Marley UH-524TA Instructions Manual

Page 1
Model No. UH-524TA
Horizontal / Vertical Unit Heater
(Field Adjustable from 1.9KW @ 208V to 5KW@ 240V)
WARNING
Dear Owner, Congratulations! Thank you for purchasing this new heater manufactured by a division of Marley
Engineered Products. You have made a wise investment selecting the highest quality product in the heat­ing industry. Please carefully read the installation and maintenance directions shown in this manual. You should enjoy years of efficient heating comfort with this product from Marley Engineered Products... the industry’s leader in design, manufacturing, quality and service.
... The Employees of Marley Engineered Products
Read Carefully - These instructions are written to help
you prevent difficulties that might arise during installation of heaters. Studying the instructions first may save you considerable time and money later. Observe the following procedures, and cut your installation time to a minimum.
1. Use minimum 60° copper wire only.
2. Heater air flow must be directed parallel to, or away from, adjacent walls.
3. Observe wall, floor, and ceiling clearance requirements.
4. All wiring must conform to national and local electrical codes and the heater must be grounded as a precaution against possible electrical shock. Heater circuit must be protected with proper fuses. See Table 1 on page 4.
5. The mounting structure and the anchoring hardware must be capable of reliably supporting the weight of the heater and, if used, the mounting bracket.
6. All electrical power must be disconnected at the main service box before installing, inspecting, cleaning or servicing the heater. This is a precaution to prevent serious electrical shock.
7. This heater is
not suitable for use in hazardous locations as defined by the National Fire Protection Association (NFPA). This heater has hot and arcing (sparking) parts inside. Do not use in areas where gasoline, paint, or flammable liquids are used or stored.
8. This heater is not suitable for use in corrosive atmospheres such as marine green houses or chemical storage areas.
9. This heater must be mounted at least 6 feet (1829 mm) off the floor.
10. This unit only operates on 240 or 208 volts AC. Improper installation or failure to follow the procedures outlined in this instruction manual can result in serious electrical shock.
Installation & Maintenance Instructions
SAVE THESE INSTRUCTIONS
FILE #E21609
1
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Mounting Height
When the air flow of the heater is directed vertically, the minimum mounting height is 6 feet (1829 mm), the maximum mounting height is 11 feet (3353 mm). When the air flow of the heater is directed horizontally the minimum mounting height is 6 feet (1829 mm) and the maximum recommended height is 8 feet (2438 mm).
Distance from Walls
When the heater is mounted so that the air flow direction is at an angle from horizontal to 45° downward, the distance from the mounting bracket to any wall should be at least 13 inches (330.2 mm). When the heater is mounted so that the direction of air flow is at an angle between 45° downward and vertical, the dis­tance from the mounting bracket to any wall should be at least 48 inches (1219 mm).
1. Mounting the Bracket
Locate a stud in the ceiling and attach the mounting bracket to the ceiling joist as shown in figures 3-A or 3-B. You will need to remove the mounting bracket from the heating unit by loosening the bracket screws with a wrench and slipping the handle off over the screw heads. Remember to place a washer on the screws before you insert them through the holes in the mount­ing bracket and screw them into the stud. Tighten the screws enough to securely hold the heating unit with the air flow point­ed in the proper direction.
2. Hanging the Heater
Attach the heating unit to the mounting bracket. Lift the heater up and into the mounting bracket. The bracket screws, located on each side of the heating unit, allow the heater to be attached easily to the mounting bracket by aligning the screws with the keyhole slots in the mounting brackets. If the heater is to be tilt­ed, it must be positioned in the lower keyhole slots (see Fig. 4). Tighten the bracket screws with a wrench so the unit is secure­ly suspended at the desired horizontal or vertical level.
3. Connecting the Power
To connect the power to the heater, simply remove the screw from the front of the unit. This allows the hinged bottom to open, providing access to the electrical wiring and connectors. (See Fig. 4)
Attach the cable connectors to the unit (See Fig. 1) and slide the 10 gauge wire through the cable connector. Pull enough of the wire through the connector so you will have enough wire to work with when you make the the connections.
INTRODUCTION
Your new heater has unmatched operating flexibility, designed to meet a variety of heating requirements by simply switching a few easily accessible wires located in the base of the unit. With heat output ranging from 6,396 to 17,065 BTU per hour, this unique feature lets you use a single unit to meet a wide range of heating applications. This manual shows you how to install, operate, and maintain your UH-524TAelectric heater.
Unpacking Your New Heater
Remove the heater from the box and inspect it for any damage. If it appears to be damaged, immediately return it to the store
from which you purchased it. Check the contents of the box to make sure it contains one
heating unit and one mounting bracket.
Tools Needed
You will need the following tools to install your UH-524TA electric heater:
• Screwdriver • Needle nose pliers • Pliers
• Electric Drill and 1/4" (6.35) bit •Adjustable wrench
Hardware Needed
You will also need the following hardware for installation:
• Enough 10 ga. min. insulated copper conductor (with ground) wire to run power from the breaker/ fuse to the heater. Only use copper wire rated at least 60° C. Do
not
use aluminum wire with this unit.
• Proper size fuses and circuit breakers in accor-dance with the National Electrical Code. Also see Table 1, page
5.
• Screw wood, 3/8" x 2" (9.5 mm x 50 mm) Lag bolts (Qty. 1 or 2).
• Washer, 3/8" (9.7 mm) (Qty. 2)
• Wire connectors sized to your application.
NOTE: For certain applications, conduit may be required (see Fig. 1). Check local electrical codes. Also, if you run the wiring in conduit and wish to be able to turn the heater, be sure to purchase enough flexible conduit to allow the heater to be turned.
FINDING THE BEST LOCATION
FOR YOUR HEATER
The heater should be installed out of traffic areas and at least 6' off the floor. The direction of air flow should not be restricted (ie: by columns or machinery) and the air flow should wipe exposed walls, rather than blowing directly at them. When more than one heater is used in an area, the heaters should be arranged so that the air discharge of each heater supports the air flow of the others to provide best circulation of warm air, as indicated in fig­ure 2, below.
Figure 1
Figure 3-A
Figure 3-B
Single-Screw Mounting
Double-Screw Mounting
2
Figure 2
Conduit
Conduit Connector
Flexible Conduit
Flexible Conduit Connector
Flexible NM Cable
Flexible NM Cable Connector
Connectors, cable, and hardware used to wire the UH-524TA
Figure 4
REMOVE SCREW TO OPEN DOOR
USE BOTTOM KEYHOLE
SLOTS IF HEATER IS TO BE TILTED DOWN
CEILING JOIST
WASHER
WASHER
3
/8" DIAGONAL
CEILING JOIST
3
/8" DIAGONAL
LAG BOLT
BRACKET
BRACKET
Page 3
NOTE: Wiring compartment volume = 370 in3(6063 cm3)
Connect the wire to the power terminal block located in the base of the heater (See Fig. 5).
NOTE: To decrease the heat output of the heating unit, see Table 1 and schematic diagram on page 4.
Turn on the power at the main service.
OPERATION
Setting the Thermostat
Rotate thermostat knob clockwise to high position. After room reaches desired comfort level, rotate thermostat knob counter­clockwise until the thermostat clicks off. (Note that the fan delay will keep the fan running until the elements cool.) Heater will cycle on and off to maintain room temperature.
NOTE: The first time you operate the unit, it may smoke slightly. This is due to the residual cleaning agents used to clean the element when the heater is manufactured. This is normal and does not indicate a problem with the unit. This condition will stop after the heater has been in operation for a few minutes.
Automatic Fan Delay:
The UH-524TAhas an automatic fan delay. When the thermostat calls for heat, fan action is delayed momentarily until the heating elements warm. This prevents the circulation of cold air. When the heater raises the temperature of the room to the thermostat set point, the heating element is turned off but the fan will continue to run until the heating ele­ment cools down. This prevents exposing the unit to residual heat, provides a higher comfort level and prolonged element life.
Thermal Cutout: The UH-524TAis also equipped with a thermal cutout which will automatically shut off the heater in the event of overheating. The heater will turn on when the operat­ing temperature returns to normal. Should the unit overheat and activate the thermal cutout cycle, the cause of the overheating should be determined before further operation.
NOTE: If the unit is installed in an area where the tempera­ture is below 50° F, the fan may cycle on and off until the temperature in the room rises above 50° F, this is normal and does not indicate a problem with the unit. As soon as the heater warms the air in the room above 50°, the unit will cycle normally.
SETTING THERMOSTAT
Adjusting Air Flow Direction
You can adjust the direction of air flow by: A. Turning the unit. If the unit has been installed with a single
lag bolt, as shown in the Figure 6, simply turn the entire unit as needed to adjust air flow.
B. Tilting the unit. Loosen the bracket screws, tilt the heater to
the desired position, and re-tighten the bracket screws (see Figure 4).
NOTE: To tilt the heater it must be mounted in bottom key hole slots of mounting bracket to maintain adequate clear­ance and prevent possible overheating.
C. Adjusting the louvers to the desired position.
Figure 5
3
NOTE: The louvers are designed so they can not be completely closed. Do not attempt to defeat this feature, damage to the unit can result.
ADJUSTING HEAT OUTPUT
Heat output can be increased or decreased by switching wires at the wattage change terminal board. The heater is factory wired to deliver a heat output of 17,065 BTU per hour. Should your particular application require less heat output, refer to Table 1 below and change the wires at the wattage change ter­minal board as shown in Wiring Diagram Fig. 7.
MAINTENANCE
Because of its rugged design, superior engineering, and high­quality craftsmanship, the UH-524TA requires little mainte­nance. With proper care, your electric heater should last a life­time, but seasonal cleaning is recommended to maintain the efficiency of the heater.
Cleaning the Heating Element
To clean the heating element, loosen (but do not remove) the four Phillips head screws located behind the louvers in the cor­ners of the louver housing. (See Fig. 8) Grasp the louver hous­ing on both sides, lift up, and pull out. This provides access to the heating element. Remove dust or lint with a soft brush or a vacuum cleaner. Replace the louver housing and tighten the Phillips head screws.
Figure 6
TABLE 1. HEAT OUTPUT ADJUSTMENTS
MAX
FUSE HEATER MOVE JUMPERS FROM
BTU/HR VOLTS WATTS SIZE AMPS C-D TO A-B
17065 240 5000 30 20.9 NONE 14215 240 4165 25 17.4 BLUE 11365 240 3332 20 13.9 BLUE & YELLOW
8533 240 2500 15 10.4 BLUE, YELLOW & RED 12799 208 3750 25 18.0 NONE 10659 208 3123 20 15.0 BLUE
8533 208 2500 15 12.0 BLUE & YELLOW
6396 208 1874 15 9.0 BLUE, YELLOW & RED
Figure 7
TO PREVENT POSSIBLE ELECTRIC SHOCK, DISCON­NECT POWER TO THE HEATER AT THE MAIN SERVICE BOX BEFORE ATTEMPTING TO ADJUST THE HEAT OUT­PUT OF THIS UNIT.
WARNING
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TO PREVENT POSSIBLE ELECTRIC SHOCK, ALL POWER MUST BE SHUT OFF AT THE MAIN SERVICE BEFORE INSPECTING OR CLEANING.
WARNING
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BOTTOM
VIEW
POWER
TERMINAL
BLOCK
BLACK
L2
WHITE
L1
GREEN or Bare Copper)
RD
YL
BLU
CD AB
THERMOSTAT
GROUND
L1 L2
WIRING
BLK
FIELD
1 2 3 4
ELEMENT
5 6
WATTAGE CHANGE TERMINAL BOARD
POWER
TERMINAL
BLOCK
HI
LIMIT
FAN
CONT.
FAN
MOTOR
7 8
9 10 11 12
Page 4
Cleaning the Fan and Motor
Remove the protective grille from the rear of the heater. This provides access to the fan and motor. Wipe off the fan and motor with a soft cloth or brush. The fan motor does not require lubrication. Replace protective grille. (See Fig. 9.)
Figure 9
Figure 8
USE CARE TO PREVENT DAMAGE TO INTERNAL HEATER WIRING WHEN CLEANING ELEMENT. MAKE SURE ALL CONNECTIONS REMAIN TIGHT AND ALL WIRING IS ROUTED AWAY FROM ELEMENT FINS WHEN REASSEM­BLING THE UNIT. ALLOWING WIRING TO TOUCH THE ELE­MENT FINS COULD RESULT IN A FIRE HAZARD.
CAUTION
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Dimension Data
Mounting Height, ft. (mm)
Min. Distance from
BTU per Contactor
Vertical Installation Horizontal Installation
Horizontal Air Mounting Hole to
Heater Rating and Voltage Hr. Phase Built-in Min. Max. Min. Max. Throw, ft. (mm) Wall, in (mm)
*5000 W @ 240V 17,065
4165W @ 240V 14,215 1 No 6’ 11’ 6’ 8’ 18’ **13” 3332W @ 240V 11,365 (1829) (3353) (1829) (2438) (5472) (330) 2500W @ 240V 8,533
*3750W @ 208V 12,799
3123W @ 208V 10,659 1 No 6’ 11’ 6’ 8’ 18’ **13” 2500W @ 208V 8,533 (1829) (3353) (1829) (2438) (5472) (330) 1874W @ 208V 6,396
*Heater is shipped from factory wired for these wattages. Heater can be field adjusted to the other wattages (Refer to “Adjusting the Heat Output” on page 4.)
**48" (1219 mm) when heater air flow is between 45° downward and vertical.
SPECIFICATIONS
LIMITED WARRANTY
All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for one year from date of installation, except heating elements which are warranted against defects in workmanship and materials for five years from date of installation. This warranty does not apply to damage from accident, misuse, or alteration; nor where the connected voltage is more than 5% above the nameplate voltage; nor to equipment improperly installed or wired or maintained in violation of the product’s installation instructions. All claims for warranty work must be accompanied by proof of the date of installation.
The customer shall be responsible for all costs incurred in the removal or reinstallation of products, including labor costs, and shipping costs incurred to return products to Marley Engineered Products Service Center. Within the limitations of this warranty, inoperative units should be returned to the nearest Marley authorized service center or the Marley Engineered Products Service Center, and we will repair or replace, at our option, at no charge to you with return freight paid by Marley. It is agreed that such repair or replacement is the exclusive remedy available from Marley Engineered Products.
THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WAR­RANTIES EXPRESSED OR IMPLIED. AND ALLIMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR­POSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREE­MENT. MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECTTO THE PRODUCT, WHETHER BASED UPON NEGLIGENCE, TORT, STRICT LIABILITY, OR CONTRACT.
Some states do not allow the exclusion or limitation of incidental or con sequential damages, so the above exclusion or limitation may not apply
to you. This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state. For the address of your nearest authorized service center, contact Marley
Engineered Products in Bennettsville, SC, USA, at 1-800-642-4328. Merchandise returned to the factory must be accompanied by a return authorization and service identification tag, both available from Marley Engineered Products. When requesting return authorization, include all catalog numbers shown on the products.
Part No: 5200-2252-000 SWO 259
05/95
SPX Corporation 470 Beauty Spot Rd. East Bennettsville, SC 29512 USA
HOW TO ORDER REPAIR PARTS
In order to obtain any needed repair or replacement parts, warranty service or technical information,
please contact Marley Engineered Products Service Center toll-free by calling 1-800-642-HEAT.
When ordering repair parts, always give the information listed as follows:
1. The Model Number
2. The Part Description
3. Date of Manufacture
HEATING ELEMENT
14 in. (356 mm)
MINIMUM DISTANCE
TO WALL
13 in.
(330.2 mm)
61/2 in.
(165 mm)
125/8 in.
(321 mm)
121/2 in.
(318 mm)
PROTECTIVE GRILL
FAN AND MOTOR
FRONT VIEW
MOUNTING
LOCATION
13/4 in.
(44.5mm)
1
/2 in., 3/4 in. (2)
(12.7 mm, 19.1 mm)
SIDE VIEW
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