Marley U1500, U2004, U2007 Instructions Manual

U Series
Fan Forced Ceiling
Mounted Heaters
Dear Owner, Congratulations! Thank you for purchasing this new heater manufactured by a division of Marley
Engineered Products. You have made a wise investment selecting the highest quality product in the heat­ing industry. Please carefully read the installation and maintenance directions shown in this manual. You should enjoy years of eff icient heating comfort with this product from Marley Engineered Products... the industry’s leader in design, manufacturing, quality and service.
... The Employees of Marley Engineered Products
Read Carefully - These instructions are written to help
you prevent difficulties that might arise during installation of heaters. Studying the instructions first may save you considerable time and money later. Observe the following procedures, and cut your installation time to a minimum.
1. To prevent electrical shock, disconnect all power coming to heater at main service panel before wiring or servicing.
2. All wiring must be in accordance with the National and Local Electrical Codes and the heater must be grounded as a pre­caution against possible electric shock.
3. Verify the power supply voltage coming to heater matches the ratings printed on the heater nameplate before energizing.
4. Do not operate heater without grille installed.
5. Do not insert or allow foreign objects to enter any ventilation or exhaust opening as this may cause an electric shock, fire,or damage to the heater.
6. To prevent a possible fire, do not block air intakes or exhaust in any manner. Keep combustible materials, such as crates, drapes, etc., away from heater.
7. A heater has hot and arcing or sparking parts inside. Do not use it in areas where gasoline, paint, or flammable liquids are stored.
8. This heater is intended for ceiling installation only, at least 6 feet off the floor. Do not install in walls, floor, or other loca­tions. Do not install closer than 12” to adjacent walls.
9. Use this heater only as described in this manual. Any other use not recommended by the manufacturer may cause fire, electric shock, or injury to persons.
10. This heater is not approved for use in hazardous locations as described by the National Fire Protection Association (NFPA) nor in corrosive atmospheres such as marine, green house, or chemical storage areas.
Installation & Maintenance Instructions
SAVE THESE INSTRUCTIONS
WARNING
1
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Nameplate
Model No.
U1000 U1500 U2004 U2007
Catalog No.
SRC1012 SRC1512 SRC2024 SRC2027
Catalog No.
QCH1101 QCH1151 QCH1202 QCH1207
Watts
1000 1500 2000 2000
Volts
120 120 240 277
FILE#E21609
at least 6” (153mm) of cable inside the box. (See Fan Delay Notice.)
6. Connect the supply cable ground wire to green ground screw provided.
NOTE: Lead holes for a #8 sheet metal screw have been provided in the sides of the back box. After the finished wall or ceiling has been put up, drive a # 8(m4) sheet metal screw (recommended 1”) through the side of the box not mounted to the joist. This will prevent the back box from pulling out when installing the heater assembly. (See Figure 1)
INSTALLATION OF BACK BOX IN EXISTING CONSTRUCTION
1. Carefully mark and cut a hole measuring 9-3/8" (235mm) wide by 11­1/8" (283mm) long. One edge of the hole must be cut along the edge of a joist.
2. Proceed to No. 1 through 6 (Installation of Back Box in New Construction).
INSTALLATION OF HEATER IN T-BAR CEILING
USING CATALOG NUMBER HTBF
1. Determine the desired location for the heater.
2. Remove heater from carton, remove front cover, heater assembly
from back box.
3. Remove T-Bar frame, envelope containing mounting screws from car-
ton.
4. Mount the heater backbox to the HTBF kit frame using the four
screws provided. Refer to figure 1A.
5. Place the HTBF frame with heater backbox installed in ceiling framing
and secure in position. Secure the frame to the building structure as necessary using appropriate wire to prevent the heater and frame from falling.
6. Bring power supply cable to heater location. Remove the desired
knockout in backbox and install cable using an appropriate cable clamp, leaving at least six inches (153mm) of wire in box for connec­tions.
NOTE: Power supply cable must enter backbox in location behind the
disconnect switch assembly.
7. Complete the installation by following steps 1 through 5 of the
"Installation and Wiring of Heater / Fan Assembly" section.
FIELD CONVERSION FOR LOWER WATTAGE RATING
NOTE: Refer to specification chart for lower wattage ratings which are
available. To convert heater to lower wattage rating, completely remove red jumper wire from both heating elements (See Figure 2). Discard this jumper. Be sure remaining wires are securely connected.
INSTALLATION AND WIRING
OF HEATER / FAN ASSEMBLY
1. Following wiring diagram (Figure 3) connect supply wiring and ther-
mostat wiring to heater lead wires in back box.
GENERAL
The heater is designed for recessed installation in 2” X 4” (50mm X 101mm) joist or larger ceiling section using the back box provided. The heater may also be surface mounted by using the Surface Mounting Frame. The heater is intended to be controlled by a single pole, wall mounted thermostat (ordered separately). The heater may be wired with standard building wire (60°C). (See Fan Delay Notice Above). Refer to specification chart (see pg. 4) for correct supply voltage and wire size.
NOTE: The optimum mounting height for this heater is 8’ (2440mm) from floor to bottom of back box. In any case do not install closer than 6’ (1830mm) from the floor, or closer than 12” (305mm) to adjacent walls.
INSTALLATION OF BACK BOX
IN NEW CONSTRUCTION
NOTE: If the finished ceiling surface is already up, follow instructions for
“INSTALLATION OF BACK BOX IN EXISTING CONSTRUCTION”.
1. Determine which side of the back box is to be mounted against a joist and bend the tabs at the rear corners out 90 degrees so that the back box will be square with the joist after installation. (See Figure 1).
2. Remove one of the knockouts on socket side of the back box and install a cable or conduit connector.
3. Position back box against side of joist and secure using nails or screws
as shown in Figure 1.
NOTE: The back box must be installed with the front edge flush with the finished surface.
4. Run power supply cable through the connector, leaving about 8” (203mm)of wire inside the box.
5. Run thermostat cable from wall thermostat to heater location leaving
AN ELECTRICAL SHOCK, FIRE, OR WATER DAMAGE COULD RESULT IF WIRING OR PIPING IS DAMAGED DURING CUTTING. MAKE SURE ALL WIRING AND PIPING ARE CLEAR OF AREA BEFORE CUTTING.
HEATER MUST BE WIRED AS SHOWN IN WIRING DIAGRAM. SEE FIG. 3. WIRING IN ANY OTHER MANNER MAY PREVENT HEATER FROM OPERATING PROPERLYAND COULD LEAD TO PREMATURE FAILURE OR AFIRE.
FOR CEILING MOUNTING ONLY. DO NOT INSTALL HEATER CLOS­ER THAN 6’(1830mm) TO THE FLOOR. DO NOT INSTALL CLOSER THAN 12”(305mm) TO ADJACENT WALL.
TO PREVENT HAZARD OF FIRE OR ELECTRICAL SHOCK, DO NOT INSTALL WITHOUT BACK BOX. BACK BOX MUST BE SECURELY MOUNTED TO BUILDING STRUCTURE. BUILDING STRUCTURE MUST BE CAPABLE OF SUPPORTING THE HEATER AND ALL ACCESSORIES (APPROX. 11LBS).
CAUTION
IMPORTANT
WARNING
CAUTION
WARNING
2
Figure 1
ceiling joist
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A FAN DELAY IS STANDARD ON THIS HEATER. IN ORDER TO HAVE THE FAN DELAY OPERATE CORRECTLY , SEPARA TE WIRING IS REQUIRED BETWEEN THE HEATER AND THE WALL THERMO­STA T.
FAN DELAY NOTE:
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Figure 1A
Risk of Fire – Do not install heater closer than 12 inches (305mm) from any wall. Risk of Falling – The heater backbox must be securely mounted to the building structure and the building structure must be capable of sup­porting the heater with all accessories. The heater weight with acces­sories is at least 18 lbs.
WARNING
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