Market Forge Industries 30P-STGL, 40P-STGM, 30P-STGM, 40P-STGL Owner's Manual

OWNER’S MANUAL

UNIVERSE PLUS GAS SKILLET

MODELS:

 30P-STGL  30P-STGM  40P-STGL  40P-STGM

WARNING:
Improper installation, adjustment,
alteration, service or mainte­nance can cause damage, injury
or death. Read the installation,
operating & maintenance instruc­tions thoroughly before installing
or servicing the equipment.

FOR YOUR SAFETY:

Do not store or use gasoline or

other ammable vapors or liquids

in the vicinity of this or any other
appliance.

Instruction to be followed in the event the user smells gas shall be posted in a promi­nent location. This information shall be obtained by consulting the local gas supplier.

Form No.: S-6003 Rev. B 11/06

PRINTED IN

USA



CAUTION:

An Employee Owned Company

35 Garvey Street • Everett • MA • 02149-4403

Tel: [phone] • Toll Free: [phone]

Fax: [phone] • Outside MA Fax: [phone]

E-Mail: custserv@mi.com • Website: www.mi.com

TABLE OF CONTENTS

SPEC SHEET INFORMATION ...................................

INSTALLATION ...........................................................

OPERATION ...............................................................

TEST KITCHEN BULLETIN ........................................

TROUBLE-SHOOTING ...............................................

MAINTENANCE ..........................................................

WIRING .......................................................................

PARTS ........................................................................

1
3
4
5
8
8
9
10-18

INTRODUCTION

NOTICE:

THE FOLLOWING FAUCETS ARE THE ONLY ONES APPROVED BY THE MASSACHUSETTS

BOARD OF REGISTRATION OF PLUMBERS AND GAS FITTERS FOR INSTALLATION ON

THIS EQUIPMENT.

SINGLE PANTRY FAUCET MANUFACTURED BY T & S BRASS AND BRONZE WORKS, INC.
MODEL # B-0305 OR CONCEALED MIXING FAUCET WITH 4-ARM HANDLES MANUFAC­TURED BY T & S BRASS AND BRONZE WORKS, INC. MODEL # B-0512.

IMPORTANT:

INSTALLING, OPERATING AND SERVICE PERSONNEL:

•
INSTALLATION OF THE EQUIPMENT SHOULD BE PERFORMED BY QUALIFIED, CERTIFIED, LICENSED

•
AND/OR AUTHORIZED PERSONNEL WHO ARE FAMILIAR WITH AND EXPERIENCED IN STATE/LOCAL
INSTALLATION CODES.
OPERATION OF THE EQUIPMENT SHOULD BE PERFORMED BY QUALIFIED OR AUTHORIZED PERSON-

•
NEL WHO HAVE READ THIS MANUAL AND ARE FAMILIAR WITH THE FUNCTIONS OF THE EQUIPMENT.
SERVICE OF THE EQUIPMENT SHOULD BE PERFORMED BY AN AUTHORIZED MARKET FORGE SERVICE

•
AGENT.

SHIPPING DAMAGE CLAIM PROCEDURE:

THE EQUIPMENT IS INSPECTED & CRAFTED CAREFULLY BY SKILLED PERSONNEL BEFORE LEAVING THE
FACTORY. THE TRANSPORTATION COMPANY ASSUMES FULL RESPONSIBILITY FOR SAFE DELIVERY UPON
ACCEPTANCE OF THIS EQUIPMENT.

IF SHIPMENT ARRIVES DAMAGED:

VISIBLE LOSS OR DAMAGE: NOTE ON FREIGHT BILL OR EXPRESS DELIVERY AND HAVE SIGNED BY

1.
THE PERSON MAKING DELIVERY.
FILE CLAIM OR DAMAGES IMMEDIATELY REGARDLESS OF THE EXTENT OF DAMAGES.

2.
CONCEALED LOSS OR DAMAGE: IF DAMAGE IS NOTICED AFTER UNPACKING, NOTIFY THE TRANSPOR-

3.
TATION COMPANY IMMEDIATELY AND FILE ‘CONCEALED DAMAGE’ CLAIM WITH THEM.THIS SHOULD
BE DONE WITHIN FIFTEEN DAYS FROM THE DATE DELIVERY IS MADE TO YOU. RETAIN CONTAINER FOR
INSPECTION. IDENTIFY IMMEDIATELY

i

UNIVERSE PLUS

G

MODELS: ● 30P-STGL ● 40P-STGL

● 30P-STGM ● 40P-STGM

DESCRIPTION:

The Market Forge Gas Universe Plus Tilting Skillets are
available in 30-gallon (87-liter) and 40-gallon (114-liter)
pan bodies with 93,000 BTU and 126,000 BTU inputs
respectively. Both models are available in open-leg and
closed-base frame assemblies with manual or power tilt
capabilities.

The heavy duty construction of our Universe Plus Skillets
incorporates sides formed of 10 gauge stainless steel
and a 5/8” thick stainless steel clad plate that will provide

a rigid at cooking surface with improved heat distribu-

tion. The balanced design of the pan allows the operator
to easily and quickly tilt to the desired position. Our new
power tilt operates smoothly, with manual override that
works easily when needed and without the use of tools
or drills as required by other manufacturers.

GAS TILTING SKILLET

JOB NAME: ___________________________
ITEM NO.: ____________________________
NO. REQUIRED: _______________________

CONSTRUCTION:

The Universe Plus Skillet has a fully polished stainless
steel cooking surface that prevents food from adhering
and helps to safely clean the equipment. Gas burners
turn off automatically when the cooking pan is tilted
from the horizontal position. The skillet is provided with
a heavy-duty spring assisted cover and a condensate
vent. The cooking pan and cover are supported by two
consoles with a fully welded stainless steel tubular frame
system that provides stable support to the unit.

The consoles are completely covered with stainless
steel that provides protection to the controls and is also
easily cleanable and provides clear access for easy oor
cleaning. The closed-base model incorporates an easily
removable stainless steel front panel. The sloped front
of the pan allows for complete draining of the pan when
tilted to 70°. The tilting mechanism includes a precision
ground and polished worm for smooth and long lasting
tilt operation and positive control with a collapsible hand

crank. A power tilting option is available and is also sup­plied with the collapsible handle for manual override op-

eration if required.

TECHNICAL SPECIFICATIONS:
COOKING PAN:

The unitized cooking pan with integral clad plate cooking
surface is welded with full penetration to resist cracking
due to expansion and contraction. The polished cooking
surface resists product adherence and improves cleanup
and appearance. The pan incorporates an easy-pour lip
and 5-gallon increment markings. The clad plate cooking
surface has integrally welded labyrinth ns for positive
control and heat transfer from the reliable atmospheric

30P-STGL Shown

burners. An interlock switch is provided to turn the burn-

ers off when the pan is tilted more than 10° from the
normal horizontal position. The spring assisted cover
with integral vent, condensate drip guide and full width
handle affords effortless operation and will maintain an
open position.

CONTROLS:

The skillet comes standard with a solid-state tempera-

ture control with a positive OFF position and 100°-450°

Fahrenheit scale, a pilot light to indicate when the burn-

ers are ON, spark pilot ignition system as standard and

a 1 hour mechanical timer is included. The optional pow-

er tilting mechanism also utilizes an UP/DOWN rocker
switch. The manual tilting mechanism uses a collapsible
hand crank conveniently located below the control panel.
The controls are resistant to dripping and light splashing
water (NEMA T-2).

OPERATION SHALL BE BY:

The Universe Tilting Plus Skillets models 30P-STGL and
30P-STGM’ will be rated at 93,000 BTU at 3.5” W.C.
natural gas and 10” W.C. propane gas.

Models 40P-STGL and 40P-STGM will be rated at

126,000 BTU at 3.5” W.C. natural gas and 10” W.C. pro-

pane gas.

1

G

UNIVERSE PLUS

GAS TILTING SKILLET

DETAILS & DIMENSION

Gas Fired

G

Gas Connection - Supplied through 3/4" NPT pipe. A gas
shut-off must be installed in supply piping convenient

and adjacent to appliance.

E

Electrical Connection - 120V units supplied with 8' foot cord
with 3 prong plug.

CW

Cold Water - 3/8" O.D. NPT to faucet (Optional).

HW

Hot Water - 3/8" O.D. NPT to faucet (Optional).

OPTIONAL AT EXTRA COST:

● 2” Draw-Off Valve with Strainer.

● Modular Joining Kit.

● Pan Support.

● Pan Holder Inserts.

● Pouring Lip Strainer.

● Single Pantry Faucet.

● Posi-Set.

● 2” Tangent Draw-Off Valve with Drain Hose Assembly,
Includes:

○ 2” Tangent Draw-Off Valve with Strainer.
○ 90o Stainless Steel Elbow.
○ 8 Foot Long of 2” ID Hose (cut to required length).
○ Hose Clamp.

● Drain Cup Assembly, Includes:
○ Stainless Steel Cup Assembly.
○ 8 Foot Long of 2” ID Hose (cut to required length).
○ Hose Clamp.

● Drain Pan Assembly, Includes:
○ 6” x 12” x 20” Stainless Steel Solid Pan with Elbow.
○ 8 Foot Long of 2” ID Hose (cut to required length).
○ Hose Clamp.

● Double Pantry Faucet.

● Single Pantry Spray Hose.

● Double Pantry Spray Hose.

● Caster Kit w/Strain Relief.

● Correctional Package.

SERVICE CONNECTIONS

valve

DIMENSIONS

MODEL CAPACITY A B C D

30P-STGL
30P-STGM

40P-STGL
40P-STGM

30 Gallon inches 36 34.63 30.5 25.75

114 liter mm 914 879 775 654

40 Gallon inches 46 44.63 40.5

152 liter mm 1168 1133 1029

25.75

654

MANIFOLD GAS PRESSURE AND INPUTS:

W.C.



Natural Spark Pilot



Propane Spark Pilot

NOTE:

HIGH ALTITUDE - If equipment i

above 2,000 feet specify installation height, so that proper
gas orifices can be provided.

CLEARANCE:



Left Side



Right Side



Back

3.5"

30 GALLON

93,000 BTU

0"
0"
6"

10"

30 Gallon

BTU

93,000
93,000

s

40 Gallon

BTU

126,000
126,000

to be installed

40 GALLON

126,000 BTU

0"
0"
6"

2

INSTALLATION

CAUTION: BE SURE TO READ!

► Keep this appliance area free and clear of combustibles.

► Do not obstruct the ow of combustion and ventilation air.

► Allow adequate ventilation to unit. Install under exhaust

hood.

► Keep this manual for future reference.

► This installation must conform with local codes, or in the

absence of local codes, with the National Fuel Gas Code,

ANSI 2223. 1/NFPA 54, or the Natural Gas and Propane In-

stallation Code, CSA . B 149.1, as applicable.

► The appliance and its individual shut off valve must be

disconnected from the gas supply piping system during any
pressure testing of that system at pressures in excess of 1/2
PSI (0.035 kg/cm2).

► The appliance must be isolated from the gas supply piping

system by closing its individual manual shut off valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 PSI (0.035 kg/cm2).

► This unit is serviceable from the front. Do not install in such

a manner that a service person cannot remove front panels
if provided.

► Electrical grounding must be provided in accordance with

local codes, or in the absence of local codes, with the Na­tional Electrical Code, ANSI/NFPA 70, or the Canadian Elec-

trical Code, CSA C22.2, as applicable.

► In Canada, this installation must conform to C.S.A.

Standard C22.1 Canadian Electrical Code, Part 1.

► The wiring diagram adhesive label is located on the inside

of the control box cover.

► The product must be installed in a room with adequate air

supply for complete gas combustion.

carrier immediately if damage is found.

3. Remove screws holding unit to skid.

4. Transfer unit to desired position and make level and steady
by adjusting feet to compensate for oor irregularities. Bolt
the ange feet to the oor.

5. Raise skillet cover to full open position. Raise skillet by turn-

ing crank clockwise. Check to make sure burners and car-

ryover tube are in position and securely seated.

6. Lower skillet by turning hand crank counterclockwise until
fully seated on frame. Skillet is equipped with interlock switch,
which does not permit burners to ignite until skillet is lowered
to less than 10o off normal horizontal cooking position.

7. Gas service conditions:

a. This unit is factory-adjusted for gas consumption of

93,000 BTU/Hour (on 30 Gallon units) or 126,000 BTU/
Hour (on 40 Gallon units) at the pressure indicated.
Please read rating plate on top of control box. If this
plate is marked for a different gas than that supplied,
notify your dealer immediately.

DO NOT CONNECT GAS LINES. Only qualied installer or

service person should make the installation.

b. Use new 3/4 I.P.S. iron or steel pipe complying with

ANSI Standard for wrought-steel and wrought-iron.

Pipe B36- latest edition, properly threaded, reamed and free
from chips, oil and dirt.

If pipe dope is used, apply a moderate amount, leaving two end
threads bare. Gas connection is on the rear of the right console.
Pipe in a gas shut-off valve accessible to the operator.

c. Natural gas units are equipped with a pressure regula-

tor factory-adjusted to give 3.5” (89mm) water column

manifold pressure. The supply pressure must be at lea-

set 7” (178mm) water column pressure.

d. Propane gas units are equipped with a pressure regu-

lator factory-adjusted to give 10” (254mm) water col-

umn manifold pressure. The supply pressure must be
at least 11” (279mm) water column pressure.

e. Maximum supply pressure must not exceed 1/2 PSI

(.035 kg/cm2) for both natural and propane gas.

f. Perform a gas leak test of all newly-made joints, as

well as those leading to the main gas control valve pilot
burner, using a soap solution. DO NOT USE FLAME!

► Do not place on or directly against the unit any objects that

would block air openings into the combustion chamber.

► Suitable for use on combustible oors.

► Clearances from both combustible and non-combustible

contruction are 0” from side walls, 10” (254mm) from rear
wall.

► This unit has a exible cord wired into electrical system.

GENERAL INSTALLATION:

1. Remove carton from skid, being careful not to dent or
scratch nished surface of the unit.

2. Inspect unit carefully for shipping damage. File clam with

8. Electrical service connection - Connect skillet controls to
110/120 volt AC, 60 Hz, 1 pH (phase) branch circuit rated
15 Amps capacity. Wiring will conform to the requirements
of national and local electrical codes. ONLY A LICENSED

ELECTRICIAN SHOULD MAKE ELECTRICAL CONNEC-

TIONS!

CASTER INSTALLATION:

Adequate means must be provided to limit the movement of the

applicance without depending on the connector and quick dis-

connect device or its associated piping to limit the appliances
movement.

The location (s) where the restraining means may be attached
to the appliance shall be approximately 3” below the gas inlet
on the rear of the right hand console.

3

INSTALLATION

BEFORE FIRST USE:

Using a non-corrosive, grease-dissolving commercial cleaner,

clean the protective metal oils from all surface parts and the in-

terior of the tilting braising pan (follow the cleaning instructions
in the maintenance section of this manual) and wipe dry with a
soft clean cloth.

START-UP PROCEDURE:

1. Open manual gas shut-off valve.

2. Ensure that the braising pan is in the DOWN position.

3. Turn the THERMOSTAT dial to desired setting. The RED
TEMPERATURE LIGHT will come on. This will turn on the
electronic ignition on, which will light the burners.

4. If the burners do not come on after 30 seconds, turn the
THERMOSTAT dial to OFF and then ON again to restart.

5. When braising pan has reached set temperature, the RED
TEMPERATURE LIGHT will go OFF and the burners will
shut OFF. The RED TEMPERATURE LIGHT will blink ON
and OFF thereafter when the burners are OFF letting the

operator know that the burners are cycling to maintain tem-

perature.

6. If gas supply is interrupted durning operation, turn the
THERMOSTAT dial to OFF position and turn the gas supply

OFF. Wait ve minutes, then repeat steps 1 through 4 to re-

start.

7. Turn the THERMOSTAT dial to OFF when braising pan is
not in use.

SHUTDOWN INSTRUCTIONS:

Turn the THERMOSTAT dial counterclockwise to the OFF posi-

tion.

PROLONED SHUTDOWN:

1. Turn the THERMOSTAT dial counterclockwise to the OFF
position.

2. Turn the GAS VALVE located at the right rear to the OFF
position.

OPERATION

BEFORE FIRST USE:

1. Check to see that the correct gas connection has been
made to the unit (110/120 volt connection).

2. Be sure skillet has been or is cleaned before using.

3. Be certain skillet is lowered to the normal horizontal cooking
position so burners will light.

4. Set the thermostat to the desired temperature. See Test
Kitchen Bulletin Section for thermostat settings.

5. Preheat to desired setting before grilling, pan frying, or any
other type of cooking except boiling.

6. Cover should be up for most types of cooking, except sim­mering or boiling. The cover has a lip at the rear that will
direct condensate into the skillet rather than onto the cabinet
base.

7. When food is cooked, it should be immediately removed
from skillet to prevent overcooking.

8. To lower skillet, merely turn tilt skillet hand crank counter
clockwise. To raise skillet, turn hand crank clockwise.

9. For cleaning instructions, See Trouble-Shooting and Main­tenance Section.

CAUTION: BE SURE TO READ:

► Disconnect the power supply to skillet before cleaning or

servicing.

► If the skillet pan is difcult to raise, the lift gears may need

to be lubricated. The gears are located on the right side un-

der the control box. Apply a liberal amount of gease along
the helical thread of the worm where it engages the worm

gear. Use multi-purpose, NLGI #2 lithium-based, water-re-

sistant grease.

► Periodically examine the ue outlet located behind the

skillet cover for any obstructions.

► Appliances with casters are always to be restrained from

movement. If removal of the restraint is necessary, always

reconnect the restaint when the unit is returned to its origi-

nally installed position.

4

TEST KITCHEN BULLETIN

COOKING FACTS ON PARADE:

1. The Universe Plus Skillet is on of the most versatile pieces of equipment to be found in any restaurant or institution kitchen.

2. This unit will stew, simmer, pan-fry, braise, grill and saute all with very uniform heat pattern.

NOTE: DO NOT ATTEMPT TO DEEP FRY WITH YOUR SKILLET!

3. For best results, the tilting skillet should always be preheated and allowed to cycle once.

4. A great deal of heavy lifting and transferring foods from one pan to another can be eliminated and therefore pot washing will
be reduced.

5. This type of equipment usually reduces the total cooking time by as much as 25% on combination dishes.

6. Sauces usually lose less moisture as the cover reduces evaporation.

7. Large batches of gourmet items can be prepared with less work and with more uniform results.

8. Frozen vegetables can be cooked in the universe skillet in the serving pan, then removed and transferred directly to the

serving line.

The following temperatures should be used: Simmering Maximum of 200°F

9.

Sauteing 225-275°F
Searing 300-350°F
Shallow Frying 325-375°F
Grilling 350-425°F

10. Temperatures of approximately 200°F should always be used for milk-based products, or scorching will take place. Lower
temperatures to 150-175°F to prevent thickening.

11. Some items should be started at a high temperature and then reduced. This permits sealing for about 20% of the time and
cooking for the remaining 80%.

12. The cover has a lip at the back edge that directs the condensate on the cover back into the skillet.

13. The unit tilts easily to 90°, and receiving pan is always approximately 2 inches from the pouring lip of the skillet.

14. The stainless steel UniVerse Plus Skillet is rapidly cleaned with a mild detergent. Water, waste, and scraps are easily re-

moved

into the receiving pan for disposal. (It is always recommended that this type of unit be presoaked if possible.).

15. Breakfast foods such as sausage, bacon, pancakes, fried eggs, scrambled eggs, and French toast are a few of the more

common items that can be cooked in the Universe Plus Skillet.

16. When cooking meat or poultry, all pieces should be of fairly uniform size and weight and should be turned at least once
while simmering.

17. This unit can be converted to a proof box by placing a small amount of water in the pan to form steam and then placing the
food in another pan. The thermostat should be set very low (100 - 150°F).

18. The unit can also be used as a holding cabinet by adding water and setting the thermostat at approximately 175°F.

19. When using water over and over for vegetable cooking, be sure to add water occasionally to keep level at about 3 - 4
inches. Thermostat should be set at 250°F.

20. Perforated 2 1/2” - deep pans are suggested for vegetables for the most satisfactory results. The pan can then be removed

5