Market Forge MSA-SB-2600 Service Manual

Page 1
MSA-SB-2600 MILITARY SUB-ASSEMBLY
HIGH EFFICIENCY ELECTRIC CONVECTION OVEN
INSTALLATION - OPERATION - SERVICE - PARTS
MODELS
NSN: 9Z 7310-01-519-8399
APL: 43A040025
MF P/N: 98-3600 (No Drain)
NSN: TBD
APL: TBD
MF P/N: 98-3660 (Liner Drain)
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802) 864-0183
www.mi.com PN 14-0395 Rev B (12/15)
© 2015 - Market Forge Industries Inc.
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IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
INSTALLATION
Introduction .............................................................. 2
Assembly Instructions .................................................... 3
Main Frame Assembly .................................................... 4
Oven Cavity Assembly .................................................... 6
Control Panel Assembly .................................................. 8
Inside Oven Cavity Assembly ............................................ 13
Door Assembly ......................................................... 15
Outer Skin Assembly .................................................... 16
OPERATION
Control and Operating Instructions ........................................ 18
MAINTENANCE
Cleaning ............................................................... 19
Troubleshooting ......................................................... 20
Wiring Diagram ......................................................... 21
ILLUSTRATED PARTS LIST
Recommended Spare Parts .............................................. 22
Door Assembly with Slide Latch .......................................... 23
Control Panel with Probe Option .......................................... 24
APPENDIX
Oven Performance ...................................................... 26
Spec Information ........................................................ 27
Spare Parts List Description .............................................. 28
Parts List Fasteners ..................................................... 29
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IMPORTANT NOTICE
NOTES
1. Accutemp griddle mounting;
This version of the Installation Manual for the Market Forge oven model MSA-SB-2600 includes the (4) parts (listed
below) that were modied in order to accept the Accutemp Griddle being mounted on top. All ovens shipped from the Market Forge factory with a Serial Number less than #226167 will require a back t kit, Market Forge part number 98­4162, in order to mount the Accutemp griddle. The back t kit includes the updated version of the (4) parts listed below and installation instructions. A simple replacement of these (4) parts with the back t kit parts will allow the griddle to be mounted on top. The tools required to perform the replacement are a slotted screwdriver and a 7/16” socket wrench.
List of (4) parts that were modied to accept the Accutemp Griddle;
Part Number Description
98-3571 RIGHT SIDE CHANNEL
98-3572 LEFT SIDE CHANNEL
98-3586 FRONT TOP PANEL
98-3587 REAR TOP PANEL
2. Replacement Reed Switch
This version of the Installation Manual for the Market Forge oven model MSA-SB-2600 includes a new part number for the Reed Switch (sometimes referred to as a Proximity Switch). Due to alignment issues with the original Reed Switch a new, more forgiving Reed Switch is now being used. The new Reed Switch part number 08-6615 should be used as a direct replacement for part number 08-6308 in older model MSA-SB-2600 ovens.
All ovens shipped from the Market Forge factory with a Serial Number less than #225207 will have the original Reed Switch 08-6308. These can be directly replaced with the new Reed Switch 08-6615.
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Introduction
YOUR ENERGY EFFICIENT CONVECTION OVEN
MSA-SB-2600 convection ovens are electrically powered,
high capacity ovens featuring high energy efciency.
These ovens are designed to radically cut power con­sumption, delivering the cooking power of a 16 KW oven from only 11 KW’s of energy input. Improvement of ener­gy use is made possible by a carefully designed insulating system which keeps heat inside the oven longer.
A convector fan distributes heat uniformly throughout the oven interior, for fast even roasting and baking.
Like all Market Forge products, MSA-SB-2600 ovens are built to the highest standards of workmanship, employ-
ing only the nest materials and components. Of course,
Power Saver II ovens are fully approved by UL, and other
ofcial testing authorities.
HOW THE OVEN OPERATES
MSA-SB-2600 ovens operate by use of two simple con­trols, a power switch for turning on the fan motor and control circuit, and a thermostat for setting the oven tem­perature. The oven is otherwise automatic. A thermostat maintains oven temperature by cycling heating elements
on and off, with temperature uctuating no more than
20°F from the setting. Uniform distribution of heat within the oven is assured by continuous operation of a convec­tor fan.
A 60-minute and Constant Heat timer serves as an aid in
using the oven, when the timer expires the heating ele­ments shut off. To prevent unnecessary loss of heat when the doors are opened, an interlock switch stops fan oper­ation whenever the right-side door is opened. Should the operator wish to cool the oven, opening just the left- side
door will quickly ventilate the oven interior.
INSTALLATION
2
Page 5
Assembly Instructions
INTRODUCTION
The model MSA-SB-2600:
Submarine-Accessible Convection Oven contains 88 total parts for assembly and is designed such that it can be as­sembled in a submarine’s galley with simple tools.
Sub-Assemblies
The total assembly is broken down into 7 sub-assemblies:
Main Frame Assembly
Oven Cavity Assembly
Control Panel Assembly
Motor/Transformer Assembly
Inside Oven Cavity Assembly
Door Assembly
Outer Skin Assembly
Time Estimate
The estimated time for complete assembly is approx-
mately 6-7 hours for a rst timer or 4-5 hours for an
experienced assembler. The oven assembly can be completed with one person, but for a more produc­tive assembly two people are recommended.
Tools required for assembly:
Power drill (Cordless drills 12 V or higher)
Screw driver set
Screw starter
Allen wrench set
Socket Set
Open wrench Set
Mallet
Sealant
Use RTV 106 high temperature silicone rubber adhesive sealant as needed to provide a tight seal to any area that
requires it. Also use Loctite 268 on all fasteners that will
be permanently fastened.
3
INSTALLATION
Page 6
Main Frame Assembly
Figure 3
Item Description Part No.
1 Split Base Front 98-3569
2 Split Base Rear 98-3568
3 Rear U - Channel Frame 98-3574
4 Front Frame Weld Assembly 98-3622
5 Frame Liner Support/Back Channel 98-3563
Channel, Frame Top Left Side, Front
6
to Back
Channel, Frame Top Right Side,
7
Front to Back
8 Channel, Motor/Transformer Support 98-3590
9 Transformer Mounting Bracket 99-3291
10 Junction Box 98-3597
98-3572
98-3571
1. Bolt together the split base front (1) to the split base rear (2) using seven ¼-20 hex bolts. Then fasten the Junction Box (11) to the split base rear using nuts.
Figure 1
2. Bolt front frame weld assembly (4) to split base
front/rear using three ¼-20 hex bolts at the base.
INSTALLATION
Figure 2
4
Page 7
Main Frame Assembly
3. Bolt Rear U-channel frame (3) to split base front/ rear assembly. There are welded bolts in the corner of the split base rear. Slip the rear u- channel over the bolts and use a two nuts to fasten it to the frame.
Figure 4
4. Install the Frame liner support/back channel (5) with
anges facing to the rear of the oven and vent hole
positioned on the left (Viewing from front of oven). This part will align over two welded slots but will NOT be fastened.
5. Bolt channel frame top (6), left side, and right side, front to back (7) to the Frame liner support/back chan-
nel and Rear U-channel frame. This will require six
¼-20 hex bolts, two for each member.
NOTE: The backside needs only nuts since the bolts
are welded to each part.
Figure 6
6. Bolt two motor/transformer supports (8) to Frame
liner support/back channel using 5/16”-18, 3-inch bolts with spacers and two 5/16”-18 nuts per spacer.
Flanges must face inward towards each other. See
“Figure 6”.
Figure 5
7. Bolt on the transformer-mounting bracket (9) to the bottom of the right (viewing from back end of oven) motor/transformer support (No picture), using two hex head screw
Figure 7
5
INSTALLATION
Page 8
Oven Cavity Assembly
1. Lay the split liner bottom (2) at and place the U- shaped split iner gasket (3) around the split liner bot­tom.
Figure 9
2. Bolt on loosely the split liner rear (4) to the split liner bottom using 1/4-20 hex bolts. Then put the vertical split liner gasket (7) hanging on the top bolt of the left and right side.
Figure 8
Item Description Part No.
1 Split Liner Top 98-3576
Split Liner Bottom (Has 2 Crease
2
Lines)
3 U-Shaped Split Liner Gasket (2) 98-1796
4 Split Liner Rear 98-3579
5 Split Liner Left 98-3577
Split Liner Right (Has Slots in Corner
6
for Heating Element)
7 Vertical Split Liner Gasket (2) 98-1797
8 Cavity White Insulation (2) 15-7561
9 Insulation Straps with Clips (2)
10 Rear Cavity Insulation (Not Shown) 98-3613
Top Cavity Insulation 1.5” Thick (Not
11
Shown)
NOTE: 15 parts total
98-3655
98-3578
98-3619
Figure 10
3. Bolt the split liner left (5) and split liner right (6) to the split liner bottom and split liner rear.
NOTE: The split liner right has holes in it for the heat-
ing element.
INSTALLATION
Figure 11
6
Page 9
Oven Cavity Assembly
4. Then place another U-shaped split liner gasket (3)
around the top and nish by bolting the split liner top
(1) to the rest of the cavity. Now fasten each and ev­ery bolt without moving the gaskets. Then apply sili­con sealant to areas of need. As a reminder the front
face anges of the cavity must be ush.
Figure 12
NOTE: The corner hole does not have a bolt. Other-
wise interference will occur.
6. Install the whole cavity to the mainframe and secure with four #8-32 S.S hex nuts to the weld studs on the corners of the cavity thru the front frame weld as­sembly.
Figure 15
7. Wrap the cavity with two layers of oven cavity insula­tion (8) starting from the right side of the oven and use two wire straps to fasten them down. Once insu­lated cut away insulation for heating element to exit from oven cavity.
Figure 13
5. Install rear cavity insulation (10) mounting over spac­er bolts protruding from the frame liner support/back channel.
Figure 14
Figure 16
8. Then add the top cavity insulation (11) to the top of the cavity. It will not be strapped down.
Figure 17
7
INSTALLATION
Page 10
Control Panel Assembly
Figure 20
Item Description Part No.
1 Front Control Panel 98-3592
2 Electric Control Panel 98-3627
Inner Insulation/Electric Panel
3
Divider
4 Conduit Raceway Tubing 98-3596
5 Conduit Coupling (2) 10-8935
6 Flexible Conduit 32” (2)
7 Flexible Conduit 12”
High Limit Thermostat Mounting
8
Bracket
9 Reed Switch Bracket 98-3560
10 High Limit Thermostat 08-6351
Inner Insulation Panel Mounting
11
Bracket (Not Shown)
NOTE: 13 parts total
98-3575
99-4688
98-3558
1. Bolt on the Inner insulation panel mounting bracket (11) to the inner insulation/electric panel divider (3) and then fasten it to the Frame liner support/back channel using three self-taping screws.Then fas­ten the nuts on the inner insulation panel mounting bracket where it sleeves over the front frame weld as­sembly.
Figure 18
INSTALLATION
Figure 19
8
Page 11
2. Attach the reed switch bracket (9), which is part of the control panel to the insulation/electric panel divider.
NOTE: The position of the reed switch must be such
that it is in the most forward position relative to the front of the oven.
Control Panel Assembly
Figure 21
3. Bolt the green ground wire of the front control panel (1) to the frame as seen in the picture. Use a #10-32 keps nut to fasten to the stud located behind the front frame weld assembly.
Figure 22
4. Fasten the front control panel to the front frame weld assembly using four #8-32 pan head screws, one in each corner of the control panel face. Then attach the electric control panel (2) to the insulation/electric panel divider using three self-taping screws.
Figure 23
5. Install 2 conduit couplings (5) on the conduit raceway tubing (4) and install this combination to the electric control panel and junction box.
6. Then install the exible conduit tubing for the high lim- it thermostat (7), motor (6), and transformer (6). The high limit thermostat has two lead wires that are white and is positioned through the third hole down from the top of the frame liner support/back channel. Do the same for the motor which has three wires numbered 45, 46 and 52.Then again for the transformer, which has four wires numbered 36, 37, 38 and 39 where the transformer conduit is on the bottom of the three.
Figure 24
NOTE: The tubing for the thermostat is 12” while the mo-
tor and transformer is 32”.
9
INSTALLATION
Page 12
Control Panel Assembly
7. Attach the high limit thermostat-mounting bracket (8) to the Frame liner support/back channel using two self-taping screws.
Figure 25
8. Connect the high limit thermostat (10) to the two lead wires and then fasten to the inside of the cavity using two #6-32 screws.
Figure 26
INSTALLATION
10
Page 13
Motor Transformer Assembly
Item Description Part No.
1 Motor Mount Bracket 99-3930
2 Motor 09-7248
3 Transformer 09-6475
4 Fan 98-3598
5 Motor Cover Plate Gasket 98-3566
6 Motor Mount Cover 99-3931
7 Standoff/Bafe with Screw (4) 98-3599
8 Thermostat Bracket Top 99-0950
9 Thermostat Bracket Bottom 99-0951
10 Support Brace Angle 98-3639
11 Motor Mount Insulation 10-0811
NOTE: 14 Parts Total
Figure 28
1. Attach motor (2) to the motor mount bracket (1). Then install this combination from the inside of the cavity with the motor wires positioned on the top. Do not bolt to cavity at this point.
NOTE: There should be three spacer nuts between
the motor and the motor mount bracket.
Figure 27
11
INSTALLATION
Page 14
Motor Transformer Assembly
2. Place the white motor mount insulation (11) over the motor mount bracket. Tuck the left and right sides of the insulation down into the space on both sides of the motor mount bracket. Then place the motor cover plate gasket (5) over the motor mount gasket (place-
ment is important since the gasket is NOT square).
Figure 29
Figure 31
5. Install the transformer (3) where the bottom will slot into the transformer-mounting bracket. Then fasten down the top of the transformer to the motor/trans-
former support channel using two ¼”-20 bolts. The
transformer should be positioned as closely to the cavity as possible.
3. Install the motor cover (6) over the gasket. Then place the thermostat bracket top (8) over the top right bolt and the thermostat bracket bottom (9) over the bot­tom right bolt. Fasten all four using hex nuts.
Figure 30
4. Install the fan (4) over the motor shaft. Once posi­tioned over the shaft use an allen wrench to fasten
the fan to the shaft. Then install four stanoff/bafe’s
(7) with screw to the four bolts of the motor mount.
Figure 32
6. Have an electrician wire the motor and the transform- er following the wiring diagram as in drawing number 98-3542, which is shown in Appendix A, page 20 of this manual.
7. Install the support brace angle (10) to the motor/ transformer support channels. Tighten in place.
NOTE: Fan front surface and the end of the shaft
face should be ush to each other as shown by the arrow.
INSTALLATION
Figure 33
12
Page 15
Inside Oven Cavity Assembly
Item Description Part No.
1 Heating Element (480 V) 98-1777
2 Bafe 98-1766
3 Vent Tub 98-3557
4 Element Support Bracket 98-3588
5 Side Rack Clip (8) 99-3097
6 Capillary Clip (2-3) 99-0953
7 Grommet 91-6491
8 Side Rack (2) 98-3621
9 Element Gasket 98-3561
NOTE: 18 Parts Total
Figure 35
1. Install the vent tube (3) using four self-taping screws.
13
Then install the side rack clips (5), four on each side of the oven and use two self-taping screws per clip.
Figure 34
INSTALLATION
Page 16
Inside Oven Cavity Assembly
2. Install the element support bracket (4), which will be to the left of the fan, using two self-taping screws.
Figure 36
3. Install the grommet (7) on the right side of the cavity. Then punch a hole through the grommet and CARE­FULLY unwind the thermostat capillary tube located behind the front control panel and feed it through the grommet and into the cavity.
4. Place the element gasket (9) on the heating element (1) and install using four allen set screws. Bolt down the element using #8-32 keps nuts.
Figure 38
5. Connect the heating element to the proper cables as indicated in the wiring diagram located in Appendix A of this manual (6 wires).
Run the capillary tube along the top of the cavity to the back and down through the thermostat brackets. Use capillary clips (6) to fasten the tube using self­taping screws.
Figure 37
Figure 39
6. Attach the bafe (2) and side racks (8) to the inside of the oven cavity as shown. Use four ¼”-20 shoulder bolts for the bafe.
INSTALLATION
Figure 40
14
Page 17
Door Handle Part No. 10-0657
Door Assembly
1. Install horizontal liner gasket (6) on top andbottom of the front frame weld assembly using #8-32 pan head screws.
2. Install left and right vertical door liner gaskets (5) us­ing #8-32 pan head screws.
3. Install the two door top latch (3) in the top-middle of the front frame weld assembly using #8-32 counter­sunk screws.
4. Install left and right door (1-2). Fasten door bearing
using #10-32 at head countersunk screws and nuts.
NOTE: Adjust doors as necessary to properly align them.
may require a few adjustments. This is very im­portant. Door lock latch (4) will not be installed at this time.
Figure 41
Item Description Part No.
1 Left Door 98-3629
2 Right Door 98-3589
3 Door Top Latch (2) 99-5946
4 Door Lock Latch 98-3595
Left & Right Vertical Door Liner
5
Gasket (2 pieces)
6 Horizontal Door Liner Gasket (2) 98-3610
NOTE: 9 Parts Total
98-3611
Figure 42
Figure 43
15
INSTALLATION
Page 18
Outer Skin Assembly
1. Install the bottom u-channel cover (2) and the top U­channel cover (3) to the front frame weld assembly. No screws or bolts needed. Just pop in the parts.
Figure 45
2. Install door lock latch using #8-32 quarter pan head screws.
NOTE: Close door and adjust as needed.
Figure 44
Item Description Part No.
1 Side Frame Skin (2) 98-3624
2 Bottom U-Channel Cover 98-3585
3 Top U-Channel Cover 98-3643
4 Corner Channel Cover (2) 98-3581
5 Split Top Rear Cover 98-3587
6 Split Top Front Cover 98-3586
NOTE: 8 Parts Total
INSTALLATION
Figure 46
3. Install two, corner channel cover’s (4) using two #8-32 pan head screws on the bottom only.
Figure 47
16
Page 19
4. Have an electrician wire a power supply line through the raceway conduit rates at 480 VAC, 3 Phase.
5. Install the side frame skin (1) on the right and left side of the oven. Use one #8-32 pan head screw per side.
Figure 48
6. Install the split top cover (5) and screw the rear cor­ner to the corner channel using two #8-32 pan head screws per corner.
Outer Skin Assembly
7. Lastly install the split top front (6) and fasten to the
split rear using seven #8-32 quarter pan head screws.
Figure 49
17
INSTALLATION
Page 20
Control and Operating Instructions
1
2
The controls required to operate the oven are listed in the
following table together with a short functional description of each.
Item Description
1 Thermostat Control - Regulates oven temper-
ature. Controls heating element operation.
2 Thermostat Light - Indicates when the thermo-
stat is calling for heat and the elements are ON.
3 Timer/Constant Heat - Electrical timer to aid
in time cooking cycles. Controls oven and con­stant heat mode.
4 Power Light - Indicates power is ON.
5 Power/Fan Switch - Three position fan switch.
Controls fan speed either HIGH/LOW or in the
middle position the oven is OFF.
OPERATING INSTRUCTIONS
1. Check that power is available to the oven
2. Arrange shelf positions according to the item to be cooked.
3. Close doors. Move fan switch to HIGH or LOW. Fan should come on.
4. Set thermostat dial to desired cooking temperature.
Element indicator light should come on
5. Allow oven to preheat for about 5-10 minutes. Pre­heating is complete when indicator light goes out and
the buzzer sounds. Do not waste energy by turning
the oven on too early.
6. Load oven. The load should be adjacent to the oven, so the doors will be open as short a time as possible.
3
5
4
7. Close doors. Set timer for desired cooking time.
8. Buzzer will sound at end of preset interval. Oven is ready to unload.
9. If oven temperature is to be lowered, set the thermo­stat to the desired temperature to cool interior. Fan will continue to run with left door open and right door closed. Where indicator light comes on, oven is at lower temperature. Close left door. When light goes off, oven is ready for use.
10. For daily shutdown, place oven thermostat and pow­er switch in OFF position. For extended shut- down, leave doors ajar as well.
OPERATION
Figure 50
18
Page 21
A good preventive maintenance program in the form of daily cleaning procedures is outlined in the following steps:
1. Remove oven shelves and wash in mild detergent and water. Rinse and dry.
2. Remove left and right hand shelf supports by lifting up and out toward center of oven. Wash, rinse and dry.
3. Remove fan bafe by lifting up and out. Wash, rinse and dry.
4. Wash interior sides, bottom, and top with mild deter­gent and water. A stainless steel cleaner (not polish) should be used for the interior. Rinse and dry.
5. Replace fan bafe, shelf supports and shelves.
6. Wash both sides of doors, top & bottom trim using a stainless steel cleaner. Rinse and dry.
Cleaning
19
MAINTENANCE
Page 22
Troubleshooting
PROBLEM Probable Cause REMEDY
CONVECTOR FAN FAILS TO OPERATE
Power to oven is off. Locate external circuit breaker for power and place in ON
position.
Power switch off. Place in ON position.
Right oven door open. Close Door.
Control circuit breaker off. Place in ON position.
Faulty circuit breaker, door interlock switch, fan motor, or wiring.
INDICATOR LIGHT FAILS TO LIGHT WITH FAN OPERATING, THERMOSTAT SET
Indicator light burned out. Replace light. See service and parts manual for procedure.
Electrical failure. Refer to wiring diagram or obtain outside service.
FAN OPERATION - NO HEAT
Thermostat not set. Set thermostat.
Faulty contactor, wiring, electrical failure. Refer to wiring diagram or obtain outside service.
Refer to wiring diagram or obtain outside service.
MAINTENANCE
20
Page 23
Wiring Diagram
Figure 51
21
MAINTENANCE
Page 24
Recommended Spare Parts
Part No. Description Qty.
10-7371 SwitchPower/Fan 1
10-5052 Light, Fan Power 1
10-5052 Light, Heating Element 1
08-6615 Reed Switch 1
08-6472 Relay, 120V 1
08-6475 Relay, Socket 1
10-4714
09-5259 Thermostat, Knob 1
08-6464 Timer 1
08-3826 Timer, Knob 1
10-5944 Contactor 1
09-7248 Motor, 2 Speed 1
08-6351 Hi-Limit, Thermostat 1
08-6468 Fuse, 5Amp 2
09-6475 Transformer, 500VA 1
10-7395 Buzzer, 120 Volt 1
08-7978 Fan, Cooling 1
98-1777 Element, Heating (480V) 1
08-6469 Fuse, Holder 2
Thermostat, 475oF
1
ILLUSTRATED PARTS LIST
22
Page 25
11
Door Assembly with Slide Latch
1A
2
4
6
5
12
13
14
15
7
3
10
9
Item Part No. Description
1A 98-3694* Kit, Door Bearing & Pin, Top & Bottom, MSA-SB-2600
1 98-3691 Bearing Lock, Bottom, No Notches
2 98-3552 Bearing Block, Top, with Notches on both sides
3 98-3689 Pin, Door, Bottom, without Dowel Pin
4 98-3551 Pin, Door, Top, with Dowel Pin
5 98-3693 Assy, Right Door Pin & Bearing, Top
6 98-3692 Assy, Left Door Pin & Bearing, Top
7 09-3427 Hex Head Bolt, 1/4-20 Thd
8 98-3607 Bracket, Slide/Safety Latch
9 08-7990 Screw, 1/4-20 Thd Truss Hd 1/2” Lg
10 08-7989 Spacer, Door Slide
11 99-5950 Embossed Door Latch
12 10-2146 Screw, #6-32 1/4” Lg, Pan Head
13 98-3546 Inner Door Assy
14 98-3608 Outer Door, Left Side without Slide
15 98-3609 Outer Door, Right Side with Slide
8
1A
1
Figure 52
6
Note: Kit #98-3694, Parts Not Sold Separately.
Kit #98-3694
2
4
3
1
1A
5
* Kit #98-3694, Parts Not Sold Separately.
23
ILLUSTRATED PARTS LIST
Page 26
Control Panel with Probe Option
Figure 53
Item Part No. Description
1 08-7978 Fan, Cooling
2 08-6472 Relay, 120 Volts
3 08-6469 Fuse, Holder
4 08-6552 Terminal Strip
5 09-6575 Plug, Hole
6 10-5944 Contactor
7 98-1720 Terminal Block
8 08-6475 Relay, Socket
9 98-3562 Panel, Electric Controls
10 08-6468 Fuse, 5 Amps
11 10-1720 Screw, #6-32 Thread x 1/2” Long, Stainless Steel
12 08-7993 Screw, #6-32 Thread x 1 1/2” Long, Stainless Steel
13 10-1761 Screw, #8-32 Thread x 3/8” Long, Stainless Steel
ILLUSTRATED PARTS LIST
24
Page 27
Control Panel with Probe Option
Figure 54
Item Part No. Description
1 98-1717 Control Panel, Embossed
2 10-7395 Buzzer
3 10-5052 Light, Power & Fan
4 09-5259 Knob, Thermostat
5 10-4717 Thermostat
6 08-7979 Controller, Meat Probe
7 08-6597 Switch, Mode
8 08-3826 Knob, Timer
9 08-6464 Timer
10 10-7371 Switch, Power/Fan
11 98-3543 Lexan, Control Panel, without Probe
12 98-1775 Lexan, Control Panel, with Probe
25
ILLUSTRATED PARTS LIST
Page 28
Oven Performance
98-3542
VERIFICATION CHECK LIST
1. Verify that the doors are properly aligned and that there is no interference occuring at room temperature and 400oF.
2. Verify that all screws and bolts are tight.
3. Verify that the blower fan can operate at high and low speeds.
4. Clean oven with a rag and run oven for 2 hours to burn off oil, clean interior prior to use.
5. Verify that the racks do not bind at 400°F.
Verify the accuracy of the oven’s thermostat at 350°F by comparing the temperature control setting to the tempera­ture at the center of the oven (one thermocouple). The maximum difference is to be no more than +/- 5°F.
Wiring Diagram - 480 V, 3 Phase, 11 kW, 60 Hz
Sub-Oven, Convection Oven, No Probe.
APPENDIX
Figure 55
26
RE V.
A
DRA WING NUMBER
C
Page 29
Spec Information
MODEL: MSA-SB-2600
SIZE: 35-1/4” Deep x 36” Wide x 25-1/4” High
(
914mm Wide x 641mm Top-to-Bottom)
DESCRIPTION: Will be a Market Forged Military Sub­Accessible High Efiency Electric Convection Oven equipped with COOK & CONSTANT COOK controls.
CONSTANT COOK permits operator to preset oven to
cook food at a constant temperature for a innte amount
of time.
Exterior will be nished with stainless steel panels, top,
rear, sides .Oven liner will be wrapped with a minimum
.75’’ (19mm) High-Grade insulation. French type doors
will open a full 180° and will be: Stainless steel with a minimum of .75’’ (19mm) insulation.
Oven interior dimensions will be 27 3/8” wide x 20” high x 24 5/8” deep (695mm wide x 508mm high x 625mm
deep).
Oven interior will be stainless steel with coved corners and a water-proof design. Oven shelves and shelf sup-
ports will provide nine shelf positions centered 2” (51mm)
apart. Shelf stops on oven shelf will prevent tipping within the shelf supports. Five shelves will be furnished as stan­dard. Safety door latch designed to keep doors closed in any pitch and roll environment is included.
Controls will be located on an embossed recessed panel on the right front of oven. Controls will include main pow­er switch, thermostat with indicator light and temperature range of 200°-475°F (93°-246°C), mechanical 60-minute and Constant cook timer with audible alarms that sound at end of the preset interval. A 2-speed fan selector switch
with HIGH or LOW modes. Controls will also include a
high limit cut-off.
Convector fan will turn on automatically when power is on and right door is closed. Fan will turn off automatically when right door is opened. For rapid cooling purposes, it will be possible to operate convector fan with left door
open in order to quickly evacuate heated air from oven. Convector fan motor will be rated at 1/4 HP.
Oven will be completely serviceable from the front. Back of oven will be completely enclosed and suitable for in­stallation tight against a non-combustible wall.
896mm Front-to-Back x
OPTIONAL AT EXTRA COST:
Extra shelves_______quantity.
Meat Probe/Thermometer.
1 3/4” Diameter Liner Drain.
Legs (4) with Flanged Feet (3/4-10” Thread).
EC Electrical Connection - Connection for incoming
power supply wires on terminal block.
EP Power Supply - 1 3/8 (44mm) access holes for
power supply wires. Use wire suitable for at least 90°C. Nominal amp per line wire per oven: 11kW.
VOLTS 1pH 3pH
480 (440-480) ---- 15
Details of other electrical systems available upon request.
OPERATION WILL BE BY:
Oven will be rated at 11 KW, and equipped for operation
on:
480 VAC, 3 pH
Oven controls will operate on nominal 120 volts AC.
27
Figure 56
APPENDIX
Page 30
Spare Parts List Description
Part No. Description Qty
10-7371 Switch, Power/Fan 1
10-5052 Light, Fan Power 1
10-5052 Light Heating Element 1
08-6615 Reed, Switch 1
08-6472 Relay, 120 Volt 1
10-4714 Thermostat, 475oF 1
09-5259 Thermostat, Knob 1
08-6464 Timer 1
08-3826 Timer, knob 1
10-5944 Contactor 1
09-7248 Motor, 2 Speed 1
08-6351 Hi-Limit, Thermostat 1
08-6468 Fuse, 5 Amp 2
09-6475 Transformer, 500 VA 1
10-7395 Buzzer, 120 Volt 1
08-7978 Fan, Cooling 1
98-1777 Element, Heating 1
08-8004 Loctite 268 1
08-8003 RTV 106 Silicone Sealant 1
08-7999 * Hardware Kit (Fasteners) 1
98-3623 Complete Spare Parts Kit 1
* NOTE: For individual fasteners refer below for specic part numbers.
APPENDIX
28
Page 31
Parts List Fasteners
Part No. Description
10-1864 SCREW CAP HEX HEAD 0.5 1/4”-20 77
10-1814 SCREW CAP HEX HEAD 0.75 1/4”-20 7
08-7840 NUT, SERRATED FLANGE 1/4”-20 73
08-7995 BOLT, HEX HEAD 3 5/16”-18 4
08-7956 NUT, SERRATED FLANGE 5/16”-18 8
10-2045 SCREW CAP HEX HEAD 0.5 #10-32 2
08-7996 TEK SCREW PHILLIPS PAN HEAD #2 0.5 #10-16 10
10-2146 SCREW, SLOTTED PAN HEAD 0.25 #6-32 26
10-1728 SCREW, PHILLIPS FLAT HEAD C-SUNK #8-32 8
08-7994 SCREW, PHILLIPS FLAT HEAD C-SUNK 1 #10-32 8
10-1749 SCREW, MACHINE ROUND HEAD 0.25 #8-32 6
10-1761 SCREW, MACHINE TRUSS HEAD #8-32 41
10-2571 NUT, KEPS #8-32 20
08-8005 NUT, SERRATED FLANGE #10-32 8
08-7992 SOCKET SET SCREW 1 #8-32 4
10-1790 SCREW, CAP HEX HEAD 1/4”-20 8
10-1939 BOLT, SHOULDER 0.5 1/4”-20 4
08-7991 SCREW, SLOTTED FLAT HEAD C-SUNK 0.5 #8-32 2
08-7990 SCRW, SLOTTED TRUSS HEAD 0.5 1/4”-20 3
08-3822 WASHER, STAINLESS STEEL TYPE B 1/4” 4
Length
(inches)
Thread Size Qty
29
APPENDIX
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