Market Forge ST10-2G Installation Manual

Page 1
ST10-2G
GAS TWO COMPARTMENT CONVECTION STEAMER
WITH TWIN GENERATORS
INSTALLATION - OPERATION - MAINTENANCE
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802) 864-0183
www.mi.com PN 14-0275 Rev A (8/14)
© 2014 - Market Forge Industries Inc.
Page 2
Model
Serial number
Oven installed by
Installation checked by
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IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
INSTRUCTIONS TO BE FOL­LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO­CATION. This information may be obtained by contacting your local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
INSTALLATION
Service Connections ..................................................... 2
Introduction .............................................................. 3
Installation............................................................... 4
Setting in Place ...................................................... 4
Mechanical Connections .............................................. 4
General ............................................................. 4
Exhaust Fans and Canopies .......................................... 4
Wall Exhaust Fan .................................................... 4
Clearances .......................................................... 4
To Install ............................................................ 4
Utility Connections ....................................................... 5
Performance Check ...................................................... 6
OPERATION
Cooking ................................................................. 7
Cleaning ................................................................ 8
Control Panel ............................................................ 9
Test Kitchen Bulletin ..................................................... 10
Cooking Guide .......................................................... 11
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
MAINTENANCE
Cleaning and Preventative Maintenance .................................. 13
Page 4
Service Connections
SERVICE CONNECTIONS
EC Electrical Connection - 120V, 60 Hz, 1 pH with ground.
Unless otherwise specified. Furnished with a 6 foot cord with 3 prong plug. Max 4.0 AMPS. 56 kW.
G Gas Connection - 3/4” (19mm) IPS Supply line required.
C Condensing Cold Water - 3/8” (10mm) OD Tubing at
25-50 PSI (1.8-3.5 kg/cm2)
G1 Generator Water - 3/8” (10mm) OD Tubing at 25-50
PSI (1.8-3.5 kg/cm2)
D Drain - 2” (51mm) IPS pipe to open floor drain. DO NOT
MAKE SOLID CONNECTION TO FLOOR DRAIN. Max
GAS SPECIFICATIONS
BTU/HR. NATURAL GAS (W.C.) PROPANE GAS (W.C.)
190,000 6” - 14”
(152-356mm)
12” - 14”
(305-356mm)
OVEN CLEARANCES
LEFT RIGHT BACK
0 0 6” (152mm)
* Use on non-combustible floors only.
Length before open air gap opening: 24” (610mm) NO BENDS OR ELBOWS.
IMPORTANT: Before connecting water to this unit, have water supply analyzed to make sure that hardness is no greater than 2.0 grains per gallon and a pH level is within the range of 7.0–8.5. Water that fails to meet these standards should be treated by the installation of a water conditioner. Equipment failure caused by inadequate water quality is not covered under warranty. Drain, 1-1/2” O.D. pipe coupled to 1 1/2” O.D. tempering tank drain. Do not make solid connection to floor drain. PVC and CPVC pipe are not acceptable materials for drains.
DIMENSIONS ARE IN INCHES [MM]
15.75 [400]
SAFETY RELIEF
VALVES
1 [25]
G1 C
3.5 [89]
EC
G
D
24 [610]
G1
G
C
6 [152]
EC
28 [711]
24 [610]
68.5 [1740]
33.13 [841]
D
71.88 [1825]
49.25 [1251]
38.75 [984]
36 [914]
37.5 [953]
REAR FLANGED FOOT DETAIL
2 EQUALLY SPACED Ø7/16” [11] HOLES ON 2.5 [63] B.C.
Figure 1
InstallatIon
2
Page 5
Introduction
DESCRIPTION:
The ST10-2G series steamer is a pressureless steam cooker consisting of two independently controlled com­partments enclosed in a single cabinet. Each compart-
ment is equipped with a separate heavy duty door with
inner gasket plate isolated from the exterior surface. Door latches operate by action for positive sealing of inner door. Operation controls are displayed on a single front­mounted panel and include separate timers with indicator lights for selection of constant steam or 60-minute-long duration cooking. Two gas red, stainless steel genera­tors operating at “0” psi (0 kg/cm2) and rated at 95,000 BTU are located in the bottom cabinet and may be oper­ated separately.
BASIC FUNCTIONING:
The steamer may be operated with only one compart­ment in use; or both may be used simultaneously. Each
compartment is equipped with identical controls, allowing
selection of constant steam or 60-minute timer operation. The cooker becomes operational when it is set to con­stant steam, or the timer is set at the desired cooking time and the compartment door is closed.
When steam owing inside the compartment has raised
the interior temperature to 195°F, the contacts of a ther­mostatic switch close, completing the circuit to the timer motor and starting the cooking time period. At the end of the set interval, timer contacts switch to shut off the cook­ing operation and sound a signal buzzer. The buzzer is silenced by returning the timer dial to the OFF position. In the constant steam mode, operation will be continuous.
Steam emitted from the compartment along with liquid
cooking drainage is directed through a drain screen inside the compartment into the cooker drain line to the genera­tor drain box that is automatically actuated by a thermo­static cooling valve to condense the steam to water prior
to discharge into the oor drain.
PAN CAPACITY
PAN DEPTH
1” 2-1/2” 4” 6”
20 10 6 4
STANDARD FEATURES
De-lime mode power setting
Constant Steam
Automatic blow-down
Split water lines
Thermostatically controlled drain
Single drain connection
Electronic ignition
2 rear anged feet
Redundant controls and generator for each compart-
ment
All stainless steel constructed steam generator(s)
Safety relief valve
Left side access panel
De-liming ports on front of each generator
GAS OPERATION
190,000 BTU
Natural gas.
L.P. gas.
Gas red, stainless steel steam generator(s) operating at 0 psi (0 kg/cm2) with controls equipped for operation on
120 V, 1 pH, 60 Hz.
3
InstallatIon
Page 6
Installation
SETTING IN PLACE
The location of installation must be under an exhaust hood, which will remove small amounts of water vapor emitted when the cooker doors are opened, and exhaust fumes. Level the unit in nal location by turning the ad­justable feet. Using the cabinet top as a reference, obtain level adjustment left-to-right and front-to-back.
MECHANICAL CONNECTIONS
Since the Pressureless Cooker is interconnected at the
factory to the steam boiler, no eld connections to the cooker are required. All electrical and plumbing connec-
tions are located on the rear middle panel of the cabinet.
GENERAL
Gas installation to conform to local codes, or in absence of local codes, with the National Fuel Gas Code - ANSI Z223.1/NFPA 54. In Canada installation to be in accor­dance with the Natural Gas and Propane Installation Code, CSA B149.1. and or local codes.
1. The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pres­sures in excess of 1/2 PSI (0.03 kg/cm2).
2. The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas sup-
ply piping system at test pressures equal to or less
than 1/2 PSI (0.03 kg/cm2). Electrical grounding must be provided in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70. In Canada, installation must be in accordance with the Canadian Electrical Code CSA C22.2.
WARNING
Electrical grounding instructions - Units come equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. (120 VOLT UNITS ONLY).
EXHAUST FANS AND CANOPIES
Canopies are set over ranges, ovens, kettles, etc., for ventilation purposes. It is recommended that a canopy extend 6” past the appliance and be located 6’ 6” from the
oor. Filters should be installed at an angle of 45 degrees
or more with the horizontal. This position prevents drip­ping of grease and facilitates collecting the run-off grease in a drip pan, usually installed with the lter. A strong ex­haust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot
ames. Makeup air openings approximately equal to the
fan area will relieve such vacuum. In case of unsatisfacto­ry performance on any appliance, check with the exhaust fan in the “OFF” position.
WALL EXHAUST FAN
The exhaust fan should be installed at least two feet above the vent opening at the top of the unit.
CLEARANCES
Adequate clearance must be provided in aisle and at the side and back. Adequate clearances for air openings into
the combustion chamber must be provided, as well as for
serviceability for use on noncombustible oors. Minimum
clearance from combustible and noncombustible con­struction, 0” on left side, 0” on right side and 6” from back.
WARNING
These procedures must be followed by quali-
ed personnel or warranty will be voided. An open gap oor drain is required immediately
below the appliance drain.
TO INSTALL
1. Uncrate carefully. Report any freight damage to the freight company immediately.
2. Set the unit in place. Be certain to maintain the mini­mum clearances from combustibles and non-com­bustibles.
3. For an appliance supplied with legs, level the appli-
ance using a spirit level. Should anged adjustable feet be provided, anchor to oor using proper anchor-
ing devices.
InstallatIon
4. Seal bolts and anged feet with Silastic or other equivalent compound.
5. Be certain to leave adequate clearances for cleaning, maintenance and service.
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Page 7
Utility Connections
GAS CONNECTION
1. The Serial and Rating Plate on the unit indicates the
type of gas your unit is equipped to burn. DO NOT
connect to any other gas type.
2. A 3/4” NPT line is provided at rear for the connec-
tion. Each compartment is equipped with an internal
pressure regulator which is set at 3.5” W.C. manifold pressure for natural gas and 10” W.C. for propane gas. Use c” pipe tap on the burner manifold for check­ing pressure.
An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for
satisfactory performance. A steady supply pressure, be­tween 6” W.C. and 14” W.C. for natural gas and 11” W.C. and 14” W.C. for propane gas is recommended. With all units operating simultaneously, the manifold pressure on all units should not show any appreciable drop. Fluctua­tions of more that 25% on natural gas and 10% on pro­pane gas will create problems, affecting burner operation. Contact your gas company for correct supply line sizes.
Purge the supply line to clean out any dust, dirt or other foreign matter before connecting the line to the unit. Use
pipe joint compound which is suitable for use with Liquid
Propane on all threaded connections.
Test pipe connections thoroughly for gas leaks.
Use soapy water only for testing on all gases.
Never use an open ame to check for gas leaks.
All the connections must be checked for leaks after
the unit has been put in operation.
ELECTRICAL CONNECTION
120 VAC-60 Hz - Single Phase
Units with this electrical rating are factory supplied with a three-wire cord and three-prong plug which ts any stan­dard 120V, three-prong grounded receptacle. A separate 15 amp supply is needed for each unit.
PLUMBING CONNECTION
WARNING
Plumbing connections must comply with ap­plicable Sanitary, Safety and Plumbing Codes.
Two water lines are provided. Connect water supply lines to the 3/8” copper tubes at the rear of the steamer.
One line is for supply of water to the generator and one for cold condensate water to condense live steam enter­ing the drain line.
DRAIN CONNECTIONS
Appliance drain is 2 inch pipe size. Provide open air gap type drain.
WARNING
An open gap oor drain is required immedi­ately below the appliance drain. PVC OR CPVC are not acceptable materials for drains.
COLD WATER CONDENSER
The steamer is equipped with a cold water condenser, in
the rear of the cooking chamber, which helps to condense the steam prior to discharge into the drain. The steamer freely vents itself by the negative pressure created by the condensate water drainage. This negative pressure pre­vents steam leakage around the door gasket and helps draw the steam through the cooking compartment. Steam leakage at the door may indicate a plugged or improperly installed drain.
Temperature of condensate water owing through the
drain is controlled by the thermostatic cooling valve (TCV) located inside the controls compartment on the right side of the unit. The valve has been factory set to keep con-
densate water owing into the drain at or below 140°F.
Depending on local plumbing code requirements, this
setting may be changed to obtain a different maximum drainage temperature. Refer to next section Performance Check for instructions to set the (TCV).
WATER CONDITIONING
It is important that the water supplied to the generator be softened to no more than 2.0 grains of hardness and have a pH of 7.0 to 8.5. This degree of hardness can be easily obtained with the use of a properly maintained water soft­ener. The use of a water meter will determine the water consumption and when the water softener needs regen­eration or recharging. Failure to comply with these water condition standards may void the warranty.
Untreated water contains scale producing minerals which can precipitate onto the surfaces in the steam generator. Due to the temperatures in the steam generator, the min­erals can bake onto the surfaces and components. This can result in early component failure and reduced product life. Water level probes become coated with scale. Scale may bridge across the probe insulator from the metal ex­tension which senses the water level in the steam genera­tor shell.
Once this scale becomes wet, the water level control is unable to maintain the proper water level in the steam generator.
STRAINERS and FILTERS will NOT remove minerals from the water.
5
InstallatIon
Page 8
Performance Check
WARNING
The steamer and its parts are hot. Use care when operating, cleaning or servicing the steamer. The cooking compartment contains live steam. Stay clear while opening door.
Once the steamer is installed and all mechanical connec­tions have been made, thoroughly test the steamer before operation.
1. Check that proper water, drain and electrical and gas connections have been made.
2. Turn main power switch ON.
3. Check that “Ignition” light comes on and that burners ignite.
4. After approximately 15 minutes, the “READY” light should come on, indicating that the water tempera­ture has reached 205oF (97oC). At this time, set timer to the “5 minute” position. With door open, observe that no steam is entering the compartment and that the “COOKING” light is OFF.
5. Close compartment door. The COOKING light should now illuminate and steam should be heard entering the compartment shortly after.
7. Open compartment door and observe that steam supply to compartment is cut off.
8. “READY” light should again come on as “COOKING” light turns “OFF”.
9. Close compartment door and observe cooker op­eration for several minutes. Operation is correct if timer dials begin to rotate after a short delay period
required for preheating. After the delay period plus
the “5-Minute” initial setting, the timer dials will return to the “0-Minute” position, at which a buzzer sounds. The buzzer is silenced by turning the dial to the “OFF” position.
10. With all compartments of the steamer operating in the cooking cycle, check the temperature of the conden­sate coming out the drain. If the drain temperature
exceeds local plumbing code requirements, adjust
the Thermostatic Cooling Valve (TCV) out for a lower drain temperature and in for a higher drain temper­ature. A TCV setting of approximately 2.75 yields a drain temperature of 140°F. A setting of approximate­ly 2.5 or 3 yields temperatures of 125°F and 155°F, respectively.
6. After ve minutes of operation check that water from
the cold water condenser is owing through the drain
line.
InstallatIon
6
Page 9
Cooking
LIGHTING
1. Ensure power, gas and water supply is on.
2. Turn power switch “ON”.
3. Steam generator tanks will begin lling with water.
4. Once proper water level has been reached, the igni­tion light will come on and should remain on until the ready light comes on.
5. Cooker is now ready for use.
Your steamer has been factory set, when “ON” to main­tain water temperature during the READY phase at ap­proximately 205º Fahrenheit (97º Celsius) just below wa­ter boiling point.
WARNING
In the event of main burner ignition failure, a 5 minute purge period must be observed prior to re-establishing ignition source.
WARNING
In the event a gas odor is detected, shut down equipment at the main shut off valve and con­tact the local gas company or gas supplier for service.
PREHEATING
Before each initial operation of the cooker, and at any oth­er time when the cooking compartment is cold, a 1-minute
preheating period is required. To preheat the cooker, put
steam source into operation and proceed as follows:
1. Close cooking compartment door.
2. Set 60-Minute Timer Dial (1) to “1-minute” setting.
NOTE: Total elapsed preheating time equals the tim-
er setting plus a short delay period needed to activate a thermostatic switch included in the controls.
3. Turn off buzzer, which sounds to indicate cooking is complete, by setting the Timer Dial (1) to OFF posi­tion.
COOKING
Before loading the cooker, be sure compartment is hot. See preheating instructions.
1. Slide pans of food into cooking compartment pan supports.
2. Close cooking compartment door.
3. Set timer cooking time:
a. CONSTANT STEAM - for continuous cooking.
b. 60-MINUTE TIMER - for timed cooking.
4. Set appropriate timer to the required cooking time (see Cooking Guidelines).
5. Turn off buzzer, which sounds to indicate cooking is complete, by setting timer dial (1) to the OFF position.
6. Open door slightly at rst letting most of the steam out of the compartment and then fully open the door.
7. Unload by sliding pans of food from pan supports.
SHUT-DOWN PROCEDURE
No shut-down procedure is required for the cooker except
to check that both timer dials (1) are in the OFF posi­tion and that both compartment doors are open. When all cooking has been completed for the day, the steam source must be shut off.
COMPLETE SHUTDOWN
1. Set timer to “OFF” and turn power switch “OFF”. Steam generator will drain automatically.
2. Turn water supply “OFF”.
3. Close manual gas shutoff valve.
4. Disconnect power supply.
CAUTION
When the unit is not in use, leave the cooking compartment door slightly ajar to prolong the life of the door gasket.
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operation
Page 10
Cleaning
CLEANING
After each period of daily operation (more frequently as required to maintain cleanliness), the cooker should be
thoroughly cleaned by completing the following steps:
1. Remove left and right side pan supports and drain screens by lifting up and off mounting studs. Remove drain screen by pulling straight out. Wash with a mild detergent. Rinse and set aside for reassembly.
2. Wash cooking compartment interior using a mild de­tergent and water. Rinse and dry thoroughly.
3. Replace pan supports and drain screens in compart­ment and leave door open.
DRAINAGE
Cooking Compartment Drainage:
The bottom of the cooking compartment is angled slightly toward the rear of the unit. This assures that any conden­sate build-up or spills will be directed toward the drain, which is located at the rear bottom center of the cooking
compartment. Any liquid exiting the cooking compartment
runs down the cooking compartment drain tube and into the drain line.
Drip/Spill Trough Drainage:
The Pressureless Steam Cookers have a drip/spill trough below the cooking compartment door.
It will catch any condensate gathering on the front of the unit when the door is opened.
WARNING
The steamer and its parts are hot. Use care when operating, cleaning or servicing the steamer. The cooking compartment contains live steam. Stay clear when opening door.
CAUTION
An obstructed drain can cause personal injury or property damage.
operation
8
Page 11
Control Panel
CONTROL FUNCTION
1. Ignition Light - When lit, indicates burners have been ignited and are heating the steam generator tank.
2. Ready Pilot Light - When lit, indicates steam gen­erator has reached 205oF (97oC) and is ready for the cooking cycle.
3. Cooking Pilot Light - When lit, indicates that a cook­ing cycle is in progress.
4. Timer /Constant Steam - Set the cooking time (0-60 minutes) – steam cooking will begin when the door is closed. The cooking cycle will be interrupted if the door is opened during the cooking cycle; resume cooking by closing the door. Constant Steam - For continuous cooking.
5. Main Power Switch -
DELIME - Closes the drain valve while CLR liquid is
being poured into the steam generator during the De­lime procedure. Amber light will ignite on the main power switch.
ON - The steam generator will automatically ll and
begin heating to the pre-set temperature. Red light will ignite on the main power switch.
OFF - The steam generator will drain. No lights.
6. Buzzer - Signals end of cooking period (not shown).
Figure 2
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operation
Page 12
Test Kitchen Bulletin
NOTE: Each cooking compartment has its own steam
generator and controls and can be operated in­dependently.
1. Frozen vegetables should always be cooked in per­forated 12” x 20” x 2-1/2 “pans 7 1/2 lb. (34 kg) maxi­mum per pan.
2. Frozen entrees should be underlined with a perforat-
ed pan for best results. If they are defrosted rst, the
heating time will be decreased.
3. Fresh foods may also be cooked in this unit. Vege­tables and other foods where the stock is not to be retained should be cooked in perforated 12” x 20” x 2-1/2” pans for the most nutritious results.
4. There is a thermostatic time delay built into this unit which adapts the unit to the proper cooking time. This means that the total time will usually be longer than the time setting.
5. There is a safety microswitch on the door which shuts off the steam each time the door is opened if the unit is in the cooking cycle.
6. Both compartments may be lled and timers set si­multaneously.
15. Food such as potatoes, poultry, seafood, and some meats may be blanched in the steam cooker, thus re­ducing the total cooking time and grease absorption.
16. Fuel is used only when the steam cooking unit is in operation.
17. The steam cooker will loosen foods burned on pans making washing easier.
18. Solid pans are recommended when liquid is to be re-
tained and perforated pans when the liquid is not to
be retained.
19. Eggs may be cooked out of the shell if they are to be chopped which eliminates peeling after steaming.
20. The steam cooker can be opened during the cooking period to add or remove items.
21. Steam cooking information, including recommended pan size and type, weight per pan, cooking times and pan yields are given on the following pages of this bulletin.
7. Total cooking time will vary depending on the load, even though the timer setting is the same.
8. All foods, except cakes and pastry, can be cooked in a steam cooking unit.
9. Steam cooked meals have greater nutritional value since they retain most of their vitamins and minerals.
10. Because foods are cooked faster by the higher tem­peratures of steam cooking, they can be prepared closer to serving time, insuring maximum freshness.
11. Steam cooked foods have a higher percent yield more portions per dollar spent.
12. Food may be served from the same pan in which it is steam cooked, thus reducing food breakage since there is no extra handling or transferring of food from cooking pans to serving pans. It also reduces pot washing tasks.
13. Some important advantages of steam cooking are la­bor saving, reduced operating costs, space saving, and the lifting of heavy stock pots is eliminated.
14. Rice and spaghetti products, if thoroughly wet at the start of the cooking process are very easily prepared.
operation
10
Page 13
Cooking Guide
STEAM COOKING:
The Pressureless Cooker is a two compartment unit. The ST10-2G holds ten 12” x 20” x 2-1/2” or six 12” x 20” x 4” pans. This enables the cook to prepare foods close to the time of service. The cooking times given are timer settings and should be set on a preheated compartment. There is a thermostatic time delay in each compartment that adjusts the total time depending on the temperature and amount of the food. Therefore, the total time will be greater than the timer setting. At the
end of the timer cooking cycle the buzzer will sound, steam will stop owing and the food can be removed.
COOKING GUIDELINES:
The following guidelines given are suggested quantities, time settings and estimated numbers of orders per pan.
FROZEN
ITEM
FROZEN VEGETABLES
Asparagus, Spears 7.5 lbs (3.4 kg) 2.5” (65mm) 1-3 12-15 30 - 3 oz (85g)
Beans, Green Regular 6 lbs (2.7kg) 2.5” (65mm) 1-3 10-15 25 - 3 oz (85g)
Beans, Green French Cut
Beans, Lima 7.5 lbs (3.4 kg) 2.5” (65mm) 1-3 12-15 30 - 3 oz (85g)
Broccoli 6 lbs (2.7kg) 2.5” (65mm) 1-3 4-6 25
Brussel Sprouts 7.5 lbs (3.4 kg) 2.5” (65mm) 1-3 10-15 30 - 3 oz (85g)
Carrots 6 lbs (2.7kg) 2.5” (65mm) 1-3 10-15 25 - 3 oz (85g)
Cauliower 6 lbs (2.7kg) 2.5” (65mm) 1-3 7-12 25 - 3 oz (85g)
Corn, Cut 7.5 lbs (3.4 kg) 2.5” (65mm) 1-3 8-12 30 - 3 oz (85g)
Mixed, Vegetables 7.5 lbs (3.4 kg) 2.5” (65mm) 1-3 8-12 30 - 3 oz (85g)
Peas, Loose 7.5 lbs (3.4 kg) 2.5” (65mm) 1-3 3-5 30 - 3 oz (85g)
Spinach 9 lbs (4 kg) 2.5” (65mm) 1-3
Squash 12 lbs (5.5 kg) 2.5” (65mm) 1-3
FROZEN PREPARED ENTREES
Lobster Tails, 6-8oz. (170-255g)
Shrimp, C.D.P. 16-20 lbs (7-9 kg) 2.5” (65mm) 1-3 8-11 75
Shrimp, Green 16-20 lbs (7-9 kg) 2.5” (65mm) 1-3 11-15 50
Bulk Pack, Frozen
Bulk Pack, Defrosted 3.5-4 2.5” (65mm) 1-3 25-35 10
MISCELLANEOUS
Eggs, in Shell 3 dozen 2.5” (65mm) 1-3 9-11 36 - 1 Egg each
Eggs, out of Shell 4 dozen 2.5” (65mm) 1-3 6-8 48 - 1 Egg each
Rice 4 lbs (1.8 kg) 2.5” (65mm) 1-3 18-22 60-65 - 3 oz (85g)
Spaghetti 3 lbs (1.4 kg) 2.5” (65mm) 1-3 18-22 40-45 - 4 oz (115g)
WEIGHT PER
PAN
6 lbs (2.7kg) 2.5” (65mm) 1-3 5-7 25 - 3 oz (85g)
7-8 lbs (3.2-3.6
kg)
3.5-4 lbs
(1.6-1.8 kg)
RECOMMENDED
12” x 20” (1/1)
PERF. PAN
2.5” (65mm) 1-3 15-25 15
2.5” (65mm) 1-3 35-45 10
NO. OF
PANS
TIMER
SETTINGS
IN MINUTES
Must be
Defrosted
Must be
Defrosted
APPROX. NO. COOKED
SERVINGS PER PAN
30 - 4 oz (115g)
50 - 3 oz (85g)
11
operation
Page 14
Cooking Guide
ITEM
VEGETABLES
FROZEN
WEIGHT PER
PAN
RECOMMENDED
12” x 20” (1/1)
PERF. PAN
NO. OF
PANS
TIMER
SETTINGS
IN MINUTES
APPROX. NO.
COOKED
SERVINGS PER PAN
Beans, Snap Green or Wax 6 lbs (2.7 kg) 2.5” (65mm) 1-3 18-22 25-30 - 3 oz (85 g)
Beets, 2” (50mm) Diameter
Broccoli, 1/2-3/4” (12-20mm) Stalks
7.5 lbs (3.4 kg) 2.5” (65mm) 1-3 40-50 30-35 - 3 oz (85 g)
6 lbs (2.7 kg) 2.5” (65mm) 1-3 14-18 25-30 - 3 oz (85 g)
Carrots, Sliced 9 lbs (4 kg) 2.5” (65mm) 1-3 18-21 35-40 - 3 oz (85 g)
Cauliower, 1.5-2” (38-50mm) Trimmed
6 lbs (2.7 kg) 2.5” (65mm) 1-3 12-16 30-35 - 3 oz (85 g)
Corn on the Cob, Husked 1 dozen 2.5” (65mm) 1-3 10-15 12
Cabbage, 1/4-1/6 of Head, Cored
Onions, 2” (50mm) Diameter
5 lbs (2.25 kg) 2.5” (65mm) 1-3 14-18 15-20 - 4 oz (115 g)
6 lbs (2.7 kg) 2.5” (65mm) 1-3 20-25 25-30 - 4 oz (115 g)
Peas, Shelled 5 lbs (2.25 kg) 2.5” (65mm) 1-3 5-6 25-30 - 3 oz (85 g)
Potatoes, French Fry Cut 10 lbs (4.5 kg) 2.5” (65mm) 1-3 18-21 50 - 3 oz (85 g)
Potatoes, 3” (75mm) Regular Cut
10 lbs (4.5 kg) 2.5” (65mm) 1-3 35-40 50 - 3 oz (85 g)
Spinach, Cleaned & Cut 3 lbs (1.4 kg) 2.5” (65mm) 1-3 3-5 10-12 - 3.75 oz (105 g)
Summer Squash, 1” (25mm) Sliced
7 lbs (3.2 kg) 2.5” (65mm) 1-3
Winter Squash, Peeled 9 lbs (4 kg) 2.5” (65mm) 1-3
Turnip, Diced 5 lbs (2.25 kg) 2.5” (65mm) 1-3
MEAT - POULTRY - FISH
Chicken, Cut up
Chicken, 4 lbs. Whole
Fowl, 5 lbs.+ Whole
Fish, Fillets
Frankforts
Hamburgers, 3 oz. (85g)
Meatballs, 1 oz. (30g) size*
Meatloaf *
Pork Chops, Loin Bone, 4 oz. (115g)
Sausage, 1.5 oz. (45g)
Turkey, on Carcass
Turkey, off Carcass
8 lbs (3.6 kg) 2.5” (65mm) 1-3
3 each 2.5” (65mm) 1-3
2 each 2.5” (65mm) 1-3
3 lbs (1.4 kg) 2.5” (65mm) 1-3
5 lbs (2.3 kg) 2.5” (65mm) 1-3
5 lbs (2.3 kg) 2.5” (65mm) 1-3
6 lbs (2.7 kg) 2.5” (65mm) 1-3
15 lbs (6.8 kg) 2.5” (65mm) 1-3
6 lbs (2.7 kg) 2.5” (65mm) 1-3
6 lbs (2.7 kg) 2.5” (65mm) 1-3
20-22 lbs
(9-10 kg)
10-12 lbs (4.5-5 kg)
2.5” (65mm) 1-3
2.5” (65mm) 1-3
7-10
10-15
28-32
20-30
45-50
50-60
10-15
3-5
18-22
20-25
40-50
25-30
18-21
2-2.5 Hours
1-1.25 Hours
30-35 - 3 oz (85 g)
25-30 - 3 oz (85 g)
20-25 - 4 oz (115 g)
15-20 - 2 oz (55 g)
25-30 - 2 oz (55 g)
20-25 - 2 oz (55 g)
12-15 - 2 oz (55 g)
35-40 - 2 oz (55 g)
20-25 - 2 oz (55 g)
20-25 - 2 oz (55 g)
50-60 - 2 oz (55 g)
24 - 2 oz (55 g)
18-20 - 2 oz (55 g)
50-60 - 2 oz (55 g)
55-65 - 2 oz (55 g)
* Raw weight for Meatballs and Meatloaf includes hamburg and extenders and yields 2 oz. (55g) protein plus extenders or 3 oz. (85g) total portion.
operation
12
Page 15
Cleaning and Preventative Maintenance
PREVENTIVE MAINTENANCE
A good preventive maintenance program begins with the daily cleaning procedure. Additional preventive mainte­nance operations are presented in this section. In estab­lishments that employ full-time maintenance personnel, the tasks described can be assigned to them. For other installations, tasks requiring mechanical or electrical ex­perience should be performed by an authorized service agency.
The following paragraphs set for minimum preventive maintenance procedures that must be completed peri­odically to assure continued trouble-free operation of the cooker.
CAUTION
Under no circumstances should hardware (or parts) be replaced with a different length,
size, or type other than as specied in the
parts list. The hardware used in the cooker
has been selected or designed specically for
its application, and the use of other hardware may damage the equipment and will void any warranty.
MONTHLY - REMOVAL OF SCALE DEPOSITS
It is recommended that your steamer be delimed once a month or more often if necessary.
Should your steamer develop a heavy build-up of lime scale deposits, use the CLR
TREATMENT KIT available from your authorized servicer.
Before beginning deliming procedures, ensure that water
is not overowing into the cooking compartment.
DELIMING PROCEDURE
WARNING
Read and follow instructions on the CLR bottle. Use plastic or rubber gloves to avoid skin contact. If CLR comes in contact with skin, rinse with clean water.
1. Completely drain steam generator by setting on/off switch to “OFF”. Set cooking timer to 0.
2. Set on/off switch to DELIME.
3. Unscrew deliming port located in front of generator. Screw in the supplied deliming funnel.
NOTICE
As a safety precaution, disconnect the power supply during cleaning or servicing.
WARNING
The steamer and its parts are hot. Use care when operating, cleaning or servicing the steamer. The cooking compartment contains live steam. Stay clear when opening door.
WEEKLY CLEANING
Weekly, or more often if necessary...
1. Clean exterior with a damp cloth and polish with a soft dry cloth.
2. Use a non-abrasive cleaner to remove discolorations.
3. Clean around burner air mixer and orice if lint has accumulated.
4. Make sure funnel is in upright position. Pour 200 ounces of solution into generator slowly to avoid spill­age. Remove funnel and screw in delime port cap securely. Turn on/off switch to “ON”. Use a towel to protect the burners below from any spillage.
5. Operate steamer in READY cycle for ½ hour, then turn on/off switch “OFF” and allow generator to drain.
6. Flush cycle. Turn on/off switch to “ON”. When ready
light comes on, switch to “OFF” to ush generator. Repeat this step three times to completely ush gen-
erator.
7. Clean exterior and interior. Use a mild solution of soap and water. Rinse with clean water. Dry with a soft cloth. LEAVE COMPARTMENT DOOR OPEN WHEN NOT IN USE.
The steamer is now ready for use. Turn off for overnight shutdown.
13
maintenance
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