Market Forge ST-24M36D Installation Manual

Page 1
ST-24M SERIES
24 PAN PRESSURELESS STEAM COOKERS
INSTALLATION - OPERATION - MAINTENANCE
MODELS
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802)864-0183
www.mi.com PN 14-0273 Rev D (4/16)
© 2016 - Market Forge Industries Inc.
Page 2
Your Service Agency’s Address:
Model
Serial number
Steamer installed by
Installation checked by
Page 3
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
INSTRUCTIONS TO BE FOL­LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO­CATION. This information may be obtained by contacting your local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
INSTALLATION
Introduction .............................................................. 2
Service Connections ..................................................... 3
Assembly and Connections ............................................... 6
Installation Check-Out .................................................... 7
PRV – Pressure Reducing Valve Maintenance and Adjustments .............. 8
OPERATION
Controls ................................................................. 9
Operating Procedures ................................................... 10
Test Kitchen Bulletin ..................................................... 11
Cooking Guide .......................................................... 12
MAINTENANCE
Cleaning ............................................................... 14
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this steamer. Adher­ence to these procedures and instructions will result in satis­factory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Page 4
Introduction
DESCRIPTION
The ST-24 is a pressureless steam cooker consisting of two independently controlled compartments enclosed in
a single cabinet. Each compartment is equipped with a
separate three-piece door with inner gasket plate isolated from the exterior surface. Door latches operate by action for positive sealing of inner door. Steam and steam-con­densing circuits are electrically controlled. Operating con­trols are displayed on a single front-mounted panel and include separate timers with indicator lights for selection of constant steam or 60-minute-long duration cooking.
A separate steam source is required for operation of the
Pressureless Cooker and is normally purchased with it; please refer to the respective manual for guidance.
BASIC FUNCTIONING
The Model ST-24 may be operated with only one compart­ment in use; or both may be used simultaneously. Each
compartment is equipped with identical controls, allowing
selection of constant steam or 60-minute timer operation. The cooker becomes operational when it is set to con­stant steam, or the timer is set at the desired cooking time and the compartment door is closed. The indicator light comes on and the steam solenoid valve opens, allowing
steam to ow into the compartment.
When steam owing inside the compartment has raised
the interior temperature to 195°F, the contacts of a ther­mostatic switch automatically close, completing the circuit to the timer motor and starting the selected cooking time period. At the end of the set interval, timer contacts switch to shut off the cooking operation and sound a signal buzz­er. The buzzer is silenced by returning the timer dial to the OFF position. In the constant steam mode, operation will be continuous.
Steam emitted from the compartment along with liquid
cooking drainage is directed through a drain screen in­side the compartment into the cooker drain line. A cold water solenoid valve connected into the cooker drain line is automatically actuated by a thermostatic switch in the cooking compartment drain to condense the steam to wa­ter prior to discharge into the drain.
SHIPPING DAMAGE CLAIM PROCEDURE
The equipment is crafted and inspected carefully by
skilled personnel before leaving the factory. The trans­portation company assumes full responsibility for safe
delivery upon acceptance of this equipment. If shipment
arrives damaged:
Visible loss or damage:
Note the damage or loss on freight bill or express delivery and signed by the person making the delivery.
File claim for damages immediately:
Regardless of the extent of damages.
CONCEALED LOSS OR DAMAGE
If damage is noticed after unpacking, notify the transpor-
tation company immediately and le a “Concealed Dam­age” claim with them. This should be done within fteen
(15) days from the date delivered. Retain container for inspection.
SERVICE
Installation of the equipment should be performed by qualied, certied, licensed and/or authorized personnel
who are familiar with and experienced in state/local instal­lation codes.
Operation of the equipment should be performed by quali­ed and authorized personnel who have read this manual and are familiar with the functions of the equipment.
Service of the equipment should be performed by quali­ed personnel who are knowledgeable with Market Forge cooking equipment.
Should repairs be required, a network of authorized agen-
cies is available to assist with prompt service. A current Directory of Authorized Service Agencies may be ob­tained by contacting:
Market Forge Industries Inc.
44 Lakeside Avenue
Burlington, VT 05401
802-658-6600
www.mi.com
Website http://www.mi.com for a listing of Authorized
Service Agents.
The model and serial numbers must be referenced when corresponding with Market Forge. The data plate contain­ing the serial number pertaining to the equipment is lo­cated on the lower front trim of the cabinet.
INSTALLATION
2
Page 5
ST-24M36E
Service Connections
ELECTRICAL REQUIREMENTS
42kW
3pH
208 (197-219) 117 --
240 (220-240) -- 116
480 (360-500) -- 58
Details of other electrical systems available upon request.
48kW
3pH
SERVICE CONNECTIONS
EP Power Supply - Use wire suitable for at least 90°C. Nominal
amp per line wire:
CW1 Cold Water - 3/8” (10mm) NPT for cold water to boiler. Cold
water lines will have a maximum of 50 PSI (3.5kg/cw2) and a minimum of 25 PSI (1.8 kg/cw2) water pressure
CW2 Cold Water - 3/8” (10mm) NPT for cold water to condenser.
Cold water lines will have a maximum of 50 PSI (3.5kg/cw2) and a minimum of 25 PSI (1.8 kg/cw2) water pressure.
D Drain - Pipe full 2” (50mm) NPT to flush floor drain capable
of receiving water flowing at a maximum rate of 5 gallons (19 liters) per minute. DO NOT MAKE SOLID CONNECTION TO FLOOR DRAIN.
OPERATION WILL BE BY:
Electrically powered, A.S.M.E. constructed and National Board Registered, 15 PSI (1 kg/cm2) steam boiler rated at
NOTE: The only available space to supply utilities to the boiler is the 6” (152mm) space between the floor and the cabinet base. PVC & CPVC Pipe are not acceptable materials for drains.
CAUTION: REMOTE KETTLE OPERATION If this boiler is feeding a remote kettle that will be more than 5 feet (1.5 meters) away, consult factory before ordering.
42/48 kW
DIMENSIONS ARE IN INCHES [MM]
4 [102]
2.5 [64]
10.5
12.5
[318]
69.25
[1759]
[267]
10.5
[267]
3 [76]
5 [127]
ST
D
CW1
CW2
36 [914]
ST
6 [152]
EP
33
[838]
6 [152]
ST-24
WATER SUPPLY
Good quality water feed is the responsibility of the owner. Water quality must be within the following general guidelines.
TDS: 40-125 ppm Hardness: 35-100 ppm Chlorine: <0.2 ppm Silica: <13 ppm Chlorides: <25 ppm Chloramine: <0.2 ppm pH: 7.0 - 8.5
The best defense against poor water quality is a water treatment system designed to meet your water quality conditions.
Figure 1
3
22
[559]
CW1
CW2
28
[711]
D
EP
6 [152]
INSTALLATION
Page 6
Service Connections
SERVICE CONNECTIONS
ST-24M36G
DIMENSIONS ARE IN INCHES [MM]
G Gas Connection - 1” (25mm) N.P.T. female for 300,000 BTU
boiler.
CW1 Cold Water - 3/8” (10mm) NPT for cold water to boiler. Cold
water lines will have a maximum of 50 PSI (3.5kg/cw2) and a minimum of 25 PSI (1.8 kg/cw2) water pressure. CAUTION: FILTER SYSTEM INSTALLATION INSTRUCTIO
CW2 Cold Water - 3/8” (10mm) NPT for cold water to condenser.
Cold water lines will have a maximum of 50 PSI (3.5kg/cw2) and a minimum of 25 PSI (1.8 kg/cw2) water pressure.
D Drain - Pipe full 2” (50mm) NPT to flush floor drain capable
of receiving water flowing at a maximum rate of 5 gallons (19 liters) per minute. DO NOT MAKE SOLID CONNECTION TO FLOOR DRAIN.
EC Electrical Connection - 120 Volts AC, 60 Hz, single phase,
and a 9 foot Power Cord/NEMA 5-15.
OPERATION WILL BE BY
Gas fired, A.S.M.E. constructed and National Board Registered, 15 PSI (1 kg/cm2) steam boiler rated at 300,000 BTU
Notes: If equipment is installed where elevation exceeds 2,000 feet (609.6 meters) above sea level, specify installation altitude so that proper gas orifices can be provided.
The only available space to supply utilities to the gas boiler is the 6” (152mm) space between the floor and the cabinet.
Allow 3” (76mm) space from side wall and 6” (152mm) from rear wall if adjoining walls are combustible.
PVC & CPVC PIPE ARE NOT ACCEPTABLE MATERIALS FOR DRAINS.
CAUTION: REMOTE KETTLE OPERATION If this boiler is feeding a remote kettle that will be more than 5 feet (1.5 meters) away, consult factory before ordering.
12.5 [318
69.25
[1759]
4[102]
2.5 [64]
CW1
10.5
[267]
36 [914]
EC
D
EC
CW2
FLUE
5 [127]
10.5
[267]
33
[838]
2.75 [70]
G
ST-24
WATER SUPPLY
Good quality water feed is the responsibility of the owner. Water quality must be within the following general guidelines.
TDS: 40-125 ppm Hardness: 35-100 ppm Chlorine: <0.2 ppm Silica: <13 ppm Chlorides: <25 ppm Chloramine: <0.2 ppm pH: 7.0 - 8.5
The best defense against poor water quality is a water treatment system designed to meet your water quality conditions.
Figure 2
INSTALLATION
28
[711]
8 [203]
CW1
CW2
G
D
6 [152]
4
Page 7
ST-24M36D
Service Connections
SERVICE CONNECTIONS
EC Electrical Connection - 120 Volts AC, 60 Hz, single
phase, and a 9 foot Power Cord/NEMA 5-15.
CW Cold Water - 3/8” (10mm) NPT for cold water to con-
denser. Cold water lines will have a maximum of 50 PSI (3.5kg/cw2) and a minimum of 25 PSI (1.8 kg/cw2) water pressure.
CR Condensate Return - 1/2” (13mm) N.P.T. female from
ball float trap may be connected to condensate return line (optional at extra cost).
D Drain - Pipe full 2” (50mm) NPT to flush floor drain
capable of receiving water flowing at a maximum rate of 5 gallons (19 liters) per minute. DO NOT MAKE SOLID CONNECTION TO FLOOR DRAIN.
S Steam Supply - Minimum BHP required: 3.0 BHP at a
minimum pressure of 15 PSI (1.0 kg/cm2). 3/4” (19mm) NPT pressure reducing valve will reduce incoming pressure of 20 to 50 PSI (1.3 to 3.5 kg/cm2) to required 15 PSI (1.0 kg/cm2).
NOTES: The only available space to supply utilities is the 6” (152mm) height between the floor and the cabinet.
PVC & CPVC are not acceptable materials for drain lines.
DIMENSIONS ARE IN INCHES [MM]
36 [914]
4.3 [109]
4 [102]
2.5 [64]
2 [51]
D
10.5
[267]
EC
CR
CW
S
17 [432]
10.5
[267]
33
[838]
3 [76]
ST-24
WATER SUPPLY
Good quality water feed is the responsibility of the owner. Water quality must be within the following general guidelines.
TDS: 40-125 ppm Chlorides: <25 ppm Silica: <13 ppm pH: 7.0 - 8.5 Chloramine: <0.2 ppm Chlorine: <0.2 ppm Hardness: 35-100 ppm
The best defense against poor water quality is a water treatment system designed to meet your water quality conditions.
Figure 3
69.25
[1759]
EC
CW
28
[711]
S
D
17
[432]
6 [152]
5
INSTALLATION
Page 8
Assembly and Connections
ASSEMBLY
The Pressureless Cooker is factory-mounted on a cabi­net base containing either a steam boiler or direct steam connection controls for the cooker. The assembled unit is shipped bolted to a skid, with cabinet feet in a separate
container. Steps required for assembly are as follows:
1. Remove the four bolts that fasten the equipment frame to the skid.
2. Install feet in threaded mounting locations of the cabi­net frame.
3. Mount the four pan support racks in brackets and studs inside cooking compartments.
4. Attach panels to lower cabinet. Detailed instructions are enclosed with the panels.
SETTING IN PLACE
Level the unit in nal location by turning the adjustable
feet. Using the cabinet top as a reference, obtain level adjustment left-to-right and front-to-back.
MECHANICAL CONNECTIONS
Since the Pressureless Cooker is interconnected at the factory to the steam boiler or direct steam plumbing, no
eld connections to the cooker are required. All electrical
and plumbing connections are routed to the steam boiler
cabinet through the 6-inch-high space between the oor
and the bottom edge of the cabinet frame. Connection locations for the cooker mounted on steam boilers of elec­tric, gas, and steam coil utility and direct-connected steam are shown in separate installation instructions for each.
WATER CONNECTIONS
Good quality water feed is the responsibility of the owner. Water quality must be within the following general guide-
lines.
TDS: 40-125 ppm
Hardness: 35-100 ppm
Chlorine: <0.2 ppm
Silica: <13 ppm
Chlorides: <25 ppm
Chloramine: <0.2 ppm pH: 7.0 - 8.5
The best defense against poor water quality is a water treatment system designed to meet your water quality
conditions.
EQUIPMENT FAILURE CAUSED BY INADEQUATE WA­TER QUALITY IS NOT COVERED UNDER WARRANTY.
CAUTION
PVC or CPVC are not acceptable materials for drains.
INSTALLATION
6
Page 9
Installation Check-Out
Check-out procedures for the cooker mounted on steam boilers of electric, gas, and steam coil utility or direct-con­nected steam are given in separate installation instruc­tions for each. Refer to Cooker Check-Out on next page for the correct procedure. If the cooker fails to perform as described, consult the Trouble-Shooting Guide for correc-
tive action. If difculty arises with the boiler, reference the separate service and parts manual for that equipment.
Before making this check-out, the operator must be thor­oughly familiar with the operating procedures and with the function of each control. Refer to the section on Operation
and Figure 2, Controls and Indicators for identication of controls required in the following procedures.
INITIAL CONTROL SETTINGS
Before beginning the start-up procedures for the cooker, the instruction plate and service manual for the steam boiler must be consulted and all start-up procedures com­pleted to supply 15 PSI steam to the steam inlet line for the cooker.
1. All steam boiler controls are in the operating mode and 15 PSI steam is applied to the cooker inlet plumb­ing.
SHUT-DOWN PROCEDURE
No shut-down procedure is required for the Pressureless
Cooker except to check that all timer dials (2) are in the OFF position and the compartment doors are open. Con­sult the steam boiler instruction plate and complete the shut-down procedures for the boiler.
2. Cooker timers for both compartments are in the OFF position.
3. Cooker compartments are empty of all information materials, pan supports are mounted in place, and doors are open.
COOKER CHECK-OUT
The cooker check-out procedures are as follows:
1. With the doors open set timers to about the “4-min­ute” position. Observe that indicator lights are off and steam does not enter compartments.
2. Close cooker compartment doors. Observe that indi­cator lights turn on, and steam can be heard rushing into the compartment simultaneously with the door closing.
3. Observe the boiler drain line for passage of steam
into the open oor drain. Correct steam condenser operation is evidenced by presence of water owing
from the drain line.
4. Observe cooker operation for several minutes. Op­eration is correct if timer dials begin to rotate after a
short delay period required for preheating. After the delay period plus the “4-minute” initial setting, the tim­er dials will return to the “0-Minute” position, at which
a buzzer sounds. The buzzer is silenced by turning the dial to the OFF position.
7
INSTALLATION
Page 10
PRV – Pressure Reducing Valve Maintenance and Adjustments
WATTS PRESSURE REDUCING VALVE – MARKET FORGE PART NUMBER 10 - 1033
To provide adequate steam pressure regulation, your cooker / steamer may be equipped with a Watts Pressure
Reducing Valve ( PRV ). The ¾” PRV is designed to regu­late an incoming Maximum pressure of 200 PSI down to Operating pressures between 5 – 20 PSI. The PRV will safely regulate the incoming steam to your type of unit.
The chart below indicates the required Incoming Pressure
for the following Market Forge Models.
Model Max. Operation
Pressure
ST-24 All
models
5 PSI 200 PSI
Max. Incoming
Pressure
ADJUSTING WATTS ¾” PRESSURE REDUCING VALVE
5. Release the locking wing nut (Item 1) and loosen the adjusting screw spring (Item 2)
6. Turn the inlet steam supply to full open. Then turn adjusting screw (Item 2) clockwise just enough to al­low the valve to open slightly. Allow cooker / steamer to operate in this manner for several minutes by pull­ing out the steam operating handle or turning on the timer.
7. Turn adjusting screw (Item 2) down slowly at intervals until reduced pressure reaches the desired set-point per the chart below.
8. Tighten locking wing nut (Item 1)
9. If a chattering noise should occur, move adjusting le­ver or screw (Item 3 as shown) located in bottom half of the valve body, clockwise or counter-clockwise, un­til chattering stops.
2
1
3
Figure 4
INSTALLATION
8
Page 11
Controls
Figure 5
CONTROL COMPONENTS
1. Timer/Constant Steam - Controls cooking up to 60 minutes or uses constant operation
2. Indicator Light (Red) - Indicates cooking is in operation
3. Digital Timer - Control cooking up to 60 minutes or uses constant operation
4. Mode Switch - Constant steam / Timer
9
OPERATION
Page 12
Operating Procedures
OPERATING PROCEDURES
The ST-24 Pressureless Steam Cooker defrosts frozen foods and cooks fresh and defrosted foods. Each cooking compartment permits selection of continuous (constant steam) cooking or timed (0–60 minutes) cooking. Instruc­tions for operation are included in this section. Consult Test Kitchen Bulletin for detailed cooking information.
Steam Source Operation
The Pressureless Cooker is supplied mounted on a cabinet containing either a steam boiler or controls for direct-connected steam. Manual controls are accessed by opening the cabinet door. The start-up procedure for the steam source is completed once before each daily operating period of the cooker. (For steam boilers, see instruction plate.)
Preheating
Before each initial operation of the cooker, and at any oth­er time when the cooking compartment is cold, a 1-minute
preheating period is required. To preheat the cooker, put
steam source into operation and proceed as follows:
1. Close cooking compartment door.
2. Set 60-Minute Timer Dial (1) to “1-minute” setting.
NOTE: Total elapsed preheating time equals the tim-
er setting plus a short delay period needed to activate a thermostatic switch included in the controls.
3. Turn off buzzer, which sounds to indicate cooking is complete, by setting the Timer Dial (1) to OFF posi­tion.
Cooking
Before loading the cooker, be sure compartment is hot. Refer to Preheating Section for instructions.
1. Slide pans of food into cooking compartment pan supports.
2. Close cooking compartment door.
3. Set timer cooking time:
a. CONSTANT STEAM for continuous cooking
b. 60-MINUTE TIMER for timed cooking.
NOTE: To save energy, remember to always re-
turn the TIMER to the OFF position after it has been used in the CONSTANT STEAM MODE.
4. Set appropriate timer to the required cooking time (Refer to Test Kitchen Bulletin).
5. Turn off buzzer, which sounds to indicate cooking is complete, by setting timer dial (1) to the OFF position.
6. Open door slightly at rst letting most of the steam out of the compartment and then fully open the door.
7. Unload by sliding pans of food from pan supports, taking care to avoid hitting compartment opening.
Shut-Down Procedure
No shut-down procedure is required for the cooker except
to check that both timer dials (1) are in the OFF posi­tion and that both compartment doors are open. When all cooking has been completed for the day, the steam source must be shut off. (For steam boilers, see instruc­tion plate.)
OPERATION
CAUTION
When the unit is not in use, leave the cooking compartment door slightly ajar to prolong the life of the door gasket.
10
Page 13
Test Kitchen Bulletin
1. Frozen vegetables should always be cooked in perfo­rated 12” x 20” x 2-1/2” pans 7-1/2 lbs. (34 kg) maxi­mum per pan.
2. Frozen entrees should be underlined with a perforat-
ed pan for best results. If they are defrosted rst, the
heating time will be decreased.
3. Fresh foods may also be cooked in this unit. Vege­tables and other foods where the stock is not to be retained should be cooked in perforated 12” x 20” x 2-1/2” pans for the most nutritious results.
4. There is a thermostatic time delay built into this unit which adapts the unit to the proper cooking time. This means that the total time will usually be longer than the time setting.
5. There is a safety interlock switch on the door which shuts off the steam each time the door is opened if the unit is in the cooking cycle.
6. Both compartments may be lled and timers set si­multaneously.
7. Total cooking time will vary depending on the load, even though the timer setting is the same.
17. The steam cooker will loosen foods burned on pans making washing easier.
18. Solid pans are recommended when liquid is to be re-
tained and perforated pans when the liquid is not to
be retained.
19. Eggs may be cooked out of the shell if they are to be chopped which eliminates peeling after steaming.
20. The steam cooker can be opened during the cooking period to add or remove items. If any time is lost, an adjustment may be made on the timer.
21. Steam cooking information, including recommended pan size and type, weight per pan, cooking times and pan yields are given on the following pages of this bulletin.
8. All foods, except cakes and pastry, can be cooked in a steam cooking unit.
9. Steam cooked meals have greater nutritional value since they retain most of their vitamins and minerals.
10. Because foods are cooked faster by the higher tem­peratures of steam cooking, they can be prepared closer to serving time, insuring maximum freshness.
11. Steam cooked foods have a higher percent yield more portions per dollar spent.
12. Food may be served from the same pan in which it is steam cooked, thus reducing food breakage since there is no extra handling or transferring of food from cooking pans to serving pans. It also reduces pot washing tasks.
13. Some important advantages of steam cooking are la­bor saving, reduced operating costs, space saving, and the lifting of heavy stock pots is eliminated.
14. Rice and spaghetti products, if thoroughly wet at the start of the cooking process are very easily prepared.
15. Food such as potatoes, poultry, seafood, and some meats may be blanched in the steam cooker, thus re­ducing the total cooking time and grease absorption.
16. Fuel is used only when the steam cooking unit is in operation.
11
OPERATION
Page 14
Cooking Guide
The ST-24 Pressureless Cooker is a two compartment unit. Each compartment holds twelve 12” x 20” x 2-1/2” or six 12” x 20” x 4” pans. This unit enables the cook to prepare foods close to the time of service. The cooking times given are timer settings and should be set in a preheated compartment. There is a thermostatic time delay in each compartment that adjusts the total time depending on the temperature and amount of the food. Therefore the total time will be greater than the timer
setting. At the end of the timer cooking cycle the buzzer will sound, steam will stop owing and the food can be removed.
FROZEN
ITEM
FROZEN VEGETABLES
Asparagus, Spears 7.5 lbs (3.4 kg) 2.5” (65mm) 12 12-15 30 - 3 oz (85g)
Beans, Green Regular 6 lbs (2.7kg) 2.5” (65mm) 12 10-15 25 - 3 oz (85g)
Beans, Green French Cut
Beans, Lima 7.5 lbs (3.4 kg) 2.5” (65mm) 12 12-15 30 - 3 oz (85g)
Broccoli 6 lbs (2.7kg) 2.5” (65mm) 12 4-6 25
Brussel Sprouts 7.5 lbs (3.4 kg) 2.5” (65mm) 12 10-15 30 - 3 oz (85g)
Carrots 6 lbs (2.7kg) 2.5” (65mm) 12 10-15 25 - 3 oz (85g)
Cauliower 6 lbs (2.7kg) 2.5” (65mm) 12 7-12 25 - 3 oz (85g)
Corn, Cut 7.5 lbs (3.4 kg) 2.5” (65mm) 12 8-12 30 - 3 oz (85g)
Mixed, Vegetables 7.5 lbs (3.4 kg) 2.5” (65mm) 12 8-12 30 - 3 oz (85g)
Peas, Loose 7.5 lbs (3.4 kg) 2.5” (65mm) 12 3-5 30 - 3 oz (85g)
Spinach, defrosted 9 lbs (4 kg) 2.5” (65mm) 12 7-12 30 - 4 oz (115g)
Squash, defrosted 12 lbs (5.5 kg) 2.5” (65mm) 12 7-12 50 - 3 oz (85g)
FROZEN PREPARED ENTREES
Lobster Tails, 6-8oz. (170-255g)
Shrimp, C.D.P. 16-20 lbs (7-9 kg) 2.5” (65mm) 12 8-11 75 - 6 oz (170g)
Shrimp, Green 16-20 lbs (7-9 kg) 2.5” (65mm) 12 11-15 50 - 3 oz (85g)
Bulk Pack, Frozen
Bulk Pack, Defrosted 3.5-4 2.5” (65mm) 12 25-35 10 - 6 oz (170g)
MISCELLANEOUS
Eggs, in Shell 3 dozen 2.5” (65mm) 12 9-11 36 - 1 Egg each
Eggs, out of Shell 4 dozen 2.5” (65mm) 12 6-8 48 - 1 Egg each
Rice 4 lbs (1.8 kg) 2.5” (65mm) 12 18-22 60-65 - 3 oz (85g)
Spaghetti 3 lbs (1.4 kg) 2.5” (65mm) 12 18-22 40-45 - 4 oz (115g)
WEIGHT PER
PAN
6 lbs (2.7kg) 2.5” (65mm) 12 5-7 25 - 3 oz (85g)
7-8 lbs (3.2-3.6
kg)
3.5-4 lbs
(1.6-1.8 kg)
RECOMMENDED
12” x 20” (1/1)
PERF. PAN
2.5” (65mm) 12 15-25 15 - 6 oz (170g)
2.5” (65mm) 12 35-45 10 - 6 oz (170g)
NO. OF
PANS
TIMER
SETTINGS
IN MINUTES
APPROX. NO. COOKED
SERVINGS PER PAN
OPERATION
12
Page 15
Cooking Guide
ITEM
VEGETABLES
FROZEN
WEIGHT PER
PAN
RECOMMENDED
12” x 20” (1/1)
PERF. PAN
NO. OF
PANS
TIMER
SETTINGS
IN MINUTES
APPROX. NO.
COOKED
SERVINGS PER PAN
Beans, Snap Green or Wax 6 lbs (2.7 kg) 2.5” (65mm) 12 18-22 25-30 - 3 oz (85 g)
Beets, 2” (50mm) Diameter
Broccoli, 1/2-3/4” (12-20mm) Stalks
7.5 lbs (3.4 kg) 2.5” (65mm) 12 40-50 30-35 - 3 oz (85 g)
6 lbs (2.7 kg) 2.5” (65mm) 12 14-18 25-30 - 3 oz (85 g)
Carrots, Sliced 9 lbs (4 kg) 2.5” (65mm) 12 18-21 35-40 - 3 oz (85 g)
Cauliower, 1.5-2” (38-50mm) Trimmed
6 lbs (2.7 kg) 2.5” (65mm) 12 12-16 30-35 - 3 oz (85 g)
Corn on the Cob, Husked 1 dozen 2.5” (65mm) 12 10-15 12
Cabbage, 1/4-1/6 of Head, Cored
Onions, 2” (50mm) Diameter
5 lbs (2.25 kg) 2.5” (65mm) 12 14-18 15-20 - 4 oz (115 g)
6 lbs (2.7 kg) 2.5” (65mm) 12 20-25 25-30 - 4 oz (115 g)
Peas, Shelled 5 lbs (2.25 kg) 2.5” (65mm) 12 5-6 25-30 - 3 oz (85 g)
Potatoes, French Fry Cut 10 lbs (4.5 kg) 2.5” (65mm) 12 18-21 50 - 3 oz (85 g)
Potatoes, 3” (75mm) Regular Cut
10 lbs (4.5 kg) 2.5” (65mm) 12 35-40 50 - 3 oz (85 g)
Spinach, Cleaned & Cut 3 lbs (1.4 kg) 2.5” (65mm) 12 3-5 10-12 - 3.75 oz (105 g)
Summer Squash, 1” (25mm) Sliced
7 lbs (3.2 kg) 2.5” (65mm) 12
Winter Squash, Peeled 9 lbs (4 kg) 2.5” (65mm) 12
Turnip, Diced 5 lbs (2.25 kg) 2.5” (65mm) 12
MEAT - POULTRY - FISH
Chicken, Cut up
Chicken, 4 lbs. Whole
Fowl, 5 lbs.+ Whole
Fish, Fillets
Frankforts
Hamburgers, 3 oz. (85g)
Meatballs, 1 oz. (30g) size*
Meatloaf *
Pork Chops, Loin Bone, 4 oz. (115g)
Sausage, 1.5 oz. (45g)
Turkey, on Carcass
Turkey, off Carcass
8 lbs (3.6 kg) 2.5” (65mm) 12
3 each 2.5” (65mm) 12
2 each 2.5” (65mm) 12
3 lbs (1.4 kg) 2.5” (65mm) 12
5 lbs (2.3 kg) 2.5” (65mm) 12
5 lbs (2.3 kg) 2.5” (65mm) 12
6 lbs (2.7 kg) 2.5” (65mm) 12
15 lbs (6.8 kg) 2.5” (65mm) 12
6 lbs (2.7 kg) 2.5” (65mm) 12
6 lbs (2.7 kg) 2.5” (65mm) 12
20-22 lbs
(9-10 kg)
10-12 lbs (4.5-5 kg)
2.5” (65mm) 1
2.5” (65mm) 12
7-10
10-15
28-32
20-30
45-50
50-60
10-15
3-5
18-22
20-25
40-50
25-30
18-21
2-2.5 Hours
1-1.25 Hours
30-35 - 3 oz (85 g)
25-30 - 3 oz (85 g)
20-25 - 4 oz (115 g)
15-20 - 2 oz (55 g)
25-30 - 2 oz (55 g)
20-25 - 2 oz (55 g)
12-15 - 2 oz (55 g)
35-40 - 2 oz (55 g)
20-25 - 2 oz (55 g)
20-25 - 2 oz (55 g)
50-60 - 2 oz (55 g)
24 - 2 oz (55 g)
18-20 - 2 oz (55 g)
50-60 - 2 oz (55 g)
55-65 - 2 oz (55 g)
* Raw weight for Meatballs and Meatloaf includes hamburg and extenders and yields 2 oz. (55g) protein plus extenders or 3 oz. (85g) total portion.
13
OPERATION
Page 16
Cleaning
WARNING
DO NOT HOSE DOWN UNIT AS IT CONTAINS ELECTRICAL COMPONENTS!
CLEANING
After each period of daily operation (more frequently as required to maintain cleanliness), the cooker should be
thoroughly cleaned by completing the following steps:
1. Remove left- and right-side pan supports, bafes, and drain screens by lifting up and off mounting studs. Wash with a mild detergent. Rinse and set aside for reassembly.
2. Wash cooking compartment interior using a mild de­tergent and water. Rinse and dry thoroughly.
3. Replace pan supports, bafes, and drain screens in compartment and leave door open.
DRAINAGE
Cooking Compartment Drainage
The bottom of the cooking compartment is angled slightly toward the rear of the unit. This assures that any conden­sate build-up or spills will be directed toward the drain hole, which is located at the rear bottom center of the cooking compartment. Any liquid exiting the cooking com­partment runs down the cooking compartment drain tube and into the drain line.
Drip/Spill Trough Drainage
The ST-24 Pressureless Steam Cooker has a drip/ spill trough below the cooking compartment door. It will catch any condensate gathering on the front of the unit when the door is opened.
MAINTENANCE
14
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