Market Forge MT10E Service Manual

OWNER’S MANUAL
MT6
MT6T6
MT10
MT10T10
LFT6
LFT10
LFT10T6
LFT10T10
MODULAR DIRECT CONNECTED
TILTING STEAM JACKETED KETTLE
MODELS:
MT6
MT6T6
MT10
MT10T10
MT10T6
LFT6
LFT10
LFT10T6
LFT10T10
Form Number: S-2306 REV:C 10/12
Printed in U.S.A. 35 Garvey Street  Everett  MA  02149
Tel: (617) 387-4100  Fax: (617) 387-4456  Outside MA Fax: (800) 227-2659
E-Mail: CUSTSERV@m i.com  Website: www.m i.com
TABLE OF CONTENTS
INTRODUCTION ................................................................................................................
OPERATING .......................................................................................................................
MAINTENANCE ..................................................................................................................
REPAIR AND REPLACEMENT ...........................................................................................
PARTS LIST ........................................................................................................................
1
2
2
3
4-10
i
INTRODUCTION
This manual contains general, maintenance, parts and service information for Market Forge Modular Direct Connected Tilting Steam Jacketed Kettles. A parts list is included in which each replaceable part is identied and shown in an accompanying illustration unless otherwise indicated.
DESCRIPTION:
Market Forge MT6 and MT10 Tilting Steam Jacketed Kettles are mounted on a modular stainless steel cabi­net. Double wall construction around the lower half of the kettle forms a surrounding chamber inot which steam is introduced as a source of heat for cooking.
Steam input plumbing is equipped with a manual con­trol valve. Condensate is removed through a steam trap connecting with the kettle drain plumbing assembly. A swing nozzle, hot-cold combination faucet provides a source of water for addition to the kettle for cooking and cleaning.
The 6 gallon kettle is mounted in a trunnion assembly to the modular cabinet top. The trunnion pivots include steam input and return connections for the kettle. Kettle tilting is accomplished manually by moving the handle xed to the rim so as to rotate the kettle in a trunnion.
SERVICE:
Modular kettles are exceptionally and durable cooking equipment requiring a minimum of service other then routine cleaning and preventive methods explained on page 2. Should repairs be required, a network of authorized service agencies is available to assist with prompt service. A current directory of authorized ser­vice agencies may be obtained by contacting:
Market Forge Ind., Inc.
35 Garvey Street
Everett, MA 02149-4403 Tel: (617) 387-4100 or (866) 698-3188 Fax: (617) 387-4456 or (800) 227-2659 Parts & Service Toll Free: (888) 259-7076 www.mi.com/company/service custservice@mi.com
The model and/or serial numbers must be referenced when corresponding with Market Forge. The data plate containing model and serial numbers pertaining to the equipment is located inside the cabinet door on the right vertical frame member.
MODELS:
MT6 / MT10
Single 6 Gallon or 10 Gallon kettle mounted on an 18” (457mm) wide x 28” (711mm) tall cabinet base equipped for direct connection to a remote steam source.
MT6T6 / MT10T10
Two 6 Gallon or 10 gallon Kettle mounted side by side on an 36” (914mm) wide x 28” (711mm) tall cabinet base equipped for direct connection to a remote steam source.
LFT6 / LFT10
Single 6 Gallon or 10 Gallon kettle mounted on an 18” (457mm) wide x 20” (508mm) tall Low Boy cabinet base equipped for direct connection to a remote steam source.
LFT10T6/LFT10T10
One 6 Gallon and 10 Gallon or Two 10 Gallon kettles mounted on an 18” (457mm) wide x 20” (508mm) tall Low Boy cabinet base equipped for direct connection to a remote steam source.
1
OPERATING
Consult boiler information or instructions plate and complete all start-up instructions.
OPERATE KETTLE AS FOLLOWS:
Check pressure gauge of steam supply to ensure
1.
steam input is at approximately 15 PSI (1.0kg/cm2) to a maximum of 50 PSI (3.5 kg/cm2). For direct connected steam, turn on external steam supply
valve.
Load kettle with food to be cooked.
2.
Add water for cooking by turning swing nozzle over
3.
kettle and using combination faucet. Turn steam valve to full counterclockwise position
4.
to allow steam to ow into jacket. Wait until food reaches desired temperature.
Adjust subsequent cooking temperature by turning
5.
steam control valve. Turn clockwise to reduce heat
(steam ow) and counterclockwise to increase heat (steam ow).
Close steam control valve and remove food from
6.
kettles as soon as cooking is complete to prevent overcooking. (OLD Style - Place food pan under kettle
being used and tip kettle forward using kettle handle. NEW Style - Attach splash guard to food pan. Place food under kettle being used and tip kettle forward using
kettle handle). (NOTE: Before tilting kettle, ensure that a.) Swing nozzle is rotated clear of kettle. b.) Kettle is not full. If kettle is full ladle out 2 gallons of contents by hand.)
Complete Cleaning Procedure (see below).
7.
MAINTENANCE
GENERAL:
This section contains both preventive and corrective maintenance information. Preventive maintenance may be performed by maintenance personnel at the establishment in which the kettle is installed. It is rec­ommended that user personnel never attempt to make repairs or replacements to the equipment without the assistance of authorized services. Assistance in ser­vice methods or a current directory of authorized ser­vice agencies may be obtained from Market Forge (see
page 1 for contact information).
PREVENTIVE MAINTENANCE:
The most important preventive maintenance opera­tion on the steam jacketed kettle is the cleaning pro­cedure. Cleaning should be faithfully completed at the end of each day, Including cabinet doors, counter-top, xtures, kettle lid, etc, should be washed and rinsed to remove all food spills.
CLEANING PROCEDURE AS FOLLOWS:
1.
Fill kettle with water and mild detergent immediate­ly after removing food from the kettle.
2.
Remove food soil using a nylon brush. (NOTE:
Never scrape the inside of the kettle with metal tools, steel scouring pads or abrasive cleaners. Scratches will result which ruin the general appearance of the kettle and make it harder to clean and maintain in a sanitary
condition).
Loosen food which is stuck to the kettle by allow-
3.
ing it to soak. Also, a small amount of steam may help.
4.
Place clean-Up pan under kettle being washed by inserting clan-up pan drain extension into counter­top drain opening. (NEW Style - Attach splash guard
to clean-Up pan). Tilt kettle to pour out wash water.
Rinse kettle with hot water.
5.
Thoroughly wash and rinse kettle exterior and cabi-
6.
net exterior. Thoroughly dry unit.
7.
2
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