Market Forge Industries Standard Depth 8000, Standard Depth8092, Bakery Depth 8292, Bakery Depth 8200, 8000 Owner's Manual

0

OWNER’S MANUAL

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE

PROPERTY DAMAGE, INJURY OR DEATH. READ THESE

INSTALLATION, OPERATION AND MAINTENANCE

INSTRUCTIONS THOROUGHLY BEFORE INSTALLING

OR SERVICING THIS EQUIPMENT.

Form Number: S-6101 REV:A 09/13
Printed in USA 35 Garvey Street, Everett, MA 02149

Telephone [phone], Fax [phone]

[e-mail], www.mfii.com

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE

VICINITY OF THIS OR ANY OTHER APPLIANCE.

High Efficiency Electric Convection Oven

Standard Depth

8000 (Single) & 8092 (Stacked)

Bakery Depth

8200 (Single) & 8292 (Stacked)

INTRODUCTION ............................................................................................................................... 2

Table of Contents

1

TABLE OF CONTENTS

Important Information: ............................................................................................................... 2

Shipping Damage Claim Procedure: ............................................................................................ 2

Visible loss or damage: ........................................................................................................... 2

File claim for damages immediately: ...................................................................................... 2

Concealed loss or damage: ..................................................................................................... 2

Service: ........................................................................................................................................ 2

Air Supply and Ventilation: ......................................................................................................... 2

INSTALLATION ................................................................................................................................ 3

READ BEFORE INSTALLING .......................................................................................................... 3

Clearance: ............................................................................................................................... 3

Leveling: .................................................................................................................................. 3

Rating Plate: ............................................................................................................................ 3

Electrical Connection: ............................................................................................................. 3

Single Oven Service Connections: ........................................................................................... 4

Stacked Oven Service Connections: ........................................................................................ 5

Flexible Coupling, Connectors and Casters: ............................................................................ 6

Lighting: ................................................................................................................................... 6

Final Preparation: ........................................................................................................................ 6

Wiring Diagrams: ......................................................................................................................... 7

ASSEMBLY ..................................................................................................................................... 10

Caster Installation on Legs: ................................................................................................... 10

Instructions for oven Leg (Stand) Assembly: ............................................................................ 10

Figure 1, Stand Assembly ...................................................................................................... 10

Instructions for Optional Bottom Shelf and Rack Guide Assembly: ......................................... 11

Figure 2, Optional Bottom Shelf and Rack Guide Assembly ................................................. 11

Stacking Assembly ..................................................................................................................... 12

Figure 3, Stacked Models 8092 and 8292 Shown ................................................................. 12

Assembling Stacked Oven: .................................................................................................... 12

Caster Installation on Stacked Ovens: .................................................................................. 12

OPERATION ................................................................................................................................... 13

Control Panel ............................................................................................................................. 13

MAINTENANCE ............................................................................................................................. 14

Daily Cleaning: ....................................................................................................................... 14

Periodic Cleaning: ................................................................................................................. 14

Cleaning Stainless Steel: ....................................................................................................... 14

ILLUSTRATED PARTS ..................................................................................................................... 15

Parts List ................................................................................................................................ 16

2

INTRODUCTION

Important Information:

All Market Forge Industries, Inc. equipment is manufactured for use with the type of electrical rating
specified on the rating plate and for installation in accordance with National Electrical Code ANSI /NFPA­70 (latest edition) and/or Canadian National Electrical Code CSA-C22.1 as applicable.

Safe and satisfactory operation of your equipment depends to a great extent on its proper installation.
Installation must conform with local codes, or in the absence of local codes with the National Electrical
Code, ANSI/NFPA-70 (latest edition). In Canada, installation should conform to Canadian Electrical Code
CSA-C22.1. Electrical wiring from the Electric Meter, main control box or service outlet to appliance
must be electrically grounded in accordance with local codes or in the absence of local codes, with the
National Electrical Codes ANSI/NFPA 70 – current. In Canada, conform to Canadian Electrical Code CSA­C22.1.

Shipping Damage Claim Procedure:

The equipment is crafted and inspected carefully by skilled personnel before leaving the factory. The
transportation company assumes full responsibility for safe delivery upon acceptance of this equipment.
If shipment arrives damaged:

Visible loss or damage:

Note the damage or loss on freight bill or express delivery and signed by the person making the delivery.

File claim for damages immediately:

Regardless of the extent of damages.

Concealed loss or damage:

If damage is noticed after unpacking, notify the transportation company immediately and file a
"Concealed Damage" claim with them. This should be done within fifteen (15) days from the date

delivered. Retain container for inspection.

Service:

Installation of the equipment should be performed by qualified, certified, licensed and/or authorized
personnel who are familiar with and experienced in state/local installation codes.

Operation of the equipment should be performed by qualified and authorized personnel who have read
this manual and are familiar with the functions of the equipment.

Service of the equipment should be performed by qualified personnel who are knowledgeable with
Market Forge cooking equipment.

Air Supply and Ventilation:

The area, around and above the appliance must be kept clear to avoid and obstruction of air flow
needed for ventilation. Adequate clearance must be maintained at all times in front and side of the
appliance for servicing and proper operation.

3

INSTALLATION

UNIT MUST BE CONNECTED ONLY TO THE POWER INPUT IDENTIFIED ON THE RATING PLATE!

WARNING:

IMPROPER CONNECTION TO POWER SUPPLY OTHER THAN WHAT IS DESIGNATED ON DATE

PLATE WILL VOID WARRANTY.

READ BEFORE INSTALLING

Clearance:

When installing ovens against combustible surfaces (rear or side walls) 0” clearance is required. When
installing ovens against non-combustible surfaces (rear or side walls) 0” clearance is required.

Leveling:

A carpenter’s spirit level should be placed on the oven’s center baking rack and the unit leveled both
front-to-back and side-to-side. If it is not level, cakes, casseroles, and any other liquid or semi-liquid
batter will not bake evenly, burner combustion may be erratic, and the unit will not function efficiently.

If the floor is relatively smooth and level, the unit may be further leveled with adjustment in the foot of
the leg. Units with casters must be leveled with shims. A unit will probably not return to the same
position after being moved, requiring re-leveling after each and every move.

Rating Plate:

The rating plate is located in front of the oven below the oven section. Information on this plate includes
the model number, serial number, power input, ampere draw and clearances from combustible and
non-combustible surfaces. Metal tag with serial number is located on the top right corner of the unit.

Electrical Connection:

Convection ovens have a single point power connection at the terminal block. Check for single phase or
three phase connection and connect accordingly. The electrical service in the building must be equipped
with a properly grounded receptacle, in accordance with local codes, or in the absence of local codes,
with the national electrical code, ANSI/NFPA 70-latest edition, in Canada, conform with Canadian
electrical codes CSA- C22.1. 208V or 240V single and three phase wires should be properly connected as
shown in the wiring diagram. 480V connection is ONLY with three phase and a step down transformer.
Do not cut or remove the grounding wire. Wiring diagram is located on the backside of the appliance.

Disconnect power supply before cleaning or servicing.

NOTE: This appliance is not capable of being operated in the event of power failure. No attempt should
be made to operate this appliance during power failure.

4

Single Oven Service Connections:

Electrically Operated

EC

Gas Connection – 3/4” (20mm) NPT on
the right hand rear of the appliance.

EP

Power Supply – 1-3/8” (44mm) Ø access
holes for power supply wires. Use wire
suitable for at least 90oC. Normal amp
per line wire per oven: 12 kW

Volts
208, 60 Hz
240, 60 Hz
480, 60 Hz

1 pH

58
50

--

3 pH

33
29
14

Details of other electrical systems available upon
request.

Models 8000 and 8200.

5

Stacked Oven Service Connections:

Electrically Operated

EC

Gas Connection – 3/4” (20mm) NPT on
the right hand rear of the appliance.

EP

Power Supply – 1-3/8” (44mm) Ø access
holes for power supply wires. Use wire
suitable for at least 90oC. Normal amp
per line wire per oven: 12 kW

Volts
208, 60 Hz
240, 60 Hz
480, 60 Hz

1 pH

58
50

--

3 pH

33
29
14

Details of other electrical systems available upon
request.

Models 8092 and 8292.

6

Flexible Coupling, Connectors and Casters:

CAUTION: When lighting pilots and checking for leaks, do not Stand with your face close to the
combustion chamber.

If the unit is to be installed with flexible couplings and /or quick-disconnect fittings, the installer must
use a AGA design-certified commercial flexible connector of at least 3/4” NPT (with suitable strain relief).
The flexible connector must comply with the standard for Connectors for Movable Gas Appliances, ANSI
Z21.69 and addendum Z21.69a (or latest edition) and a quick-disconnect device that complies with the
standard for quick-disconnect devices for use with Gas Fuel should comply with ANSI Z21.41 and
addendum Z21.41a (or latest edition). If disconnection of the restraint is necessary, make sure to
reconnect restraint after the appliance has been returned to its originally installed position. Domestic
gas or water connectors are not suitable!*Restraining device may be attached to the back frame/panel
of unit.

If the unit is to be installed with casters, a flexible connector must be used and the same ANSI standards
apply. Locking front casters are provided to limit the movement of the appliance without depending on
the connector or associated piping. A suitable strain relief must be installed with the flexible connector.
All connections must be sealed with a joint compound suitable for LP gas and all connections must be
tested with a soapy water solution before lighting pilots.

Lighting:

All MARKET FORGE INDUSTRIES, INC. appliances are adjusted and tested before leaving the factory,
effectively matching them to sea level conditions. Adjustments and calibrations to assure proper
operation may be necessary on installation to meet local conditions; low gas characteristics, to correct
possible problems caused by rough handling or vibration during shipment, and are to be performed only
by qualified service personnel. These adjustments are the responsibility of the customer and/or dealer
and are not covered by our warranty. Check all gas connections for leaks with a soapy water solution
before lighting any pilots.

Final Preparation:

On initial installation, turn the oven to 250 degrees and operate for about 1 hour, then reset the
thermostat to its maximum and operate for another hour. This will drive off solvents remaining in the

unit. At the end of this second hour, turn the thermostat OFF, open the door and set the switch to ‘cool’.

Oven should then be thoroughly washed using hot, soapy water before being used.

7

Wiring Diagrams:

8

9

10

ASSEMBLY

DO NOT MOUNT oven on a curb base. Use legs/casters provided. Adequate air space at the bottom and
rear of the unit must be provided for proper venting of blower motor. DO NOT USE door to lift or move
oven!!! All ovens must be installed on leg assembly or casters shipped with the unit. The leg/stand
assembly parts or casters are shipped separately.

Caster Installation on Legs:

If casters are provided, match holes on the caster with holes on the oven bottom base and fasten with
bolts provided. NOTE: Front casters are locking type.

Instructions for oven Leg (Stand) Assembly:

Assemble the leg assembly as follows: (For 8000 & 8000 Models Only)

1. Remove legs from package.

2. Line leg plate holes with holes at the bottom of the base.

3. Secure with (4) 3/8-16 bolts.

Figure 1, Stand Assembly

11

Instructions for Optional Bottom Shelf and Rack Guide Assembly:

Assemble as follows: (For 8000 & 8200 Models with Standard Leg Assembly already Installed)

1. Line up bottom shelf hole with holes on the legs and secure with #10 x 1/2 SMS as shown on

detail "B"

2. Fold up the inner tab about 90

3. Insert (Bottom Rack Assembly) on upper side and line up holes on (Bottom Shelf) See detail "A"

and "B"

Figure 2, Optional Bottom Shelf and Rack Guide Assembly

○

on each leg using pliers. Fold as shown on detail "A"

12

Stacking Assembly

NOTICE TO INSTALLER:

IF THE APPLIANCE IS SUPPLIED WITH CASTERS, UNIT MUST BE CONNECTED USING

FLEXIBLE CONDUIT WITH SUITABLE STRAIN RELIEF ATTACHED TO SIDE OF REAR

CONNECTION BOX. PLEASE ENSURE CASTER BRAKES ARE ENGAGED AFTER CONNECTION.

Figure 3, Stacked Models 8092 and 8292 Shown

Assembling Stacked Oven:

1. Match holes on the legs with oven bottom base and screw with bolts provided.

2. Set top oven on top of bottom oven.

3. Bolt down at rear and front as shown in (Figure 3). Remove top kick plate to access

screwing the front bolts.

Caster Installation on Stacked Ovens:

If casters are provided, match holes on the caster with holes on the oven bottom base and fasten with
bolts provided. NOTE: Front casters are locking type.

13

Control Panel

ITEM

PART NO.

DESCRIPTION

FUNCTION

QTY.

1

Lexan Decal

Easy to clean surface.

1

2

93-5037

Thermostat Control
Knob

Regulates oven temperature controls heating
element operation.

1 3 93-5039

Fan Switch

Two position fan switch. Controls fan speed
either high or low.

1

4

93-5038

Light Switch

Momentary switch.

1 5 93-5040

Power Switch

Three position switch – on, off, cool down.

1

6

93-5041

Timer

60-minute timer.

1

7

93-5036

Burner Switch

Indicates when thermostat is calling for heat and
the heat or burners are on.

1

1 6 4 3 5 7 2

OPERATION

1. Check that power is available to the oven.

2. Arrange shelf positions according to the item to be cooked.

3. Close doors. Move fan switch to HIGH or LOW. Fan should come on.

4. Set thermostat dial to desired cooking temperature. Heat indicator light should come on

5. Allow oven to preheat for about 5-10 minutes. Preheating is complete.

6. Load oven. The load should be adjacent to the oven, so the doors will be open as short a time as

possible.

7. Close doors. Set timer for desired cooking time.

8. Buzzer will sound at end of preset interval. Oven is ready to unload.

9. If oven temperature is to be lowered, set the thermostat to the desired temperature to cool

interior. Press the cool down switch. The fan will continue to run with no heat.

10. This will help cool down the cooking compartment more rapidly.

11. For daily shutdown, place oven thermostat and power switch in OFF position. For extended

shut- down, leave doors ajar as well.

12. To view product while cooking press the momentary light switch. (see item 4).

14

MAINTENANCE

Any piece of equipment works better and lasts longer when maintained properly. Cooking equipment is
no exception. Your MARKET FORGE INDUSTRIES, INC. oven must be kept clean during the working day
and thoroughly cleaned at the end of the day.

CAUTION: Never use Ammonia in an Oven that is warmer than room temperature and always have
direct ventilation.

Daily Cleaning:

1. Remove the baking racks. Wash in hot soapy water, and replace after the rest of the oven is

cleaned.

2. Scrape off any food particles with a nylon griddle scraper. Be very careful about scratching the

porcelain finish on the oven liner panels.

3. Wash all the above with hot soapy water, then reassemble.

4. Baked on spills may be loosened and stubborn stains removed with ordinary household

ammonia and scrubbing with a nylon pad in a cold oven only.

5. Do not allow spray type oven cleaners to come into contact with the temperature probe in the

oven.

6. After cleaning the oven, rinse well with ¼ cup of vinegar to one quart of clear water solution to

neutralize any caustic residue of the cleaning compound. Wipe dry.

7. To increase the life of the motor, follow these instructions:
a) Never run oven with motor off.
b) After you finish cooking and the oven is not to be used for more then 1/2 hour. Place the

switch to the “COOL” position and open the door. When oven temperature is equal to

room temperature turn unit off.

Periodic Cleaning:

Check the ventilation system periodically to see that nothing has fallen down into the exhaust vents.
Lubricate the pivot pins of the oven door hinge. Use a multi-purpose lubricating oil sparingly so as to not
drip oil needlessly.

Your appliance should be checked for safe and efficient operation at least once a year by qualified
service personnel.

Cleaning Stainless Steel:

All stainless steel body parts should be wiped regularly with hot soapy water during the day and with a
liquid cleaner designed for this material at the end of each day.

DO NOT USE steel wool, abrasive cloths, cleaners or powders to clean stainless surfaces! If it is
necessary to scrape stainless steel to remove encrusted materials, soak in hot water to loosen the
material; then use a wood or nylon scraper.

DO NOT USE a metal knife, spatula, or any other metal tool to scrape stainless steel. Scratches are
almost impossible to remove.

15

ILLUSTRATED PARTS

16

Electric Oven Complete Parts List

ITEM

NO.

PART

NO.

DESCRIPTION

1

93-5357

Motor (230V)

2 93-5009

Motor Mount Bracket

3 93-5012

Motor Mount Weld Plate Assy.

4 93-5361

Outer Back Cover - Stainless Steel

5 93-5251

Blower Wheel RR-C

6 93-5259

Blower Baffle Cover

7 93-5013

Blower Spacer Tube

7

93-5015

Hex Head Shoulder Bolt ( 1/4-20 x 4")

8

93-5365

Element Clamp Bracket ( 2 pcs )

9 93-5369

Heater Element Bracket (2 pcs )

10

93-5370

Heater Element ( 8000 ) 3 KW

10

93-5371

Heater Element ( 8000 ) 3 KW

10

93-5388

Heater Element ( 8200 ) 4 KW

10

93-5389

Heater Element ( 8200 ) 4 KW

10

93-5390

Heater Element ( 8200 ) 4 KW

11

93-5392

Light Socket Assy with 220V Bulb ( Complete set )

12

93-5393

Heater Element Cover ( Outside Rear )

13

93-5394

Contactor ( 230V )

14

93-5395

Transformer, Step Down ( 480V - 240V )

15

93-5396

Mounting Bracket - Transformer

16

93-5397

Transformer Cover

17

93-5398

Thermal Cut Off Switch

18

93-5399

Terminal Block Assy

19

93-5400

Marker Cap for Terminal Block

20

93-5402

Top Panel ( 8000 )

20

93-5407

Top Panel ( 8200 )

21

93-5408

Side Panel LH ( 8000 )

21

93-5409

Side Panel LH ( 8200 )

22

93-5410

Side Panel RH ( 8000 )

22

93-5411

Side Panel RH ( 8200 )

23

93-5412

Control Frame Weld Assy

24

93-5240

Manual Timer, 1 Hour

25

93-5244

Thermostat ( KX )

26

93-5413

Door Switch

27

93-5237

Dial Knob, Thermostat ( KX )

28

93-5414

Indicator Light Red ( 230V )

29

93-5239

Switch, Power - 3 position

30

93-5241

Knob, Black w/Orange Dot ( Timer )

31

93-5061

Oven Rack ( 8200 )

17

ITEM

NO.

PART

NO.

DESCRIPTION

31

93-5062

Oven Rack ( 8000 )

32

93-5063

Oven Rack Guide ( 8200 )

32

93-5065

Oven Rack Guide ( 8000 )

33

93-5444

Door RH Assy ( Window )

34

93-5442

Door LH Assy ( Solid )

35

93-5046

Bronze Bushing ( 1/2 I.D. x 5/8 O.D )

36

93-5045

Chain Assy ( Complete set )

37

93-5445

Kickplate

38

93-5068

Leg Weld Assy for Single Deck

39

93-5446

Bottom Pan Rack Guide Assy ( 8000 )

39

93-5447

Bottom Pan Rack Guide Assy ( 8200 )

40

93-5071

Adjustable bullet feet (one piece only )

41

93-5073

Caster with Brake, Stud Mounting for Double Stack

41

93-5075

Caster with Brake, Stem Mounting for Single Deck

42

93-5072

Caster W/O Brake, Stud Mounting for Double Stack

42

93-5074

Caster W/O Brake, Stem Mounting for Single Deck

43

93-5076

6" Leg ( Double Stack Unit Only )

44

93-5077

Leg Plate Assy. ( 6" Leg & Stud Caster only ) Double Stack

45

93-5039

Switch, Oven Fan High/Low

46

93-5038

Light Switch, Momentary

47

93-5448

Control Panel

48

93-5449

Channel Sprocket Support

49

93-5450

Brace, Pan Rack Guide ( 8000 )

49

93-5451

Brace, Pan Rack Guide ( 8200 )

50

93-5452

Decal, Control Panel