Market Forge TS-3E Installation Manual

TURBO STEAM SERIES
ELECTRIC COUNTERTOP CONVECTION STEAMERS
INSTALLATION - OPERATION - MAINTENANCE
MODELS
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802)864-0183
www.mi.com PN 14-0266 Rev B (10/15)
© 2015 - Market Forge Industries Inc.
Your Service Agency’s Address:
Model
Serial number
Oven installed by
Installation checked by
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
Unit must be level to assure proper performance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
INSTALLATION
Service Connections ..................................................... 2
Installation............................................................... 3
Performance Check ...................................................... 4
OPERATION
Control Panel ............................................................ 5
Cooking ................................................................. 6
Cooking Guidelines ...................................................... 7
MAINTENANCE
Cleaning and Preventative Maintenance ................................... 8
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Service Connections
ELECTRICAL CHARACTERISTICS
Volts
AC
208 43.3 28.9 25.0 -- 72.1 48.1 41.6 --
220 40.9 27.3 23.6 -- 68.2 45.5 39.4 --
240 37.5 25.0 21.7 -- 62.5 41.7 36.0 --
380 -- -- 13.7 -- -- -- 22.8 --
415 -- -- 12.5 -- -- -- 20.9 --
480 -- -- 10.8 -- -- -- 18.0 --
600 -- -- 8.7 -- -- -- 14.4 --
TS-3E (9kW) TS-5E (15kW)
1 PH
1 PH
3 PH
3 PH
9kW
6kW
9kW
DIMENSIONS ARE IN INCHES [MM]
6kW
1 PH
15kW
1 PH
10kW
3 PH
15kW
3 PH
10kW
16.88 [429]
8.5
[216]
SERVICE CONNECTIONS
E Electrical Connection - Ø 1-1/8” hole for electrical
connection. Rating to be as specified on data plate.
D Drain Connection - 1/2” NPT
INSTALLATION CLEARANCE
Left Side Right Side Rear
0” (0mm) 0” (0mm) 3” (76mm)
25 [635]
D
E
24
[610]
D
20 [508]
4 [102]
2 [51]
Figure 1
4 [102]
19.25 [489]
VENT
2 [51]
E
TS-3E
19.13 [486]
2 [51]
TS-5E
25.5
[648]
3 [76]
INSTALLATION
2
Installation
UNPACKING
Immediately after unpacking the steamer, check for pos­sible shipping damage. If the steamer is found to be dam­aged after unpacking, save the packaging materials and contact the carrier within 15 days of delivery. File a claim regardless of extent of damage.
We cannot assume responsibility for damage or loss in­curred in transit.
Prior to installation, verify that the electrical service agrees
with the specications on the machine data plate which is
located on the left side panel.
LOCATING
Allow space for vent and electrical connection. Minimum clearances for proper air circulation is 2” on the sides and
6” on the back. Allow adequate access for servicing.
LEVELLING
Using a spirit level, adjust the feet to level the unit, front to back and side to side. The unit must be level for proper operation. Warranty will be void for improper installation.
ELECTRICAL CONNECTIONS
DRAIN CONNECTIONS
No drain connection is required.
WATER CONDITION
For best results it is recommended that the water supply
meet the following specication:
Hardness: Less than 2 grains or
35 ppm.
Total Dissolved Solids (TDS): Less than 60 ppm.
PH Factor: 7.0 to 7.5
This degree of hardness can easily be obtained with the use of a properly maintained water softener.
VENT HOOD
Some local codes may require the steamer to be locat­ed under an exhaust hood. It is recommended that this steamer be located under an exhaust hood to remove ex­cess steam during cooking operations.
Information on the construction and installation of ventilat­ing hood may be obtained from the standard for “Vapor
Removal for Cooking Equipment”, NFPA No. 96 (Latest
Edition).
WARNING
The unit must be electrically grounded and comply with local codes, or in the absence of local codes with the national electrical code ANSI/NFPA to latest edition. Canadian instal­lation must comply with CSA Standard (C22.2 No. 109-M1981 General Requirements Cana­dian Electrical Code, Part II 109-M1981) for commercial cooking appliances.
WARNING
Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on circuit.
Use copper wire suitable for at least 90°C. The steamer must be grounded. The wiring dia­gram is located on the right side panel as you face the unit.
Make electrical connection through the 1-1/8” (29mm) di­ameter hole provided using 3/4” (19mm) trade size con­duit. Refer to the wiring diagram located inside the right side panel. Use 90°C minimum insulated wire.
PLUMBING CONNECTIONS
No plumbing connections are required as steamer is lled
manually.
WARNING
For an appliance equipped with casters, the installation shall be made with an adequate
exible electrical conduit; adequate means
must be provided to limit the movement of the appliance without depending on or transmit­ting stress to the electrical conduit; the loca­tion where restraining means may be attached is to the rear of the stand, below power supply connection.
3
INSTALLATION
Performance Check
WARNING
The steamer and its parts are hot. Use care when operating, cleaning or servicing the steamer. The cooking compartment contains live steam and hot water. Stay clear while opening the door.
Once the steamer has been installed, thoroughly test the steamer before operation.
1. Check that door opens and closes for proper opera­tion.
2. Inspect the door gasket to ensure there is no dam­age.
3. Check without water in the steamer and with “Con­stant Steam” cooking mode selected, that the “LOW WATER” indicator and alarm comes on within 10 min­utes of a cold start.
4. Open compartment door and pour in water up to the “Water Level” mark located at back of compartment.
BEFORE FIRST USE
Clean the protective oils from all surfaces of the steam­er. Use a non-corrosive, grease dissolving commercial cleaner, following manufacturer’s directions. Rinse thor­oughly and wipe dry with a soft clean cloth.
5. Set the timer to the OFF position.
6. Close door and wait approximately 10 minutes for the READY indicator to illuminate which will indicate the unit is up to proper operating temperature.
7. Open the door to verify the cavity has reached cook­ing temperature. Water in the bottom of the cooking cavity should be between 200 to 210°F (93 to 99°C).
8. Set the timer to 5 minutes and close the door to initi­ate the cooking cycle. The COOKING indicator should illuminate. Allow the timed cooking cycle to complete, verifying that the end of cycle buzzer sounds and the COOKING indicator is out. The ‘READY’ light will il­luminate.
OPERATION
4
Control Panel
CONTROLS:
1. Door Handle - Move handle up to open door to cook-
ing cavity.
2. Ready Pilot Light - When lit, indicates the steam-
er cavity is above 150°F (65°C) and is ready for the cooking cycle.
3. Cooking Pilot Light - When lit, indicates that a cook-
ing cycle is in progress.
4. Timer Dial -
TIMED COOKING - Set the cooking time (0 to 60 minutes) - steam cooking will begin after the door is closed. The cooking cycle will be interrupted if the door is opened during the cooking cycle; resume cooking by closing the door. Holding temperature in the cavity will keep cooked foods warm after cooking cycle, at approximately 170°F (77°C).
CONSTANT STEAM - Steamer will heat to enter into a continuous cooking cycle.
5. Main Power Switch -
Figure 2
ON - The steamer will begin heating to the pre-set temperature for standby. Red light will illuminate on the main power switch. Cooking cycle is determined by timer dial.
OFF - The steamer is powered off.
6. Add Water Pilot Light - Illuminates to indicate a low
water condition or that the temperature of the heater element is above normal. A buzzer will also sound an audible alarm.
7. Drain Handle - Use to drain the steamer at end of
day.
5
OPERATION
Cooking
COOKING
WARNING
Live steam and accumulated hot water in the compartment may be released when the door is opened.
1. Close drain valve.
2. Remove the deector plate to expose the bottom of the cavity.
3. Pour water through the door up to the “WATER LEV­EL” mark on the back wall of the cavity and then re-
place the deector plate.
4. Close the door, turn on the power switch and set the timer to one minute position. The unit will be ready for operation in approximately ten minutes when the “READY” indicator lamp is illuminated and the buzzer sounds.
5. Turn the timer to “OFF” position to silence the buzzer, slide pans of food into cooking compartment pan sup­ports and close cooking compartment door.
6. Select “CONSTANT STEAM” or set the number of minutes for the cook cycle.
SHUTDOWN
CAUTION
Leave the compartment doors ajar when not in use to prolong the life of the door gasket.
1. Drain the steamer after each day’s use.
2. Set the power switch to off.
3. Drain the steamer into a suitable receptacle capable
of holding 3 gallons of boiling water. Drain water is
very hot and can cause severe personal injury.
4. Thoroughly clean the unit.
7. In “CONSTANT STEAM” mode the unit will begin the cooking cycle and continue indenitely until user in­tervention or unit runs out of water. The “COOKING” indicator lamp is illuminated in this mode.
8. In timed cooking mode the unit will run through the cooking cycle determined by number of minutes se­lected with the timer. The end of the cooking cycle is indicated by the buzzer and the illuminated “READY” lamp. The unit will hold the cooked foods in a warm state and will maintain the cooking cavity at approxi­mately 170°F (77°C) with the timer set to the “OFF” position.
9. The cooking cycle may be interrupted at any time by opening the compartment door. To resume operation, close the door.
10. Open door slightly at rst letting most of the steam out of the compartment and then fully open the door.
11. Unload by sliding pans of food from pan supports.
12. Close the door to ensure the unit is ready for the next cook cycle.
OPERATION
6
Cooking Guidelines
1. Frozen vegetables should always be cooked in perfo­rated 12” x 20” x 2-1/2” pans, 7-1/2 lbs. (3.4kg) maxi­mum per pan.
2. Frozen entrees should be underlined with a perforat-
ed pan for best results. If they are defrosted rst, the
heating time will be decreased.
3. Fresh foods may also be cooked in this unit. Vege­tables and other foods where the stock is not to be retained should be cooked in perforated 12” x 20” x 2-1/2” pans for the most nutritious results.
4. Total cooking time will vary depending on the load, even though the timer setting is the same.
5. Almost all foods, except cakes and pastry, can be cooked in a steam cooking unit.
6. Steam cooked meals have greater nutritional value since they retain most of their vitamins and minerals.
7. Because foods are cooked faster by the higher tem­peratures of steam cooking, they can be prepared closer to serving time, insuring maximum freshness.
8. Steam cooked foods have a higher percent yield more portions per dollar spent.
9. Food may be served from the same pan in which it is steam cooked, thus reducing food breakage since there is no extra handling or transferring of food from cooking pans to serving pans. It also reduces pot washing tasks.
10. Some important advantages of steam cooking are la­bour saving, reduced operating costs, space saving, and the lifting of heavy stock pots is eliminated.
11. Rice and pasta products, if thoroughly wet at the start of the cooking process, are very easily prepared.
12. Food such as potatoes, poultry, seafood, and some meats may be blanched in the steam cooker, thus re­ducing the total cooking time and grease absorption.
13. The steam cooker will loosen foods burned on pans making washing easier.
14. Solid pans are recommended when liquid is to be re-
tained and perforated pans when the liquid is not to
be retained.
STEAM COOKING
Your steamer efciently cooks vegetables or other foods
for immediate serving. Steam cooking should be carefully time controlled. Keep hot food holding time to a minimum to produce the most appetizing results. Prepare small batches, cook only enough to start serving, then cook ad­ditional amounts to meet demand. Separate frozen foods
into smaller pieces to allow more efcient cooking.
Use a pan cover for pre-cooked frozen dishes that cannot be cooked in the covered containers in which they are
packed if they require more than 15 minutes of cooking
time. When cover is used, approximately one-third addi­tional cooking time is necessary.
Cooking time for frozen foods depends on amount of de-
frosting required. If time permits, allow frozen foods to
partially thaw overnight in a refrigerator. This will reduce their cooking time.
PREPARATION
Prepare vegetables, fruits, meats, seafood and poul­try normally by cleaning, separating, cutting, removing stems, etc. Cook root vegetables in a perforated pan un-
less juices are being saved. Liquids can be collected in a
solid 12” x 20” pan placed under a perforated pan.
Perforated pans are used for frankfurters, wieners and similar items when juices do not need to be preserved. Solid pans are good for cooking puddings, rice and hot breakfast cereals. Vegetables and fruits are cooked in solid pans in their own juices. Meats and poultry are cooked in solid pans to preserve their own juices or to retain broth. Canned foods can be heated in their opened cans (cans placed in 12” x 20” solid pans) or the contents may be poured into solid pans.
The steamer compartment is designed to accept combi­nations of the pan of 12” x 20” (either solid or perforated) as shown on the following table.
DEPTH OF
PANS
1” 6 10
2-1/2” 3 5
4” 2 3
6” 1 2
NUMBER OF PANS
TS-3E TS-5E
15. Eggs may be cooked out of the shell if they are to be chopped which eliminates peeling after steaming.
16. The steam cooker can be opened during the cooking period to add or remove items.
7
OPERATION
Cleaning and Preventative Maintenance
A good preventive maintenance program begins with the daily cleaning procedure. For other installations, tasks re-
quiring mechanical or electrical experience should only
be performed by an authorized service agency.
The following paragraphs are set for minimum preventive maintenance procedures that must be completed peri­odically to assure continued trouble-free operation of the cooker.
CAUTION
Under no circumstances should hardware (or parts) be replaced with a different length,
size, or type other than as specied in the
parts list. The hardware used in the cooker
has been selected or designed specically for
its application, and the use of other hardware may damage the equipment and will void any warranty.
WARNING
Disconnect the power supply to the appliance before cleaning or servicing.
WARNING
The steamer and its parts are hot. Use care when operating, cleaning or servicing the steamer. The cooking compartment contains live steam. Stay clear when opening door.
CLEANING
At the end of each day, or between cooking cycles if nec­essary:
CAUTION
Do not use cleaning agents that are corrosive.
Never spray water into electric controls or louvers
NOTE: Contactthefactory, thefactoryrepresentativeor
alocalservicecompanytoperformmaintenance andrepairsshouldtheappliancemalfunction.Re­fertowarrantyterms.
Daily
After each period of daily operation (more frequently as required to maintain cleanliness), the cooker should be
thoroughly cleaned by completing the following steps:
1. Perform SHUTDOWN procedure.
3. When the unit has cooled, use hot soapy water to clean the interior of the steamer and thoroughly rinse and dry all surfaces with a clean dry cloth.
4. Inspect the drain opening to assure there are no ob­structions.
5. Replace the pan supports and deector in compart­ment and leave door ajar.
Weekly, or more often if necessary:
1. Clean exterior with a damp cloth and polish with a soft dry cloth.
2. Use a non-abrasive cleaner to remove discolorations.
It is NOT RECOMMENDED to use cleaning agents that are corrosive.
Use of cleaning agents that contain chloride, acids or salts which are corrosive may cause pitting and corrosion when used over a period of time; this will reduce the life of the appliance.
Pitting or corrosion is not covered by warranty.
Follow the recommended cleaning instructions. Use a mild detergent, warm water and rinse thoroughly.
WARNING
When installed with casters and connected
to the supply service with exible electrical
conduit, a restraint to prevent damage to the electrical conduit should have been installed. If disconnection of the restraint is necessary, reconnect after the appliance has been re­turned to its originally installed position.
2. Remove the deector plate and pan supports by lift­ing up and off mounting studs and wash with a mild detergent. Rinse and set aside for reassembly.
MAINTENANCE
8
Cleaning and Preventative Maintenance
STAINLESS STEEL
To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (withorwith- outdetergent) applied with a sponge or cloth. Dry thor­oughly with a clean cloth. Never use vinegar or any cor­rosive cleaner.
To remove grease and food splatters or condensed va-
pors that have baked on the equipment, apply cleanser
to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal. Rub­bing cleanser as gently as possible in the direction of the
polished lines will not mar the nish of the stainless steel.
NEVER RUB WITH A CIRCULAR MOTION.
Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the sur­face with SCOTCH-BRITE scouring pads or STAINLESS scouring pads. DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further
spoil the appearance of the nish. NEVER USE A WIRE BRUSH, STEEL SCOURING PADS (EXCEPT STAIN­LESS), SCRAPER, FILE OR OTHER STEEL TOOLS.
Surfaces which are marred collect dirt more rapidly and
become more difcult to clean. Marring also increases the possibility of corrosive attack. Renishing may then be required.
TO REMOVE HEAT TINT
Darkened areas sometimes appear on the stainless steel surface where the area has been subjected to excessive heat. These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful. Heat tint can normally be removed by the forego­ing, but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH-BRITE scouring pads or a STAINLESS scouring pad in combination with a powdered cleanser. Heat tint action may be lessened by not applying or by
reducing heat to equipment during slack periods.
MONTHLY, REMOVAL OF SCALE DEPOSITS
It is recommended that your steamer be descaled once a month, or more often if necessary.
Should your steamer develop a heavy build-up of lime scale deposits, use the CLR® TREATMENT KIT available from your authorized service agent.
Descaling Procedure
WARNING
Read and follow instructions on the CLR® bottle. Use plastic or rubber gloves to avoid skin contact. If CLR® comes in contact with skin, rinse with clean water.
1. Set power switch to off.
2. Remove diffuser plate and pan support racks.
3. Pour one quart of solution into the cavity.
4. Fill the remainder with water up to the “WATER LEV­EL” line.
5. Set the power switch to “ON” and set the timer to 30 minutes.
6. At the end of the 30 minute cook cycle, turn power switch “OFF” and drain the contents of the cavity.
7. Thoroughly ush the cavity with clean water and dry with a soft cloth. LEAVE COMPARTMENT DOOR OPEN WHEN NOT IN USE. The steamer is now ready for use. Turn off for overnight shutdown.
9
MAINTENANCE
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