Market Forge Industries ST-5G Installation Operation & Maintenance

Page 1
ST-5G
GAS COUNTERTOP CONVECTION STEAMER
INSTALLATION - OPERATION - MAINTENANCE
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802)864-0183
www.mi.com PN 14-0265 Rev A (7/14)
© 2014 - Market Forge Industries Inc.
Page 2
Model
Serial number
Oven installed by
Installation checked by
Page 3
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
INSTRUCTIONS TO BE FOL­LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO­CATION. This information may be obtained by contacting your local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
INSTALLATION
Introduction .............................................................. 2
Service Connections ..................................................... 3
Location and Installation .................................................. 4
Utility Connections ....................................................... 5
Performance Check .................................................. 6
OPERATION
Control Panel ............................................................ 7
Steamer Operation ....................................................... 8
Steam Cooking .......................................................... 9
Suggested Steam Times ................................................. 10
MAINTENANCE
Cleaning & Deliming ...................................................... 1
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Page 4
Introduction
DESCRIPTION
The ST-5G is a gas red countertop pressureless cooker. The cooking compartment is equipped with a three-piece
door with inner gasket plate isolated from the exterior sur­face. Door latch operates by action for positive sealing on inner door. Operation controls are displayed on a front­mounted panel and included timer with indicator lights for selection of constant steam or selectable timed cooking. The unit is equipped with a gas red, stainless steel gen­erator operating at 0 PSI and rated at 45,000 BTU.
BASIC FUNCTIONING
The cooker becomes operational when it is set to con­stant steam, or the timer is set at the desired cooking time and the compartment door is closed.
At the end of the set interval, timer contact switch to shut off the cooking operation and sound a signal buzzer. The buzzer is silences by returning the timer dial to the OFF position. In the constant steam mode, cooking operation will be continuous.
Steam emitted from the compartment along with liquid
cooking drainage is directed through a drain screen inside the compartment into the cooker drain line to the genera­tor drain box. A cold water condenser in the rear of the cooking chamber helps to condense the steam prior to discharge into the drain.
The steamer freely vents itself by the negative pressure created by the condensate water drainage. This negative pressure prevents steam leakage around the door gasket and helps draw steam though the cooking compartment. Steam leakage at the door may indicate a plugged or im­properly installed drain screen.
SERVICE
Should repairs be required, a network of Authorized
Agencies is available to assist with prompt service. A current Directory of Authorized Service Agencies may be obtained by contacting:
Market Forge Industries, Inc.
44 Lakeside Avenue, Burlington, VT 05401 USA
Tel: (802) 658-6600 • Fax: (802) 864-0183
www.mi.com
The Model and Serial Numbers must be referenced when corresponding with Market Forge. The data plate containing the serial number is located on the top front of the steamer (body panel).
CAUTION
Must read before installation
INSTALLATION CODES AND STANDARDS:
Gas installation to conform local codes, or in absence of local codes, with the National Fuel Gas Codes - ANSI ZZ223.1/NFPA 54. In Canada installation to be in ac­cordance with the Natural Gas and Propane installation code, CSA B149.1 and/or local codes.
The unit and its individual shut off valve must be dis­connected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1/2 PSI.
The unit must be isolates from the gas supply sys­tem by closing its individual manual shut off valve during any pressure testing of the gas supply piping
system at test pressures equal to or less then 1/2
PSI.
Electrical Grounding must be provided in accordance with local codes, or in the absence of local codes, with the National Electric Code ANSI/NFPA 70. In Canada, instal­lation must be in accordance with the Canadian Electrical Code CSA C22.2.
WARNING
Electrical Grounding Instructions: Units come equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong recepta­cle. DO NOT cut or remove the ground prong from this plug (120 volt units only).
NOTE: WIRING DIAGRAM FOR THIS UNIT IS LOCAT-
ED ON THE RIGHT HAND SIDE PANEL OF THE COOKER CABINET.
MECHANICAL CONNECTIONS:
The pressureless cooker is interconnected at the factory to the steam boiler. All electrical and plumbing connec­tions are located on the rear panel of the cabinet.
INSTALLATION
2
Page 5
SERVICE CONNECTIONS
G Gas Connection - 3/4” (19mm) IPD O.D. supply line
required.
GW Generator Water - 3/8” (10mm) O.D. tubing at 25-50 PSI
(1.8-3.5kg/cm2)
E Electrical Connection - Unless otherwise specified, field
wire electrical connection to be 120 Volts, 60 Hz and 1pH with grounding wire. Furnished with 6’ cord and 3 prong plug. Maximum Amps 2.0.
CW Condensing Water - 3/8” (10mm) O.D. tubing at 25-50
PSI (1.8-3.5kg/cm2)
D Drain - 1” (25mm) IPS O.D. piped to open floor drain.
DO NOT MAKE SOLID CONNECTION TO THE FLOOR. 24” length before open air gap opening. NO BENDS OR ELBOWS.
WATER QUALITY STATEMENT
Water quality is a major factor affecting the performance of your appliance. If you are unsure of water quality, consult your local water treatment specialist and have the water analyzed. Your water supply must be within these general guidelines:
 Total Dissolved Solids  Total Alkalinity  Silica  Chlorine  pH Factor
Water which fails to meet these standards should be treated by installation of water conditioner.
FAILURE OR MALFUNCTION OF THIS APPLIANCE DUE TO POOR WATER QUALITY IS NOT COVERED UNDER WARRANTY.
1.12 [29]
32
[813]
16.75 [425]
D
1
[25]
E
9
[299]
24 [610]
D
Service Connections
5.25 [133] 3 [76]
1.75 [44]
CW
G
GW
E
12
[305]
GW
CW
40.38
[1026]
GAS REQUIREMENTS
MODEL FUEL BUT/HR. kW/HR.
ST-5G
Natural 45,000 13.2 Min. 4” (120mm)
Propane 45,000 13.2 Min. 11” (279mm)
WATER COLUMN
PRESSURE
Figure 1
3
4 [102] MIN.
16 [406] G
DIMENSIONS ARE IN INCHES [MM]
5 [127]
4 [102]
1.75 [44]
INSTALLATION
Page 6
Location and Installation
The location of installation must be under an exhaust hood, which will remove water vapor emitted when the cooker door is opened, and exhaust fumes. Level the
unit in nal location by turning adjustable feet. Using the
cabinet top as a reference, obtain level adjustment from left-to-right and front-to-back.
Exhaust Fans and Canopies
Canopies are set over ranges, ovens, kettles, etc., for ventilation purposes. It is recommended that a canopy extend 6” past appliance and be located 6’ - 6” from the
oor. Filters should be installed at an angle of 45O or
more with the horizontal. This position prevents dripping of grease and facilitates collecting the run-off grease in
adrippan, usually installed with the lter. A strong exhaust
fan tends to create a vacuum in the room and may in­terfere with burner performance or may extinguish pilot
ames. Makeup air openings approximately equal to the
fan area will relieve such vacuum. In case of unsatisfacto­ry performance on any appliance; check with the exhaust fan in the “OFF” position.
Wall Exhaust Fans
The exhaust fan should be installed at least two feet above the vent opening at the top of the unit.
INSTALLATION
WARNING
These procedures must be followed by quali-
ed personnel or warranty will be voided. An open gap oor drain is required immediately
below the appliance drain.
To Install:
1. Uncrate carefully. Report any hidden freight damage to the freight company immediately.
2. Set the unit in place. Be certain to maintain the mini­mum clearances from combustibles and non-com­bustibles.
3. Level appliance using spirit level. Should anged ad-
justable feet be provided, anchor to oor using proper
anchoring devices.
4. Seal bolts and anged feet with Silastic or other
equivalent compound.
5. Be certain to leave adequate clearances for cleaning, maintenance and service.
CLEARANCES
Adequate clearance must be provided in aisle and at the side and back. Adequate clearances for air openings into
the combustion chamber must be provided, as well as for
serviceability for use on noncombustible oors. Minimum
clearance from combustible and noncombustible con­struction, 3” on left side, 8” on right side and 6” from back.
INSTALLATION
4
Page 7
Utility Connections
GAS CONNECTION
1. The serial and rating plate on the unit indicates the
type of gas your unit is equipped to burn. DO NOT
CONNECT to any other gas types than the type spec-
ied.
2. A 3/4” NPT line is provided at rear for the connection.
Each compartment is equipped with an internal press
regulator which is set at 3.5” WC manifold pressure for natural gas and 10” WC for propane gas. Use 1/8” pipe tap n the burner manifold for checking pressure.
An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for
satisfactory performance. A stead supply of pressure, be­tween 6” WC and 14” WC, for natural gas and between 11” WC and 14” WC for propane gas is recommended. With all units operating simultaneously the manifold pres­sure on all units should not show any appreciable drop. Fluctuations of more that 25% on natural gas and 10% on propane gas will create problems, affecting burner opera­tion. Contact you local gas company for correct supply line sizes.
Purge the supply line to clean out any dust, dirt or other foreign matter before connecting the line to the unit. Use pipe joint compound which is suitable for use with pro­pane on all threaded connections. A manual gas shut-off valve for each compartment is supplied with the unit.
Test pipe connections thoroughly for gas leaks.
All the connections must be checked for leaks, after the unit has been put in operation. Use soapy water only for
testing on all gases. Never use an open ame to check
for gas leaks.
PLUMBING CONNECTION
WARNING
PLUMBING CONNECTIONS MUST COMPLY WITH APPLICABLE SANITARY, SAFETY AND PLUMBING CODES.
Two water lines are provided, one for each compart­ment. Connect water supply line to the 3/8” copper tube in at the rear of the steamer. The 3/8” copper tube sup­plies water to both the generator tank and condense live steam enter the drain line.
DRAIN CONNECTION
The drain connection must be 1” IPS vertically down, preferably with one elbow only, and maximum length of 6 feet, piped to an open air gap type drain.
ELECTRICAL CONNECTION
WARNING
DO NOT CONNECT THE UNIT TO THE ELEC­TRICAL SUPPLY UNIT AFTER GAS CONNEC­TION HAS BEEN MADE.
120 VAC / 60 Hz / 1pH: Units with this rating are factory supplied with a three-wire cord and three-prong plug
which ts any standard 120V, three-prong receptacle. A
separate 15 amp supply is needed for each unit.
Figure 2
CAUTION
PVC or CPVC are not acceptable materials for drains.
In order to avoid any back pressure in the steamer, DO NOT connect solidly to any drain connection.
5
INSTALLATION
Page 8
Utility Connections
COLD WATER CONDENSER
The steamer is equipped with a cold water condenser in
the rear of the cooking chamber which helps to condense the steam prior to discharge into drain.
The steamer freely vents itself by the negative pressure created by the condensate water drainage. This negative pressure prevents steam leakage around the door gasket and helps draw the steam through the cooking compart­ment. Steam leakage at the door may indicate a plugged or improper installed drain.
WATER CONDITIONING
It is important that the water supply connected to this steamer be softened to no more than 2.0 grains of hard­ness and have a pH of 6 to 7.5. This degree of hardness can be easily obtained with the use of a properly main­tained water softener. The use of a water meter eill deter­mine the water consumption and when the water softener needs regeneration or recharging. Failure to comply with these water condition standards may void the warranty.
Untreated water contains scale producing minerals which can precipitate onto the surface in the boiler. Due to the temperatures in the boiler, the minerals can bake onto the surface and components. This can result in early compo­nent failure and reduced product life.
Water level probes become coated with scale. Scale will bridge across the probe insulator from the metal exten­sion which senses the water level in the boiler shell. Once this scale becomes wet, the water level control is unable to maintain the proper water level in the boiler. STRAIN­ERS and FILTERS will NOT remove minerals from the water.
PERFORMANCE CHECK
Once the steamer is installed and all mechanical connec­tions have been made, thoroughly test the steamer before operation.
1. Check that proper water, drain, electrical and gas connections have been made.
2. Turn main power switch ON. After approximately 19 minutes the READY light should come on, indicating that the water temperature is 205°F (97°C).
3. Check that IGNITION light comes on and cycles ON and OFF.
4. When the READY light comes on, set timer to the 5 MINUTE position. With door open, observe that no steam is entering the compartment and that the COOKING light is OFF.
5. Close the compartment door. The COOKING light should now be ON and steam should be heard enter­ing the compartment after about 45 seconds.
6. Ensure that water from cold water condenser is ow­ing through the drain line.
7. Open compartment door and observe that steam sup­ply to chamber is cut off. READY light should come ON again as COOKING light goes OFF.
8. Close compartment door and let cooking cycle n­ish. When the timer returns to 0 position, a buzzer will sound signaling the end of the cooking cycle. Buzzer must be manually turned off by setting the timer to its OFF position.
INSTALLATION
6
Page 9
Control Panel
1. IGNITION LIGHT - When lit, indicates burners have been ignited and are heating the generator tank.
2. READY - PILOT LIGHT: When lit, indicates steam chamber has reached 205oF (97oC) and is ready for the cooking cycle.
3. COOKING PILOT LIGHT - When lit, indicates that cooking cycle is in progress.
4. TIMER - Set the cooking timer (0 to 60 minutes) ­Steam cooking will begin when the door is closed. The cooking cycle will be interrupted if the door is open during the cooking cycle; resume cooking by closing the door.
5. MAIN POWER SWITCH:
ON - The boiler will automatically ll and begin heat­ing to the pre-set temperature. Red
OFF: - The boiler will drain. No lights.
DELIME GENERTOR LIGHT (IF EQUIPPED) - Indi­cates that lime scale deposits have accumulated in the steam generator and that a DELIME procedure should be performed at the next convenient oppor­tunity.
6. BUZZER - Signals end of cooking period (not shown).
Figure 3
7
OPERATION
Page 10
Steamer Operation
WARNING
The steamer and its parts are hot. Use care when operating, cleaning or servicing the steamer. The cooking compartment contains line steam. Stay clear when opening door.
Your steamer has been factory set when ON to maintain water temperature during the READY pH at approxi­mately 205°F (97°C) just below water boiling point.
WARNING
IN THE EVENT OF MAIN POWER BURNER IGNITION FAILURE, A 5 MINUTE PURGE PERIOD MUST BE OBSERVED PRIOR TO RE-ESTABLISHING IGNITION SOURCE. IF SO EQUIPPED, SOME UNITS WILL AUTOMATI­CALLY RE-ATTEMPT IGNITION.
WARNING
IN THE EVENT THE USER SMELLS GAS SHALL BE POSTED IN A PROMINENT LOCA­TION. THIS INFORMATION SHALL BE OB­TAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
LIGHTING
1. Ensure power, gas and water supply is on.
2. Turn POWER switch ON.
3. Generator tank will begin lling with water.
COOKING
Before loading the cooker, be sure the compartment is hot (Refer to preheating instructions above).
1. Slide pans of food into cooking compartment pan supports.
2. Close cooking compartment door.
3. Set timer cooking time.
4. Set timer to the required cooking time (Refer to cook- ing guidelines).
a. Constant Steam - For continuous cooking.
b. 60 Minute Timer - For timed cooking.
5. Turn off buzzer when cooking cycle is complete, by turning the timer dial to the “off “ position.
6. Open door slightly at rst letting most of the steam out of the compartment and then fully open the door.
7. Unload by sliding pans of food from pan supports.
SHUTDOWN
NOTE: The cooking compartments are operated indepen-
dently of each other. Each has its own gas, water supply and generator tank.
STAND BY
1. Set timer to OFF position and leave door slightly open.
4. Once water level has been reached, the IGNITION light should come on and remain on until READY light comes on.
5. Steamer is now ready for use.
PREHEATING
Before each initial operation of cooking and at any other time when the cooking compartment is cold a 1 minute
preheating period is required. To preheat the cooker put
steam source into operation and proceed as follows:
1. Close cooking compartment door.
2. Set 60 minute timer dial to “1 minute” setting.
3. Turn off buzzer, which sounds to indicate cooking is complete, by setting the timer dial to the “off ” posi­tion.
OPERATION
COMPLETE SHUTDOWN
1. Set timer to OFF and turn POWER switch to OFF. Generator will drain automatically.
2. Turn water supply OFF.
3. Turn gas supply OFF.
4. Disconnect power supply.
8
Page 11
Steam Cooking
Your steamer efciently cooks vegetables or other foods
for immediate serving. Steam cooking should be care­fully timed and controlled. Keep hot food holding time to a minimum to produce the most appetizing results. Pre­pare small batches, cook only enough to start serving, then cook additional amounts to meet demand. Separate
frozen foods into smelled pieces to allow more efcient
cooking.
Use a pan cover for pre-cooked frozen dishes that cannot be cooked in the covered containers in which they are
packed if they require more than 15 minutes of cooking
time. When cover is used approximately one-third addi­tional cooking time is necessary.
Cooking frozen foods depends on amount of defrosting
is required. If time permits, allow frozen foods to partially
thaw overnight in the refrigerator. This will reduce their cooking time.
PREPARATION
Prepare vegetables, fruits, meats, seafood and poul­try normally by cleaning, separating, cutting, removing stems, etc. Cook root vegetables in a perforated pan un-
less juices are being saved. Liquids can be collected in a
solid 12” x 20” pan placed under a perforated pan. Per­forated pans are used for frankfurters, wieners and simu­late items when juices do not need to be preserved. Solid pans are good for cooking puddings, rice and hot break­fast cereals. Vegetables and fruits are cooked in solid pans in their own juices. Meats and poultry are cooked in solid pans to preserve their own juices to to retain broth. Canned foods can be heated in their opened cans placed in the pans or the contents may be poured into solid pans.
PANS
The steamer compartment is designed to accept combi­nations of the pan of 12” x 20” (solid or perforated) as shown in the table below:
DEPTH OF PAN NUMBER OF PANS
1” 10
2.5” 5
4” 3
6” 2
FACTS ON PARADE
1. Frozen vegetables should always be cooked in per­forated 12” x 20” x 2.5” pan. 7.5lbs. (34kg) maximum per pan.
2. Frozen entrees should be underlined with a perfo­rated pan for best results. If they are defrosted before hand, the heating time will be decreased.
3. Fresh foods may also be cooked in this unit. When the stock is not to be retained should be cooked in perforated 12” x 20” x 2.5” pans for the most nutritious results.
4. There is a safety micro-switch on the door which shuts off the steam each time the door is opened if the unit is in the cooking cycle.
5. Total cooking time will vary depending on the load, even though the timer setting is the same.
6. All foods, except cakes and pastry, can be coked in a steam cooking unit.
7. Steam cooked meals have greater nutritional value since they retain most of their vitamins and minerals.
8. Because foods are cooked faster by the higher tem­peratures of steam cooking, they can be prepared closer to serving time, insuring maximum freshness.
9. Steam cooked foods have a higher percent yield more portions per dollar spent.
10. Food may be served from the same pan in which it is steam cooked, thus reducing food breakage since there is no extra handling of transferring of food from cooking pans to serving pans. It also reduces pot washing tasks.
11. Some important advantages of steam coking are la­bor saving, reduced operating costs, space saving and the lifting of heavy stock pots is eliminated.
12. Rice and spaghetti products, it thoroughly wet at the start of the cooking process are very easily prepared.
13. Food such as potatoes, poultry, seafood and some meats may be blanched in the steam cooker, thus re­ducing the total cooking time and grease absorption.
14. The steam cooker will loosen foods on pans making washing easier.
15. Solid pans are recommended when liquid is to be re-
tained and perforated pand when the liquid is not to
be retained.
16. Eggs may be cooked out of the shell if they are to be chopped which eliminates peeling after steaming.
17. The steam cooker can be opened during the cooking period to add or remove items.
18. Steam cooking information including recommended pan size and type, weight per pan, cooking times and pan yields are given on the next few pages of this bulletin.
9
OPERATION
Page 12
Suggested Steam Times
HEIGHT OF
WEIGHT
ITEM
VEGETABLES
Beans, Snap Green or Waxed
Beets, 2” Diameter 7.5 lbs. (3.5kg) 2.5” (65mm) 1-3 40-50
Broccoli 1/2-3/4”, Stalks 6 lbs. (2.7kg) 2.5” (65mm) 1-3 14-18
Carrots, Sliced 9 lbs. (4kg) 2.5” (65mm) 1-3 18-21
Cauliower, Trimmed,
1.5”-2”
Corn on Cob, Husked 1 doz. 2.5” (65mm) 1-3 10-15 12
Cabbage 1/4-1/6 of Head, Cored
Onions, 2” Diameter 6 lbs. (2.7kg) 2.5” (65mm) 1-3 20-25
Peas, Shelled 5 lbs. (2.25kg) 2.5” (65mm) 1-3 5-6
Potatoes, French Fry Cut 10 lbs. (4.5kg) 2.5” (65mm) 1-3 18-21
Potatoes, Regular Cut, 3” 10 lbs. (4.5kg) 2.5” (65mm) 1-3 35-40
Spinach, Cleaned Cut 3 lbs. (1.4kg) 2.5” (65mm) 1-3 3-5
Squash, Summer, Sliced
1” Thick
Squash, Winter, Peeled 9 lbs. (4kg) 2.5” (65mm) 1-3 10-15
Turnip, Diced 5 lbs. (2.25kg) 2.5” (65mm) 1-3 28-32
FROZEN VEGETABLES
Asparagus, Spears 7.5 lbs. (3.4kg) 2.5” (65mm) 1-3 12-15
Beans, Green, Regular 6 lbs. (2.7kg) 2.5” (65mm) 1-3 10-15
Beans, Green, French Cut 6 lbs. (2.7kg) 2.5” (65mm) 1-3 5-7
Beans, Lima
Broccoli
PER PAN
6 lbs. (2.7kg) 2.5” (65mm) 1-3 18-22
6 lbs. (2.7kg) 2.5” (65mm) 1-3 12-16
5 lbs. (2.25kg) 2.5” (65mm) 1-3 14-18
7 lbs. (3.2kg) 2.5” (65mm) 1-3 7-10
7.5 lbs. (3.4kg) 2.5” (65mm) 1-3 12-15
6 lbs. (2.7kg) 2.5” (65mm) 1-3 4-6
12” x 20”
PERFORATED
NUMBER OF PANS
TIMER
SETTINGS
IN MINUTES
COOKED
SERVINGS
PER PAN
25-30
30 oz. 85g
30-35
3 oz. 85g
25-30
3 o. 85g
45-40
3 oz. 85g
30-35
3 oz. 85g
15-20
4 oz. 115g
25-30
4 oz. 115g
25-30
3 oz. 85g
50
3 oz. 85g
50
3 oz. 85g
10-12
3.75 oz. 105g
30-35
3 oz. 85g
25-30
3 oz. 85g
20-25
4 oz. 115g
30
3 oz. 85g
25
3 oz. 85g
25
3 oz. 85g
30
3 oz. 85g
25
3 oz. 85g
OPERATION
10
Page 13
Suggested Steam Times
HEIGHT OF
WEIGHT
ITEM
Brussel, Sprouts
Carrots
Cauliower
Corn-Cut
Mixed Vegetables 7.5 lbs. (3.4kg) 2.5” (65mm) 1-3 8-12
Peas, Loose 7.5 lbs. (3.4kg) 2.5” (65mm) 1-3 3-5
Spinach 9 lbs. (4kg) 2.5” (65mm) 1-3
Squash 12 lbs. (5.4kg) 2.5” (65mm) 1-3
FROZEN PREPARED ENTREES
Lobster Tails, 6-8 oz. 7-8 lbs. (3.2-3.6kg) 2.5” (65mm) 1-3 15-25
Shrimp, C.D.P. 16-20 lbs. (7-9kg) 2.5” (65mm) 1-3 8-11
Shrimp, Raw 16-20 lbs. (7-9kg) 2.5” (65mm) 1-3 11-15
Bulk Pack, Frozen
Bulk Pack, Defrosted
CANNED VEGETABLES
Vegetables, Canned 7 lbs. (3.2kg) 2.5” (65mm) 1-3 5-10
PER PAN
7.5 lbs. (3.4kg) 2.5” (65mm) 1-3 10-15
6 lbs. (2.7kg) 2.5” (65mm) 1-3 10-15
7.5 lbs. (3.4kg) 2.5” (65mm) 1-3 7-12
7.5 lbs. (3.4kg) 2.5” (65mm) 1-3 8-12
3.5-4 lbs
(1.6-1.8kg)
3.5-4 lbs.
(1.6-1.8kg)
12” x 20”
PERFORATED
2.5” (65mm) 1-3 11-15
2.5” (65mm) 1-3 25-35
NUMBER OF PANS
TIMER
SETTINGS
IN MINUTES
Must be
defrosted
Must be
defrosted
COOKED
SERVINGS
PER PAN
30
3 oz. 85g
25
3 oz. 85g
25
3 oz. 85g
30
3 oz. 85g
30
3 oz. 85g
30
3 oz. 85g
30
4 oz. 115g
50
3 oz. 85g
15
6 oz. 170g
75
3 oz. 85g
50
3 oz. 85g
10
6 oz. 170g
10
6 oz. 170g
25-30
3 oz. 85g
MISCELLANEOUS
Eggs, in Shell 3 doz. 2.5” (65mm) 1-3 9-11
Eggs, out of Shell 4 doz. 2.5” (65mm) 1-3 6-8
Rice 4 lbs. (1.8kg) 2.5” (65mm) 1-2 18-22
Spaghetti 3 lbs. (1.4kg) 4” (102mm) 1-2 18-22
11
36
1 Egg Each
48
1 Egg Each
60-65
3 oz. 85g
40-45
4 oz. 115g
OPERATION
Page 14
Suggested Steam Times
HEIGHT OF
WEIGHT
ITEM
MEAT-POULTRY-FISH
Chicken, Cut up 8 lbs. (3.64kg) 2.5” (65mm) 1-3 20-30
Chicken, 4 lbs., Whole 3 Each 4” (102mm) 1-3 45-50
Fowl, 5 lbs. or more, Whole
Fish, Fillets 3 lbs. (1.4kg) 2.5” (65mm) 1-3 10-15
Frankfort 5 lbs. (2.3kg) 2.5” (65mm) 1-3 3-5
Hamburgers, 3 oz. 5 lbs. (2.3kg) 2.5” (65mm) 1-3 18-22
Meatballs, 1 oz. * 6 lbs. (2.7kg) 2.5” (65mm) 1-3 20-25
Meatloaf * 15 lbs. (6.8kg) 2.5” (65mm) 1-3 40-50
Pork Chops, 4 oz., Loin Bone
Sausage, 1.5 oz. 6 lbs. (2.7kg) 2.5” (65mm) 1-3 18-21
Turkey, on Carcass 20-22 lbs. (9-10kg) 2.5” (65mm) 1 2-2.5 Hours
* Raw weight for meatballs and meatloaf includes hamburger and extenders and yiels 2 oz. protein plus extenders or 3 oz. total portion.
PER PAN
2 Each 4” (102mm) 1-3 50-60
6 lbs. (2.7kg) 2.5” (65mm) 1-3 25-30
12” x 20”
PERFORATED
NUMBER OF PANS
TIMER
SETTINGS
IN MINUTES
COOKED
SERVINGS
PER PAN
15-20
2 oz. 55g
25-30
2 oz. 55g
20-25
2 oz. 55g
12-15
2 oz. 55g
35-40
2 oz. 55g
20-25
2 oz. 55g
20-25
2 oz. 55g
50-60
2 oz. 55g
24
2 oz. 55g
18-20
2 oz. 55g
50-65
2 oz. 55g
OPERATION
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Page 15
NOTICE
As a safety precaution, disconnect the power supply during cleaning or servicing.
CLEANING DAILY
Cleaning at the end of each day, or between cooking cy­cles if necessary:
1. Turn main POWER switch OFF.
2. Remove pans and racks from compartment and was in sink.
3. Wash compartment interior with clean water.
4. Use warm soapy water with a cloth or sponge to clean exposed bead of door gasket, rinse with warm clear water and wipe with a dry cloth. Do not apply food oils or petroleum solvents or lubricants directly to the door gasket or surfaces which touch the door gasket.
5. Remove drain screens from inside compartment drains. Using a plastic bottle brush and mild deter­gent, clean inside the drain opening ensuring there is no food residue or blockage. Clean the drain screen and replace in its original position.
6. Leave door slightly open when steamer is not in use.
CAUTION
DO NOT USE CLEANING AGENTS THAT ARE CORROSIVE!
NOTE: Contact the factory, the factory representative or
local service company to preform maintenance and repairs should the unit malfunction. Refer to warranty terms and conditions.
WEEKLY CLEANING
1. Clean exterior with a damp cloth and polish with a soft dry cloth.
2. Use a non-abrasive cleaner to remove discolorations.
3. Clean around burner air mixer and orice if lint has accumulated. Side cover must be removed to clean this area.
Cleaning & Deliming
MONTHLY CLEANING
1. Clean around burner air mixers, louvered panels if grease or lint has accumulated.
NOTE: Following daily and period maintenance proce-
dures will enhance long-life for your equipment. Climatic conditions, such as salt air may require more thorough and frequent cleaning, otherwise the life of the equipment could be adversely af­fected.
NOTE: Use of cleaning agents that contain chloride, ac-
ids or salts which are corrosive may cause pitting and corrosion when used over a period of time; this will reduce the life of the unit. Should pitting or corrosion occur, this is not covered by warranty. Follow the recommend cleaning instructions. Use a mild detergent, warm water and rinse thorough­ly.
WARNING
NEVER SPRAY WATER INTO ELECTRIC CON­TROLS!
STAINLESS STEEL
To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (with or with­out detergent) applied with a sponge or cloth. Dry thor­oughly with a clean cloth. Never use vinegar or any cor­rosive cleaner.
To remove grease and food splatters or condensed va-
pors that have baked on the equipment, apply cleanser
to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal. Rub­bing cleanser as gently as possible in the direction of the
polished lines will not mar the nish of the stainless steel.
NEVER RUB WITH A CIRCULAR MOTION.
Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the sur­face with SCOTCH - BRITE scouring pads or STAINLESS scouring pads. DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further
spoil the appearance of the nish. NEVER USE A WIRE
BRUSH, STEEL SCOURING PADS (EXCEPT STAIN­LESS), SCRAPPER, FILE OR OTHER STEEL TOOLS. Surfaces which are marred collect dirt more rapidly and
become more difcult to clean. Marring also increases the possibility of corrosive attack. Renishing may then be required.
13
MAINTENANCE
Page 16
Cleaning & Deliming
TO REMOVE HEAT TINT:
Darkened areas sometimes appear on the stainless steel surface where the area has been subjected to excessive heat. These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful. Heat tint can normally be removed by the forego­ing, but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH - BRITE scouring pads or a STAINLESS scouring pad in combination with a powdered cleanser. Heat tint action may be lessened by not applying or by
reducing heat to equipment during slack periods.
REMOVAL OF SCALE DEPOSITS
It is recommended that your steamer be delimed once a month, or more often if necessary.
Should your steamer develop a heavy build-up of lime scale deposits, use the CLR TREATMENT KIT available from your authorized servicer.
Before beginning deliming procedures, ensure that the
water is not overowing into the cooking compartment.
DELIMING PROCEDURE:
For Units Equipped with the Feature:
WARNING
READ THE FOLLOWING IN INSTRUCTIONS ON THE CLR BOTTLE. USE PLASTIC OR RUBBER GLOVES TO AVOID SKIN CONTACT. IF CLR COMES IN CON­TACT WITH SKIN, RINSE WITH CLEAN WATER.
2. Drain steam generator by setting POWER switch to OFF, set cooking timer to 0.
3. Turn POWER switch to DELIME.
4. Unscrew brass deliming plug on right side of steamer.
5. Insert hose in hole of port.
6. Pour 20 ounces of solution into generator slowly to avoid spillage.
7. Remove hose. Screw deliming plug back so it seals tightly.
8. Turn POWER switch on. NOTE: If there is no deliming plug on the side of the steamer, check with your local service agency for proper deliming instructions.
9. Allow steamer to remain in ready cycle for 1/2 hour, then turn POWER switch OFF and allow generator to drain.
10. Flush cycle. Turn POWER switch to ON. When READY light comes on, switch POWER to OFF. Re-
peat this step until generator is completely ushed
and drained.
11. Clean exterior and interior. (Refer to STAINLESS STEEL Section above for cleaning instructions). After the unit is clean leave compartment door open when not in use.
12. Steamer is now ready for use or turn off for overnight shutdown.
MAINTENANCE
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