, the warranty
is void if a thermostat is
installed.
12
Page 13
Kingsman Fireplace Venting
Catalog Number Description
ZDVHSK Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble, 36” Flex Pipe, Mill Pac, screws/washers, springs.
ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble, 60” Flex Pipe, Mill Pac, screws/washers, springs.
FDVVT40 Vertical Vent Termination converts from
15’-40’ to under 15’ FDVHT Horizontal Vent Termination FDVHSQ Horizontal Square Termination ZDVST Horizontal Snorkel Termination
(34” Tall, 24” Center to Center) FDVHSCU Safety Cage for Horizontal Termination ZDVAIS Attic Insulation Shield ZDVVOS Offset Support ZDVFS Firestop Spacer ZDVRS Roof Support ZDVWT Wall Thimble (Horizontal Venting) ZDVSSLR Siding Shield - Large Return ZDV48GP Galvanized Pipe 7” Dia. x 48”
(Vertical Installations) ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12) ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12) ZDVAF3 Flashing 7” c/w Storm Collar Flat ZDV7SC Storm Collar 7” ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’
Expanded ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’
Expanded ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’
Expanded
*Kits are complete with spring stand-offs, silicone. ZDV4FC Flex Connector 4” Diameter ZDV7FC Flex Connector 7” Diameter ZDV4SS Spring 4” Standoff Spacer ZDVDFA Simpson Dura-Vent Fireplace Adapter
(for ZDV33/36/42/47, ZDV6000, MDV31 & HB models) ZDVHSKSQ Horizontal Square Termination Vent Starter Kit -
3 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac ZDVHSKSQ5 Horizontal Square Termination Vent Starter Kit -
5 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 60” Flex Pipe, Mill Pac FDVHSQ Horizontal Square Vent Termination
Electronic Ignition Replacement Parts IPI
1002-P001si Valve IPI (NG; ON/OFF) 1002-P002si Valve IPI (LP; ON/OFF) 1006-P002si Valve IPI (NG; Hi/Lo) 1006-P603si Valve IPI (LP; Hi/Lo) 1002-P047si Pilot Assembly (LP) 1002-P033si Pilot Assembly (NG) 1002-P089si Spark Electrode (Long) 1002-P113si Electrode Flame Sensor (Long) 1002-P302si IPI Ignition Board 1002-P850si AC Wall Adapter 1002-P12BH Battery Pack 1002-P912si Wiring Harness 1002-P166si Orifice Pilot (NG #62) 1002-P168si Orifice Pilot (LP #35) 1002-P013si Stepper Motor (NG) 1002-P012si Stepper Motor (LP) 1002-P016is Hi/Lo Regulator (NG) 1002-P014si Hi/Lo Regulator (LP)
Miscellaneous Parts
1000-150GE #Silicone GE Red IS806 #736 1000-150MP #Hi-Temp Millpac Sealant 840099 1000-214 #Piezo-Igniter 1244-17 MARK 21 1000-215 #Pal Nut (18MMXI.5MM)BLK (1364.03) 1000-218 #Switch Ivory (1451/001) 1000-227 #Cover Ivory (86001/001) 1000-255 #Orifice Brass - (State Size) 1000-EMBER #Moon Rock 2000-080 #Thermodisc 2450 (For Blower) 2000-081 #Blower Motor QLN65/2400 1000-085 #Control Variable Speed KBWC-13BV 1000-306 Thermalcord - Adhesive Back for Door Frame 36HB-310 Ceramic Glass - For All HBZDV3600 36HB-123 Upper Door Spring
MQHBZDV3636 Parts List
13
Page 14
Locating Your Appliance
Fireplace Dimensions
HBZDV42
HBZDV42-CVCK
Non-Combustible
Header Attached
14
LOCATION KEY:
A. Flat on Wall B. Across the Corner C. As an Island D. As a Room Divider E. Flat on Wall Corner F. Exterior Wall
See Mantel Leg Clearances Instruction for the proper placement of fireplace.
Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
Page 15
MQHBZDV4236/MQRB4236 - Framing for your Gas Fireplace
Framing Specifications
1. Cold climate installation recommendation: When installing this fire­place against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.
3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)
MQHBZDV42/MQRB4236 louvered
4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures.
5.
For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with HB42CVCK (Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.
6. When installing MQHB42SW surround,the fireplace must be raised a minimum of 3 1/2” above the finished floors, to accom­modate the wall surround. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fire­place to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)
It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).
MQHBZDV42/MQRB4236 WITH HB42CVCK
(CLEAN VIEW CIRCULATING KIT)
15
Page 16
HBZDV42 WITH HB42CVCK
(CLEAN
VIEW
CIRCULATING
KIT)
HB42CVCK WITH MQHB42SW
SURROUND
*Note:
A HBCVCK must be used when
installing
a MQHBSW Wall Surr
ound.
HB42 - Framing and Facing Requirements
Non Combustible Header Attached
Non Combustible Header Attached
16
Page 17
HB42 - HOW TO INSTALL CLEAN VIEW KIT (CVCK)
Clearance to Combustibles
Back (from Standoffs) 0 inches/0 mm
Side (from standoffs) 0 inches/0 mm
Floor 0 inches/0 mm
Ceiling (from bottom of fireplace) 60 inches/150 cm
Top (from standoffs) 0 inches/0 mm
Top of 90 degree bend in Minimum Enclosure of 45 to 46 inches 5 inches/128 mm/ All Vent Systems
Top of 90 degree bend in Enclosure over 46 inches 2 1/2 inches/64 mm / All Vent Systems
Top of Horizontal Pipe 1 1/2 inches/38 mm / All Vent Systems
Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems
Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems
Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp Systems
WARNING: Failure to position
the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
NOTE: When using the Clean View Kit (CVCK) and installing optional electrical components (i.e. Remote Controls, variable speed control, and or fan modules) locate them in the Clean View access area, unless other shielding devices like our IPI Component box is used.
(NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. Carpet may extend 1 inch above the floor of appliance. For units with CVCK (Clean View Circulating Kit) see framing with CVCK to establish floor heights
17
CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.
1. Install optional fan kit (see Fan Instruction).
2. Fold two standoffs up into position and mount with supplied screws. (FIG 1)
3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)
4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.
5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.
6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.
7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.
8. Install optional pull screen system: First slide curtain onto rods and slide round end of rod into side post (REF A). Using 1/2” DT
screws, mount the flattened end of rod to bottom side of rod hanger bracket (REF B). Repeat this step for opposite side.
NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is installed in framing, remove 2 screws from the right and left side of the bottom panel (REF C). Once screws are removed, bottom panel can be rotated forward for access to gas valve and fan system.
Clearance to Combustibles
Page 18
MQHBZDV4236/MQRB4236 Parts List
Fireplace Part Numbers
18
MQHBZDV4236N (Millivolt) Fireplace Heater Rated NB, Ceramic
MQHBZDV4236NE(IPI) Glass 30,500 BTU at 75% efficient. MQHBZDV4236LP (Millivolt) Fireplace Heater Rated LP,
Ceramic
MQHBZDV4236LPE(IPI) Glass 29,200 BTU at 75% efficient. MQRB4236NT (Millivolt) Fireplace Decorative, Tempered MQRB4236NTE (IPI) Natural Gas, 24,000 BTU MQRB4236LPT (Millivolt) Fireplace Decorative, Tempered, MQRB4236LPTE (IPI) Propane, 24,000 BTU MQRB4236N (Millivolt) Fireplace Heater Rated Ceramic, MQRB4236NE (IPI) Natural Gas, 30,500 BTU
FIREPLACE REQUIREMENTS Grills or CVCK (clean view circulating kit) (Required for each unit)
HB42CVCK CVCK(clean view circulating kit) no grill required HB42GBA Grill Kit - Classic Builder Antique Brass HB42GBC Grill Kit - Classic Builder Chrome HB42GBP Grill Kit - Classic Builder Polish Brass HB42GBL Grill Kit - Black HB42PBL Panel Grill Kit - Black
LOG SETS/ROCK/GLASS KITS:
(Required for each unit)
LOGF36 Log Set - 7 pce. - Fibre Split MQROCK2 Rock Set Natural (HBZDV/MQRB) MQROCK3 Rock Set Multi-Color (HBZDV/MQRB) MQRSP2 Rock Platform, Support and 4 Screws (MQHBZDV3636, MQHBZDV4236) MQEMBER Glowing Embers, 2 ea. (MQRB4236) optional MQRBD1 Driftwood/Rocks, 4 ea. (MQRB4236) Optional MQSTONE Decorative Stones MQG5W Decorative Glass 1/2” White 5 lbs MQG5A Decorative Ember Glass – Azuria Blue - 5 lbs
MQG5C Decorative Ember Glass - Copper - 5 lbs
MQG5B Decorative Ember Glass - Black - 5 lbs ULK2 Universal Light Kit (MQRB4236)
Fireplace Wall Mount Finishing Surround for HB42CVCK Kits
MQHB42SWCCBL Surround Concave Black (Coverage 42 3/4” H x 55 7/16” W) MQHB42SWCCPW Surround Concave Pewter (Coverage 42 3/4” H x 55 7/16” W) MQHB42SWCVBL Surround Convex Black (Coverage 42 15/16” H x 44 5/16” W) MQHB42SWCVPW Surround Convex Pewter (Coverage 42 15/16” H x 44 5/16” W)
Fireplace Surrounds - Trims
HB42SAB Surround - Antique Brass (Coverage 37 5/8” H x 45 1/8” W) HB42SBL Surround - Black (Coverage 37 5/8” H x 45 1/8” W) HB42SCR Surround - Chrome (Coverage 37 5/8” H x 45 1/8” W) HB42SPB Surround - Polish Brass (Coverage 37 5/8” H x 45 1/8” W) HB42SLAB Surround Slim Line - Antique Brass (Coverage 37 3/8” H x 43 3/8” W)
HB42SLCR Surround Slim Line - Chrome (Coverage 37 3/8” H x 43 3/8” W) HB42SLPB Surround Slim Line - Polish Brass (Coverage 37 3/8” H x 43 3/8” W) HB42SLBL Surround Slim Line - Gun Metal Black (Coverage 37 3/8” H x 43 3/8” W)
Designer Doors for 42” Fireplaces - Operative
HB42DDA1BL Designer Door Arch - Series 1 - Black HB42DDTA1A Trim - Antique for Designer Arch - Series 1 HB42DDTA1C Trim - Chrome for Designer Arch - Series 1 HB42DDTA1P Trim - Polish Brass for Designer Arch - Series 1 HB42DDS1BL Designer Door Straight - Series 1 - Black HB42DDTS1A Trim - Antique for Designer Straight - Series 1 HB42DDTS1C Trim - Chrome for Designer Straight - Series 1 HB42DDTS1P Trim - Polish for Designer Straight - Series 1
HB42CSS Safety Screen Replacement HB42PSK Pull Screen Kit for CVCK
Overlays
HB42ADTH Arch Door Frame - Top Half Black HB42ADDX Arch Door Frame - Deluxe Black HB42ADDA Arch Door Frame - Double Arch Black HB42ADDD Arch Door Frame - Double Door Arch Black
Accessories
*In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b) Z36FK Fan Kit w/Variable Speed Wall Mount Control (Temperature Sensing) Z1MT Thermostat Millivolt Wall Mount Z80PT Thermostat Programmable Digital Millivolt Wall Mount (1F80-40) DCHS Remote Control Heatshield VLBIT4 Log Bits - Large Four Piece Kit VLBIT6 Log Bits - Small Six Piece Kit
Refractory Liner
HB42PL Porcelain Reflective Liner (all HB42 models) HB42RLC Refractory Liner Classic (all HB42 models) MQRB42PL Porcelain Liner (3 pce.) for MQRB4236 HB42RLT Refractory Liner Traditional (all HB42 models) HB42RLH Refractory Liner Herring Bone (all HB42 models)
Replacement Burner Assembly
4236MQ-BNGSI Burner Assembly - Natural Gas c/w Valve System (MQHBZDV4236N) 4236RB-BNGSI Burner Assembly - Natural Gas c/w Valve System (MQRB4236) 4236MQ-BLPSI Burner Assembly - Liquid Propane c/w Valve System (MQHBZDV4236LP) 4236RBT-BNGSI Burner Assembly - Natural Gas c/w Valve System (MQRB4236NT) 4236RBT-BLPSI Burner Assembly - Liquid Propane c/w Valve System (MQRB4236LPT)
Conversion Kit (Sit Valve Only)
4232HB-CKLP LP Conversion Kit for MQHBZDV4236 (Millivolt) 4232HB-CKLPI LP Conversion Kit for MQHBZDV4236 (IPI)
4232HB-CKNG NG Conversion Kit for MQHBZDV4236 (Millivolt) 4232HB-CKNGI NG Conversion Kit for MQHBZDV4236 (IPI) 4236RB-CKNG NG Conversion Kit for MQRB4236 (Millivolt) 4236RB-CKNGI NG Conversion Kit for MQRB4236 (IPI)
4236RBT-CKNG NG Conversion Kit for MQRB4236T (Millivolt) 4236RBT-CKNGI NG Conversion Kit for MQRB4236T (IPI) 4236RBT-CKLP LP* Conversion Kit for MQRB4236T (Millivolt) 4236RBT-CKLPI* LP Conversion Kit for MQRB4236T (IPI)
Page 19
4236RB-SRKP* Upgrade Kit
Kingsman Fireplace Venting
19
*NOTE: THE MQRB4236N CANNOT BE CONVERTED TO LP. If the MQRB4236NT you wish to convert to LP has a serial
number less than #4708
You MUST order the 4236RB-SRKP upgrade kit.
Valve System Parts - New Top convertible SIT (Millivolt)
1000-P136WR Thermopile GOAI-524 1001-P069SI Electrode Sparker 915.069 TC SIT 1001-P216SI Thermocouple 290.216 TC SIT 1001-P165SI Orifice Pilot NG 977.165 TC SIT 1001-P167SI Orifice Pilot LP 977.167 TC SIT 1001-P633SI Valve Nova LP Hi/Lo 0820651 1001-P634SI Valve Nova NG Hi/Lo 0820652 1001-P713SI Pilot Burner LP 199.713 TC SIT 1001-P714SI Pilot Burner NG 199.714 TC SIT
Remote Control / Millivolt
GFRC -Remote Control Millivolt / IPI – On/Off GTRC -Remote Control Millivolt - Thermostat GTMRCN -Remote Control Millivolt – Thermostat/Modulating - NG GTMRCP -Remote Control Millivolt – Thermostat/Modulating - LP GTFRCN -Remote Control Millivolt – Thermostat/Modulating/Fan
(NG)
GTFRCP -Remote Control Millivolt – Thermostat/Modulating/Fan
(LP)
Electronic Ignition/Remote Control IPI
*In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b) EGTRC Remote Control IPI (Thermostat) EGTMRCN Remote Control IPI (Thermostat/Modulating - NG) EGTMRCP Remote Control IPI (Thermostat/Modulating - LP) EGTFRCN Remote Control IPI (Thermostat/Modulating/Fan - NG) EGTFRCP Remote Control IPI (Thermostat/Modulating/Fan - LP)
Electronic Ignition Replacement Parts IPI
1002-P001si Valve IPI (NG; ON/OFF) 1002-P002si Valve IPI (LP; ON/OFF) 1006-P002si Valve IPI (NG; Hi/Lo) 1006-P603si Valve IPI (LP; Hi/Lo) 1002-P047si Pilot Assembly (LP) 1002-P033si Pilot Assembly (NG) 1002-P089si Spark Electrode (Long) 1002-P113si Electrode Flame Sensor (Long) 1002-P302si IPI Ignition Board 1002-P850si AC Wall Adapter 1002-P12BH Battery Pack 1002-P912si Wiring Harness 1002-P166si Orifice Pilot (NG #62) 1002-P168si Orifice Pilot (LP #35) 1002-P013si Stepper Motor (NG) 1002-P012si Stepper Motor (LP) 1002-P016is Hi/Lo Regulator (NG) 1002-P014si Hi/Lo Regulator (LP)
Miscellaneous Parts
1000-150GE #Silicone GE Red IS806 #736 1000-150MP #Hi-Temp Mill Pac Sealant 840099 1000-214 #Piezo-Igniter 1244-17 MARK 21 1000-215 #Pal Nut (18MMXI.5MM)BLK (1364.03) 1000-218 #Switch Ivory (1451/001) 1000-227 #Cover Ivory (86001/001) 1000-255 #Orifice Brass - (State Size) 1000-EMBER #Moon Rock 2000-080 #Thermodisc 2450 (For Blower) 2000-081 #Blower Motor QLN65/2400 1000-085 #Control Variable Speed KBWC-13BV
1000-306 Thermalcord - Adhesive Back for Door Frame 42HB-310 Ceramic Glass 36HB-123 Upper Door Spring
OFP42SA Spark Assist
Number Description
ZDVHSK Horizontal Vent Starter Kit - 3 FT Length Horizontal Vent Termination, Wall Thimble, 36” Flex Pipe, Mill Pac, screws/washers,
springs. ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length Horizontal Vent Termination, Wall Thimble, 60” Flex Pipe, Mill Pac, screws/washers,
springs. FDVVT40 Vertical Vent Termination converts from 15’-40’ to 15’ and under FDVHT Horizontal Vent Termination FDVHSQ Horizontal Square Termination ZDVST Horizontal Snorkel Termination (34” Tall, 24” Center to Center) FDVHSC Safety Cage for Horizontal Termination ZDVAIS Attic Insulation Shield ZDVVOS Offset Support ZDVFS Firestop Spacer ZDVRS Roof Support ZDVWT Wall Thimble (Horizontal Venting) ZDVSSLR Siding Shield - Large Return ZDV48GP Galvanized Pipe 7” Dia. x 48” (Vertical Installations) ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12) ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12) ZDVAF3 Flashing 7” c/w Storm Collar Flat ZDV7SC Storm Collar 7” ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’ Expanded ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’ Expanded ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’ Expanded *Kits are complete with spring stand-offs, silicone. ZDV4FC Flex Connector 4” Diameter ZDV7FC Flex Connector 7” Diameter ZDV4SS Spring 4” Standoff Spacer ZDVDFA Simpson Dura-Vent Fireplace Adapter (for ZDV33/36/42/47, ZDV6000, MDV31 & HB models) ZDVHSKSQ Horizontal Square Termination Vent Starter
Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble, Wall Thimble, 36” Flex Pipe, Mill Pac ZDVHSKSQ5 Horizontal Square Termination Vent Starter
Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble, Wall Thimble, 60” Flex Pipe, Mill Pac FDVHSQ Horizontal Square Vent Termination
Page 20
Locating Your Appliance
Fireplace Dimensions
HBZDV47
HBZDV47- CVCK
Non-Combustible
Header Attached
20
LOCATION KEY:
A. Flat on Wall B. Across the Corner C. As an Island D. As a Room Divider E. Flat on Wall Corner F. Exterior Wall
See Mantel Leg Clearances Instruction for the proper placement of fireplace.
Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
Page 21
MQHBZDV4736 - Framing for your Gas Fireplace
Framing Specifications
1. Cold climate installation recommendation: When installing this fire­place against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.
3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)
4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures,insulation
sleeve is required. If greater than six and a half (6.5”) an insulation sleeve is not required.
5.
For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with HB47CVCK (Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.
6. When installing MQHB47SWCC wall surround, the fireplace must be raised a minimum of 3 1/2” above the finished floor, to accom­modate the wall surround. When installing MQHB47SWCV wall surround the fireplace must be raised 2 3/4” above the finished floor. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)
It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carbon­ing and cleaning of glass. (Does not apply to Back Flue Models).
MQHBZDV47 Louvered
MQHBZDV47 WITH HB47CVCK
(CLEAN VIEW CIRCULATING KIT)
21
Page 22
Non Combustible Header Attached
Non Combustible Header Attached
Non Combustible Header
Attached
Non Combustible Header
Attached
22
Page 23
HB47 - HOW TO INSTALL CLEAN VIEW KIT (CVCK)
CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.
Clearance to Combustibles
Back (from Standoffs) 0 inches/0 mm
Side (from standoffs) 0 inches/0 mm
Floor 0 inches/0 mm
Ceiling (from bottom of fireplace) 60 inches/150 cm
Top (from standoffs) 0 inches/0 mm
Top of 90 degree bend in Minimum with insulation sleeve
Enclosure of 50 1/2 to 56 1/2 inches 2 1/2 inches/64 mm / All Vent Systems
Top of 90 degree bend in without insulation sleeve Enclosure over 56 1/2 to 60 inches 4 1/2 inches/114.75 mm / All Vent Systems
Top of 90 degree bend in without insulation sleeve
Enclosure over 60 inches 2 1/2 inches/64 mm / All Vent Systems
Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems
Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems
Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp Systems
WARNING: Failure to position
the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
NOTE: When using the Clean View Kit (CVCK) and installing optional electrical components (i.e. Remote Controls, variable speed control, and or fan modules) locate them in the Clean View access area, unless other shielding devices like our IPI Component box is used.
(NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. Carpet may extend 1 inch above the floor of appliance. For units with CVCK (Clean View Circulating Kit) see framing with CVCK to establish floor heights
23
1. Install optional fan kit (see Fan Instruction).
2. Fold two standoffs up into position and mount with supplied screws. (FIG 1)
3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)
4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.
5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.
6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.
7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.
8. Install optional pull screen system: First slide curtain onto rods and slide round end of rod into side post (REF A). Using 1/2” DT
screws, mount the flattened end of rod to bottom side of rod hanger bracket (REF B). Repeat this step for opposite side.
NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is installed in framing, remove 2 screws from the right and left side of the bottom panel (REF C). Once screws are removed, bottom panel can be rotated forward for access to gas valve and fan system.
Clearance to Combustibles
Page 24
MQHBZDV4736 - Parts
*In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b)
*In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b)
24
List
Fireplace Part Numbers
MQHBZDV4736N MQHBZDV4736NE
MQHBZDV4736LP MQHBZDV4736LPE
FIREPLACE Grills or CVCK (clean view circulating
(Millivolt)
(IPI)
(Millivolt)
(IPI)
Fireplace Decorative Rated
Tempered Glass, 40,000
Fireplace Decorative Rated
Tempered Glass, 40,000
REQUIREMENTS
NG,
BTU
LP,
BTU
kit)(Requir
for each unit)
HB47CVCK
HB47GBA Grill Kit ­HB47GBC Grill Kit ­B47GBP Grill Kit ­HB47GBL Grill Kit - Black H
B47PBL
LOG
SETS/ROCK
LOGF36 Log Set - 7 MQROCK1 Rock Set Tan (HBZDV/MQRB) MQROCK2 Rock Set Natural (HBZDV/MQRB) MQROCK3 Rock Set Multi-Color (HBZDV/MQRB)
MQRSP1
Fireplace Wall Mount Finishing Surround for
MQHB47SWCCBL
MQHB47SWCCPW
MQHB47SWCVBL
MQHB47SWCVPW
CVCK(clean view circulating kit) no required
Classic Builder Antique Classic Builder Chrome Classic Builder Polish
Panel
Grill Kit - Black
KITS: (Required for each
pce. - Fibre
Rock Platform, Supports, Rocks
Screws
Surround Concave (Coverage 48 3/4” H x 61 7/16” W)
Surround Concave (Coverage 48 3/4” H x 61 7/16” W)
Surround Convex
(Coverage 48
Surround Convex (Coverage 48” H x 50 7/16” W)
(MQHBZDV4736)
Black
Pewter
Black
H x 50
7/16
Pewter
Brass
unit)
Split
CVCK
W)
ACCESSORIES Fireplace Surrounds
HB47SBL
HB47SAB
HB47SCR
HB47SPB
HB47SLAB
HB47SLCR
HB47SLPB
HB47SLBL
Surround (Coverage 42 5/8” H x 50 1/8” W)
Surround - Antique (Coverage 42 5/8” H x 50 1/8” W)
Surround (Coverage 42 5/8” H x 50 1/8” W)
Surround - Polish
(Coverage
Surround Slim (Coverage 42 3/8” H x 48 3/8” W)
Surround Slim (Coverage 42 3/8” H x 48 3/8” W)
Surround Slim
(Coverage
Surround Slim (Coverage 42 3/8” H x 48 3/8” W)
- Black
- Chrome
42
5/8”
Line -
Line - Chrome
Line -
42
3/8”
Line - Gun
Brass
Brass
H x 50
Antique
Polish
H x 48
1/8”
3/8”
Metal
W)
Brass
Brass
W)
Designer Doors for 47” Fireplaces - Operative
HB47DDA1BL HB47DDTA1A
HB47DDTA1C
HB47DDTA1P
HB47DDS1BL HB47DDTS1A
HB47DDTS1C
HB47DDTS1P
Designer Door Arch - Series Trim - Antique
Series 1
Trim - Chrome
Series
Trim - Polish Brass
Series Designer Door Straight - Series Trim - Antique
Series Trim - Chrome
Series Trim - Polish
Series
for
1
1
1
1
1
Designer Arch
for
Designer Arch
for
Designer Arch
for
Designer Straight
for
Designer Straight
for
Designer Straight
1 - Black
1 - Black
ed
grill
Brass
H
and 4
Kits
Black
-
-
-
-
-
-
Overlays
HB47ADTH Door Frame - Deluxe Black HB47ADDA Frame - Double Arch Black HB47ADDD Frame
- Double
HB47CSS HB47PSK Pull
Replacement Burner Assembly
4736MQ-BNGSI
4736MQ
-BLPSI
Accessories
Z36FK Fan Kit
Z1MT Z80PT
Wall Mount
Z1RC
ZART RMCBN
RMCBP
DCHS VLBIT4
Log Bits -
VLBIT6
Refractory Liner
HB47PL HB47RLT HB47RLH
V
alve
System Parts - New
1001-P136WR 1001-P069SI 1001-P216SI
1001-P167SI 1001-P165SI 1001-P714SI 1001-P713SI 1001-P633SI 1001-P634SI
Valve System Parts - IPI System Electronic
EGTRC Remote Control IPI (Thermostat) EGTMRCN Remote Control IPI
(Thermostat/Modulating - NG) EGTMRCP Remote Control IPI
(Thermostat/Modulating - LP) EGTFRCN Remote Control IPI
(Thermostat/Modulating/Fan - NG) EGTFRCP Remote Control IPI
(Thermostat/Modulating/Fan - LP)
Arch Door
Door Arch
Safety Screen Replacement
Burner Assembly - Natural (MQHBZDV4736N)
Burner Assembly - Liquid Propane c/w System
(Temperature Sensing) Thermostat Millivolt Wall Thermostat Programmable Digital
(1F80-40)
Remote Control Millivolt (On/Off
(Model I) Remote Control Thermostat Millivolt (Model Remote Control - Natural
(On/Off, Hi/Lo Flame Adjustment) Remote Control - Liquid Propane
(On/Off, Hi/Lo Flame Adjustment) Remote Control Heatshield
Log Bits - Small Six Piece Kit
Thermopile GOAI-524 Electrode sparker 915.069 Thermocouple 290.216
#Orifice Pilot
#Orifice Pilot #Pilot Burner NG 190.714 CONVERTIBLE, SIT #Pilot Burner LP 190.713 CONVERTIBLE, SIT #Valve 820.651 SIT LP, HI/LO #Valve 820.652 SIT NG, HI/LO
Ignition/Remote
Top Half
Black
Screen
(MQHBZDV4736LP)
w/Variable Speed Wall Mount
Large Four Piece
Black HB47ADDX
for CVCK
Gas
Mount
Gas
Kit
Porcelain Reflective Liner
Refractory Liner Traditional
Refractory Liner Herring Bone
Top
convertible
TC SIT
TC SIT
LP
977.167
NG
977.165
Control
SIT
SIT
IPI
Arch Door Arch Door
c/w Valve
with LED)
SIT (Millivolt)
Arch
System
Valve
Control
Millivolt
K)
Page 25
Kingsman Fireplace Venting
Catalog Number Description
ZDVHSK Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
36” Flex Pipe, Mill Pac, screws/washers, springs.
ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble,
60” Flex Pipe, Mill Pac, screws/washers, springs.
FDVVT40 Vertical Vent Termination converts from 15’-40’
to 15’ and under
FDVHT Horizontal Vent Termination FDVHSQ Horizontal Square Termination ZDVST Horizontal Snorkel Termination
(34” Tall, 24” Center to Center)
FDVHSC Safety Cage for Horizontal Termination ZDVAIS Attic Insulation Shield ZDVVOS Offset Support ZDVFS Firestop Spacer ZDVRS Roof Support ZDVWT Wall Thimble (Horizontal Venting) ZDVSSLR Siding Shield - Large Return MDV38IS Insulation Sleeve for Low Enclosure ZDV48GP Galvanized Pipe 7” Dia. x 48”
(Vertical Installations)
ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12) ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12) ZDVAF3 Flashing 7” c/w Storm Collar Flat ZDV7SC Storm Collar 7” ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’
Expanded
ZDVFK8 Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’
Expanded
ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’
Expanded
*Kits are complete with spring stand-offs, silicone.
ZDV4FC Flex Connector 4” Diameter ZDV7FC Flex Connector 7” Diameter ZDV4SS Spring 4” Standoff Spacer ZDVDFA Simpson Dura-Vent Fireplace Adapter
(for ZDV33/36/42/47, ZDV6000, MDV31 &
HB models)
ZDVHSKSQ Horizontal Square Termination Vent Starter
Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac
ZDVHSKSQ5 Horizontal Square Termination Vent Starter
Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 60” Flex Pipe, Mill Pac
FDVHSQ Horizontal Square Vent Termination
Electronic Ignition Replacement Parts IPI
1002-P001si Valve IPI (NG; ON/OFF) 1002-P002si Valve IPI (LP; ON/OFF) 1006-P002si Valve IPI (NG; Hi/Lo) 1006-P603si Valve IPI (LP; Hi/Lo) 1002-P047si Pilot Assembly (LP) 1002-P033si Pilot Assembly (NG) 1002-P089si Spark Electrode (Long) 1002-P113si Electrode Flame Sensor (Long) 1002-P302si IPI Ignition Board 1002-P850si AC Wall Adapter 1002-P12BH Battery Pack 1002-P912si Wiring Harness 1002-P166si Orifice Pilot (NG #62) 1002-P168si Orifice Pilot (LP #35) 1002-P013si Stepper Motor (NG) 1002-P012si Stepper Motor (LP) 1002-P016is Hi/Lo Regulator (NG) 1002-P014si Hi/Lo Regulator (LP)
Miscellaneous Parts
1000-150GE #Silicone GE RED IS806 #736 1000-150MP #Hi-Temp Mill Pac Sealant 840099 1000-214 #Piezo Igniter 1244-17 MARK 21 1000-215 #Pal Nut (18MMXI.5MM)BLK (1364.03) 1000-218 #Switch Ivory (1451/001) 1000-227 #Cover Ivory (86001/001) 1000-255 #Orifice Brass - (State Size) 1000-EMBER #Moon Rock 2000-080 #Thermodisc 2450 (For Blower) 2000-081 #Blower Motor QLN65/2400 1000-085 #Control Variable Speed KBWC-13BV 1000-306 Thermalcord - Adhesive Back for Door Frame 47HB-311 Tempered Low E Glass - for model
HBZDV4740 model and MQHBZDV4736
36HB-123 Upper Door Spring
Conversion Kit (Sit Valve Only)
4740HB-CKLP LP Conversion Kit for HBZDV4740,
MQHBZDV4736 (Millivolt)
4740HB-CKNG NG Conversion Kit for HBZDV4740,
MQHBZDV4736 (Millivolt)
4740HB-CKLPI LP Conversion Kit for HBZDV4740,
MQHBZDV4736 (IPI)
4740HB-CKNGI NG Conversion Kit for HBZDV4740,
MQHBZDV4736 (IPI)
25
Page 26
Clearances – HB36 / HB42 / HB47 – Mantels & Surrounds
Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-
combustible mantel meets the minimum height and width requirements for a combustible mantel.
Note For the installation of the MQHBSW.
Maintain Minimum 1” Clearance to Top & Sides of the surround. Combustible or non-combustible materials can be placed up to 1 of the sides and top of surround, but not extending to or over the face of surround.
*Caution: The CVCK must be flush with the wall.*
26
Page 27
Mantel Leg Clearances
Mantels
Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.
Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF GRILL AREA OR DOOR AREAS CAN BE COVERED) except where designer clean view kit is used.
Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs. For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).
Surrounds
If installing wide or slim line surrounds, the finish materials must be flush with the front facing of the fireplace.
Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250˚F) to prevent discoloration.
27
Page 28
MQSW Wall Mount Surround Dimensions
Installation of MQ Wall Mount Surrounds
Remove the old CAP (Control Access Panel), and the Lower CVCK panel by unscrewing the two support screws and drilling out the two rivets.
Remove the two upper CVCK mounting screws located at H2 as shown in the figure below. IMPORTANT: KEEP ALL FOUR (4) SCREWS TO REMOUNT THE MODERN SURROUND ASSEMBLY.
Slightly tilt the Modern Surround assembly so that the upper tab will clear the CVCK door opening.
Slide the Modern Surround into the CVCK and align the holes H1 and H2. Please note that the ledge of the Modern Surround should rest on the CVCK Kicker Ledge.
Using the previously removed screws, secure the upper tab of the Modern Surround in to the CVCK frame.
Swing lower portion of the Modern Surround into the CVCK and align the mounting holes on the Lower Tab with the holes on the CVCK Side Frame.
Using the previously removed screws in Step 1, secure the Lower Tab to the CVCK side frame.
Replace the old CAP with the new CAP that accompanied the Modern Surround kit.
Check Installation to make sure the Surround and CVCK is secure.
Concave A B C D E F G H I J L
HB36 40
1
/249 1/232 1/221 5/89 1/29 1/28 1/221/25 1/232 7/
16
HB42 42 3/455 7/1636 7/1623 3/49 1/29 1/29 1/221/25 1/236 7/
16
HB47 48 3/461 7/1642 7/1629 3/49 1/29 1/29 1/2316 1/242 7/
16
Convex A B C D E F G H I J L
HB36 41 40
1
/232 7/1621 5/89 1/29 1/241 3/162 13/166 1/832 7/
16
HB42 42 15/1644 5/1636 7/1623 3/49 1/29 1/241 3/1631/86 7/1636 7/
16
HB47 48 50 7/1642 7/1629 3/49 1/28 3/441 3/163 3/47 1/842 7/
16
Warning: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this appliance may result in property damage or personal injury.
28
Page 29
Fan Installation for HBZDV 36/42/47
Fan Installation instructions for HBZDV36/42/47 with or without CVCK (Clean View Circulating Kit)
1. Slide fan housing into unit and place over 2 Fan Retainer tabs. Tabs are pre punched and bent up. Rubber grommets at the base of the fan should fit snugly over the tabs. *Note: When installing fan, lay the fan on its back and slide into the Fireplace lengthwise. Once inside the fan can be stood upright and slid behind the valve for placement.
2. Note: For Fan Disc installation HBZDV units have been installed with a sliding track system. Install the Thermodisc provided with the Fan Kit. Place thermodisc into sliding assembly, Fig 1, and attach 2 leads exiting right side of fan housing into thermodisc. Now slide disc assembly into thermodisc track, Fig 2. Place swivel handle of disc assembly on track to lock into position. To service disc simply pull swivel handle slide towards you while rotating handle to access disc.
3. Wire Junction Box to 120v and wall mounted variable speed control. Install a duplex outlet to junction box and plug fan into outlet.
4. Turn the wall switch on (clockwise). Turn fireplace on. Once the sen­sor in unit reaches operating temperature (approximately 10 to 15 minutes) the fan will turn on. The fan can be switched off if desired by turning the wall switch fully counter clockwise.
5. To set the minimum fan speed. Remove the variable switch from the wall mount. Turn the variable speed wall controller to its minimum set­ting (fully counter clockwise). Use the set screw on the side of vari­able speed controller to increase or decrease the minimum fan speed (lowering minimum fan speed will decrease sound level created by fan)
Reinstall switch into wall mount and cover with face plate.
Parts List:
1 ea. fan comes with 4 ft cord. Two 14’ leads (female ends) 1 ea variable speed control (wall mount type) 1 ea thermodisc 1 thermodisc mount assembly
Electrical Services
All optional fan kits are equipped with a 120V, 60Hz, .4amp blower.
Note: All electric connections are to be made in accordance with CSA Standard C22.1 - Canadian Electrical Code part I or with the National Electrical Code, ANSI/NFPA 70 (latest edition) and/or in accordance with local codes.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL
CVCK (Clean View Circulating Kit).
If CVCK has been installed into Framing additional access is
provided by removing screws from bottom panel of CVCK. See INSTALLING CLEAN VIEW KIT (CVCK).
CAUTION – DO NOT ATTACH 120V FAN ASSEMBLY TO MILLIVOLT GAS VALVE SYSTEM
Note: To service fan with CVCK kit installed see Removing Burner
System in manual. If CVCK is finished with a MQSW Wall Surround, the MQSW may be removed by removing the 4 attach­ment screws and removing MQSW, allowing access into the bottom of fireplace to service blower.
WARNING:
Electrical Grounding Instructions. This
appliance is equipped with a three-pronged (grounding)
plug for your protection against shock hazard and should
be plugged directly into a properly grounded three-prong
receptacle. Do not cut or remove the grounding prong
from this plug.
29
Page 30
Split Receptacle- Fan Speed Control Outside of Fireplace
30
If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.
WARNING WARNING WARNING
A qualified electrician must connect electrical wiring to junction outlet for built-in installation.
Follow all codes.
Caution: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with
CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in accordance with local codes.
Switch Controlled Split Receptacle With Switch At START Of Cable Run
Electrical Grounding Instructions – This appliance is equipped with a three – pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation and servicing.
Switch Controlled Split Receptacle With Switch At END Of Cable Run
Page 31
31
Installing MQRB4236 Liner Panels
There are several types of Liner Panels available for the MQRB4236:
-Flat Black Back Panel and False Bottom- (Supplied with Unit).
-Porcelain Back and Side Panels- MQRB42PL
Removal of False Bottom and Back Panel
1. Remove four [4] screws from False Bottom and lift out of the Firebox (Ref.1).
2. The Back Panel is held in place by the False Bottom and 2 Locking Tabs on the inside top of the Firebox (See Ref.2 Belo w). Once the False Bottom is removed, slide the bottom of the Back Panel forward until it releases from these Tabs and then remove it from the firebox.
Slot for Ref.2
Pilot Shield
Ref.2
Flange Out
Ref.1
Installation of MQRB4236 Liner Panels
1. Remove 2 DT Screws from Firebox sides (Do not discard these screws). Place Side Panels into Firebox as shown in Ref.3 below; tilt and slide into place. Replace and tighten DT Screw through hole in top of Side Panel and into side of F irebox.
2. Install Back Panel (Be sure Flange is facing outward as per Ref.1).Engage Slots into Locking Tabs in Firebox Top as shown (See Ref.2 above).Slide Back Panel into place.
3. Place False Bottom over burner system(Pilot Ember Shield must be attached on Pilot side) and fasten with four [4] screws.
Note: Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty.
Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance. This is normal,
and not considered a defect
.
Page 32
Brick Installation - For Models MQHBZDV3636/MQHBZDV4236/MQHBZDV4736
INSTALLING BRICK PANELS FOR MODEL MQHBZDV3636/MQHBZDV4236/MQHBZDV4736
1. Remove door glass from the unit by unlatching the 2 latches on top of unit.
2. (MQHBZDV4736 ONLY)
Using a 1/4” nut driver remove two screws from Brick Panel Filler (#1) and discard brick panel filler. (Ref.1)
3. Remove back Log Holder (#2) by removing three screws from face of Log Holder. The Log Holder will have to be re-installed after the placement of Back Brick Panel. (Ref.1)
4. (MQHBZDV4736 ONLY) Place optional front bridge ledge (#3) in the area front of false bottom.
5. Place rear Brick Panel (#4) up against the rear of Firebox by tilting top of panel towards you and sliding bot­tom of Panel over the back of burner system.
6. Loosen screws holding brick clip in position. Rotate clip up out of the way and slide side brick (#5) up against rear Brick. Side brick must be flush with side wall of Firebox. Rotate clip down over Brick Panel and tighten screw.
7. Re-install Log Holder removed in Step 3.
8. Install log set as per instruction and re-install door.
NOTE: Side Brick for MQHBZDV3636 & MQHBZDV4236
Top of side brick has to be tilted forward and hooked over bottom front lip of Firebox first then rotated backward into position.
32
Page 33
33
Installation of HB Porcelain Liners - HB36PL/HB42PL/HB47PL
1. Remove Door from the fireplace by unlatching the 2 latches on top of unit.
2. Remove back Log Holder by removing 3 screws from face of Log Holder. The Log Holder will have to be re­installed after the placement of the Back Panel. For HB4736, remove Brick Filler Panel (See Ref. 1).
3. Place Back Panel up against rear of firebox by tilting top of Back Panel towards you and sliding bottom of Back
Panel over burner system. For HB47PL, use
supplied
screw to attach Back Panel to firebox (See Ref. 2).
4. Loosen screws holding Brick Clip in place. Rotate Brick Clip out of the way and slide Side Panel up against Back Panel. Side Panel tabs should engage top and bottom of Back Panel (See Ref. 3). Rotate Brick Clip down over Side Panel and tighten screw.
5. Re-install Log Holder (and Brick Filler Panel if applicable) removed in step 2.Install Log Set as per instruction and re-install Door.
Parts List:
- [1] Left Side Panel
- [1] Right Side Panel
- [1] Back Panel
- (HB47PL Only) [1] DT Screw
Brick Clip
Ref. 3
Side Panel
Back Panel
Log Holder
Ref. 1: Brick Panel Filler – 4736 Only
Porcelain or Painted Metal Liners Is Not Covered Under Warranty.
Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance. This is normal,
and not considered a defect
Side Panel
Ref. 3: HB47PL Only- Fasten With supplied screw
Note: Warping and Discoloration of
.
Page 34
Gas Line Installation
Important: Always check for gas leaks with
a soap and water solution. Do not use open
flame for leak testing.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas
shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of
Massachusetts state code CMR238.
34
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA ­B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.
1. The gas pipeline can be brought in through either the right or the left side of the appliance. A knockout is provided at either location to allow for the gas pipe installation and testing of any gas connection.
2. The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown at right.
3. When using copper or flex connector, use
only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.
4. When a vertical section of gas pipe is
required for the installation, a condensation trap is needed. See CAN/CGA-B149.1 or .2 for code details.
5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5” w.c. must be used for supply from the
gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes.
6. A 1/8” NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.
7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved
leak testing solution.
8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).
9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).
Note: The gas line connection may be made of 1/2” rigid pipe or an approved flex connector. Since some
municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A.
Gas Specifications
Models MQHBZDV MQRB
4736N 4736LP 4236N 4236LP 3636N 3636LP 4236N 4236NT 4236LPT Fuel Natural Propane Natural Propane Natural Propane Natural Natural Propane Gas Control Millivolt Adjustable Maximum Input HI [Btu/hr] 40,000 36,000 30,500 29,200 30,500 29,200 30,500 24,000 24,000 Maximum Input LO [Btu/hr] 27,000 30,000 20,600 22,200 20,600 22,200 20,600 18,000 19,000 Maximum Output HI [Btu/hr] 27,200 24,100 23,180 22,100 23,200 21,900 23,180 - ­Orifice Size (0-4500ft) #31 #49 #36 #51 #36 #51 #36 #42 #53 Air Shutter Opening 5/16" Fully Open 3/16" 5/16" 3/16" 5/16" 1/16" 1/32" 1/4" Gas Inlet Size S.I.T. 820 Nova, 3/8" NPT Gas Supply Pressure Minimum Normal Maximum Natural Gas [in. w.c.] 5.5" 7" 9" Propane [in. w.c.] 11" 11" 12" Manifold Pressure Nat. Gas Propane High [in. w.c. / kPa] 3.5" / 0.87 10" / 2.61
Low [in. w.c. / kPa] 1.6" / 0.40 6.3" / 1.57
Page 35
35
Millivolt System, Lighting, and Burner Control
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
A This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B Smell all around the appliance area for gas. Be sure to smell next
to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light an appliance.  Do not touch any electrical switch; do not use any phone in your
building.
BEFORE LIGHTING
Immediately call your gas supplier from a neighbour’s phone. Follow the
gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department. C Use only your hand to push or turn the gas control knob. Never use
tools. If the knob will not push in or turn by hand, don’t try to repair it.
Call a qualified technician. Force or attempted repair may result in a fire
or explosion. D Do not use the appliance if any part has been under water. Immediately
call a qualified service technician to inspect the appliance and to
replace any part of the control system which has been under water.
LIGHTING INSTRUCTIONS
1. Stop! Read the safety information above this label.
2. Set the thermostat to lowest setting.
3. Turn off all electrical power to the appliance.
4. Locate valve under the burner assembly.
5. If the control knob is not already in the off position, i.e. the word “OFF” in the 9 o’clock position, then push in the gas control knob slightly and turn clockwise to “OFF”. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not use force.
6. Wait five [5] minutes to clear out any gas. If you then smell gas. STOP! Follow “B” in the safety information above on this label. If you don’t smell gas then go to the next step.
7. Now push in the control knob slightly and turn counter-clockwise to the “PILOT” position.
8. Push in the control knob all the way and hold it. With the other hand push in the red ignitor button until you hear a click. Now observe closely the pilot burner located on the rear center-left hand side of the main burner. If a flame has appeared then continue to depress the control knob for 20 seconds. If the flame did not appear then continue to depress the red ignitor button every 5 seconds until a flame is established. NOTE: If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5, 6 & 7.
9. Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing. If the flame goes out then repeat steps 7 and 8.
10. Now turn the control knob to the “ON” position. The burner will not light unless the wall switch thermostat or remote control is turned “ON” or in the case of the thermostat there is a call for heat.
11. Close the access door and turn all electrical power back to the appliance.
TO TURN OFF THE APPLIANCE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Open the control access door.
4. Push in the gas control knob slightly and turn clockwise to the “OFF” position. Do not force.
5. Replace control access panel.
NOTE: Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the appliance at any one time, this is most important when installing a insert or stove as the on/off rocker switch is installed at the factory.
Recommended Maximum Lead Length (Double Wire)
When Using Wall Switch or Thermostat
Wire Size Max. Length
14ga 100ft [30.4m] 16ga 64ft [19.5m] 18ga 40ft [12.1m] 20ga 25ft [7.6m] 22ga 15ft [4.5m]
CAUTION: DO NOT WIRE 120V POWER TO
MILLIVOLT SWITCHES OR THERMOSTAT.
To Wall Switch, Thermostat*, Or Remote Receiver
*In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
Page 36
Trouble Shooting The Gas Control System
NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.
Problem Possible Causes Corrective Action
Spark igniter will not light. Defective or misaligned Check for spark at electrode and pilot: if no spark and
electrode at pilot. electrode wire is properly connected, replace igniter. Defective igniter Using a match, light pilot. If pilot lights, turn off pilot and
(push-button) push the red button again. If pilot will not light - check gap
at electrode and pilot should be 1/8” to 1/4” to have a strong spark.
Pilot will not stay lit after Defective thermocouple Check pilot flame. Must impinge on generator and thermo carefully following lighting (flame switch where couple. Clean and/or adjust pilot for maximum flame instructions. applicable) impingement on generator and thermocouple. Replace
thermocouple if pilot will not hold. (Hand tight 1/8 turn on replacement)
Defective valve magnet. Replace valve, if pilot won’t hold after the thermocouple is
replaced.
Pilot burning, no gas to burner, Wall switch or wires Check wall switch and wires for proper connections. Valve knob “ON”, Wall defective Jumper wire across terminals at wall switch. If burner Switch “ON” comes on, replace defective wall switch. If okay, jumper
wires, across wall switch wires at valve. If burner comes on, wires are faulty or connections are bad.
Generator may not be Check generator with millivolt meter. Take reading at gen generating sufficient voltage. erator terminals of gas valve. Should read 325 millivolts
minimum while holding valve knob depressed in pilot posi tion and wall switch “off ”. Replace faulty generator if read
ing is below specified minimum. Plugged burner orifice. Check burner orifice for stoppage and remove. Defective automatic valve Remove wall switch wires from gas valve. Install jumper
operator. wires from top bottom terminals of gas valve. Turn valve on
“ON”. If main burner does not light, replace valve.
Frequent Pilot outage problem. Pilot flame may be too low or Clean and/or adjust pilot flame for maximum flame
blowing (high) causing impingement on generator and thermocouple. the pilot safety to drop out.
Flame lifts off burner and goes Inner 4” liner has come off Attach 4” liner to flue or termination using screws, silicone out in less than 30 seconds flue or termination, flame is and clamps as stated in manual.
starving for oxygen
Flame lifts off burner on Improper installation of Be sure to position firebrick against firebox walls and be one side while the rest of firebrick. Firebrick is likely sure to use brick clips attached to the inner side of firebox. the flame remains lit. leaning.
WARNING:
BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.
36
Page 37
Burner System Removal for MQHB36/42/47
Removing Burner System / Access Cover for MQHBZDV36/42/47
If fireplace has been installed with optional CVCK (Clean View Circulating Kit) to service fan system or burner system controls, the access cover and burner system pan will have to be removed.
Access Cover Removal
1. Remove door, logs, brick panels, false bottom, burner grate and burner from firebox.
2. Burner grate is fastened by 2 screws there is one right and left of grate assembly, remove screws and take out grate.
3. MQHBZDV47 ONLY. Lift false bottom up from screw alignment points and remove.
MQHBZDV47 skip steps 4 to 8.
4. Remove ember plates right and left of burner, ember plates are held in place by 2 screws each.
5. Loosen screws from burner retainer tabs and slide burner to the left to remove from orifice.
6. Remove rear log holder by removing the 2 screws on each side of log holder.
7. Remove left side log support by removing the 2 screws from side of support.
8. Remove left ember plate support by removing 2 screws at base of support.
9. Remove 10 screws holding access cover in place. Push down on one corner of access cover to break seal of cover, once loose cover can be slid under firebox bottom to expose gas connection.
Removing Burner System
1. Disconnect gas line connection at burner system through access cover opening.
CAUTION: ALL WORK SHOULD BE PERFORMED BY A QUALI-
FIED AND CERTIFIED TECHNICIAN.
2. Remove extension knobs and wiring from face of gas valve.
3. Remove false bottom. Undo screws holding back log holder and remove.
Remove screws from perimeter of burner system pan, lift pan at one back corner and rotate pan up from back of firebox. Make sure when tilt­ing up and removing burner system that all fan and valve control wiring is disconnected at this time.
To re-install access cover / burner system remove old Mil Pac sealant and apply new sealant. After new sealant is applied reverse removal pro­cedure to re-install parts.
CAUTION: BEFORE STARTING REMOVAL OF PARTS TURN OFF GAS SUPPLY. DISCONNECT 110 VOLTS TO FAN SYSTEM AND DISCONNECT 110 VOLTS TO ELECTRONIC IGNITION BURNER SYSTEM IF APPLICABLE
CAUTION: High temperature sealant has been applied to access cover and burner system pan. New sealant will have to be applied when re-installing access cover and burner system to maintain the integrity of sealed com­bustion chamber. Mil Pac part #840099 or Kingsman part #1000-150MP sealant can be purchased from your Kingsman retailer or distributor.
Warning: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this appliance may result in property damage or personal injury.
37
Page 38
Burner System Maintenance
38
It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician.
-CAUTION-
Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot system—even if the main burner was never on. Exercise caution when working within the area.
-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-
Monthly Flame Inspection
It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation.
MQHBZDV3636, MQHBZDV4236, MQHBZDV4736
Flame should appear similar to the above picture – Solace Series
MQRB4236
Flame should appear similar to the above picture Pilot must maintain this relationship with burner.
Pilot Shield Must Not Be Covered.
Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.
Page 39
Conversion Kit Instructions – PART A
Kit Number
Description
Pilot Orifice
Burner Orifice
Brass (1000-255)
Brass Nipple
Air Shutter
Hi/Lo Regulator
3632HB -CKLP
For
MQHBZDV3636LP
LP
Conversion
-Millivolt-
1001-P167SI
#30 (977.167)
#51
1000-253closed
5/16”
1001-P202SI
(0.907.202)
3632HB –CKLPI
For
MQHBZDV3636LPE
LP
Conversion
-IPI -
1001-P168SI
#35 (977.168)
#51
1000-253closed
5/16”
1002-P014SI
(0.907.014)
3632HB -CKNG
For
MQHBZDV3636N
NG
Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#36
1000-253closed
3/16”
1001-P201SI
(0.907.201)
3632HB –CKNGI
For
MQHBZDV3636NE
NG
Conversion
- IPI -
1001-P166SI
#62 (977.166)
#36
1000-253closed
3/16”
1002-P016SI
(0.907.016)
4232HB-CKLP
For
MQHBZDV4236LP
LP
Conversion
-Millivolt-
1001-P167SI
#30 (977.167)
#51
1000-253closed
5/16”
1001-P202SI
(0.907.202)
4232HB –CKLPI
For
MQHBZDV4236LPE
LP
Conversion
-IPI -
1001-P168SI
#35 (977.168)
#51
1000-253closed
5/16”
1002-P014SI
(0.907.014)
4232HB -CKNG
For
MQHBZDV4236N
NG
Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#36
1000-253closed
3/16”
1001-P201SI
(0.907.201)
4232HB –CKNGI
For
MQHBZDV4236NE
NG
Conversion
- IPI -
1001-P166SI
#62 (977.166)
#36
1000-253closed
3/16”
1002-P016SI
(0.907.016)
4236RB-CKNG
For
MQRB4236N
NG
Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#36
1000-P201VE
Hex
3/16”
1001-P201SI
(0.907.201)
4236RB-CKNGI
For
MQRB4236NE
NG
Conversion
- IPI -
1001-P166SI
#62 (977.166)
#36
1000-P201VE
Hex
3/16”
1002-P016SI
(0.907.016)
4236RBT-CKLP*
For
MQRB4236LPT
LP
Conversion
-Millivolt-
1001-P167SI
#30 (977.167)
#53
1000-P201VE
Hex
1/4”
1001-P201SI
(0.907.201)
4236RBT –CKLPI*
For
MQRB4236LPTE
LP
Conversion
-IPI -
1001-P168SI
#35 (977.168)
#53
1000-P201VE
Hex
1/4”
1002-P016SI
(0.907.016)
*NOTE: The MQRB4236N CANNOT BE CONVERTED TO LP. If the MQRB4236NT you wish to convert to LP has a serial number less than #4708
You MUST order the 4236RB-SRKP upgrade kit. (See Gas Conversion –Part A drawings which follow)
4236RBT-CKNG
For
MQRB4236NT
NG
Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#42
1000-P201VE
Hex
1/32
1001-P201SI
(0.907.201)
4236RBT-CKNGI
For
MQRB4236NTE
NG
Conversion
- IPI -
1001-P166SI
#62 (977.166)
#42
1000-P201VE
Hex
1/32
1002-P016SI
(0.907.016)
4740HB-CKLP
For
MQHBZDV4736LP
LP
Conversion
-Millivolt-
1001-P167SI
#30 (977.167)
#49
1000-253closed
Fully Open
1001-P201SI
(0.907.201)
4740HB-CKLPI
For
MQHBZDV4736LPE
LP
Conversion
-IPI -
1001-P168SI
#35 (977.168)
#49
1000-253closed
Fully Open
1002-P016SI
(0.907.016)
4740HB-CKNG
For
MQHBZDV4736N
NG
Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#31
1000-253closed
5/16
1001-P201SI
(0.907.201)
4740HB-CKNGI
For
MQHBZDV4736NE
NG
Conversion
- IPI -
1001-P166SI
#62 (977.166)
#31
1000-253closed
5/16
1002-P016SI
(0.907.016)
Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to
converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system. IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.
39
Page 40
MQHB3636/4236/4736 Gas Conversion –Part A
40
WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the
manufacturer’s instruction s and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with kit.
Caution:
The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.
1. Remove ember plates right and left of burner, ember plates are held in place by 2 screws each.
2. Loosen screws from burner retainer tabs and slide burner to the left to remove from orifice.
3. Remove main orifice using a 1/2” wrench and replace with new conversio n orifice.
4. Install new pilot orifice and Hi/Lo valve regulator by following instructions supplied with conversion kit (also See Parts B & C).
5. Adjust the primary air setting to the correct setting as specified in the manual or label plate. To adjust air setting, loosen screw on the side of air mixing tube and rotate to the correct opening using a drill bit or tape measure. Retighten screw.
6. Reinstall ember plates and burner by reversing steps 1 & 2.
Gas Conversion –Part A – MQRB4236
Pilot Shield
False Bottom
Air Shutter (Adjustment)
Pilot Assembly
Main Orifice
1. Remove four [4] screws holding down the false bottom. Remove the four [4] screws holding down the burner tube assembly.
2. Slide the burner tube towards the left to remove from orifice.
3. Remove main orifice using a 1/2” wrench and replace with new conversio n orifice.
4. Install new pilot orifice and Hi/Lo valve regulator by following instructions supplied with conversion kit (also See Parts B & C).
5. Adjust the primary air setting to the correct setting as specified in the manual or label plate. To adjust air setting, loosen screw on the side of air mixing tube and rotate to the correct opening using a drill bit or tape measure. Retighten screw.
6. Reinstall false bottom and burner by reversing steps 1 & 2. Pilot Shield must be in placed over pilot asse mbly.
Page 41
41
Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B
Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions.
WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas
appliance installer.
1. Shut off the gas supply to the appliance.
2. Allow the pilot burner to cool to room temperature.
WARNING: Touching a hot pilot burner can result in injury.
3. The pilot hood is held in place by spring pressure. Remove the hood by pulling it directly up from the pilot bracket (a).
4. Insert a 5/32” or 4mm Allen wrench into the hexagonal key-way of the injector (b), and rotate it 4 counter-clockwise until it is free of the injector journal (c).
5. Verify that the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. LPG injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (e). Refer to the Appliance Manufacturers instruction sheet for the proper injector size.
6. Insert the Allen wrench into the end of the injector. Then, insert into injector journal, and rotate the injector clockwise until a torque of 9 in-lbs is achieved.
7. Replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, directly onto the pilot bracket (d). The hood must sit squarely on the bracket for proper operation. Check to insure that the hood is properly seated onto the pilot bracket.
(a)
(c)
(b)
(d)
(e)
WARNING: This conversion kit must only be applied as part of a conversion kit supplied by the appliance
Manufacturer for the specific appliance, and type of gas being converted. INSTALLER NOTICE: These instructions must be left with appliance.
Page 42
W
-
W
42
ARNING!-
Gas Conversion for Modulator – PART C
-
ARNING!-
Page 43
IPI Electronic Ignition System
Overview
The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off:
In Standing-Pilot, the pilot assembly is lit by the IPI Main Module and continues to stay lit until 1) the CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power (battery and AC source), 3) the flame sensor loses its signal, 4) the fuel supply discon­tinues, or 5) the IPI Main Module malfunctions.
In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating.
NOTE: In some jurisdiction, Intermittent-Pilot is required. That means the pilot cannot remain lit when the appliance is not operating.
Components
The core of the IPI system is the Main Module and the IPI Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system.
IPI System Cover
: Is essential in keeping the compo-
nents at their proper operating temperatures. DO NOT
OPERATE THE APPLIANCE WITHOUT THIS COVER.
Modulating Servo Motor
: Is an add-on valve compo­nent that permits HI/LO functionality to be controlled by the remote. Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be present.
Backup Battery Pack
: This component permits the IPI system to operate without the need for an external AC Adapter
power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still
operable.
Remote Receiver
: This component provides the capability of controlling the appliance with a wireless remote trans-
mitter. There are two switches to note on the receiver module:
The first switch on the Remote Receiver module is a 3-position slide switch. This switch is used to either manually turn the main burner ON, activate the receiver to begin communication with the transmitter, or turn the main burner completely OFF. The position of the slide switch designates these functions respectively.
The second is the small round pushbutton [PRG] used for programming the receiver to respond to a designated remote. Therefore to program the system ensure that the transmitter is first turned OFF. Then, ensure that there is sufficient electrical power going to the Receiver module and a fresh set of batteries in the transmitter. Now switch the
NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the sys­tem. Leave the power off for approximately 25 seconds to clear its lockout.
43
Page 44
the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring
44
the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used.
NOTE: The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4” depth). For this configuration an extension wiring harness (P/N: 1001-P904SI) is required.
Electrical Supply in Series
: The entire IPI system can be powered by a single power source (i.e. by the AC Adapter). This is advantageous if you do not want to supply extra batteries. To achieve this simply con­nect the AC Adapter into the Remote Control wiring harness instead of the main IPI harness. From the Remote wiring harness, use its male plug-in connector and connect it to the female plug-in in the main IPI harness. Now the circuit is complete. So the way it works is that electri­cal power is supplied to the Remote Receiver module and then pro­ceeds to the Main IPI module. Furthermore, note that a Backup Battery Pack is not required in this configuration. Instead, batteries in the Remote Receiver act as the backup supply.
Page 45
45
Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
Page 46
46
Configuration #2: Remote ON/OFF and manual HI/LO capabilities. OPTIONAL: For units with remote HI/LO capabilities, a modulating servo is required to be installed on the valve. The connectors to this servo must be connected to the Remote Harness as shown in the figure above.
Page 47
Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan
47
installation.
Page 48
IPI Lighting Instructions
WARNING
1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.
FOR YOUR SAFETY READ BEFORE LIGHTING
A. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier
than air and will settle on the floor.
C. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to
inspect the fireplace and replace any part of the control system and any gas control which has been under water
WHAT TO DO IF YOU SMELL GAS
1. Turn off all gas to the fireplace.
2. Open windows.
3. Do not try to light any appliance.
4. Do not touch any electric switch; do not use any phone in your building
.
5. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
6. If you cannot reach your gas supplier, call the fire department.
LIGHTING INSTRUCTIONS
1. STOP! Read the above safety information on this label.
2. Remove batteries from Receiver and/or Battery Backup Pack.
3. Turn off all electric power to the fireplace.
4. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
5. Open the glass door.
6. Turn manual shutoff valve clockwise to OFF position (located behind the access panel).
7. Wait five [5] minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow "B" in the above safety information on this label. If you don’t smell gas go to the next step.
8. Turn manual shutoff valve counter-clockwise to ON position.
9. Close the glass door.
10. Turn on all electric power to the fireplace, and re-install batteries into the Transmitter/Receiver and/or Battery Backup Pack.
11. Turn ON the switch that operates the Main Burner. If using a Remote Control refer to Remote Control Operation Manual for activation.
TO TURN OFF GAS
1. Turn OFF all electric power to the fireplace if service is to be performed, including removing batteries from the Remote Transmitter/Receiver and/or Battery Backup Pack.
2. Access door inside the firebox must be removed to access the manual shutoff valve.
3. If alternate shut-off valve was installed it can be shutoff instead of going through the fireplace to access the fire­place shut off valve.
48
Page 49
Appliance/Log Reference Chart/Log Placement
The following is a list of models and appropriate log sets that can be used with each model. It is important that the appropriate log set is used with the correct model in order for the appliance to work properly.
MQRSP1 MQRSP2
Appliance LOGF36 MQROCK1 MQROCK1
MQHBZDV3636N or LP
✔✔
MQHBZDV4236N or LP
✔✔
MQHBZDV4736N or LP
✔✔
Door and Glass Information
Glass Cleaning
It will be necessary to clean the glass periodically. During start­up, condensation, which is normal, forms on the inside of the glass and causes dust, lint etc. to cling to the glass surface. Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with non-abrasive
common household glass cleansers and warm water. After that, the glass should be cleaned two or three times a season depending on the circum­stances.
Glass Replacement
REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS
Model Series MQHBZDV4736 use Low E Tempered Glass. Must be 5mm thick.
Only Robax ceramic or coated Neaoceram glass may be used for replacement for model MQHBZDV3636, MQHBZDV4236 and MQRB4236. Must be minimum 5mm thick.
To replace glass, clean all materials from door frame. Scrape off old silicone down to metal. Using a high heat silicone tempera­ture-resistant to 500°F (260°C) apply a con­tinuous bead of approximately 1/32” to all four sides of frame and insert glass with new gas­ket. Frame should be on flat surface, with a small amount of weight pressing glass into silicone. Let dry approximately 15 to 20 min­utes. The door can be re-installed by revers­ing Steps 1 & 2. Use caution when removing broken glass, wear gloves.
Removal of the Glass Door
1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, pull towards you and lift upwards slightly.
2. Once the top of the door is unlatched, simply pull outwards and lift upwards to unlatch the bottom.
3. When re-installing the door place the bottom of the door in first and secure with Top Latch assembly to the door.
Spring Replacement:
*Over time, spring may need to be replaced if tension is lost.
1. To remove the top latch, remove the 2 hex screws that secure it in place. They are located in the firebox.
2. Once all the screws are removed the latches will slide out of place.
3. There is 1 lock nut per latch. When replacing a spring, tighten the lock nut until 2 threads are beyond the locknut. This is crit­ical for proper tension.
Warning and Cautions.
• Do not clean when the glass is hot.
• Do not use abrasive cleaners.
• Using a substitute glass will void all product warranties.
• Do not strike or abuse glass. Care must be taken to avoid breakage of the glass.
• Do not operate this fireplace without the glass front or with a broken glass.
49
Page 50
LOG PLACEMENT - LOGF36
WARNING:
Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
50
PARTS LIST
STEP 1: Place log #1 onto rear log holder and center.
STEP 2: Place log #2 onto left side of log. Place log #3 onto right side of log #1.
STEP 4: Locate the hole on the bottom of log #6. Place onto the mounting tab on log #2. Locate the 2 holes on the bottom of log #7. Place onto mounting tabs on log #5.
STEP 3: Locate 2 holes on the bottom of logs #4 and #5. Position them onto left and right log placement tabs.
STEP 5: Place glowing embers on the front of the burner tube and ember plates. Place lava rock and vermiculite on the burner pan as shown.
DO NOT PLACE LAVA ROCK AND VERMICULITE ON BURNER TUBE.
Page 51
MQROCK1/MQRSP2 Setup for Models MQHBZDV3636/MQHBZDV4236
PARTS LIST
STEP 1: Remove the log holder mount, log supports, and the grate bar.
STEP 2: Attach the back rock support with the 4 screws as shown. Replace/reinstall the 2 screws from the grate bar.
STEP 3: Using the platform mount access holes, attach the rock platform as shown.
STEP 4: Fill around the rock platform with lava rock. Do not place any lava rock on the burner. Sprinkle vermiculite over top of the lava rock.
Glass or Silicon Sand
Lava Rock Shown
WARNING:
Failure to position the
parts in accordance with these diagrams or
failure to use only parts specifically
approved with this appliance may result in
property damage or personal injury.
51
Page 52
MQROCK1/MQRSP2 Setup for Models MQHBZDV3636/MQHBZDV4236
STEP 5: Place rocks #1 onto the burner as shown.
STEP 6: Place rocks #3 onto the burner as shown.
STEP 7: Place rocks #4 onto the burner as shown.
STEP 8: Place rocks #6 onto the burner as shown.
STEP 9: Place remaining rocks #4 and #6 into position as shown.
Finished Rock F2 Setup
Placement of rocks for steps 8 and 9 can be random.
Do not place any of the rocks directly over the burner
tubes.
52
Page 53
MQROCK1/MQRSP1 Setup for Models MQHBZDV4736
PARTS LIST: Rock #1 - 5 pieces; Rock #3 - 6 pieces; Rock #4 - 10 pieces; Rock #6 - 9 pieces.
STEP 1: Remove the back log holder, log supports, and the grate bar. Replace/reinstall the 2 screws from the grate bar.
STEP 2: Attach the back rock support using the existing screws from the back log holder. Using the platform mount access holes, attach the rock platform as shown.
STEP 3: Fill around the rock platform with lava rock. Sprinkle vermiculite over top of the lava rock. Do not
place lava rock or vermiculite on top of the burner tube.
STEP 4: Place rocks #1 onto the burner as shown. Do not place rocks directly onto the burner tubes.
Glass or Silicon Sand
Lava Rock Shown
WARNING:
Failure to position the
parts in accordance with these diagrams or
failure to use only parts specifically
approved with this appliance may result in
property damage or personal injury.
53
Page 54
MQROCK1/MQRSP1 Setup for Models MQHBZDV4736
Finished Rock F1 Setup
Never place any of the rocks directly onto the burner tubes.
STEP 5: Place rocks #3 into position as shown. Do not place rocks directly onto the burner tubes.
STEP 6: Place rocks #4 into position as shown.
STEP 7: Place rocks #6 into position as shown.
STEP 8: Place remaining rocks #4 and #6 into position as shown.
Note: If flame impingement on the rocks causes sooting, you may have to move or remove one or more rocks. Do not place rocks directly over top of the burner tube.
54
Page 55
p
r
55
Accessories Available for Skyline & ZDVRB3622 Ribbon Burner Units
ACCESSORY ITEM MQRB3328 MQRB3632 MQRB4236 ZDVRB3622
Silica Sand
White Glass MQG5W
Bronze Glass MQG5C
Cobalt Blue Glass MQG5A
Black Glass MQG5B
MQROCK2
MQROCK3
MQRBD1
MQSTONE
MQEMBER
ULK2
SILICA SAND- Silica Sand may be spread across the False Bottom if desired. Note: -Silica Sand may be used with or without
other accessories.
GLASS (MQG5W, MQG5C, MQG5A, MQG5B)- If you wish to use this media evenl y spread the gl ass embers onto the false bottom and burner. Ensure the glass embers do not excessively overlap as this will affect the flame pattern. Use care when placing glass embers near the pilot area so as not block or have the glass fall over the crossover holes from the pilot to the burner, as delayed ignition can occur.
The following types of glass are approved:
½” Ember Glass Material from American Fireglass.
Maximum amount: Natural Gas is 5 lbs, Propane units 5 lbs.
Liquid Glass from Firegear.
Maximum amount: Natural gas is 5 lbs, not recommended for Propane appliances.
Pilot Area Must Not Be Covered
5LB Bag c/w Unit 5LB Bag c/w Unit Not Available Not Available
Yes / 5LB MAX Yes / 5LB MAX 5LB Bag c/w Unit MQ Dealer Only Yes / 5LB MAX Yes / 5LB MAX Yes / 5LB MAX 5LB Bag c/w Unit Yes / 5LB MAX Yes / 5LB MAX Yes / 5LB MAX MQ Dealer Only Yes / 5LB MAX Yes / 5LB MAX Yes / 5LB MAX MQ Dealer Only
Yes Yes Yes MQ Dealer Only Yes Yes Yes MQ Dealer Only Yes Yes Yes MQ Dealer Only Yes Yes Yes MQ Dealer Only Yes Yes Yes MQ Dealer Only Yes Yes Yes Yes
WARNING
Pilot Area Must Not
as delayed ignition can occur.
Do not change or substitute the
glass ember material provided with this fireplace. If replacing, use only
replacement glass embers
available from your local
authorized dealer.
Be Covered,
Use of any other glass can alter the performance of the unit and is not covered under warranty.
Discoloration of glass media may occur if placed on the burner, this is not covered under warranty.
*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame ex
osure. Replace if necessary.
Pilot Area Must Not Be Covered
Glass Ember placement fo ZDVRB3622 & MQRB4236.
Leave 3-4 rows of perforations uncovered at the front and back of the false bottom. Covering all the perforations at the back may cause flame to pull backward.
Page 56
MQROCK2, MQROCK3, MQRBD1 - Place rocks randomly onto False Bottom. Be careful not to cover any part
p
56
of the Burner Tube as sooting may occur.
MQRock2 Or MQRock3
MQRBD1
NOTE
Pilot Area Must NotDo Not Cover any part of the burner tube with rocks or logs as sooting may occur. In some positions, Logs can cause flame pattern to roll backward, causing sooting. If this occurs, re-
position Logs.
Be Covered, as delayed ignition can occur.
*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame
osure. Replace if necessary.
ex
Burner Tube & Pilot Area Must Not Be Covered.
MQ STONE DECORATIVE STONE SET- Place Stones onto False Bottom and Burner Tube randomly. Do Not
stack or overlay when placing on Burner Tube. Do Not
MQEMBER
- Place these glowing ember chunks randomly. Embers may be used with or without other acce ssories.
cover Pilot Area. Not all stones will be used on some models.
ULK2 UNIVERSAL LIGHT KIT (Optional Accent Lighting Kit)- See separate installation page.
Page 57
ULK2 Universal Light Kit (Optional Accent Lighting Kit)
57
For the Skyline Series (MQRB3328, MQRB3632, MQRB4236) and Kingsman ZDVRB3622
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian
National Electrical Code in Canada.
Contents of Kit:
[2] 12V Halogen Lamps Lamp Plate with Insulated Studs & wiring 12VAC Transformer with 3 prong plug & wire connectors Light Switch & Cover Plate c/w10ft wire
Lamp
Inside Firebox
Bottom of Firebox
Connect Switch Here
Lamp
INSTALLATION:
STEP 1: Remove false bottom to expose burner tube. Remove burner tube and cover plate as above. Remove old
sealant from opening.
STEP 2: Insert lamp wires through access hole in firebox as above. Apply new sealant (Mill-Pac). Secure Lamp Plate
with screws.
Page 58
MQRB3328, ZDVRB3622, & MQRB4236
58
Screw
MQRB3632
Screw
Screw
Screw
STEP 3: Place Lamps in position in firebox. Attach to fireplace with a single screw at the locations shown above for
each unit. Lamps can be placed facing upward or sideways. Replace burner tub e and false b ottom, along with pilot shield.
Glass may be used to cover perforations in false bottom
STEP 4: Connect switch wires between lamp wire and transformer (see schematic). Connect remaining lamp wire to transformer. Transformer can then be plugged in and the housing fastened to the bottom of the fireplace.
Page 59
59
A -
Clearance above grade, veranda, porch, deck, inches (30cm)
B - Clearance to
minimum 9 inches2 (23cm)
C -
Clearance (30cm) recommended Canada. 9 lower,
in USA.
D -
Vertical clearance tion within a horizontal distance line
of
the termination. 18 inches (46cm)
E -
Clearance
F -
Clearance under veranda, porch, deck or balcony 12 (30cm)
G -
Clearance from a perpendicular insi de wall the
edge
H -
Clearance
minimum.
window or
for appliances
for appliances 50
to
permanently closed window minimum 12
inches2 (23cm)
to
1-2
door that may be opened. 12 inches
100 000 Btuh (30 kW) and lower , in Canada.
000 Btuh and lower , in
to
prevent condensation on window,
for
appliances
ventilated soffit located a bove the
of 2
feet (60cm) from the
minimum.
to
unventilated soffit 12 inches (30cm)
minimum.4 US
of the
to
each side
5
vent terminal plate
of
center
is 3” (minimum).
line
extended
50
meter/regulator assembly 3 feet (9 1cm) wit hin a height feet (4.5m) above
Clearance to service regulator vent outlet 3
I -
minimum.1 US
J -
Clearance combustion es
(15cm)
(30cm) minimum
100,000 Btuh (30kW),
>100,000 Btuh (30kW).
the
meter/regulator
5
to
non-mechanical
air
inlet
for
to
appliances ≤10,000 Btuh (3kW),
for
appliances >10,000
air
supply inlet
any other appliance:
36
inches (91cm)
In
the USA, 6 inches2 (15cm)
assembly.
feet
Btuh (3kW)
for appliances
ances ≤10,000 Btuh (3kW), 9 inches (23cm) >10,000 Btuh (3kW) and ≤50,000 Btuh (15kW), (30cm)
for
appliances >50,000 Btuh
Clearance
K -
mum, feet2 (3m)
L -
Clearance above paved sidewalk on
M -
Clearance above highest point
to a
in Canada. In
mechanical
USA, 3 feet (91cm) above
horizontally.
public property 7 feet (2.1m)
(15kW).
air
supply inlet 6 feet (1.8m)
or a
paved driveway located
minimum.
of exit on
roof
(45cm). Clearance
N -
(Recommended requirements check local
to
perpendicular wall
to
prevent re-circulation
codes.)
24
of
exhaust
inches
products. For
Vent Termination
NOTE:
or
balcony
(30cm)
USA.
inches
000 Btuh
termina-
5
minimum.
inches
or
outer corner
above
(91cm)
to
building
In
Canada,
6 inch-
12 inches
and
for appli-
for appliances
12 inches
if
within
3
18 inches
(60 cm).
additional
12
in
and
center
1
15
or the
1
mini-
10
to
3/4” to clearances to arrive at center NOTE:
T
ermination
It is minimum clearances tion ings
Do not may falls and When using snow blowers, make sure snow towards
General Venting
The gas side wall or
This tem and also Vent System (model DV-GS series), Amer iVent Direct Vent System, ICC Excel Direct, Metal Fab Sure-Seal DV and Direct
Kingsman Flex(Z-Flex)Venting Kits Duravent Direct Vent termination’s (model DV-GS
When using Simpson Duravent, AmeriVent Direct Vent pipe, Excel Kingsman/Duravent adapter must
ONLY VENTING COMPONENTS SPECIFICALLY APPROVED AND LABELED FOR THIS FIREPLACE MAY
Venting terminal shall ishing ed that a
1 - In accordance with the current CSA B149.1, Natural Gas and Propane
2 - In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas
3 - A vent shall not terminate directly above a sidewalk or paved driveway that is
4 - Permitted only if veranda, porch, deck, or balcony is fully open on a mini-
5 - Clearance in accordance with local installation codes and the requirements
WARNING: WHEN THE HORIZONTAL VENT TERMINATION IS ACCESSIBLE A CERTIFIED GUARD (SAFETY CAGE) SHALL BE INSTALLED.
Clearances are to the edge of terminal plate, add 6-
line.
Local Codes or Reg ulations may require
clearances.
different
imperative such
within 24” from
locate termination where excessive snow
occur.
appliance
Temp.
Direct, Metal Fab Sure-Seal DV
the
Code.
Code.
located between two single family dwellings and serves both dwellings.
mum of two sides beneath the floor.
of the gas supplier.
that the vent
as
bushes, garden sheds, fences, decks
Be
sure
clear
vent
fireplace
to
to
prevent accidental blockage
termination
is
vertically through
is
approved
approved
termination
as
shown. There must
the
front
of the
check
vent
area.
Information
approved
to be
the roof.
with
Kingsman Flex(Z-Flex)
for use with
termination
termination area after
vented either through
Simpson Duravent
can be
or
be used.
not be
outside
wall with
Siding Shield
vinyl
be
installed,
recessed
into a wall or
or
wood siding
Part
be
located observing
not be any obstruc-
or
utility
plate.
or ice build-up
snow
of
venting
system.
is not directed
vent sys-
Direct
Selkirk
used
with Simpson
series).
Selkirk Direct Temp
BE USED.
siding.
it is
Number
recommend-
ZDVSSLR.
the
the
build-
Pipe
ICC
a
If fin-
Page 60
60
This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z- Flex)Venting Kits and components specifically ap proved and LABELED for this stov e may be used. This appliance is also approved Seal
for use with
DV and
Simpson-Duravent
Selkirk Direct
General Vent Installation
Direct V ent system,
Temp.
Ameri-Vent
Information
Direct Vent Pipe System, ICC Excel Direct, Metal F ab Sure-
RIGID OR HARD PIPE
When
using
Simpson Duravent, AmeriVent
pipe
adapter
tion
instructions provided of pipe and pipes, adapters
NOTE: Increase framing depth
must be used (part # ZDVDFA for fireplaces and part #
by
adhere
and
to the
termination, when u sing Kin gsman Flex(Z-Flex)Venting venting
Simpson Duravent/AmeriVen t/Selkirk Direct Tem p,
clearance
by one inch
pipe, ICC Excel
to
combustibles provided
when using hardpipe.
Direct,
in this
Metal Fa b
ZDVDKA
manual.
Sure-Seal
ICC
Apply a bead of Mill Pac high temp
DV and or
for Stoves, Serenity and
Excel Direct , Metal
and
Simpson Duravent
Selkirk Direct Temp a Duravent hard-
Fab
ZDV3624B). Follow Sure-Seal
venting.
DV for
sealant
installa-
installation
to all joints of
Flex Pipe
Flex pipe is to
8ft. Fully extend
Do not use mination.
Place spring
Horizontal runs requir e support metal straps every 2 feet. Expand
mately attach home screwing attaching
V
enting
shipped
more than 2 couplers
the
spring spaces provided appr oximately every
in
bend
or
4” and 7” flex pipe to the
2 to 3
inches
the 7” flex to the
into the
hole as the top of
Use Hi T emp
Apply a bead joining
of mill pac high
any
sections
WARNING: WHEN THE HORIZONTAL VENT TERMINATION IS ACCESSIBLE A CERTIFIED GUARD
(SAFETY CAGE) SHALL BE INSTALLED.
WARNING: DO NOT mix parts from different systems unless stated in the manual.
in
unexpanded length. When installing
pipe and cut off
before
and
past the 7”
termination
framing. Silicone around termination
Sealant
of pipe.
remaining
to
extend short pipes. Single sections
after. (See Fig.
point
flex.
with
termination after termination
temp sealant
that the 7”
See
Fig. 1. Attach
caulking
to all
1).
pipe.
protrudes approximately
and four
joints
pipe
expand
two feet to
In off set
the 4” pipe to the
has
and use four
stabilize
installation support straps should
screws. Termination
to
waterproof.
been caulked
screws
the
lengths. Pipe
are
preferred
4” flex in the
2 to 3
termination
may
If
siding shield
for
water
to
secure each
in an
inches
first and
then
proofing.
can be
expanded
installation attaching
center
of 7”
flex. When forming bends
be
past
outer
wall and the 4” flex
secure
with
be
moved back
is
going
to be
pipe at
fireplace, termination
used
to the used attach
NOTE: It is critical to the proper and operation of this fireplace that on all nections the inner liner and the outer ing are both caulked with liberal of
sealant. Do not use any kind of tape silicone other than that recommended this
manual. Mill Pac
to
twice their lengths e.g.
at the
fireplace
to
stabilize
sealant
outer
protrudes
and four
wall and this
and any joint if
pipe.
screws
using
Sealant
and ter-
place
approxi-
then
attached
same
safe
con-
cas-
amounts
or
in
4ft.
to
Page 61
Venting Routes And Components
61
Since it is very important that the vent system maintain its bal­ance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
The table showing the relationship between vertical and horizon­tal side wall venting will help to determine the various vent lengths.
The maximum horizontal run with the 90 degree bend at the fire­place flue outlet is 4 ft/122cm (Figure #1). The maximum horizon­tal run is 20 ft/6.1 m when the vertical run is 7 ft/2.1m (Figure #2). Note: 1/4” vertical rise is required for every 12” of horizontal run.
The maximum number of 45 degree bends per side wall installa­tion is two (2) in the horizontal run and then you must reduce the length of the horizontal by 18 inches for each 45 degree bend.
The maximum vertical run is 40 ft/12.2 meters.
Special Note: For each 45 degree bend installed in the hori­zontal run, the length of the horizontal run must be reduced by 18” (45cm). This does not apply if the 45 degree bends are installed on the vertical part of the vent system.
Example: If according to the table, the length of the horizontal
run is 10 feet, and two 45 degree bends are required, the hori­zontal run length must be reduced to 7 feet.
2 additional 90° bends or equals are allowed. The horizontal run must be reduced by 36” per each 90° bend, or 18” per each 45° bend.
Important: Always locate the fireplace in such a way that a minimum of offsets and/or horizontal runs are required. 1/4” vertical rise is required for every 12” horizontal run.
MQHB36 - 35” MQHB42 - 37” MQHB47 - 45 1/2”
How To Use The Horizontal Vent Table
1. Determine the height of the system and the number of bends required.
2. Having determined the vertical distance determine the maxi­mum horizontal section allowed.
3. Vent table has been established for 90° horizontal/vertical runs. With use of flex pipe distance not having 90° bends will not fall into vent table standards. See Fig. B.
Horizontal Venting Table From Bottom of Fireplace
for venting to a maximum of 40 ft. (12.2 meters)
Total Vertical Max Total Horizontal
Feet Meters Feet Meters
4 1.2 5 1.5 5 1.5 8 1.2 6 1.8 12 3.7 7 2.1 20 6.1 8 2.4 20 6.1
9 2.7 20 6.1 10 3.0 20 6.1 11 3.4 20 6.1 12 3.7 20 6.1 13 4.0 20 6.1 14 4.3 20 6.1 15 4.6 20 6.1 16 4.9 20 6.1 17 5.2 20 6.1 18 5.5 20 6.1 19 5.8 20 6.1 20 6.1 20 6.1 25 7.5 15 4.6 30 9 10 3.0 40 12.2 0 0
Example A:
If the vertical dimension from the floor of the fire­place is 6ft, the horizontal run to the wall flange of the vent termination must not exceed 12ft.
NOTE: The final location of the fireplace must be such that the horizontal vent dimensions fall with­in those stated on the graph. The Maximum Vertical vent run is 40ft. (12.2 meters).
Important: Minimum clear­ance between vent pipes and combustible materials is 1 inch (25mm).
It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).
Page 62
Installation Of Side Wall Venting
FIG. 2
62
1. Establish the minimum distance from the bottom of fireplace to centre of vent. Cut a hole through the wall allowing for a 11” x 11” (inside diameter) in combustible walls for wall thimble or an 8” diameter hole in a non-combustible wall (See Figure 1-2-3).
2. Note clearance to combustible as stated .
3. Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its shipped length for ease of installation.
4. To install wall thimble centre over 11” x 11” (inch) framing from both sides of wall and secure. Route flex vent pipe through wall thimble (See Figure 1).
5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the four inch (4”) flue pipe to the vent termination with sealant, and secure with 4 screws provided. At this time make sure the spacer springs are attached to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.
6. Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination.
7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the four inch (4”) flue pipe to fireplace with Mill Pac sealant to the flue pipe and secure with 4 screws provided. At this time verify that the spacer springs are attached properly to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.
8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled and properly posi­tioned and secured.
9. Support vertical pipes to maintain a minimum of 1” or greater clear­ance to combustibles with metal strapping bands.
10. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR.
Note: Wall Thimble cover combustible wall up to 11” thick. Note: Venting termination must not be recessed into wall or siding.
MQHBZDV4736
Minimum clearance to combustibles on venting Vertical 1” with Kingsman Vent System 1 1/4” with Simpson Duravent Systems Top of Horizontal Pipe 1 1/2” Top of 90 degree bend in Minimum Enclosures of 50 1/2-56 1/2” is 2 1/2” with insulation Sleeve Top of 90 degree bend in enclosure over 56 1/2” -60” is 4 1/2” without insulation sleeve. Top of 90 degree bend in enclosures over 60” is 2 1/2” without insulation sleeve.
Louvered Unit Shown
1/4” RISE PER
FOOT
Minimum clearance to combustibles on venting is 1” with the following exceptions as follows: Top of horizontal 1 1/2”. Top of 90 degree elbow in an enclosure 42-43” is 3 1/2”. Top of 90 degree elbow in an enclosure over 43” is 2 1/2”.
Minimum clearance to combustibles on venting is 1” with the following exceptions: Top of horizontal 1 1/2”. Top of 90 degree elbow in enclosures under 45” to 46” is 5”.Top of 90 degree elbow in an enclosure over 46” is 2 1/2”.
MQHBZDV3636
FIG. 1
Note: Wall Thimbles cover
combustible wall up to 11” thick.
1/4” RISE PER
FOOT
MQHBZDV4236/MQRB4236
Note: Wall Thimbles cover
combustible wall up to 11” thick.
FIG. 3
1/4” RISE PER
FOOT
Page 63
Venting Straight Up Through Roof
1. An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. See Fig. 1.
2. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1” spiral nails.
3. A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required.
Roof Flashing
Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card. See figure below.
Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.
NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic.
Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic.
Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the col­lar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable water­proof non-combustible mastic.
The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products.
63
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.
It is also important in vertical vented direct vent appliances that the appli­ance be operated daily during the winter months as this will help stop the Termination from freezing up. We recommend using a thermostat set at room temperature to allow the unit to cycle.
For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to
Using Flex Bends
4. Avoid cutting joists by offsetting the flex pipe. See Fig. 2.
5. When using 45° bends a bend support is required directly above the highest bend.
6. When installing a bend in a joist area a minimum of 2 1/2” clearance to combustible to the top of bend must be maintained, sides and bot­tom of pipe, a 1” clearance to combustibles must be maintained. If running horizontal through an area a 1 1/2” minimum clearance to the top of the horizontal pipe must be maintained.
7. Maximum vertical height of system should not exceed 40 feet.
8. Use roof support and 7” rigid pipe at roof level. Flex not permitted within roof support.
9. When penetrating the roof a rigid 7” galvanized pipe must be used. Attach the 7” flex to the 7” rigid with high temperature sealant, secure with four screws assuring the flex and rigid pipe are secured. 4” flex pipe must be secured the same way with 4 screws but must pene­trate the 4” flex and 4” section of termination. Attach 7” rigid pipe to 7” termination with sealant and screw with 4 sheet metal screws. (See Fig. 3).
10. Vertical termination clearance is 18” (inches) above the roof, mea­sured from highest point of exit on the roof line.
11. Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.
prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup
Page 64
-Glass Safety- All Units
-Termination Cap Safety- All Units
WARNING:
WHEN THE HORIZONTAL VENT TERMINATION IS ACCESSIBLE A CERTIFIED GUARD (SAFETY CAGE) SHALL BE INSTALLED.
64
IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE.
If the barrier becomes damaged, the barrier
shall be replaced with the manufacturer’s
barrier for this appliance. Any safety screen, guard, or barrier removed for
servicing the appliance, must be replaced prior to operating the appliance.
Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
Do not clean when the glass is hot. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or
stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Do not leave the fireplace remote control where it is accessible to children.
SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS.
CHECK WITH YOUR DEALER.
TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps.  It is imperative that the vent termination be located observing the minimum clearances as shown in manual.  There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24"
from the front of the termination plate. Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination
area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Venting terminal shall not be recessed into a wall or siding.
Page 65
Approved for Power Vent PVH58
The PVH58 Horizontal Power Vent is approved for the following models only:
MDV31, MDV39, MQRB3632, ZDV3622, MQZDV3622, ZDVRB3622, HBZDV3624, HBZDV3628, HBZDV3632, MQHBZDV3636, HBZDV4224, HBZDV4228, HBZDV4232, MQHBZDV4236, HBZDV4740, MQHBZDV4736, MQRB4436, MQRB5143, MQRB6961, ZRB46, ZCV39, ZCV42, MCVP42, MCVST42
PVH-58 Maximum / Minimum Vent Lengths:
Maximum Vent Length is 125 ft plus six 90° elbows with Air Intake Shutter fully closed. Termination
must not be below unit. This power vent can be installed up to 3ft below the installed fireplace on runs less than 100ft and not
more than four 90° elbows. Minimum Vent Length is 3ft horizontal plus minimum vertical rise with Air Intake Shutter fully open.
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The PVH58 Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible.
NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT permitted.
NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION: Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must not be used.
Refer to your appliance manual for Minimum Vertical Rise before First 90° elbow (Measured from bottom of appliance to center of vent pipe) to avoid overheating of vent pipe.
Refer to PVH58 Manual for proper installation and use.
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PVH58 POWER VENT PARTS LIST
NUMBER
DESCRIPTION
PVH58
Horizontal Power Vent Termination
PVC58MV
Power Vent Control Module – Millivolt Box
PVC58IPI
Power Vent Control Module – IPI Box
PVH20H
Main Wiring Harness Assembly – Extension Harness (20ft)
4/7 VENTING AND VENTING ADAPTERS
For fireplaces to be converted to hard pipe (Duravent-DirectVent Pro, etc.) at the fireplace:
ZDVDKA
Duravent Fireplace Adapter (ZRB46 Only)
ZDVDFA
Duravent Fireplace Adapter
ZDVDIA
Duravent Pipe Increaser (Adapts 4/6-5/8” venting to 5/8”)
For Power Vent installations where flex pipe will be used up to the Power Vent unit:
Z47PVA
Pipe Reducer 8”Sm – 7”Sm, Pipe Reducer 5”Sm – 4”Sm (Adapts PVH58 to accept 4/7” Flex Pipe
* One 12” section of hard pipe must be connected directly to the Power Vent before any adapters are connected.
Order the appropriate lengths of venting (see below).
ZDVFK5
Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’ Expanded
ZDVFK8
Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’ Expanded
ZDVFK20
Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’ Expanded *Kits are complete with spring stand-offs & silicone.
ZDV4FC
Flex Connector 4” Diameter
ZDV7FC
Flex Connector 7” Diameter
ZDV4SS
Spring - Standoff Spacer for Inner Pipe
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Model No.
Serial No.
Date installed
Dealer or Contractor Name:
The Ultimate in Design, Engineering & Quality
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This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.
BASIC ONE YEAR WARRANTY
During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.
(Excluded Components: Accent Light Bulbs, Gasketing and Paint)
LIMITED LIFETIME WARRANTY
The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.
GENERAL TERMS
In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal to the distributor’s component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition.
In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of manufacture plus thirty (30) days.
We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat.
We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province.
In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor's efforts.
Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files.
*To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.
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