Market Forge R-RCM-36 Service Manual

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OWNER’S MANUAL

CheeseMelter/Broiler

Salamander/Broiler

MODELS:

□ R-RCM-24
□ R-RCM-36
□ R-RCM-48
□ R-RCM-60

MODELS:

□ R-RSB-24
□ R-RSB-36
□ R-RSB-48

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN

CAUSE PROPERTY DAMAGE, INJURY OR DEATH.

READ THESE INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR SERVICING THIS

EQUIPMENT.

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY

OF THIS OR ANY OTHER APPLIANCE.

Form Number: S-6103 10/12
Printed in USA 35 Garvey Street, Everett, MA 02149

Telephone [phone], Fax [phone]

[e-mail], www.mfii.com

CAUTION:

INSTRICTIONS TO BE FOLLOWED IN THE EVENT

THE USER SMELLS GAS SHALL BE POSTED IN A

PROMINENT LOCATION. THIS INFORMATION

SHALL BE OBTAINED BY CONSULTING THE LOCAL

GAS SUPPLIER.

IMPORTANT:

MUST ORDER REINFORCEMENT CHANNELS IF

MOUNTING TO OVEN OR RANGE.

INSTALLATION, OPERATION, MAINTENANCE, SERIVE & PARTS LIST

1

Table of Contents

INTRODUCTION .............................................................................................................................. 2

Important Information: ............................................................................................................... 2

Shipping Damage Claim Procedure: ............................................................................................ 2

Visible loss or damage: ........................................................................................................... 2

File claim for damages immediately: ...................................................................................... 2

Concealed loss or damage: ..................................................................................................... 2

Service: ........................................................................................................................................ 2

Air Supply and Ventilation:.......................................................................................................... 3

Disclaimer: ................................................................................................................................... 3

INSTALLATION ................................................................................................................................ 4

READ BEFORE INSTALLING .......................................................................................................... 4

Clearance: ............................................................................................................................... 4

Rating Plate: ............................................................................................................................ 4

Gas Connection: ...................................................................................................................... 4

Manual Shut-Off Valve: ........................................................................................................... 4

Pressure Regulator: ................................................................................................................. 4

Dimensions:............................................................................................................................. 5

Connections: ........................................................................................................................... 5

Initial Pilot Lighting: ................................................................................................................ 5

Specifications: ............................................................................................................................. 6

CheeseMelter .......................................................................................................................... 6

Salamander ............................................................................................................................. 6

Standard Features: ...................................................................................................................... 6

Broiler Grid: ............................................................................................................................. 6

Rack Assembly: ....................................................................................................................... 6

Adjustable Rack: ...................................................................................................................... 6

ASSEMBLY ....................................................................................................................................... 7

RANGE MOUNTING: .................................................................................................................... 7

COUNTER or WALL MOUNTING: ................................................................................................. 7

OPERATION ..................................................................................................................................... 8

LIGHTING & SHUTDOWN: ........................................................................................................... 8

MAINTENANCE ............................................................................................................................... 9

Daily Cleaning: ......................................................................................................................... 9

Periodic Cleaning: ................................................................................................................... 9

Cleaning Stainless Steel: ......................................................................................................... 9

ILLUSTRATED PARTS ..................................................................................................................... 10

CheeseMelter Exploded View ............................................................................................... 10

CheeseMelter Parts List ........................................................................................................ 11

Salamander Exploded Views ................................................................................................. 13

Salamander Parts List ............................................................................................................ 14

2

INTRODUCTION

Installation of the equipment should be performed by qualified, certified and authorized personal who
are familiar and experienced with local installation codes.

Before installation please red instructions completely and carefully.

Do not remove permanently affixed labels, warnings or plates from unit.

Important Information:

Please observe all local and national codes and ordinances. Installation must conform with local codes,
or in the absence of local codes, the National Fuel Gas Code ANSI Z223.1. In Canada, installation must
conform to installation codes for gas burning appliances and equipment standard CAN/CGA-B149.1 or
the Propane installation code CAN/CGA-B149.2 as applicable.

A manual gas shut off valve must be installed in the gas supply line ahead of the unit and gas pressure
regulator for safety and ease in servicing.
The gas pressure regulator supplied must be installed on the unit prior to connecting the equipment to
the gas line. Failure to install a regulator could be potentially hazardous and will void warranty.

The unit and its individual shut off valve must be disconnected from the gas supply piping system during
any pressure testing for that system at test pressures in excess of 1/2 PSI.

The unit must be isolated from gas supply piping system, by closing its individual manual shut off valve
during and pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 PSI.

Shipping Damage Claim Procedure:

The equipment is crafted and inspected carefully by skilled personnel before leaving the factory. The
transportation company assumes full responsibility for safe delivery upon acceptance of this equipment.
If shipment arrives damaged:

Visible loss or damage:

Note the damage or loss on freight bill or express delivery and signed by the person making the delivery.

File claim for damages immediately:

Regardless of the extent of damages.

Concealed loss or damage:

If damage is noticed after unpacking, notify the transportation company immediately and file a
"Concealed Damage" claim with them. This should be done within fifteen (15) days from the date

delivered. Retain container for inspection.

Service:

Installation & Service of the equipment should be performed by qualified, certified, licensed and/or
authorized personnel who are familiar with and experienced in state/local installation codes.

Operation of the equipment should be performed by qualified and authorized personnel who have read
this manual and are familiar with the functions of the equipment.

3

Air Supply and Ventilation:

The area in front of, around and above the appliance must be kept clear to avoid any obstruction of the
flow of combustion and ventilation air. Adequate clearance must be maintained at all times in front and
at the sides of the appliances for servicing and proper operation.

Means must be provided for any commercial, heavy-duty cooking appliance to exhaust combustion
waste products to the outside of the building. Usual practice is to place the unit under an exhaust hood.
Filters and drip troughs should be part of any industrial hood. Consult local codes before constructing
and installing a hood.

Strong exhaust fans in this hood or in the overall air conditioning system can produce a slight vacuum in
the room and/or cause air drafts, either of which can interfere with pilot or burner performance and can
also be hard to diagnose. Air movement should be checked during installation; if pilot or burner outage
problems persist, make-up air openings or baffles may have to be provided in the room.

Disclaimer:

All MARKET FORGE INDUSTRIES, INC. appliances are adjusted and tested before leaving the factory,
effectively matching them to sea level conditions. Adjustments and calibrations to assure proper
operation may be necessary on installation to meet local conditions; low gas characteristics, to correct
possible problems caused by rough handling or vibration during shipment, and are to be performed only
by qualified service personnel. These adjustments are the responsibility of the customer and/or dealer
and are not covered by our warranty.

4

INSTALLATION

UNIT MUST BE CONNECTED ONLY TO THE TYPE OF GAS IDENTIFIED ON THE RATING PLATE!

READ BEFORE INSTALLING

Clearance:

When installing against combustible surfaces; rear and sides - 4” (102mm) clearance is required. When
installing ovens against non-combustible surfaces (rear or side walls) 0” clearance is required.

The area around the appliance must be kept free and clear of combustibles such as solvents, cleaning
liquid, broom, rags, etc. Proper clearances must be provided at the front of the appliance for servicing
and proper operation.

Rating Plate:

The rating plate is located in front of the range below the oven section. Information on this plate
includes the model, and serial number, BTU / hour input of the burners, operating gas pressure in inches
WC, and whether the appliance is orificed for Natural or Propane gas. Pilot lighting instructions are also
located in the same area.

Gas Connection:

The gas supply (service) line must be the same size or greater than the inlet line of appliance. Oven uses
a 3/4” NPT inlet. Sealant on all pipe joints must be resistive to LP gas. Specify type of gas and altitude if
over 2,000 feet when ordering.

Manual Shut-Off Valve:

This installer-supplied valve must be installed in the gas service line ahead of the appliance and
regulator in the gas stream and in a position accessible in the event of an emergency.

Pressure Regulator:

Gas pressure regulator provided with the equipment must be installed when the appliance is connected
to gas supply.

All commercial cooking equipment must have a pressure regulator on the incoming service line for safe
and efficient operation, since service pressure may fluctuate with local demand. The pressure regulator
comes with the oven. Failure to install the pressure regulator will void the equipment warranty!

The regulators supplied with MARKET FORGE INDUSTRIES, INC. Ovens, have 3/4” inlet /outlet openings
and are adjusted at the factory for 5” WC (Natural gas) or 10” WC (Propane gas) depending on

customer’s ordering instructions.

Prior to connecting the regulator, check the incoming line pressure, as these regulators can only
withstand a maximum pressure of ½ PSI (14”WC). If the line pressure is beyond this limit, a step-down
regulator will be required. The arrow shown on the bottom of the regulator body shows gas flow
direction; it should point downstream to the appliance. The red air vent cap on the top regulator is part
of the regulator and should not be removed.