Market Forge ST-E Service Manual

Page 1
SERVICE & PARTS MANUAL
ELECTRIC STEAM-IT STEAM COOKER, STYLE C
MODEL:
ST-E
35 Garvey Street
Everett, MA 02149
Form Number 5143B 12/85 Printed in U.S.A. Tel. (617) 387-4100, Telex 94-9414, Cable MAFORCO
Page 2
HOW TO USE THIS MANUAL
This manual contains maintenance and service instructions for the Style C, ST-E Electric Steam-It. Only ST-E Steam-Its which have serial numbers prefixed with the letter "C" may be serviced according to the instructions in this manual.
The exploded view drawing of components are aids to the identification, dis-assembly and assembly of parts. The parts listings provide information necessary for the ordering of replacement parts (proper part names and part numbers). When requesting parts or service, always furnish the model and serial number of your unit These numbers are located on the name plate affixed to the top surface of the Steam-It.
TABLE OF CONTENTS
Master Illustration & Parts list 5145 Buzzer, Door Assembly & Gasket 5136 Door Adjustment & Removal 5067 Door Handle Assembly 5119 Fulcrum, Drain Assembly 5146 Safety Valve, Flue, Pressure Gauge & Steam Trap 5147 Exhaust Valve (Old Style) 5148 Exhaust Valve (New Style) 5149 Timer, Low Water Cut -Off & Timer Control Switch 5152 Element Control Switch 5153 Steam-It Stand & Pilot Light 5154 24 Inch Cabinet Base 5011A Trouble Shooting Guide 5155 Wiring Diagram 5156 Wiring Diagram 5157 Wiring Diagram Wiring Diagram Wiring Diagram
Page 3
Page 4
ST-E STEAM-IT STYLE C MASTER
ILLUSTRATION PARTS LIST
Item No. Description Part No.
1 Baseplate Ass'y —Fixed 95-3301 2 Transformer (440/480 V Units 10-5234 3 No 10 Lockwasher (stainless steel) * 4 No 10-32 x 1/2" Binding Hd Screw (st'n st'l) * 5 Lead Ass'y, Transformer 95-3394 6 Plug Button 10-3095 7 Plate-Term Strip Support 95-3289 8 Cover-Term Box 95-3484 9 No 8-32 x 3/8" Rd Hd Screw (st'n st'l) * 10 Ground Lug 10-6969 11 Connector 95-3500 12 Reducing Washer 10-6967 13 Junction Box Cover 95-3489 14 Terminal Strip Section 10-6962 15 Term Strip, End Section 10-6963 16 Baseplate sub-Ass'y —Movable 95-3302
17 Contactor-208V, 50/60 Cycle, Complete 10-5466 Contactor-230/240V, 50/60 Cycle, Complete 10-5467 18 Coil-208V, 50/60 Cycle 10-5470
Coil-230V, 50/60 Cycle 10-5471 19 Low Water Cut-Off 10-5990 20 No 6-32 x 1/4" Truss Hd Screw (st'n st'l) * 21 Connector 10-6966 22 Pressure Control-Open on Rise 95-0998 23 Pressure Control-Closed on Rise 95-0999 24 No 10-32x 1/2";Rd Screw (st'n st'l) * 25 Adapter-Straight 1/4 O.D -1/4 I P.S.M 10-2904 26 Adapter-Tee 1/8 I.P.S-1/4 O.D-1/4 0.D.M 10-3426 27 Reducing Bushing 1/4-1/8 I P S 10-3652 28 Tube 95-3305 29 Tube-Pressure Control 95-3304 30 Union-Compr Fitting 1/4 O.D 10-1154 31 Tubing-Steam Press Line 95-3387 32 Timer, 60-Minute 95-3404 33 Bracket, Timer 95-3277 34 Knob Dial 10-6307 35 Bracket-Pilot Light 95-3403 36 Lock Washer 10-2509 37 Hex Nut 10-32 10-2340 38 Pilot Light 10-6669 39 Exhaust Silencer 10-4963 40 Cage, Electric Wires 95-0483 41 Conduit-Nipple 10-6964 42 Speednut, #6-32 10-4110 43 Washer 95-0463
44 No 10-32 x 3/8 Hex Socket Hd Cap Screw (st'n st'l) *
45 Door Handle Ass'y Complete 95-0144 46 Drain Plug Ass'y Complete 95-0154
Item No. Description Part No.
47 Handle Bumper 10-0226 48 No 8-32 x 3/8 Binding Hd Screw Ty "Z" (st'n st'l) * 49 Safety Valve 10-4636 50 Steam Trap 10-6156 51 Adapter 10-6158 52 Old Style Exhaust Valve * Exhaust Valve-208V, 60 Cycle, Complete 95-0944
Exhaust Valve-230-480V, 60 Cycle, Complete 95-0945 Exhaust Valve-230V, 50 Cycle, Complete 95-0946
Exhaust Valve-208 & 230V, 50 Cycle 95-0946 52A New Style Exhaust Valve (Not Shown) Exhaust Valve-220/240V, 50/60 Hz 09-6545
Exhaust Valve-208V, 50/60 Hz 09-6536 53 Nipple, 3/8 IPS 10-3852 54 Elbow 3/8 I P S st'd 90° 10-3851 55 Buzzer (Complete) 10-6665 56 Fulcrum & Drain Ass'y 95-0115 57 5/16-18 x 11/2" sq Hd Screw (st'l Cad PI) * 58 5/16 Flat Washer, 3/8 I D x #16 Ga St'd (st'l Cad PI) * 59 Hex Nut, 5/16-18 (st'l Cad PI) * 60 Connector, 3/8-90° 10-5036 61 Front Lower Panel Ass'y 95-3 388 62 Nameplate Panel (60 Cycle) 10-6595 63 Nameplate Panel (50 Ccyle) 10-7096 64 Rod 95-0466 65 Pan-Insulation 95-0465 66 Stud 10-1937 67 Pan Rack Ass'y-Right Side 95-2545 68 Pan Rack Ass'y -Left Side 95-2546 69 1/4 Shakeproof Int Tooth Lockwasher (st'n st'l) * 70 1/4-20 x 3/4" Rd Hd Screw (st'n st'l) * 71 1/4-20 x 78" Hex Hd Screw (st'n st'l) * 72 Case-Top Front Upper 95-3131 73 Case-Left Side 95-3140 74 Case-Right Side 95-3141 75 Case-Back 95-3490 76 No 8 x 3/8" Phil Truss Hd Screw Ty "A" (st'l, Ni PI) * 77 Flue Ass'y 95-3135 78 Pressure Gauge 10-0883 79 Tubing-Press Gauge 95-3270 80 Door Assembly, Complete 95-0124 81 Body Assembly (208V and 236V) 95-0478
Body Assembly (470V) 95-0479
*These parts are available at local hardware, plumbing and electrical outlets If not obtainable, special prices will be quoted by Market Forge on request
Page 5
THE BUZZER
THE DOOR GASKET
The function of the Buzzer is to signify to the operator that the cycle of cooking has been terminated
The Buzzer is mounted on a bracket which is positioned at the front of the unit just under the front removable panel.
HOW THE BUZZER WORKS
The Buzzer electrical circuit is controlled by the timer When the timer reaches "ZERO" (at the end of the cooking cycle), the circuit will be completed and the Buzzer will continue to sound until the timer knob is turned to the "OFF" position
THE COOKER DOOR ASSEMBLY
The door of the Cooker has been engineered to establish a positive method of sealing the steam pressure within the cooking cylinder As steam pressure builds up within the cylinder, the door seal will tend to become more positive However, the door should be adjusted to make a good initial seal between the door gasket and the door opening without the added assistance of internal cylinder steam pressures. With the simple action of securing the door handle down in a locked position, the door gasket should be sufficiently compressed against the door opening, all the way around, to prevent any steam leakage from occurring.
Keep the gasket clean. With normal closing and locking of the door assembly, a steam-tight seal should be made between the door gasket and the door opening. This seal cannot be maintained if particles of foreign matter are allowed to accumulate upon either of the contacting surfaces
If leakage should occur by the door gasket before the additional pressure of a steam build up within the cooking chamber causes it to stop, the door assembly must be regarded as improperly adjusted and a readjustment must be made of the adjustment screw.
To change the door gasket, remove the entire door assembly as a unit, remove and discard the old gasket, replace it with a new one (no cement is required), and reinstall the door assembly. Make an operational check for leakage and adjust the door if necessary.
DOOR ASSEMBLY - Parts List
Item Description Part No.
1 Pivot Spring Bearing .....……….... 10-6765
2 Door Lift Springs (pair) . ..………... 10-2785 3 10 - 32 Machine Screw 1/2" long …10 1776
4 Door Gasket ....... ..………………. . 10-2666
5 Door & Door Spring Assy. .………. 95-3204
6 Door Spring ...... ……………… . 95-0127
— Complete Door Assembly
(Items 1 thru 6) .....………. 95-0124
5136
Page 6
DOOR ADJUSTMENT
The door adjustment is located in the fulcrum casting at the base of the door opening. This adjustment employes the use of a screw and locknut. To adjust the Cooker door to a tighter closed position (to prevent steam from leaking by the door gasket as pressure builds up), it is necessary to loosen the locknut and back off the screw at least one-quarter of a turn and retighten the locknut.
5. To replace the door assembly, reverse the step by step procedure described above.
DOOR LIFT SPRING REPLACEMENTS
Market Forge Company supplies replacement Door Lift Springs in sets only. This policy has been found to be in the best interest of the customer. Through continuous use, some of the original qualities of the springs are lost and it becomes advantageous to make replacements to both the left and right Door Lift Springs in the event one becomes damaged or broken.
Replacement Door Lift Springs are marked with tabs at the factory prior to shipping to identify a right from a left spring. These must be installed with the right Door Lift Spring on the right and the left Door Lift Spring on the left of the door as viewed from the front of the Cooker.
TO REMOVE THE DOOR ASSEMBLY
The Door Assembly can be removed from the inner cooking chamber as a unit without the use of any special tools or equipment. However, a systematic approach to this is warranted as the clearances through the portal are close and much confusion can result if not removed in the sequence described below.
1. First, lift off and remove the two pan supports to expose the door linkages on either side of the inner cooking chamber.
2. Raise the door to a fully opened position and disengage the door spring from each of the door spring studs. Accomplish this by counter-acting the force of the door lift spring with one hand while working the end of the door spring of the door assembly.
3. When the ends of the door spring have been completely freed from their respective door spring studs, the door lift springs on either side of the door assembly can easily be slipped off their studs.
4. Rotate the entire door assembly out through the door opening, passing the door handle through the opening first, and then one end of the door spring as shown in the illustration The remainder of the door assembly will then pass through the door opening quite easily.
5067
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DOOR HANDLE ASSEMBLY - PARTS LIST
Shakeproof Lockwasher
. . . 10-2514
..............
95-
0120 5 3/8"
Shakeproof Lockwasher
. . 10-2517 6 Door Lock Knob
............
10-
0050
.........
95-
0134
Acorn Nut
.........
10-
2359
*0btain
at local hardware store
11 1/4"
Shakeproof Lockwasher
.. 10-2513 12 1/4"- 20 x 5/8"
Rd. Hd. Screw
... 10-1731*
13
Door Lock Ass'y.
.....
.........
95-
3223
Door Lock Knob Ass'y.
(Items
1
thru
13) .........
Item Description Part No.
1 No. 10 - 32 Acorn Nut...... 10-2318
3 Locking Screw .............. 10-1999
Item Description Part No.
10 Door Handle Bearing Bracket ...... 95-0659
14
95-0145
9 Door Handle Bearing Stud .... 95-0658
15 Complete Door Handle Ass'y.
5119
95-0144
Page 8
FULCRUM & DRAIN ASSEMBLY The Fulcrum and Drain Assembly is located at the lower front of the cooking cylinder and furnishes a sturdy anchorage for the door locking system of the door handle Also provided in this assembly is a means of adjustment for the door seal The drain port and drain plug provide a means of discharging accumulations of water from the cooking cylinder
ROLLER ASSEMBLY Built Prior to 10/85 (Items 5, 6, 7, 8 & 9) Built after 10/85 (Items 2, 8, 9, 13 & 14) The Roller Assembly mu st be kept free-rolling at all times Should this assembly be allowed to become frozen due to lack of lubrication, undue strain will be put on the door handle and the fulcrum casting while the door is being locked Use only a dry lubricant such as graphite, as oil or grease will tend to attract dirt to this area
5146
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SAFETY VALVE
D Old Style Shown
The Safety Valve is set to automatically relieve the cooking compartment of excessive pressure build-ups by opening at a point between 15 1/2 Ibs and 16 Ibs
CHECKING SAFETY VALVE If the Safety Valve should leak continually with a pressure build-up, or should it cause an interruption of the cooking cycle prematurely (less than 15'/2 Ibs on the steam gauge), it must be determined to be defective and be replaced However, the steam gauge should first be checked for accuracy before making this determination The steam gauge should register absolute zero with no pressure in the cooking cylinder If the normal zero setting has advanced somewhat through usage (a characteristic of steam gauges), the amount of advancement from absolute zero must be subtracted from its registered reading to determine the true steam pressure
THE FLUE
The Flue serves as a protection shield for the Steam Trap (B) Safety Valve (A) Exhaust Valve (D) as well as a front-facing mount for the Steam Gauge (E) As servicing of these parts may at times require the removal of the flue, an exploded view drawing is provided to show their proper relative positions within the flue and the method of their assembly to the cooking cylinder
TO REMOVE THE FLUE 1 Unscrew and remove the exhaust silencer (F) 2 Detach the 3/16" copper tube connector (C) from the Steam
Gauge (E) at the ferrule nearest the steam gauge Then, remove the copper tube entirely by freeing it at the other ferrule
3 Apply inward pressure at either sides of the Flue at points (1) and
(2) with a screwdriver This will collapse the side walls slightly to allow the small fluted sections of sheet metal to clear the edges of the flue opening provided in the outer shell of the Steam-It With the restrictions of the flutes removed, the Flue may then be lifted up over the parts it houses
4 To replace the Flue reverse the above steps
STEAM GAUGE
Located at the top rear of the Steam-It and mounted into the forward face of the flue for visibility, the Steam Gauge registers the pressure within the Steam-It cooking chamber To replace this unit it is necessary to disconnect the 3/16" copper tube connector and remove the two nuts holding the gauge framework in place
STEAM TRAP The Steam Trap is located within the flue at the top rear of the Steam -It It has the very important automatic, dual function of exhausting all cold air from the cooking compartment and of making a suitable seal to allow a pressure build-up of live steam during the cooking cycle Failure of this unit to operate properly will result in uneven cooking
HOW IT WORKS With the introduction of steam into the cooking compartment, the cold air escapes through the Steam Trap When sufficient generated
steam dispalces the cold air it passes through the Steam Trap and the thermostatic element becomes heated and expands to ' make a seal against the seat This action encloses the live steam within the cooking compartment and allows a steam pressure build-up to occur
TROUBLE TESTS AND REMEDIES the first indication of defective Steam Trap operation will usually be evidenced by uneven cooking If working properly, the steam temperature will be even and cooking will be uniform through the cooking compartment Trouble may occur either through premature closing of the Steam Trap before all the cold air has been exhausted or by its failure to close sufficiently to enable a proper steam pressure build-up Either case warrants the replacement of the Steam Trap
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ST-E EXHAUST VALVE-Parts List
Page 11
5149
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CLEANING EXHAUST SILENCER The Exhaust Silencer should be removed and cleaned periodically As the cooking chamber is exhausted of steam through the silencer,
impurities can build up from food particles Cleanings should be frequent enough to prevent clogging to occur For this reason, the Exhaust Silencer is made easily accessible and simple to remove To Clean
1 Remove the one-piece Exhaust Silencer from the unit by
unscrewing it in a counter-clockwise direction
2 Clean the Silencer by sloshing it in hot soapy water and rinse it in
clear water If dirt has clogged the Silencer, presoak it in an
alkaline cleaning solution 3 After cleaning stand the silencer on edge to allow it to drain 4 Screw it back into the elbow of the Exhaust Valve (Clockwise)
LOW WATER CUT-OFF
the Low Water Cut-Off is mounted above the timer assembly under the front lower panel with its thermostat bulb extending and inserting into a channel provided for it at the outer edge of the cast-in heating elements It functions as a safety feature to shut off the complete unit in event the water runs dry
HOW IT WORKS If the Steam-It operated with no water or the water has evaporated away, the temperature of the cooking cylinder will rise and by heat induction effect the thermostat bulb of the Low Water Cut-Off Electric current flow will be broken at the Low Water Cut-Off and the unit will shut down With the replacement of water into the cooking cylinder, the thermostat bulb will be cooled and the unit will then again be operative after the reset button has been pressed If the unit does not start after pressing the reset button, more time will have to be allowed for further cooling
NOTE: Should a cooking cycle be started with insufficient water, and interrupted due to safety action of the Low Water Cut-Off, the food in the process of cooking will be affected Proper compensation will have to be made for the cooking performed and, with proper amount of water in the cooking cylinder, a new cycle determined and set to complete the process
TIMER The Timer, located at the lower right front of the Steam-It, provides a
means of manual control The Steam-It is put into an automatic cycle of cooking with the setting of the Timer to any of its calibrated periods of cooking Its timing cycle, however, is automatically delayed by the Timer Control Switch until free-venting has occurred and a cylinder pressure build-up to 10 PSI has been reached
TROUBLE TESTS AND REMEDIES If the Timer should fail to operate the Steam-It and a check shows all wiring to be in good order, and should the Timer Control Switch be found in good order as ascertained by a continuity check, the Timer must be regarded as defective and must be replaced The Timer is replaceable only as a complete unit
TIMER CONTROL SWITCH The Timer Control Switch, located under the removable front lower
panel Just right of center, automatically delays the timer count-down at the beginning of the cycle until the Steam-It has fully free-vented out all cold air from within the cooking cylinder and pressure has reached 10 PSI This delay insures the timer to count only that portion of the cycle when cylinder steam pressure is actually acting on the foods This, of course, is important when processing foods which only require very short periods of cooking time
HOW IT WORKS The copper tube which extends from the top of the cylinder to the rear portion of the Timer Control Switch constantly reflects internal
cylinder steam pressures upon the Timer Control Switch's built-in bellows While cylinder free-venting is occurring, the switch keeps the timer circuit open After free-venting has terminated and when the cylinder pressure has built-up to approximately 10 PSI, the contacts will be forced closed by back-pressures working on the bellows, the timer circuit will be completed, and the timer will then start its countdown
DIAL ADJUSTMENTS (Refer to Fig 11) The cut-in point of the Timer Control Switch has been factory set at its maximum setting of 10 Ibs and should not be altered unless it is found that the timer does not start until well after 10 Ibs of steam pressure has been realized on the pressure gauge In this case, insert a screwdriver into the center slot (H) of the larger dial (G) and rotate slightly counter­clockwise to adjust timer to start at 10 PSI
RECALIBRATING TIMER CONTROL SWITCH Should the Timer Control Switch vary through usage from its original factory setting, it may be restored to proper working order by recalibration
A visual check of the Timer Control Switch during a trial cycle will quickly determine the need of recalibration With the Timer Control Switch dial set at 10 Ibs (fully clockwise), the timer motor should cut­in when 10 Ibs of steam pressure is registered on the steam pressure gauge By watching the smaller dial (F) of the timer Control Switch, the cut-in of the switch may be observed and heard to click forward at the moment the circuit is made to the timer motor At that precise moment the pressure gauge should measure 10 Ibs
RECALIBRATION PROCEDURE
1 Set the larger dial (G) of the Timer Control Switch to 10 Ibs (fully
clockwise)
2 Loosen the two screws (I) and (J) located on either side of the dial
slot (H)
3 First, note the position of the slot (H) in relation to the dial (G)
Then, while holding the dial stationary, insert a screwdriver into the slot and rotate slightly to adjust (Clockwise rotation will set the Timer Control Switch to cut the timer in at an increased amount of steam pressure-counterclockwise will allow it to cut-in at a decreased amount of steam pressure) Tighten the two screws (I) and (J) to hold this adjustment
4 Check the unit through a trial cycle and note the pressure gauge
reading when the Timer Control Switch is observed and heard to click forward Pressure reading should then be at 10 Ibs (Check also may be made by continuity) Re-adjust necessary
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ELEMENT CONTROL SWITCH TIMER CONTROL SWITCH
ELEMENT CONTROL SWITCH The Element Control Switch, located under the removable front lower panel, just left of center, governs the flow of current to the
heating elements to maintain cylinder pressures at a near—constant 14 PSI
HOW IT WORKS A copper tube extending from the top of the cylinder to the rear
portion of the Element Control Switch constantly reflects internal cylinder steam pressures upon the built-in bellows of the Element Control Switch to cause it to open or close an electrical circuit to the contactor coil With little or no pressure applied to the bellows, the circuit to the contactor will be closed, and providing the timer is set to cycle, the contactor will click in and current will flow to the heating elements When the pressure rises to 14 PSI (ongional factory setting), the bellows will be sufficiently compressed by the steam back-pressure to break the circuit to the contactor coil, the contactor will click out, and current flow to the heating elements will cease When cooling allows the pressure to drop below 13 Ibs, the bellows will again complete the contactor coil circuit, activate the contactor to click in, and allow the heating elements to energize Thus, by working intermittently to open and close the contactor coil circuit, the Element Control Switch, in effect, regulates current flow to the heating elements
DIAL ADJUSTMENT Two dial settings determine the operational range of the Element
Control Switch The larger dial (D) determines the maximum build-up of cylinder steam pressure while the smaller dial (E) governs the range of differential between the switch's cut-in and cut-off points
Should a lower cylinder cooking pressure be desired, adjust the larger dial (D) by inserting a screwdriver into the slot (B) found at its center and turning it slightly counterclockwise to lower the pressure Clockwise rotation will increase the pressure. Pressure must not be adjusted to exceed 14 Ibs as the safety valve is set to automatically open just above this point
The cut-in and cut-off points of the Element Control Switch may be adjusted by rotating the small screw at the center of the smaller dial (E) Normal factory setting is for a one pound differential between cut-in and cut-off To increase the range of differential, rotate screw clockwise, to decrease the range of differential, rotate the screw counterclockwise Check adjustments through a trial cycle by observing pressure gauge reading when contactor clicks out at maximum cylinder pressure and again when it clicks in after cylinder cooling The difference in pressures as read on the pressure gauge should, at these points, be approximately one pound RECALIBRATING ELEMENT CONTROL SWITCH
The Element Control Switch may be recalibrated should it vary somewhat, through usage from its original factory setting
At the precise moment of contactor "click-out", the dial setting of the Element Control Switch and the steam pressure gauge reading should both be 14 Ibs A slight override of steam pressure build-up will normally occur and indicate itself on the pressure gauge after the contactor has "clicked-out" This is normal and is not to be interpreted as an Element Control Switch out of calibration
PRESSURE CONTROL SWITCH (BARKSDALE)
Models built after September 1980 use 2 Barksdale Pressure Switches in place of the White-Rodgers Element Control Switch and the Timer Control Switch
OPERATING PRESSURE ADJUSTMENT (BARKSDALE)
The operating pressure is determined by setting the right switch (A) at approximately 10 PSI and the left switch (B) at approximately 14 PSI Both switches were set at the factory These settings can be verified by looking through the slot (in the Red Rectangle) and observing the alignment of the black line inside with the white scales on either side of the slot
To readjust turn the white knurled knob in appropriate direction to raise or lower pressure
WARNING Because power must be on to adjust pressure switches, be sure to protect against electrical shock Check adjustments through a trial cycle and observe
pressure readings on pressure gauge when switch (B) clicks off at maximum cylinder pressure and when switch (A) clicks on after cylinder cooling Making adjustments as needed being careful not to let switch (B) pressure be set to exceed 14 Ibs Since the safety valve is set to automatically open just above this point
RECALIBRATING PRESSURE CONTROL SWITCH
The actuation valve (differential) is factory set and cannot be recalibrated
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Page 14
RECALIBRATION PROCEDURE
1 Set the larger dial (D) of the Element Control Switch at
14 Ibs. pressure (dial (D) fully clockwise).
2. Loosen the two small screws (A) and (C) located on either side of the dial slot (B)
4 Check this new sotting by operating the Steam It
through a trial cycle and note the pressure gauge reading at the precise moment when the contactor "clicks out" This should be at 14 Ibs. (Check may also be made by continuity) Repeat the process of adjustment until the Steam It test operates to satisfaction
3. First, note the position of the slot (B) in relation to the dial (D). Then, while holding the dial
stationary, insert a screwdriver in the slot to adjust. (Clockwise to increase steam pressure — counterclockwise to decrease pressure). Tighten screws to hold this adjustment.
OPTIONAL STEAM-IT STAND
Market Forge Steam-Its can be supplemented with an optional stand for utility where maximum compact ness is desired. The sturdy stainless steel stand unit is equipped with adjustable leg extensions which allow the unit to be installed and leveled over existing contours in the floor.
The open under-shelf of the stand gives added utility, providing a handy tabouret for cooking utensils- The open design lends itself to maximum sanitary conditions because of the ease in which periodic cleanings can be made.
Though simple in design and appearance, the Steam-It Stand is the ideal arrangement for mounting in that it elevates the unit to the most efficient working height, can be leveled easily, and may easily be maintained in a state of cleanliness.
THE PILOT LIGHT
The Pilot Light is located at the lower right front of the front panel. This unit is wired to operate when the heating elements are on. The circuit will be broken when the timer returns to the "ZERO" position. Thus, when the pilot light is on and off it signifies that the heating elements are cycling on and off to maintain cooking pressure in the cooking chamber
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ITEM NO. PART NO. DESCRIPTION 1
2
3 4 5
6 7
90-2657 Rear Panel St. Steel
Kit 90-3013 Rear Panel St. Steel Kit
90-2661 Side Panels R & L St. Steel
Kit 90-9039 Side Panels R & L St. Steel Kit
10-0631 Leg 90-8974 Ass'y. 24" x 33" Modular Frame 90-2993 Door Ass'y. L Hand St. Steel
Kit 90-9098 Door Ass'y. L Hand St. Steel Kit
90-3154 Door Ass'y. R Hand St. Steel 90-2663 Panel MTG Bracket 10-0493 Feature Strip
ITEM NO. PART NO. DESCRIPTION 8 90-3210 Bracket Magnetic Catch
9 10-5561 Magnetic Catch 10 10-1869 No. 10-32 x 1/2" Flat Head Screw 11 10-0454 Cabinet Hinge Right Bottom
10-0453 Cabinet Hinge Left Bottom 12 10-2365 Lock Nut 13 10-2511 Washer
14 10-2307 Hex Nut
5011A
Page 16
TROUBLE POSSIBLE CAUSE CORRECTION
Check timer for continuity of primary circuit thru
Unit releases pressure before cooking
Steam -It fails to operate at all. (No pressure build-up).
TROUBLE SHOOTING GUIDE
1. Blown fuse.
2. Wiring is defective.
3. Not installed correctly.
4. Element control switch or contactor coil
not in circuit.
5. Current not passing through timer to
start unit.
1. Replace fuse. If it blows again, check that source of electric supply is 60 Amp.
2. Check all wiring. Repair or replace.
3. Check wiring diagram for correct hookup.
4. Check both element control switch and contactor coil for continuity. Repair or replace either if found defective.
5. timer control switch.
Steam -It operates but fails to build-up to 14 Ibs. pressure
cycle has terminated on timer.
Timer does not function at 10 PSI of cylinder pressure to start countdown.
Uneven cooking. 1. Steam trap closing prematurely-preventing
1. Steam trap fails to properly close.
2. Exhaust valve fails to hold pressure
at 14 Ibs.
3. Steam leaks around door.
4. Safety valve blows off below 15 Ibs.
pressure.
5. Element control switch not properly
adjusted.
1. Power loss.
2. Low water cut-off has functioned
prematurely.
1. Loose or broken electrical leads to the timer or timer control switch.
2. Timer motor defective.
3. Timer control switch defective or out of adjustment.
removal of air from the cooking chamber.
1. Replace the steam trap.
2. Check for correct adjustment — or strip down, clean and repair.
3. Clean seating surfaces and gasket to make sure they are free of food particles. Check for worn gasket, or make door adjustment.
4. Replace safety valve. 5. Re­adjust.
1. Check for disruption at source of electric supply.
2. Adjust or replace low water cut-off.
1. Repair or replace defective wiring.
2. Check timer motor for continuity. Replace complete timer if found defective.
3. Make continuity check, adjust, replace if necessary.
1. Replace the steam trap.
Heating elements cutting out before 13 Ib. pressure is reached.
1. Pressure cutting off electric at the element control switch too soon.
1. Make adjustments on the dial of the element control switch to remedy.
5155
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5156
Page 18
UNITS BUILT PRIOR TO
6/79
Page 19
FOR 3 PHASE
-4 WIRE. CONNECTION:
380/22O OR 4l5/240V
CONNECT Ll L2 L3 TO THE. 3 lNCOMING PHASES
POWER
REQUIREMENTS
CONTROL CIRCUIT
CONNECT N TO THE INCOMING NEUTRAL CONNECT E TO THE INCOMING EARTH (GROUND WIRE) CONNECT CONTROL CIRCUIT WIRE C1 TO L3 CONNECT CONTROL CIRCUIT WIRE C2 TO N
FOR 3 PHASE -3 WIRE CONNECTION : (380V OR. 415V,')
CONNECT L1 L2 L3 TO THE 3 INCOMING PHASES CONNECT E TO THE INCOMING EARTH (GROUND WIRE) DO NOT CONNECT ANY INCOMING WIRES TO N REMOVE CONTROL CIRCUIT WIRE C1 FROM L3 REMOVE- CONTROL CIRCUIT WIRE C2_ FROM N
CONNECT SEPARATE 22O/240 VOLT SUPPLY ONLY TO C1 C2
FOR SINGLE PHASE CONNECTION: (220V OR 240V)
BRIDGE L1 L2 L3 AND CONNECT TO INCOMING PHASE CONNECT N TO INCOMING NEUTRAL CONNECT CONTROL CIRCUIT WIRE C1 TO L3 CONNECT CONTROL CIRCUIT WIRE C2 TO N
NOTE: FOR. Norway
230 V, 3PH,, 5OHz., 3 WIRE
ELECTRICAL SERVICE USE
WIRING DIA B95-3775
NOMINAL AMPS. PER WIRE 3 PHASE 1 PHASE 380 V. 415
220 V. 240V.
16 17 48 51
12.0 KW 12.0 KW
MODEL ST-F For Operation On
380/415 Volt-3 Phase Supply
OR
220/2401 VOLT- Single Phase Supply
50 50 Cycles
All Heating Elements Rated 236 Volts 1
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