Page 1
Dear Owner,
Congratulations! Thank you for purchasing this new heater by Marley Engineered Products. You have made a wise invest-
ment selecting the highest quality product in the heating industry. Please carefully read the installation and maintenance
instructions shown in this manual. You should enjoy years of efficient heating comfort with this product from Marley
Engineered Products... the industry’s leader in design, manufacturing, quality and service.
... The Employees of Marley Engineered Products
Installation & Maintenance Instructions
Read Carefully - These instructions are written to help you prevent
difficulties that might arise during installation of heaters. Studying
the instructions first may save you considerable time and money
later. Observe the following procedures and cut your installation
time to a minimum. To reduce risk of fire, electric shock or falling:
1. Read all instructions before using the heater.
2. Do NOT use this heater as a residential or household heater.
3. This heater is hot when in use. To avoid burns, do not let bare
skin touch hot surfaces. Keep combustible materials, such as
furniture and papers at least 5 feet from the front of the heater.
4. Always disconnect the heater when not in use.
5. To prevent possible electrical shock, disconnect ALL power
coming to heater at main service panel before wiring or
servicing.
6. All wiring must be in accordance with the National and Local
Electrical Codes and the heater must be grounded as a
precaution against possible electrical shock.
7. Verify the power supply voltage coming to the heater matches
the ratings printed on the heater nameplate before energizing.
8. This heater is NOT suitable for use in hazardous locations as
described by the National Fire Protection Association (NFPA).
This heater has hot and arcing or sparking parts inside. DO NOT
use in areas where gasoline, paint or other flammable liquids are
used or stored.
9. This heater is intended for Ceiling Installation ONLY (except as
noted below.). The following clearances MUST be maintained:
a) Top of heater to ceiling - 24" (640 mm)
b) Bottom of heater to floor - 10' (3048 mm)
c) Side of heater to wall - 36" (914 mm)
d) End of heater to wall - 36" (914 mm)
e) Side of heater to side of adjacent heater - 36" (914 mm)
f) End of heater to end of adjacent heater - 36" (914 mm)
10. Under special controlled conditions this heater may be
converted for use as a movable heater by installation of the
optional Portable Cart Kit, Cord Kits, Grille Kit and Tip Over Kits.
Extreme care must be taken when using this heater as a
movable unit! The heater operates at very high
temperatures and could cause a fire if placed too close to
combustible materials. NEVER OPERATE THIS HEATER AS
A MOVABLE UNIT WHILE UNATTENDED. Always maintain at
least the minimum clearances as stated above. If the Tip Over
Kit is not provided, the heater could cause a fire if it falls over.
11. Heater MUST be securely fastened to the building structure to
prevent it from falling.
12.DO NOT stack or store combustible materials in the radiation
path under the heater. At least 5' (1524 mm) clearance MUST be
maintained between bottom of heater and combustibles.
13. If used as a cord connected movable heater, always make sure
the outlet or power source to which the heater is connected is
properly grounded. Use of the heater with an extension cord is
not recommended. If one must be used, it must be provided
with a grounding conductor and must be rated to handle a load
of at least 125% of the maximum heater ampere load. Always
inspect the cord for damage before each use and do not use if
damaged. Route cord so it is not subject to being damaged
during use.
14. In order to prevent equipment damage, protect with a ground
fault device such as Marley Engineered Products WMGF240 for
240V heaters and WMGF480 for 480 volt heaters.
15. Use this heater only as described in this manual. Any other use
not recommended by the manufacturer may cause fire, electric
shock or injury to persons.
WARNING
M Series
Fixed Overhead Radiant Heaters
SAVE THESE INSTRUCTIONS
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INSTALLATION
The Marley Engineered Products radiant heater is shipped
fully assembled. The heater can be hung from the ceiling with 4
chains or rigid angle brackets attached to the heater brackets
located on the back of the heater, for 2 and 4.5 kW heaters,
chains can be attached to the four holes in the corners of the back
reflector. Optional hanging chain kits are available for these
heaters that will allow for installations 2 to 6 feet from the ceiling.
(
Model MHK) (See Figure 1.) Minimum spacings:
Ceiling to top of heater is 2 feet.
Wall to sides of heater is 3 feet.
Floor to bottom of heater is 10 feet.
NOTE: Installer should consult state and local codes and meet
any applicable requirements regarding this installation.
WIRING
1. Use heater only at the voltage specified on the nameplate.
2. Branch circuit wire for connection to heater must be at least
90°C wire. Use copper conductors only.
3. Heater can be wired with rigid or flexible conduit.
4. Refer to Table 1 for proper supply wiring size.
5. The heater connection points are located in the gasketed
terminal enclosure. To remove cover, remove 4 screws on the
cover. Remove the cover to expose wiring connection points.
6. A green ground terminal is provided in the bottom of the
enclosure. The ground wire should be connected before other
connections are made.
7. Attach power to pigtail leads L1 and L2 (or L1, L2 & L3 on 3
phase models) using appropriate listed connectors.
NOTE: All 3 element heaters are factory pre-wired for 3-phase
delta operation. Some units can be converted to single phase
operation by changing the wiring. Refer to Table 1 for those
heaters that can be converted to single phase. The appropriate
wiring diagram (Figure 2) is also located on the bottom of the
enclosure.
INSTRUCTIONS FOR FIELD CONVERSION
FOR 3 PHASE TO 1 PHASE
1. Remove nuts from all terminals.
2. Remove all pigtail leads and hat shaped buss bar.
3. Remove end of lead wire on terminal 5 and slip onto
terminal 4.
4. Remove lead wire attached to instruction sheet and connect
between terminals 4 and 6.
5. Install hat shaped buss bar between terminals 3 and 5.
6. Place pigtail lead marked “L1” on to terminal 2 and pigtail lead
marked “L2” on to terminal 6.
7. Install nuts and tighten.
8. Connect entrance wiring to pigtail leads “L1” and “L2”. Connect
ground to screw provided.
9. Inspect to make sure wiring is per “Single Phase Wiring”
above.
2
TOP VIEW
SIDE VIEW
Heater
Wall
Wall
Wall
Floor
Ceiling
Chain
3' (914.4mm) Min.
3' (914.4mm) Min.
2' (609.6mm) Min.
10' (3048mm) Min.
ELECTRIC SHOCK HAZARD. Disconnect all power before
installing or servicing heater. Failure to do so could result in
personal injury or property damage. Heater must be effectively
grounded in accordance with the National Electrical Code,
NFPA 70.
All electrical wiring must be done by a qualified person in
accordance with National Electrical Code (NEC) and meet all
state and local regulations.
a
Figure 1
Figure 2
WARNING
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3
OPTIONAL ACCESSORIES
Marley Engineered Product M series radiant heaters can be
field modified by adding optional kits. Refer to Figure 3 to select
the proper kit.
Portable Cart Kit
The portable cart kit can be used to convert a fixed overhead
unit into a portable heating device where a fixed installation is not
required. This kit includes wheels, legs, handle, grill(s), baffle (if
req'd) and all of the necessary hardware to complete the
modification. See instruction sheet 5200-2648-###. for details.
“CAUTION - Use of this kit presents certain hazards
including risks for fire or burns. Extreme care must be taken
when use of any Marley Engineered Products heater with this
kit. See Warnings in front of this manual for additional
details. As an added safety precaution, we strongly recommend the Tip Over Kit and Grille Kit be used in conjunction
with the Portable Cart Kit. It will help reduce the risk of fire
if the heater and cart happen to fall over or if something happens to fall against the heater.”
Grill Kit
The grill kit consists of one (1.5, 2, 4.5 and 6 kW) or 2 grill
sections (13.5kW) and hardware to protect personnel from
coming into contact with hot radiant heating elements.
See instruction sheet 5200-2646-### for details.
Disconnect Kit
The disconnect kit consists of a complete assembly consisting
of a disconnect switch (3 Pole), power terminal block and all
hardware to complete the installation. This kit can be mounted to
both the fixed, overhead heater or the portable heater;
see instruction sheet 5200-2652-### for details.
Hanger Kit
Hanger kit model MHK include 24 feet of chain and four S
hooks to mount the unit in a fixed overhead position using the
universal mounting brackets included on the heater. This kit
allows installation distances from the ceiling of 2 feet to 6 feet.
See installation diagram Fig. 1 on page 2.
Cord Kits (Portable Only)
Cord kits consist of 25 feet of 90°C cable and a right angle
cord fitting which can connect directly to the heater terminal box
or disconnect switch (if used). See instruction sheet
5200-2647-### for details
Tip Over and Ground Fault Kits
TOS240 Series Kit attaches to portable heater and deenergizes the heater in the event it is tipped over.
WMGF240 Series Kit mounts to wall that de-energizes heater
prior to element failure.
See instruction sheet 5200-2652-###.
MAINTENANCE
The heater requires no special maintenance other than occasional cleaning to prevent excess accumulation of dust and lint on
surfaces. It is important for the reflectors to be kept clean to
obtain the maximum radiant output. If used as a movable unit, the
cart and cord should be checked periodically to make sure the
hardware remains tight and cart and cord are not damaged. Do
not continue to use the heater if damaged.
Element Replacement
1.
Remove Terminal Box Cover.
2. Disconnect lead wires from heater terminals.
3. Remove safety grills (if installed).
4. Remove retainer screw located on the reflector at the terminal
end.
5. Loosen (2), 3/8" nuts from the terminal box bracket located on
the back of the heater and slide the entire heating element
assembly out of the reflector assembly.
6. Remove wires and jumper straps as required to replace the
failed heating element(s).
7. Remove bulkhead fitting nuts and washers.
8. Remove failed element and replace with a new element.
Replace only with genuine Chromalox "Arctic End" elements.
Use of other elements will cause excess temperatures inside
terminal box.
9. Place gasket on the bulkhead fitting and insert terminals and
fittings into the element holes in the terminal box.
10.Place washers and nuts on bulkhead fittings and tighten.
11. Replace wiring and jumper straps.
12.Reassemble by following the reverse procedures (steps 5
through 1).
ELECTRIC SHOCK HAZARD. Disconnect all power before
servicing or replacing heating elements.
a
Figure 3 – Optional Accessory Selection Guide
Grill Disconnect Wall Mount Portable
Model
Kit Kit Ground Fault Cart Kit**
M2081B Notify Factory
M2021B WG2 WMGF240 NA
M2041B WMGF480
M2061B Notify Factory
M4581B Notify Factory
M4521B WG45 WMGF240 M45
M4541B WMGF480
M4561B PDS60050 Notify Factory
M6083B Notify Factory
M6023B WMGF240
M6071B WG60 Notify Factory M60
M6043B WMGF480
M6063B Notify Factory
M13583B Notify Factory
M13523B WMGF240
M13571B WG135 Notify Factory M135
M13543B WMGF480
M13563B Notify Factory
PDS60050
Table 1 – HEATER SELECTION CHART
Reflector Element Ship Wire Ga. (Min.)
Model
Watts Volts Phase Angle Type Wt. Avail. 1 Ph 3 Ph
M2081B 208 NS 14 NA
M2021B 2000 240 1 18 lbs. S 14 NA
M2041B 480 NS 14 NA
M2061B 600 NS 14 NA
M4581B 208 NS 12 NA
M4521B 4500 240 1 18 lbs. S 12 NA
M4541B 480 S 14 NA
M4561B 600 NS 14 NA
M6083B 240 1 & 3 m NS 10 12
M6023B 208 1 & 3 S 10 12
M6071B 6000 240 1 25 lbs. NS 10 M6043B 480 1 & 3 S 12 12
M6063B 600 1 & 3 NS 12 12
M13583B 208 3 NS NR 10
M13523B 240 3 S NR 10
M13571B 13500 277 1 55 lbs. NS 8 M13543B 480 1 & 3 S 12 12
M13563B 600 1 & 3 NS 12 12
Note: Order model MHK Hanging Kit to mount M Series and N Series
infrared heaters. This kit comes complete with chain and hooks.
90˚ Symm
Metal
Sheath
WARNING
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11- 03
Part No. 5200-2645-000
PPD057A
LIMITED WARRANTY
All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for one year from date of installation, except heating elements which are warranted against defects in workmanship and materials for five years from date of installation. This warranty does not apply to damage from
accident, misuse, or alteration; nor where the connected voltage is more than 5% above the nameplate voltage; nor to equipment improperly installed or wired or maintained in violation of the product’s installation instructions. All claims for warranty work must be accompanied by proof of the date of installation.
The customer shall be responsible for all costs incurred in the removal or reinstallation of products, including labor costs, and shipping costs incurred to return products
to Marley Engineered Products Service Center. Within the limitations of this warranty, inoperative units should be returned to the nearest Marley authorized service center or the Marley Engineered Products Service Center, and we will repair or replace, at our option, at no charge to you with return freight paid by Marley. It is agreed that
such repair or replacement is the exclusive remedy available from Marley Engineered Products.
THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM
THIS AGREEMENT. MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE PRODUCT, WHETHER BASED UPON NEGLIGENCE, TORT, STRICT LIABILITY, OR CONTRACT.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. This warranty
gives you specific legal rights, and you may also have other rights which vary from state to state.
For the address of your nearest authorized service center, contact Marley Engineered Products in Bennettsville, SC, at 1-800-642-4328. Merchandise returned to the factory must be accompanied by a return authorization and service identification tag, both available from Marley Engineered Products. When requesting return authorization, include all catalog numbers shown on the products.
470 Beauty Spot Rd. East
Bennettsville, SC 29512 USA
HOW TO OBTAIN WARRANTY SERVICE AND
WARRANTY PARTS PLUS GENERAL INFORMATION
1. Warranty Service or Parts 1-800-642-4328
2. Purchase Replacement Parts 1-800-654-3545
3. General Product Information www.marleymep.com
Note: When obtaining service always have the following:
1. Model number of the product
2. Date of manufacture
3. Part number or description
Figure 4
15-1/2"
(393.7mm)
55-3/4"
(1416.05mm)
9-7/8"
(250.83mm)
11-9/16"
(293.69mm)
11-1/2"
(292.1mm)
23-5/8"
(600.08mm)
55-5/8"
(1412.88mm)
2.0 kW 4.5 kW
6.0 kW 13.5 kW
DIMENSIONS
Figure 3
11-9/16"
(293.69mm)
11-1/2"
(292.1mm)
9-7/8"
(250.83mm)
23-5/8"
(600.08mm)
33-1/4"
(844.55mm)
23-5/8"
(600.08mm)
32-1/2"
(825.5mm)
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