Market Forge MSA-SB-2600 Service Manual

MSA-SB-2600 MILITARY SUB-ASSEMBLY
HIGH EFFICIENCY ELECTRIC CONVECTION OVEN
INSTALLATION - OPERATION - SERVICE - PARTS
MODELS
NSN: 9Z 7310-01-519-8399
APL: 43A040025
MF P/N: 98-3600 (No Drain)
NSN: TBD
APL: TBD
MF P/N: 98-3660 (Liner Drain)
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802) 864-0183
www.mi.com PN 14-0395 Rev B (12/15)
© 2015 - Market Forge Industries Inc.
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
INSTALLATION
Introduction .............................................................. 2
Assembly Instructions .................................................... 3
Main Frame Assembly .................................................... 4
Oven Cavity Assembly .................................................... 6
Control Panel Assembly .................................................. 8
Inside Oven Cavity Assembly ............................................ 13
Door Assembly ......................................................... 15
Outer Skin Assembly .................................................... 16
OPERATION
Control and Operating Instructions ........................................ 18
MAINTENANCE
Cleaning ............................................................... 19
Troubleshooting ......................................................... 20
Wiring Diagram ......................................................... 21
ILLUSTRATED PARTS LIST
Recommended Spare Parts .............................................. 22
Door Assembly with Slide Latch .......................................... 23
Control Panel with Probe Option .......................................... 24
APPENDIX
Oven Performance ...................................................... 26
Spec Information ........................................................ 27
Spare Parts List Description .............................................. 28
Parts List Fasteners ..................................................... 29
IMPORTANT NOTICE
NOTES
1. Accutemp griddle mounting;
This version of the Installation Manual for the Market Forge oven model MSA-SB-2600 includes the (4) parts (listed
below) that were modied in order to accept the Accutemp Griddle being mounted on top. All ovens shipped from the Market Forge factory with a Serial Number less than #226167 will require a back t kit, Market Forge part number 98­4162, in order to mount the Accutemp griddle. The back t kit includes the updated version of the (4) parts listed below and installation instructions. A simple replacement of these (4) parts with the back t kit parts will allow the griddle to be mounted on top. The tools required to perform the replacement are a slotted screwdriver and a 7/16” socket wrench.
List of (4) parts that were modied to accept the Accutemp Griddle;
Part Number Description
98-3571 RIGHT SIDE CHANNEL
98-3572 LEFT SIDE CHANNEL
98-3586 FRONT TOP PANEL
98-3587 REAR TOP PANEL
2. Replacement Reed Switch
This version of the Installation Manual for the Market Forge oven model MSA-SB-2600 includes a new part number for the Reed Switch (sometimes referred to as a Proximity Switch). Due to alignment issues with the original Reed Switch a new, more forgiving Reed Switch is now being used. The new Reed Switch part number 08-6615 should be used as a direct replacement for part number 08-6308 in older model MSA-SB-2600 ovens.
All ovens shipped from the Market Forge factory with a Serial Number less than #225207 will have the original Reed Switch 08-6308. These can be directly replaced with the new Reed Switch 08-6615.
Introduction
YOUR ENERGY EFFICIENT CONVECTION OVEN
MSA-SB-2600 convection ovens are electrically powered,
high capacity ovens featuring high energy efciency.
These ovens are designed to radically cut power con­sumption, delivering the cooking power of a 16 KW oven from only 11 KW’s of energy input. Improvement of ener­gy use is made possible by a carefully designed insulating system which keeps heat inside the oven longer.
A convector fan distributes heat uniformly throughout the oven interior, for fast even roasting and baking.
Like all Market Forge products, MSA-SB-2600 ovens are built to the highest standards of workmanship, employ-
ing only the nest materials and components. Of course,
Power Saver II ovens are fully approved by UL, and other
ofcial testing authorities.
HOW THE OVEN OPERATES
MSA-SB-2600 ovens operate by use of two simple con­trols, a power switch for turning on the fan motor and control circuit, and a thermostat for setting the oven tem­perature. The oven is otherwise automatic. A thermostat maintains oven temperature by cycling heating elements
on and off, with temperature uctuating no more than
20°F from the setting. Uniform distribution of heat within the oven is assured by continuous operation of a convec­tor fan.
A 60-minute and Constant Heat timer serves as an aid in
using the oven, when the timer expires the heating ele­ments shut off. To prevent unnecessary loss of heat when the doors are opened, an interlock switch stops fan oper­ation whenever the right-side door is opened. Should the operator wish to cool the oven, opening just the left- side
door will quickly ventilate the oven interior.
INSTALLATION
2
Assembly Instructions
INTRODUCTION
The model MSA-SB-2600:
Submarine-Accessible Convection Oven contains 88 total parts for assembly and is designed such that it can be as­sembled in a submarine’s galley with simple tools.
Sub-Assemblies
The total assembly is broken down into 7 sub-assemblies:
Main Frame Assembly
Oven Cavity Assembly
Control Panel Assembly
Motor/Transformer Assembly
Inside Oven Cavity Assembly
Door Assembly
Outer Skin Assembly
Time Estimate
The estimated time for complete assembly is approx-
mately 6-7 hours for a rst timer or 4-5 hours for an
experienced assembler. The oven assembly can be completed with one person, but for a more produc­tive assembly two people are recommended.
Tools required for assembly:
Power drill (Cordless drills 12 V or higher)
Screw driver set
Screw starter
Allen wrench set
Socket Set
Open wrench Set
Mallet
Sealant
Use RTV 106 high temperature silicone rubber adhesive sealant as needed to provide a tight seal to any area that
requires it. Also use Loctite 268 on all fasteners that will
be permanently fastened.
3
INSTALLATION
Main Frame Assembly
Figure 3
Item Description Part No.
1 Split Base Front 98-3569
2 Split Base Rear 98-3568
3 Rear U - Channel Frame 98-3574
4 Front Frame Weld Assembly 98-3622
5 Frame Liner Support/Back Channel 98-3563
Channel, Frame Top Left Side, Front
6
to Back
Channel, Frame Top Right Side,
7
Front to Back
8 Channel, Motor/Transformer Support 98-3590
9 Transformer Mounting Bracket 99-3291
10 Junction Box 98-3597
98-3572
98-3571
1. Bolt together the split base front (1) to the split base rear (2) using seven ¼-20 hex bolts. Then fasten the Junction Box (11) to the split base rear using nuts.
Figure 1
2. Bolt front frame weld assembly (4) to split base
front/rear using three ¼-20 hex bolts at the base.
INSTALLATION
Figure 2
4
Main Frame Assembly
3. Bolt Rear U-channel frame (3) to split base front/ rear assembly. There are welded bolts in the corner of the split base rear. Slip the rear u- channel over the bolts and use a two nuts to fasten it to the frame.
Figure 4
4. Install the Frame liner support/back channel (5) with
anges facing to the rear of the oven and vent hole
positioned on the left (Viewing from front of oven). This part will align over two welded slots but will NOT be fastened.
5. Bolt channel frame top (6), left side, and right side, front to back (7) to the Frame liner support/back chan-
nel and Rear U-channel frame. This will require six
¼-20 hex bolts, two for each member.
NOTE: The backside needs only nuts since the bolts
are welded to each part.
Figure 6
6. Bolt two motor/transformer supports (8) to Frame
liner support/back channel using 5/16”-18, 3-inch bolts with spacers and two 5/16”-18 nuts per spacer.
Flanges must face inward towards each other. See
“Figure 6”.
Figure 5
7. Bolt on the transformer-mounting bracket (9) to the bottom of the right (viewing from back end of oven) motor/transformer support (No picture), using two hex head screw
Figure 7
5
INSTALLATION
Oven Cavity Assembly
1. Lay the split liner bottom (2) at and place the U- shaped split iner gasket (3) around the split liner bot­tom.
Figure 9
2. Bolt on loosely the split liner rear (4) to the split liner bottom using 1/4-20 hex bolts. Then put the vertical split liner gasket (7) hanging on the top bolt of the left and right side.
Figure 8
Item Description Part No.
1 Split Liner Top 98-3576
Split Liner Bottom (Has 2 Crease
2
Lines)
3 U-Shaped Split Liner Gasket (2) 98-1796
4 Split Liner Rear 98-3579
5 Split Liner Left 98-3577
Split Liner Right (Has Slots in Corner
6
for Heating Element)
7 Vertical Split Liner Gasket (2) 98-1797
8 Cavity White Insulation (2) 15-7561
9 Insulation Straps with Clips (2)
10 Rear Cavity Insulation (Not Shown) 98-3613
Top Cavity Insulation 1.5” Thick (Not
11
Shown)
NOTE: 15 parts total
98-3655
98-3578
98-3619
Figure 10
3. Bolt the split liner left (5) and split liner right (6) to the split liner bottom and split liner rear.
NOTE: The split liner right has holes in it for the heat-
ing element.
INSTALLATION
Figure 11
6
Oven Cavity Assembly
4. Then place another U-shaped split liner gasket (3)
around the top and nish by bolting the split liner top
(1) to the rest of the cavity. Now fasten each and ev­ery bolt without moving the gaskets. Then apply sili­con sealant to areas of need. As a reminder the front
face anges of the cavity must be ush.
Figure 12
NOTE: The corner hole does not have a bolt. Other-
wise interference will occur.
6. Install the whole cavity to the mainframe and secure with four #8-32 S.S hex nuts to the weld studs on the corners of the cavity thru the front frame weld as­sembly.
Figure 15
7. Wrap the cavity with two layers of oven cavity insula­tion (8) starting from the right side of the oven and use two wire straps to fasten them down. Once insu­lated cut away insulation for heating element to exit from oven cavity.
Figure 13
5. Install rear cavity insulation (10) mounting over spac­er bolts protruding from the frame liner support/back channel.
Figure 14
Figure 16
8. Then add the top cavity insulation (11) to the top of the cavity. It will not be strapped down.
Figure 17
7
INSTALLATION
Control Panel Assembly
Figure 20
Item Description Part No.
1 Front Control Panel 98-3592
2 Electric Control Panel 98-3627
Inner Insulation/Electric Panel
3
Divider
4 Conduit Raceway Tubing 98-3596
5 Conduit Coupling (2) 10-8935
6 Flexible Conduit 32” (2)
7 Flexible Conduit 12”
High Limit Thermostat Mounting
8
Bracket
9 Reed Switch Bracket 98-3560
10 High Limit Thermostat 08-6351
Inner Insulation Panel Mounting
11
Bracket (Not Shown)
NOTE: 13 parts total
98-3575
99-4688
98-3558
1. Bolt on the Inner insulation panel mounting bracket (11) to the inner insulation/electric panel divider (3) and then fasten it to the Frame liner support/back channel using three self-taping screws.Then fas­ten the nuts on the inner insulation panel mounting bracket where it sleeves over the front frame weld as­sembly.
Figure 18
INSTALLATION
Figure 19
8
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