Marquette Smart-pac User manual

Smart-pac
Transport Display
Service Manual
403596-036 Revision E
BATTERY
CHARGING
ICU-5
II
1X
150 AR1
0
60
PA2
0
RESP
ALARM
PAUSE
ALARMS OFF
MONITOR DISPLAY
9-JAN-92 14:36
*
70
E
137/ 73
C G
( 95 )
A R
34/ 14
1
( 22 )
P A
120/ 80
( 94 )
40
23.4°C
39.4°C
2
N B P
R E S
T1
T M
T2
P
mmHg
+
HELP
-
TRENDS GRAPH
16:08
LEAD II
OFF
BP ZEROFREEZEALARM RESET
I
O
WRITER DISPLAY POWER
NOTE
Due to continuing product innovation, specifications in this manual are subject to change without notice.
Trademarks
Trademarked names appear throughout this document. Rather than list the names and entities that own the trademarks or insert a trademark symbol with each mention of the trademarked name, the publisher states that it is using the names only for editorial purposes and to the benefit of the trademark owner with no intention of improperly using that trademark.
ACCUSKETCH, APEX, AQUA-KNOT, ARCHIVIST, AUTOSEQ, BABY MAC, CASE, CD TELEMETRY, CENTRA, CHART GUARD, CINE 35, CORO, COROMETRICS, CRG PLUS, DIGISTORE, Digital DATAQ, E for M, EAGLE, Event-Link, HELLIGE, IMAGE STORE, LASER SXP , MAC, MAC-LAB, MACTRODE, MARQUETTE, MARQUETTE UNITY NETWORK, MARS, MAX, MEI, MEI in the circle logo, MEMOPORT C, MIDAS SYSTEM, MIDASNET, MINISTORE, MINNOWS, Monarch 8000, MULTI-LINK, MULTISCRIPTOR, MUSE, MUSE CV, Neo-Trak, OnlineABG, OXYMONITOR, PRESSURE-SCRIBE, PRES-R-CUFF, QMI, QS, Quantitative Medicine, Quantitative Sentinel, Qwik Connect Spiral, RAMS, SAM, SEER, SOLAR, Spectra 400, Spectra­Tel, ST GUARD, TRAM, TRAM-NET, TRAM-RAC, TRAMSCOPE, TRIM KNOB, UNITY NETWORK, UNITY twist logo, V ari-X, Vari-X Cardiomatic, and VAS are trademarks of Marquette Medical Systems, Inc. registered in the United States Patent and Trademark Office.
12SL, 15SL, AccuVision, ADVANTAGE, BODYTRODE, CardioMail, CardioServ, CardioSmart, CardioSpeak, CardioSys, CD TELEMETRY®-LAN, CENTRALSCOPE, Corolation, Corometrics Sensor Tip, CV Mail, CV-Web, DASH, EDIC, HI-RES, IMAGE VAULT, INTELLIMOTION, INTER-LEAD, LIFEWATCH, MARQUETTE MEDICAL SYSTEMS, MARQUETTE® RESPONDER, MENTOR, MIDAS Com, MRT, MUSE CardioWindow, MUSEWord, O2SENSOR, OMRS, Premium, RSVP, SIL VERTRACE, SMART-PAC, SMARTLOOK, SOLARVIEW , Spectra-Overview, Trimline, UNITY, and Universal are trademarks of Marquette Medical Systems, Inc.
T-2
SMART-PAC TRANSPORT DISPLAY
403596-036
Revision E
26 November 1997
Table of Contents
Contents
Introduction ........................................................iii
Manual Information ..................................................................iv
Safety Information ................................................................... vii
Service Information ...................................................................xi
How to Reach Us...................................................................... xii
Abbreviations.......................................................................... xiii
General Information ........................................... 1-1
About the Smart-pac Transport Display .................................. 1-2
Caring for Your Smart-pac Battery Pack.................................. 1-5
Technical Specifications ......................................................... 1-7
Troubleshooting ................................................. 2-1
Considerations for Special Components .................................. 2-2
Replacing the LCD Display ..................................................... 2-4
Disassembly Procedure .......................................................... 2-5
Problems and Solutions........................................................ 2-11
Calibration ......................................................... 3-1
Display Processor PCB PN 800814 .......................................... 3-2
Display Processor PCB PN 85638............................................ 3-4
Battery Interface PCB PN 403861 ........................................... 3-9
Preventative Maintenance................................... 4-1
Maintenance Schedule ........................................................... 4-2
Inspection ............................................................................. 4-3
Cleaning ................................................................................ 4-4
Checkout Procedure ............................................................... 4-5
414189/900022 Smart-pac Transport Display ............................... 5-1
Parts List (PN 414189-001D) .................................................. 5-2
Exploded View (PN 414189-001D)........................................... 5-3
Parts List (PN 900022-100C)................................................... 5-4
Exploded View (PN 900022-100C) ........................................... 5-5
413780/404706 Tram Transport Display Assembly........................ 6-1
Parts List (PN 413780-001D/002E)......................................... 6-2
Exploded View (PN 413780-001D/002E) ................................. 6-3
Revisions to the Assemblies .................................................... 6-5
Parts List (PN 404706-100D) .................................................. 6-6
Exploded View (PN 404706-100D)........................................... 6-7
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Table of Contents
800814/85638 Display Processor PCB Assembly.......................... 7-1
85639 Switch PCB Assembly ......................................... 8-1
Contents
Parts List (PN 800814-001D) .................................................. 7-2
Parts List (PN 801446-001A)................................................... 7-4
Parts Location Diagram (PN 800814-001D)............................. 7-5
Parts Location Diagram (PN 801446-001A) ............................. 7-7
Schematic Diagram (SD800814-001B) ................................... 7-9
Schematic Diagram (SD 801446-001A) ................................. 7-16
Theory of Operation for PN800814 ........................................ 7-17
List of Inputs and Outputs ................................................... 7-22
Revisions to the Assemblies .................................................. 7-26
Parts List (PN 85638-006C) .................................................. 7-27
Parts Location Diagram (PN 85638-006C .............................. 7-30
Schematic Diagram (SD85638-006A) ................................... 7-32
Parts List (PN 85639-002B) .................................................... 8-2
Parts Location Diagram (PN 85639-002B)................................ 8-2
Schematic Diagram (PN 85639-002B) ..................................... 8-2
800138 Cartridge PCB Assembly ...................................... 9-1
Parts List (PN 800138-001D/002C)......................................... 9-2
Parts Location Diagram (PN 800138-001D/002C).................... 9-3
Schematic Diagram (SD800138-001B) .................................... 9-4
Revisions to the Assemblies .................................................... 9-5
402472 Battery Backpack Assembly .............................. 10-1
Parts List (PN 402472-001K)................................................. 10-2
Exploded View (PN 402472-001K) ......................................... 10-3
Interconnection Diagram (402472-001K)............................... 10-4
403191 Contact Plate Assembly .................................... 11-1
Parts List (PN 403191-001F)................................................. 11-2
Exploded View (PN 403191-001F) ......................................... 11-2
402708 Contact Plate PCB Assembly.............................. 12-1
Parts List (PN 402708-002D) ................................................ 12-2
Parts Location Diagram (PN 402708-002D) ........................... 12-2
Schematic Diagram (PN 402708-002D) ................................. 12-2
403861 Battery Interface PCB Assembly ........................ 13-1
Parts List (PN 403861-002G) ................................................ 13-2
Parts Location Diagram (PN 403861-002G) ........................... 13-4
Schematic Diagram (PN 403861-003E)................................. 13-5
ii
SMART-PAC TRANSPORT DISPLAY
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Revision E
Introduction
WHAT IS IN THIS CHAPTER?
This introduction contains information to help you use this manual more effectively.
Contents
Manual Information................................................................ iv
Safety Information ................................................................ viii
Service Information .................................................................. x
How to Reach Us… ................................................................. xi
Abbreviations ........................................................................ xiii
SMART-PAC TRANSPORT DISPLAY
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iiiRevision E
Manual Information
Introduction
Revision History
Each page of this manual has a revision letter, located at the bottom of the page, that identifies its update level. This may be important if you have different updates to a manual and don’t know which is the most current.
For the initial release, all pages have the revision letter A. For the first update of the manual all pages receive the revision letter B. The latest letter of the alphabet added corresponds to the most current revision.
At the time of this writing, there are five revisions of this manual:
Revision A 12 March 1993 Revision B 12 March 1994 Revision C 2 August 1995 Revision D 21 June 1996 Revision E 26 November 1997
SMART-PAC TRANSPORT DISPLAY
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Manual Information
Introduction
Manual Purpose
Chapter Contents
General Information
Troubleshooting
Chapter 1:
Chapter 2:
Chapter 3:
Calibration
This service manual has been prepared by the Technical Publications staff of Marquette Medical Systems, Inc. It is intended for qualified service representatives and technical personnel involved in maintaining and repairing the Smart-pac transport display (hereafter referred to as the transport display).
This manual is geared toward trained biomedical engineers. Users are expected to have a strong background in electronics, including a strong background in analog circuitry, digital circuitry, and microprocessor and microcontroller architecture.
The manual contains several chapters. The first of these chapters, General Information, gives a description of the transport display, including technical specifications.
Chapter Two, “Troubleshooting,” contains information about how to disassemble, repair, and re-assemble the transport display more effectively.
Chapter Three, “Calibration,” explains how to adjust the transport display periodically to keep the data that it presents accurate.
Chapter 4:
Preventive Maintenance
The Remaining Chapters:
Mechanical and Electronic
Assemblies
Chapter Four, “Maintenance,” describes how to maintain the transport display and keep it in good working order.
Chapters five through thirteen describe the major electronic and mechanical assemblies of the equipment.
Chapter five describes the Smart-pac Transport Display which consists of the Tram Transport Display and Battery Backpack assemblies. It lists all of the parts that comprise the upper­level assembly and an exploded view.
Chapter six describes the Smart-pac Transport Display. It lists all of the parts that comprise the assembly and an exploded view.
Chapters seven through Nine describe the printed circuit board assemblies in Tram Transport Display assembly. These chapters include parts lists, parts location diagrams, and schematic diagrams. Some of them may contain additional details, like theory of operation and a list of inputs and outputs.
Chapters ten through thirteen describe the Battery Backpack assembly and its related circuits. These chapters list all of the parts that comprise the assemblies and show exploded views to assist you in disassembly, parts replacement, and re­assembly.
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Manual Information
Introduction
Related Manuals
403596-030
403596-033
404232-001
404422-065
The following is a list of manuals related to the Smart-pac Transport Display.
Smart-pac Charger Service Manual
This manual includes all data relating to the Smart-pac charger.
Smart-pac Power Supply Service Manual
This manual includes all data relating to the Smart-pac power
supply.
Smart-pac Installation Instructions
This manual includes all data relating to installing a Smart-pac
Transport Display.
Tram 100-850 A and SL Modules Service Manual
This manual includes data relating to all 100 through 850 A and SL
versions of the Tram modules.
404422-108
Smart-pac Transport Display Operator's Manual
This manual includes all operating information for the Smart-pac
Transport Display using V6 through V10 software.
SMART-PAC TRANSPORT DISPLAY
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Safety Information
Introduction
Manufacturer’s Responsibility
Intended Use
Marquette Medical Systems, Inc is responsible for the effects on safety, reliability, and performance only if:
assembly operations, extensions, readjustments,
modifications, or repairs are carried out by persons authorized by Marquette Medical Systems, Inc;
the electrical installation of the relevant room complies with
the requirements of the appropriate regulations; and
the Smart-pac transport display is used in accordance with
the instructions for use.
This device is intended for used under the direct supervision of a licensed health care practitioner.
To ensure patient safety, use only parts and accessories manufactured or recommended by Marquette Medical Systems.
Contact Marquette Medical Systems for information before connecting any devices to the equipment that are not recommended in this manual.
Revision E
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Introduction
Equipment Symbols
The following symbols appear on the equipment.
ATTENTION: Consult accompanying documents before using the equipment.
TYPE CF APPLIED PART: Isolated (floating) connection suitable for intentional external and internal application to the patient includ­ing direct cardiac application. “Paddles” outside the box indicate the applied part is defibrillator proof.
Medical Standard Definition: F-type applied part (floating/isolated) complying with the specified requirements of IEC 601-1/UL 2601­1/CSA 601.1 Medical Standards to provide a higher degree of protection against electric shock than that provided by type BF applied parts.
TYPE BF APPLIED PART: Isolated (floating) connection suitable for intentional external and internal application to the patient exclud­ing direct cardiac application. “Paddles” outside the box indicate the applied part is defibrillator proof.
Medical Standard Definition: F-type applied part (floating/isolated) complying with the specified requirements of IEC 601-1/UL 2601­1/CSA 601.1 Medical Standards to provide a higher degree of protection against electric shock than that provided by type B applied parts.
TYPE B APPLIED PART: Non-isolated connection suitable for inten­tional external and internal application to the patient excluding direct cardiac application.
Medical Standard Definition: Applied part complying with the specified requirements of IEC 601-1/UL 2601-1/CSA 601.1 Medical Standards to provide protection against electric shock, particularly regarding allowable leakage current.
Equipotentiality
Alternating current (AC)
Fuses
SMART-PAC TRANSPORT DISPLAY
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Introduction
Power; I = ON; O = OFF
Explosion hazard; Do NOT incinerate battery.
Do NOT directly connect the negative and the positive terminals of the battery.
Recycle internal battery.
Revision E
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Safety Information
Introduction
Warnings, Cautions, and Notes
Danger
Warning
Caution
Warnings, cautions, and notes are used in this manual to provide additional information to service personnel.
DANGER
Danger indicates an imminent hazard which, if not avoided, will result in death or serious injury.
WARNING
Warning indicates a potential hazard or unsafe practice which, if not avoided, could result in death or serious injury.
CAUTION
Caution indicates a potential hazard or unsafe practice which, if not avoided, could result in minor personal injury or product/property damage.
Note
NOTE
Notes provide application tips or other useful information to assure that you get the most from your equipment.
SMART-PAC TRANSPORT DISPLAY
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Revision Ex
Service Information
Introduction
Service Requirements
Equipment Identification
Follow the service requirements listed below.
Refer equipment servicing to Marquette Medical Systems’ authorized service personnel only.
Any unauthorized attempt to repair equipment under warranty voids that warranty.
It is the user’s responsibility to report the need for service to Marquette Medical Systems or to one of their authorized agents.
Failure on the part of the responsible individual, hospital, or institution using this equipment to implement a satisfactory maintenance schedule may cause undue equipment failure and possible health hazards.
Regular maintenance, irrespective of usage, is essential to ensure that the equipment will always be functional when required.
Every Marquette Medical Systems device has a unique serial number for identification. The serial number appears on the back of the Tram Transport display. Refer to “Disassembly Procedure” in Chapter 2, “Troubleshooting,” to disassemble the Tram Transport display from the Smart-pac battery backpack.
Month Manufactured
A = January B = February C = March D = April E = May F = June G = July H = August J = September K = October L = November M = December
Revision E
D 1 XX 0005 G XX
Year Manufactured
9 = 1989 0 = 1990 1 = 1991 2 = 1993 (and so on)
Product Code
Two-character product descriptor
SMART-PAC TRANSPORT DISPLAY
Product Sequence Number
Manufacturing number (of total units manufactured.)
403596-036
Division
F = Cardiology G = Monitoring
Device Characteristics
One or two letters that further describe the unit. For example: P = Prototype - not conforming to marketing specification R = Refurbished equipment S = Special product documented under SPECIALS part numbers.
xi
Introduction
How to Reach Us
Customer Support and Equipment Repair Information
If you have questions about your monitoring equipment or if you need service for equipment repair call:
U.S.A. and Canada: 800-558-7044 (24-hour service) Other countries: 561-575-5000 (During U.S. business hours only) or contact your
local sales and service reprsntative
Local sales and service representative:__________________________________________________________________
(Name and phone number)
Ordering Service Parts
Service parts are items that are not expended in the normal operation of the product. They are generally replacements for defective or malfunctioning items inside the product. Service parts include PCB assemblies, electronic components, internal cables and harnesses, software or firmware, and operator and service manuals.
A part number for the item to be replaced is necessary for ordering a service part. If the part number for the desired item is unobtainable, the following will be necessary to order the item:
model and serial number of the equipment
part number/name of the assembly where the item is used,
item name, and where applicable, reference designation (e.g., R13, S12, U32).
Supplies Information
Supply items are generally those items used during normal operation of a product. Leadwires, electrodes, patient cables, printer paper, Aqua-Knot water traps, airway adapters, and calibration gases are examples of supply items.
Make telephone inquiries about supply items at:
U.S. only: 800-558-5102 Outside U.S.: 561-575-5070 (or contact your local sales and service representative)
Address orders or inquiries in the U. S. to:
Marquette Medical Systems Service and Supplies Attention: Supplies Department 100 Marquette Drive Jupiter , Florida 33468-9100
Fax: 561-575-5050
SMART-PAC TRANSPORT DISPLAY
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Revision Exii
Abbreviations
Introduction
A
AAMI Association for the
Advancement of Medical
Instrumentation Ahr ampere-hour Al aluminum Ampl amplifier ANSI American National
Standards Institute,
Inc AWG American Wire Gage
B
BDGH binding head BP blood pressure BPM beats per minute
C
Cap capacitor Cer ceramic CMOS complimentary metal-
oxide semiconductor Comp composition CSA Canadian Standards
Association
D
dc direct current DDW Direct Digital Writer Dia diameter DIP dual in-line package
E
ECG electrocardiogram,
electrocardiograph EPLD electronically
programmable logic
device ESD electro static
discharge
F
FL Florida FLH flat head
I
IEC International
Electrotechnical
Commission in inch Inc incorporated
K
K kilo, kilohm kg kilogram
L
lb pound LCD liquid crystal display LED light-emitting diode
M
MEI Marquette
Electronics, Inc MF metal film MHz megahertz mm millimeter mm millimeter mmHg millimeter of mercury MMS Marquette Medical
Systems MPE metallized
polycarbonate
epitaxial mV millivolt mW milliwatt
N
No number Ntwk network
P
PAL programmable array
logic PC printed circuit,
personal computer pcb, PCB printed circuit board PLCC plastic leaded chip
carrier pn, PN part number PNH pan head POS positive
R
RAM random access
memory Res resistor Rgltr regulator
S
SD schematic diagram sec second SIP single in-line package SM surface mount SST stainless steel
T
Tant tantalum Tram, TRAM Transport Remote
Acquisition Monitor TTL transistor-transistor
logic
U
UL Underwriters
Laboratories, Inc
V
V volt, voltage V volt, voltage Var variable
W
W watt, West w/ with w/o without WI Wisconsin WW wire wound
Z
ZIF zero insertion force
Other
˚C degrees Celsius ˚F degrees Fahrenheit
µF microfarad ohm
% percent
Revision E
SMART-PAC TRANSPORT DISPLAY
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For your notes
Introduction
SMART-PAC TRANSPORT DISPLAY
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Revision Exiv
1 General Information
WHAT IS IN THIS CHAPTER?
This chapter describes the equipment and lists the technical specifications.
Contents
About the Smart-pac Transport Display ............................. 1-2
Caring for Your Smart-pac Battery Pack ............................ 1-5
Technical Specifications ...................................................... 1-7
Revision E
SMART-PAC TRANSPORT DISPLAY
403596-036
1-1
General Information
TRIM KNOB
BP ZERO
FREEZE
ALARM RESET
CONTRAST
T1 T2
+
-
R E S
T M P
E C G
70
P A 2
34/ 14
( 22 )
40
23.4°C
39.4°C
II 1X 150
AR1 0
60
PA2 0
RESP
ICU-5
9-JAN-92 14:36
ALARMS OFF
ALARM PAUSE
MONITOR DISPLAY
HELP
TRENDS GRAPH
OFF
N B P
120/ 80
( 94 )
A R 1
137/ 73
( 95 )
16:08
LEAD II
mmHg
*
marquette
About the Smart-pac T ransport Display
What is a Tram T ransport Display?
In a Tram Critical Care Monitoring system, bedside and surgical monitors use Tram modules to collect patient data at the bedside area. The Tram Transport display presents the patient vital signs and waveforms collected by the Tram module on a backlit, supertwist LCD display. The name Tram Transport Display refers to the display only. For more details about the Tram Transport display, refer to chapter six in this manual.
What is a Smart-pac Transport Display?
1-2
When a Tram Transport display is connected to the Smart-pac battery backpack, the entire unit is referred to as a Smart-pac Transport display. The Tram module is then connected to the Smart-pac transport display when a patient is transported from one hospital area to another. For more details about the Smart-pac Transport display, refer to Chapter Five, “Smart-pac Transport Display,” in this manual.
9-JAN-92 14:36
TRENDS GRAPH
FREEZE
E C G
70
*
A R 1
P
( 95 )
137/ 73
A 2
34/ 14
( 22 )
N B P
( 94 )
120/ 80
mmHg
R
16:08
E S
40
T M
T1
P
T2
23.4°C
LEAD II
39.4°C
OFF
TRIM KNOB
BP ZERO
marquette
Revision E
CONTRAST
SMART-PAC TRANSPORT DISPLAY
403596-036
BATTERY CHARGING
ALARMS OFF
ICU-5
II 1X 150
AR1 0
60
HELP
PA2 0
-
+
RESP
MONITOR DISPLAY
ALARM
ALARM RESET
PAUSE
General Information
About the Smart-pac Transport Display
What is a Smart-pac Battery Backpack?
By sliding a Smart-pac battery pack or power supply into either slot at the back of the Smart-pac Transport display, both the Tram module and display receive power. Pictured below is a Smart-pac Transport Display with the battery backpack connected to a Tram module. For more details about the Smart-pac Battery backpack, refer to “Caring for Your Smart-pac Battery Pack” on the following pages and in Chapter 10 in this manual.
I
O
WRITER DISPLAY POWER
For more details about the Smart-pac charger and power supply, refer to the Smart-pac Charger Service Manual, (pn 403596-030) or Smart-pac Power Supply Service Manual, (pn 403596-033).
What is a module holder?
How do I graph the waveforms?
Pictured below is the Smart-pac Transport display with battery pack and module holder assembly. For more details about the module holder assembly, refer to Chapter 10 in this manual.
BATTERY CHARGING
ICU-5
II
1X
ALARMS OFF
150 AR1
0
60 PA2
0
RESP
ALARM PAUSE
CONTRAST
CONTRAST
MONITOR DISPLAY
9-JAN-92 14:36
marquette electronics
mmHg
16:08
+
HELP
-
TRENDS GRAPH
DANGER Risque d'explosion. Ne pas employer en presence d'anesthesiques inflammables.
LEAD II
OFF
ALARM RESET
FREEZE
BP ZERO
137/ 73
120/ 80
23.4°C
39.4°C
*
70
E C G
( 95 )
A R
34/ 14
1
( 22 )
P A 2
( 94 )
N B
I
P
40
TRIM KNOB
marquette
O
R E S
T1
T M
T2
P
WRITER DISPLAY POWER
The Smart-pac Transport display may also connect to a Direct Digital Writer (DDW) for graphing patient data. The following pages describe the DDW connector. To use the Smart-pac with a DDW, refer to the appropriate Smart-pac transport display operator’s manual.
SMART-PAC TRANSPORT DISPLAY
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1-3Revision E
General Information
About the Smart-pac Transport Display
Parts of the Smart-pac Transport Display
Display. A fluorescent-backlit, double super-twisted LCD display for showing patient data.
CONTRAST
control to get the best image for your viewing angle.
ALARM RESET
key to clear alarms.
FREEZE
stop the waveforms on the display.
BP ZERO
set the zero reference point of all pressure inputs for the Tram module.
Smart-pac Rails. Slide a Smart-pac battery pack or power supply onto one or both of these to supply the transport display and Tram module with power.
Control. Adjust this
Key. Press this
Key. Press this key to
Key. Press this key to
BATTERY CHARGING
ICU-5
II
1X
ALARMS OFF
150 AR1
CONTRAST
TRIM KNOB
0
60 PA2
0
RESP
ALARM PAUSE
CONTRAST
9-JAN-92 14:36
marquette electronics
*
70
E
137/ 73
C G
( 95 )
A R
MONITOR DISPLAY
mmHg
16:08
+
HELP
-
TRENDS GRAPH
DANGER Risque d'explosion. Ne pas employer en presence d'anesthesiques inflammables.
LEAD II
OFF
ALARM RESET
FREEZE
BP ZERO
120/ 80
23.4°C
39.4°C
34/ 14
1
( 22 )
P A 2
( 94 )
N B
I
P
40
TRIM KNOB
marquette
O
R E S
T1
T
M
T2
P
WRITER DISPLAY POWER
Control. Use this control to choose items from the menu at the bottom of the display.
Rotate the control until the item that you want is highlighted.
Press the control to select the highlighted item.
Module Holder. The Tram module is usually stored in here during transport.
POWER
Switch. Turns the
transport display on and off.
DDW
Connector. Plug a DDW (Direct Digital Writer) in here to graph the patient’s vital signs and waveforms.
CHARGING
Indicator. If you install a Smart-pac battery pack on one rail, and a Smart-pac power supply on the other rail, this indicator lights to show when the battery is charging.
I
O
WRITER DISPLAY POWER
TRAM MODULE
Connector. Make sure you plug the Tram module into this connector. If you plug it into one of the other connectors, you’ll see a big
COMMUNICATION FAILURE
message on the
display.
1-4
SMART-PAC TRANSPORT DISPLAY
403596-036
9-JAN-92 14:36
TRENDS GRAPH
FREEZE
E C G
70
*
A R 1
P
( 95 )
137/ 73
A 2
34/ 14
( 22 )
N B P
( 94 )
120/ 80
mmHg
R
16:08
E S
40
T M
T1
P
T2
23.4°C
LEAD II
39.4°C
OFF
TRIM KNOB
BP ZERO
marquette
SOFTWARE CARTRIDGE
BATTERY CHARGING
ALARMS OFF
ICU-5
II 1X 150
AR1 0
60
HELP
PA2 0
-
+
RESP
MONITOR DISPLAY
ALARM
ALARM RESET
PAUSE
CONTRAST
Cover. The software cartridge lives under this cover. You might replace it if you do your own software updates. If you do, make sure you read the Update Instructions that come with the new software cartridge before you replace it.
Revision E
General Information
Caring for Your Smart-pac Battery Pack
The Smart-pac battery pack is shipped fully charged. To ensure optimum performance, please recharge in a Smart-pac Charger before the battery is put into service.
NOTE
Always make sure you fully charge this battery pack before you use it with a patient.
The following tips should help you get the longest life and best performance from your Smart-pac battery pack.
Storing the Battery Pack
Using the Smart-pac Charger
We recommend that you store the battery pack in a Smart-pac battery charger when you are not using it. The shelf life of the battery is four weeks, and it is very important that you fully charge it in a Smart-pac battery charger at least once every four weeks.
Smart-pac 2 batteries require the following Smart-pac Backpack and Smart-pac Charger software:
• Smart-pac Backpack Version 2A or later.
• Smart -pac Charger V ersion 2A or later.
• Series 7240 Charger V ersion 2A or later.
• Series 7250 Charger V ersion 1A or later.
If you place your battery pack in a Smart-pac charger, and its voltage is below 10 volts, the charger NOT READY indicator should light for about 10 minutes while it trickle-charges the battery.
It takes about 75 minutes to charge a fully discharged Smart-pac battery pack with a Smart-pac charger .
When you place your battery pack into a Smart-pac charger, and you have not exercised the battery pack for 50 days or 100 charge cycles, the charger EXERCISE indicator lights. exercising the battery pack prolongs its life by first charging the battery, fully discharging it,and then fully charging it again.
Press the EXERCISE key on the charger rear panel to start the exercise cycle. An exercise cycle may take up to three hours, depending on the battery pack’s capacity. The charger always fully charges all batteries before it begins any exercise cycles.
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General Information
Caring for Y our Smart-pac Battery Pack
Using a Smart-pac Power Supply
Using a Smart-pac T ransport Display
BATTERY CHARGING
ICU-5
II 1X
ALARMS OFF
150 AR1
0
60
PA2
0
RESP
ALARM PAUSE
DANGER Explosion risk if used with flammable anesthetics.
CONTRAST
US Patent 4,715,385. Other Patents Pending
MONITOR DISPLAY
9-JAN-92 14:36
marquette electronics
mmHg
16:08
+
HELP
-
TRENDS GRAPH
DANGER Risque d'explosion. Ne pas employer en presence d'anesthesiques inflammables.
LEAD II
OFF
ALARM RESET
FREEZE
For use by qualified medical personnel only. See operator's guide for instructions.
BP ZERO
137/ 73
120/ 80
23.4°C
39.4°C
*
70
E C G
( 95 )
A R
34/ 14
1
( 22 )
P A 2
( 94 )
N B
I
P
O
40
TRIM KNOB
DISPLAY POWER
R E S
T1
T M
T2
P
REMOTE CONTROL
WRITER
If you use a Smart-pac power supply with your Smart-pac transport display, the power supply can charge a Smart-pac battery pack while it runs the transport display. However, it can take up to 16 hours to fully charge the battery.
Even if you use a power supply with your battery pack and transport display, you still need to place your battery pack in a Smart-pac battery charger at least once every four weeks, so the battery charger can exercise your battery pack.
If the battery pack does not work with your Smart-pac display, make sure the battery backpack on your transport display has the latest version of software. Call your sales representative for software updates.
NOTE
It is very important to make sure you fully charge this battery pack before you use it on a patient.
For technical advice concerning your monitoring system, contact Tech Support—Monitoring Hardware.
1-6
SMART-PAC TRANSPORT DISPLAY
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Technical Specifications
Performance Specifications
Size: 9-inch diagonal Type: Fluorescent backlit passive monochrome LCD Resolution: 640 x 400 pixels Number of traces: 4 Number of seconds/trace: 5 Sweep speed: 24.8 mm/sec, crystal controlled ±0.1% Operating time: Using one Smart-pac 2.4-Ahr battery pack
Typical: 75 to 105 minutes with battery charged to 100% of rated capacity Nominal: 60 to 75 minutes with battery charged to 80% of rated capacity
Environmental Specifications
Operating Conditions
Ambiant temperature: 10˚C to 35˚C (50˚F to 95˚F) Relative humidity: 40% to 95% (noncondensing)
Storage Conditions
Ambiant temperature: –10˚C to 50˚C (15˚F to 122˚F) Relative humidity: 0% to 95% (noncondensing)
General Information
Power Requirements
Voltage: 12V DC Power: 6 watts
Physical Specifications
Height: 25.4 cm (10 in) Width: 31.8 cm (12.5 in) Depth: 9.5 cm (3.3 in) Approx. weight: 5.7 kg (12.5 lb)
Certification
UL: UL544 Listed CSA: CSA No 125 Certified IEC: IEC 601-1 Certified
(with two batteries)
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General Information
T echnical Specifications
Classification
The Smart-pac Power Supply is classified, according to IEC 601-1, as:
Type of protection against electrical shock: Class I Equipment or Internally Powered Equipment
Degree of protection against electrical shock: Not Marked
Degree of protection against harmful ingress of water: Ordinary Equipment (enclosed equipment without protection
against ingress of water)
Degree of safety of application in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide: Equipment not suitable for use in the presence of a flammable
anesthetic mixture with air or with oxygen or nitrous oxide.
Method(s) of sterilization or disinfection recommended by the manufacturer: Not Applicable
Mode of operation Continuous operation
1-8
SMART-PAC TRANSPORT DISPLAY
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Revision E
2 Troubleshooting
WHAT IS IN THIS CHAPTER?
This chapter contains information that can help you repair the Smart-pac transport display more effectively. It includes information about some types of components that are used in Smart-pac transport display, but not yet widely used in the field, and some troubleshooting tips for communication problems.
Contents
Considerations for Special Components ............................. 2-2
Replacing the LCD Display.................................................. 2-4
Disassembly Procedure ........................................................ 2-5
Problems and Solutions..................................................... 2-11
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Troubleshooting
Considerations for Special Components
CMOS Components
The Smart-pac transport display makes extensive use of CMOS components. CMOS components are more immune to noise and consume less power than standard TTL or NMOS components. However , CMOS components are inherently more susceptible to electrostatic discharge (ESD) damage than other semiconductors. ESD damage, usually a subtle weakening of semiconductor junctions, can range from corruption of digital memory to catastrophic failure and can render one (or more) components permanently unusable. Although it is more common for CMOS components to fail from ESD damage, no semiconductor device is
completely immune to ESD damage.
The inputs and outputs of the Smart-pac transport display are protected from ESD damage; they are no more susceptible to ESD damage during normal operation than other devices. However, when you service the equipment, the components within are exposed to several sources of static electricity, ranging from human hands to improperly grounded test equipment. For this reason, it is suggested that all service workstations be as static-free as possible.
The following guidelines can help make your workstation more resistant to the damage that can be caused by static electricity.
A grounded, antistatic wristband (3M part number 2046 or equivalent) or heelstrap should be worn at all times when repairing assemblies containing semiconductors.
Discharge any built up static charge before handling semiconductors or assemblies containing semiconductors.
Use only properly grounded soldering and test equipment.
Use a static-free surface (3M part number 8210 or equivalent) when working on assemblies containing semiconductors.
Do not remove semiconductors or assemblies containing semiconductors from antistatic containers (bags) until needed.
Make sure power to an assembly is turned off before removing or inserting a semiconductor.
Do not slide semiconductors or assemblies containing semiconductors across any surface.
Do not touch semiconductor leads unless absolutely necessary.
Semiconductors and assemblies containing semiconductors should be stored only in antistatic bags or boxes.
Although these items cannot ensure a 100% ESD-free workstation, they can greatly reduce the failure rate of any semiconductors that are serviced.
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Troubleshooting
Considerations for Special Components
Surface Mounted Components
Plastic Leaded Chip Carriers
Surface mounted components aid in miniaturizing the Smart-pac transport display.
Surface mounted integrated circuits have legs soldered to rectangular pads on the surface of the circuit board, rather than legs that are inserted into holes that go through the circuit board. Surface mounted integrated circuits can have legs on either two or four sides of the chip.
Surface mounted resistors, capacitors, and diodes usually have no legs at all – conductive parts of their bodies are soldered directly to the circuit board.
CAUTION
Surface mounted components were not designed to be removed and replaced with standard soldering equip­ment. Removing a surface mounted component with a conventional soldering iron could destroy the circuit board. Special equipment is required to remove and replace these items.
Plastic leaded chip carriers (PLCCs) also save space. PLCCs have conductors on all four sides and are usually used with special sockets. They do not have legs like a conventional integrated circuit, but rather “loops” that make contact with the socket or circuit board when they are inserted.
CAUTION
Removing and inserting PLCCs requires a special tool (Burndy QILEXT-1 or equivalent). If you use a screw­driver to remove or replace a PLCC, you may damage the PLCC or the socket.
If you must troubleshoot the circuitry under the PLCC socket, carefully remove the PLCC. Next, carefully break out the square socket bottom with a knife so you can probe the circuit board below.
When you finish troubleshooting, make sure to replace the square bottom socket before you insert the PLCC again or replace the whole socket with the correct socket replacement part. Refer to the appropriate parts list in this manual. The socket provides necessary spacing between the bottom of the PLCC and the circuit board.
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Replacing the LCD Display
If your LCD display is damaged, you need to order one of three Smart-pac Display Retrofit kits available to replace it. The serial number located on the back of the Tram Transport display determines which of the three replacement kits you need.
To view the serial number, use the disassembly procedure provided later in this chapter to separate the Smart-pac battery backpack from the Tram Transport display. For an explanation on how to read the serial number digits, refer to “Equipment Identification” in the Introduction of this manual.
If the product code of the serial number is “JW,” order retrofit kit, pn 414091-001. This kit includes detailed instructions about how to rework the display processor PCB, pn 85638­002 revision M or later . If your display processor PCB is an earlier version, the PCB cannot be reworked and must be replaced. Call Tech Support at 1-800-558-7822 for details.
Troubleshooting
If the product code of the serial number is “LG” and product sequence number is from 001 to 190 (except 186), order retrofit kit, pn 414091-002. This kit includes a new flex circuit and LCD display. The new flex circuit is required because the older flex circuit was soldered directly to the LCD display and will be discarded with it. Y ou may use the disassembly procedure included in this chapter to replace your LCD display.
If the product code of the serial number is “LG” and the product sequence number is 186, 191 or later, order retrofit kit, pn 414091-003. This kit includes only the LCD and you may use the disassembly procedure included in this chapter to replace your LCD display.
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Disassembly Procedure
Handle
Smart-pac Battery Backpack
Ribbon Cable Connector
Tram Transport Display
Troubleshooting
Remove Optional Smart-pac Battery Backpack
These are the recommended steps to disassemble the major components of the Smart-pac Transport display. Keep all hardware for re-assembly.
1. Remove the two screws from the rear of the handle and remove the front of the handle from the Smart-pac battery backpack.
2. Remove the two screws and washers recessed in the bottom of the Tram Transport display that secure the ribbon cable connector from the Smart-pac battery backpack to the Tram Transport display.
3. Disconnect the ribbon cable connector from the Tram Transport display board-edge connector.
4. Slide the Smart-pac battery backpack downward to disengage the mounting buttons from the keyhole-shaped mounting slots located on the Smart-pac battery backpack front cover.
5. Car efully separate the Tram Transport display from the Smart-pac battery backpack.
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Disassembly Procedure
Troubleshooting
Disassemble the Tram Transport Display
1. Remove the six screws from around the rear perimeter of the Tram Transport display that secures the front and back display case. Refer to the figure on the next page.
CAUTION
For the next step, there are cables and connectors inside the Tram Transport display that could possibly be stressed when the front and back display cases are separated. As you look at the unit, open it slightly on the right first instead of opening it along the top edge to avoid ripping the flex circuit.
2. Car efully separate the case front and back display cases so you do not damage the cables or connectors.
3. Disconnect the cables/harnesses listed below that provide interconnection for the display processor PCB and front panel switches to the display assembly. Refer to the figure on the next page.
Disconnect the horizontal 60-pin connector and ribbon
cable from the front display case.
At the display processor PCB, slide the slip-ring lock
mechanism of the horizontal 20-pin zero insertion force (ZIF) connector . Gently pull the flex cir cuit from the ZIF connector ,
Disconnect the 3-pin display power cable from the
connector on the display processor PCB (disengage the interlock to release the cable harness).
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