Market Forge Industries sirius ii-4, sirius ii-6, sirius ii-8, sirius ii-10, sirius ii-12 Service Manual

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SIRIUS II
GAS BOILERLESS CONVECTION STEAMERS
PARTS AND SERVICE MANUAL
MODELS
Sirius II-4 Sirius II-6 Sirius II-8 Sirius II-10 Sirius II-12
EFFECTIVE AUGUST 1, 2014
The Company reserves the right to make substitution in the event that items specied are not available.
ERRORS: Descriptive and/or typographic errors are subject to correction.
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 860-3732
MARKET FORGE INDUSTRIES
www.mi.com
P/N 14-0286 Rev A (8/14)
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TABLE OF CONTENTS
WIRING DIAGRAM .....................................................................3
CABINET ASSEMBLY ..................................................................4
DOOR ASSEMBLY .....................................................................6
GENERAL ASSEMBLY .................................................................7
CONTROL PANEL COMPONENTS .................................................... 10
CONVECTION FAN MOTOR COMPONENTS .......................................... 13
AUGUST 1, 2014 2 SIRIUS II CONVECTION STEAMERS
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WIRING DIAGRAM
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Page 4
CABINET ASSEMBLY
1
2
3
4a
4b
5
12
14
16
15
13
Upper Cavity
10
11
17
20
18
19
Oven Cavity
AUGUST 1, 2014 4 SIRIUS II CONVECTION STEAMERS
Reservoir Drain/Overow Plug
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CABINET ASSEMBLY
ITEM PART DESCRIPTION QTY
1 92-0185 LED Light, Color Red 1
2 92-0184 LED Light, Color Amber 1
3 92-0125 Rotary Switch, 4 Position 1
4a 92-0137 Timer, 240v, 60 Minutes 1
4b 92-0138 Timer, Knob 1
5 Door Assembly (See Door Assembly section for details) 1
10 92-0116 Wire Pan Rack (4 Pan unit) 2
10 92-0160 Wire Pan Rack (6 Pan unit) 2
11 92-0082 Screw, ¼ - 20 x ¾, Oval Head, Stainless Steel 4
12 92-0428 Condensate Trough Guard 1
13 92-0014 Clean Reservoir Pan 1
14 92-0050 Bottom Oven Chamber Casting 1
15 92-0404 Casting Bolster (6 Pan unit only) 1
16 92-0076 Top Oven Chamber Casting 1
17 92-0011 Fan Bafe (Shield) 1
18 92-0111 Reservoir Drain/Overow Plug 1
19 92-0631 O-Ring 1
20 92-0016 Convection Fan (Blower Wheel) 1
AUGUST 1, 2014 5 SIRIUS II CONVECTION STEAMERS
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DOOR ASSEMBLY
4
2
3
1
Inside View of Door Outside View of Door
ITEM PART DESCRIPTION QTY
1 92-0548 Door Assembly (4 Pan) 1
1 92-0549 Door Assembly (6 Pan) 1
2 92-0063 Door Gasket (4 Pan) 1
2 92-0159 Door Gasket (6 Pan) 1
3 92-0380 Gasket Plate (4 Pan) 1
3 92-0381 Gasket Plate (6 Pan) 1
4 92-0064 Paddle Latch Assembly 1
AUGUST 1, 2014 6 SIRIUS II CONVECTION STEAMERS
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1b
1a
GENERAL ASSEMBLY
8
9
2
3a
3b
3c
3d
4
7
10
5 6
Single Oven Rear View
ITEM PART DESCRIPTION QTY
1a 92-0008 Rear Panel (4 Pan) 1
1b 92-0357 Rear Panel (6 Pan) 1
2 92-0053 Top Cover Panel 1
3a 92-0727 Left Side Panel (4 Pan) 1
3b 92-0726 Right Side Panel (4 Pan) - Not Shown 1
3c 92-0729 Left Side Panel (6 Pan) 1
3d 92-0728 Right Side Panel (6 Pan) - Not Shown 1
4 10-0239 Rubber Hose, 1” Dia 1
5 92-0025 Power Cord, 5-15P, 6’ Length 1
6 92-0060 Garden Hose Adapter 1
7 92-0701 Constant Tension Hose Clamp, Zinc, Red 1
8 92-0028 Copper Tubing, 1” Dia. x, 4” Length 1
9 92-0700 Pipe Hanger Clamp 1
10 10-8045 1” Black Tee 1
AUGUST 1, 2014 7 SIRIUS II CONVECTION STEAMERS
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GENERAL ASSEMBLY
11
13
14
15
Stacked Oven (Top Section)
12
Stacked Oven (Bottom Section)
15
17
16
22
23
ITEM PART DESCRIPTION QTY
11 10-0239 Rubber Hose, Black, 1” Dia
12 92-0367 Stacking Collar 1
13 92-0028 Copper Tubing, 1” Dia. x, 4” Length 2
11
21
Stacked Oven Rear View
16
17
18
16
Stacked Oven (Mid Section)
15
17
19
20
21
14 92-0700 Pipe Hanger Clamp 2
15 10-4137 Hose Clamp 5
16 92-0683 1”, 90° Street Elbow 4
17 08-1207 1” chrome Hose Barb 4
18 92-0701 Constant Tension Hose Clamp, Zinc, Red 1
19 10-8045 1” Black Tee 1
20 92-0681 1” x 4” Black Iron Nipple 1
21 92-0682 1” Black Iron 90° Elbow 2
22 92-0685 1” Black Cross 1
23 92-0684 1” x 3” Black Iron Nipple 1
AUGUST 1, 2014 8 SIRIUS II CONVECTION STEAMERS
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GENERAL ASSEMBLY
25 26
24
Gas Burner
Gas Ignitor Assy
24
28
27
Gas Orice Assy
ITEM PART DESCRIPTION QTY
24 92-0277 Gas Burner 1
25 94-5133 Spark Pilot Ignitor Assembly (includes Orice) 1
26 92-0670 Pilot Bracket 1
27 92-0735 Gas Orice #43 1
28 92-0672 Gas Line & Burner Bracket Assembly 1
AUGUST 1, 2014 9 SIRIUS II CONVECTION STEAMERS
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CONTROL PANEL COMPONENTS
See Detail A
Oven Left Side Open
See Detail B
AUGUST 1, 2014 10 SIRIUS II CONVECTION STEAMERS
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CONTROL PANEL COMPONENTS
2 3
1
Detail A
Detail of Control Panel Upper (Top)
Control Panel Upper (Slide-in)
4
8a
5
Detail B
6 7
8b
Detail of Control Panel Upper
(Bottom)
ITEM PART DESCRIPTION QTY
1 92-0144 Waterll Controller, 120V 1
2 92-0140 Terminal Strip, 6 Pole 2
3 92-0129 Buzzer, 120V 1
4 08-6915 Relay, DPDT, 120V 4
5 92-0143 Temperature Controller, 120V 1
6 92-0120 Timer, 1-120 sec, 120V 1
7 92-0119 Timer, 1-60 sec, 120V 1
8a 08-6469 Fuse Holder 1
8b 92-0414 Fuse, 2A 1
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10
12
CONTROL PANEL COMPONENTS
9
17
11
16
13
14
ITEM PART DESCRIPTION QTY
9 92-0101 Gas Valve 1
10 10-3918 Elbow, Brass, ¼” OD (for Pilot Hose) 1
11 92-0013 Gas Flexible Connector (for Gas Hose) 1
12 92-0069 Terminal Block 1
19 20 21
Left Side Lower
15
13 92-0107 Solenoid Valve, 120V 1
14 92-0354 Heat Exchanger, Drain Assembly 1
15 92-0046 Hose, 24”, w/Stainless Steel Braid 1
16 92-0012 Transformer, 24V 1
18 94-5022 Gas Ignition Module 1
19 08-7849 Stainless Steel Hose, ¼” OD x 18” (for Pilot Hose) 1
20 10-1154 Compression Coupling, Brass, ¼” OD (for Pilot Hose) 1
21 08-7832 Stainless Steel Hose, ¼” OD x 12” (for Pilot Hose) 1
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CONVECTION FAN MOTOR COMPONENTS
2
1
8
3
4
5
6
7
ITEM PART DESCRIPTION QTY
1 08-6904 Fan Motor (115V) 1
2 08-5601 Pulley, .25” Dia. Bore, (22 Teeth) 1
3 08-5600 Pulley, .25” Dia. Bore, (18 Teeth) 1
4 92-0606 Mounting Pedestal 1
5 92-0605 Mounting Plate 1
6 92-0676 Blower Drive Insulation (Not Shown) 1
7 08-1414 Belt 1
8 08-7978 Cooling (Pancake) Fan 1
AUGUST 1, 2014 13 SIRIUS II CONVECTION STEAMERS
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