Marley Engineered Products E4206-1325HFD, E3809-1325HFD, E6006-2325HFD, E6009-2325HFD, E3609-1325HFD User Manual

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Specifications and Performance
INSTALLATION & OPERATING INSTRUCTIONS & PARTS MANUAL
MODELS: E3606-1325HFD, E3609-1325HFD
E3806-1325HFD, E3809-1325HFD E4206-1325HFD, E4209-1325HFD E4806-1325HFD, E4809-1325HFD E6006-2325HFD, E6009-2325HFD
READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE, OR MAINTAIN THE PRODUCT DESCRIBED. PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE!
RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
Heated air curtains are engineered to treat incoming cold air at customers’ entrance areas. Used over front door entrances, heated air curtains supplement existing heat to prevent infiltration of colder outside air. Heated units are not recommended for areas subject to high winds.
Figure 2 Dimensions
Note that all dimensions are the same on all environmental series units. Model number indicates width of unit. (Example: E4800 indicates a 48” wide unit.)
MODEL
NUMBER
E3606-1325HFD E3609-1325HFD E4206-1325HFD E4209-1325HFD E4806-1325HFD E4809-1325HFD E6006-2325HFD E6009-2325HFD
HEATER
VOLTAGE
208/3 208/3 208/3 208/3 208/3 208/3 208/3 208/3
MOTOR
VOLTAGE
208/3 208/3 208/3 208/3 208/3 208/3 208/3 208/3
HEATER
WATTS
6000 9000 6000 9000 6000 9000 6000 9000
HEATER
BTU/HR
HEATER
AMPS
20,478 30,717 20,478 30,717 20,478 30,717 20,478 30,717
16.7
25.0
16.7
25.0
16.7
25.0
16.7
25.0
CFM AT NOZZLE
(HI/LOW)
2025 2025 2360 2360 2700 2700 3375 3375
MOTOR
SIZE
1/4HP 1/4HP 1/4HP 1/4HP 1/4HP 1/4HP 1/4HP 1/4HP
Heated
Air Curtains
Note: For multiple unit installations, recommended spacing between units should be a minimum of 3-inches and a maximum of 6-inches.
Unit is allowed to extend beyond doorway width. Each unit must have individual power supply.
Description
REFER TO INDIVIDUAL MODEL NUMBERS
FOR UNIT WIDTH
117/8”
153/4”
121/2”
Figure 1
5. Carefully disconnect motor electric cord and heater plug assembly and remove two wing nuts on blower base. (See Figure 4.)
Figure 4 - Removing Motor/Blower Assembly
NOTE: Unit is shipped with styrofoam motor support block which must be discarded at this time.
6. T o remove motor/blower assembly, lift from rear of
motor housing to prevent damage and mis-alignment to shaft and blower wheels.
NOTE: After unpacking unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts.
6. All wiring should be done by a qualified electrician,
using copper wire only and in accordance with the
National Electrical Code (NEC), all applicable code
and ordinances, and all sections of this manual. Any variance voids the warranty and may create unsafe conditions.
7. Special attention must be given to any grounding information pertaining to this product. To prevent the risk of electrocution, the unit must be securely and adequately grounded. This should be accomplished by connecting a grounded conductor between the service panel and the grounding lug or green leadwire provided in the wiring compartment. To ensure a proper ground, the grounding means must be tested by a qualified electrician.
8. Do not insert fingers or foreign objects into the air
curtain. Do not block or tamper with it in any manner while it is in operation. Do not touch it while in opera­tion or just after it has been turned off, as some parts
may be hot enough to cause injury.
9. This product must NOT be used in potentially danger-
ous locations such as flammable, explosive chemical
laden, or wet atmospheres.
10.Do not attach ductwork to this product or attempt to
use it as a make-up air heater. Such use voids the warranty and may create unsafe conditions.
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS AIR CURTAIN WITH ANY SOLID STATE SPEED CONTROL DEVICE.
1. With packaged unit on the floor, carton arrows should point upward.
2. Carefully remove staples from top of carton and fold back sides.
3. Carefully remove cabinet from carton by lifting out unit using finger holes in styrofoam side inset and place on work surface.
CAUTION:Do not attempt to lift this air curtain by its louver or damage may result.
4. Unscrew six (6) knurled nuts and remove air intake grille. (See Figure 3.)
Figure 3 - Removing Air Intake Grille
WARNING - TO REDUCE THE RISK OF FIRE, ELEC­TRIC SHOCK, OR INJURY TO PERSONS OBSERVE THE FOLLOWING:
1. Use this unit only in the manner intended by the man­ufacturer. If you have questions contact the manufac­turer.
2. Before servicing or cleaning unit, switch power off at service panel and lock service panel to prevent power from being switched on accidentally .
3. Installation work and electrical wiring must be done by qualified persons in accordance with all applicable codes and standards, including fire rated construction.
4. When cutting or drilling into wall or ceiling, do not damage electrical wiring or other hidden utilities.
5. Make certain that the power source conforms to the electrical requirements of the unit. Disconnect power before installing or servicing. If the power disconnect is out of sight, lock it in the open position and tag it to prevent unexpected application of power. Failure to do so could result in fatal electrical shock.
WARNING: DO NOT DEPEND UPON A THERMOSTAT OR OTHER SWITCH AS THE SOLE MEANS OF DISCONNECTING POWER WHEN INSTALLING OR SERVICING THE UNIT. ALWAYS DISCONNECT POWER AT THE MAIN CIRCUIT BREAKER AS DESCRIBED ABOVE. FAILURE TO DO SO COULD RESULT IN FATAL ELECTRIC SHOCK.
General Safety Information
Unpacking
2
STYROFOAM
SUPPORT
BLOCK
Installation
1. Using template provided, determine mounting loca­tion.
2. Drill holes and attach mounting hardware (not includ­ed).
IMPORTANT: THE HARDWARE AND THE SUPPORT­ING STRUCTURE MUST BE CAPABLE OF SUPPORT­ING A MINIMUM 150 LB. LOAD.
NOTE: All installation should be done to meet local building code.
3. Mount cabinet on wall and securely tighten hardware.
4. Replace motor/blower assembly in cabinet. Secure two wing nuts on blower base. Reconnect motor electric cord plug assembly & heater plug.
5. Replace intake grille with louvers facing down and refasten knurled nuts.
FIELD POWER WIRING WARNING: ALL AIR CURTAINS SHOULD BE
INSTALLED BY QUALIFIED PERSONNEL.
1. Before wiring be sure that available power supply, voltage, phase and frequency corresponds to that specified on heater rating plate. In addition, make certain that service capacity is sufficient to handle load imposed by the equipment.
2. Install all wiring, protection and grounding in accor­dance with the National Electrical Code (NEC) and all local requirements.
WARNING: THIS FAN HAS AN INTERNAL SELF RESETTING THERMAL OVERLOAD PROTECTOR. ALWAYS DISCONNECT FROM POWER SUPPLY BEFORE SERVICING.
3. Run proper size copper power supply conductors from the field power supply disconnects, (supplied by others) with insulation rated minimum 75°C (167.0°F). One set of conductors from 208VAC, 50/60Hz supply source shall be routed through the 3/4 inch conduit knockout, using a suitable knockout connected to the contactor contact terminals marked L1, L2, L3.
4. The heater control box must have an unbroken electrical ground to minimize personal injury if an electrical fault should occur.
FIELD CONTROL
WIRING
Electric heater is equipped with a step-down transformer for 24V control circuit. Thermostat model number RSV­130-R-54 must be used to energize heater with the fan motor. Connect thermostat wiring from thermostat to control leads in heated air curtain control box by means of conduit or equivalent. A 1/2 inch knockout is provided. Class 1 wiring is required.
5. Replace heater control box cover.
6. Unit is ready for operation.
7. Restore power.
NOTE: Air curtain has high/low selector switch. See Operation section for proper setting instructions.
8. Upon completion of all installation, inspect unit for excessive vibration during operation. If excessive vibration is noticeable, disconnect power supply. Inspect mounting installation and refer to Troubleshooting Chart for probable cause.
3
Figure 5 - Wiring Diagram
BU
COLOR CODE RE - RED WH - WHITE BK/RD - BLACK W/ RED TRACER YE - YELLOW OR - ORANGE BU - BLUE
LEGEND HR - HEAT RELAY TB - TERMINAL BLOCK TR TRANSFORMER PL - PILOT LIGHT FL - FUSE LINK HE - HEAT ELEMENT
HEATER SECTION
FIELD WIRING TO THERMOSTAT
THERMOSTA T TERMINAL MARKING
TO POWER SUPPLY
PLUG
TB L1
L2
L3
GR
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