Market Forge MF-ECCO ONE Service Manual

OWNER’S MANUAL
ASSEMBLY, OPERATION, MAINTENANCE AND SERVICE MANUAL
MF-ECCO ONE FILTRATOR SYSTEM
Tel: (617) 387-4100 • Fax: (617) 387-4456 • Toll Free: (866) 698-3188 • Outside MA Fax: (800) 227-2659
FORM NO. S-6084 REV. A 08/06 Printed in U. S. A.
An Employee Owned Company
35 Garvey Street • Everett • MA 02149
E-mail: custserv@mi.com • Web site: www.mi.com
ASSEMBLY INSTRUCTIONS ...................................................................... 1
OPERATING INSTRUCTIONS ..................................................................... 2
MAINTENANCE ........................................................................................... 3
TROUBLE-SHOOTING ................................................................................ 4
CAUTION:
OIL/SHORTENING WILL CAUSE PARTS TO
BECOME HOT. USE CARE WHEN HANDLING TO
AVOID INJURY.
BE SURE PARTS HAVE COOLED BEFORE
HANDLING/CLEANING.
ASSEMBLY INSTRUCTIONS
Before attaching hoses to the power unit, make sure the motor is operative by plugging it into an electrical outlet and turning on the switch. If the motor does not run, turn it off immediately and refer to the trouble-shooting section. Please read the important safety instructions sheet before operating.
Slide container into cart. Place power unit on top of the cart with the suction side (see
1. arrow on label on top of power unit) facing toward the front of the container.
Attach discharge hose and nozzle to discharge side of the power unit and hand tight-
2. en the union nut.
NOTE: NEVER USE WRENCH TO TIGHTEN.
Filter Screen Assembly - Place paper envelope of lter cloth bag over the screen so
3. that the hole of the paper envelope if lter cloth bag allows the threaded stem of the lter screen to poke through. Fold paper envelope or lter cloth bag over the top of the screen to hold lter in place. Attach lter screen stem to screen and place the lter screen assembly in the container. The clamp end of the lter screen should e toward the rear of the container. Attach union nut to suction side of the power unit. Tighten union nut by hand only.
Filtrator compound or lter powder should be placed on the paper envelope. Use
4. enough to evenly coat the top surface.
Once the lter screen assembly is in place, slide the rear part of the container cover
5. over the container. The four slots of the cover should face toward the front end of the container. The front part of the cover is assembled by placing the tabs through the slotted holes with the knob toward the front.
Your ltrator is now assembled and ready to operate using the operating instructions on page 2. NOTE: A maximum of 5 fryers can be done at any one time.
1
OPERATING INSTRUCTIONS
CAUTION:
OIL/SHORTENING WILL CAUSE PARTS TO BECOME HOT. USE CARE WHEN
HANDLING TO AVOID INJURY.
Open the door of the fryer and roll the ltrator MF-ECCO ONE up to the fryer so that
1. the front end of the container is under the drain valve. Plug power unit into an electri­cal outlet.
With oil/shortening at approximately 300oF, turn off fryer and take out crumb screen.
2. Sprinkle one cup of ltrator compound or lter powder into the oil/shortening. Mix compound or powder into the oil/shortening by placing discharge nozzle in the oil and turning power unit switch on. Move discharge nozzle around the fry pot for approxi­mately 15 seconds. When done, turn power to unit off. Lift the front half piece of the container cover to the upright position and allow oil to drain into the container. When properly positioned, the cover acts as a splash guard. Open the fryer drain valve to allow oil/shortening to drain into the ltrator container, and turn power to the unit on. Oil/shortening will be recirculated into the fryer and by directing the nozzle, sediment has been completely washed out from the fryer. Now close fryer drain valve and turn the power to the unit to the off position. The ltered oil/shortening is now being pumped back into the fryer.
When the oil/shortening is returned completely to the fryer, turn power to the unit off,
3. unplug and remove the ltrator from the fryer. Replace crumb screen and turn on fryer. The fryer is now ready to use.
2
MAINTENANCE
CAUTION:
BE SURE PARTS HAVE COOLED BEFORE HANDLING/CLEANING.
CLEANING THE FILTRATOR:
Remove the container cover and disconnect the lter screen assembly.
1.
Disconnect the discharge hose/nozzle from the power unit.
2.
Allow any residual oil/shortening to drain into the container. Place hose aside. Tip
3. power unit so that the discharge side pump nipple/socket is facing the bottom of the container for approximately 5 to 10 seconds to drain excess oil/shortening.
Return the power unit to its correct position on the shelf of the cart once draining is
4. complete.
CLEANING THE PUMP:
NOTE: DRAINING THE PUMP IS EXTREMELY IMPORTANT.
If the pump is not drained, hardened oil/shortening may prevent the pump from ro-
1. tating when the power is on. While holding the screen assembly over that container, shake the screen to remove sediment from the paper envelope or cloth bag.
Remove stem from screen and then remove paper envelope from the screen.
2.
Clean the screen stem assembly, container, cover, discharge hose/nozzle by wash-
3. ing, rinsing and thoroughly drying each part. The screen can be separated by holding the screen upside down and gently tapping the threaded stem on a hard surface. The power unit housing, cart and outside parts of the container can also be cleaned using a stainless steel cleaner/polish.
NOTE: DO NOT RUN WATER THROUGH PUMP.
After the ltrator has been cleaned, reassemble the various components, place a new paper envelope on the screen and the unit is ready for the next lter cycle.
3
TROUBLE-SHOOTING
These trouble-shooting instructions are intended as a guide to correct problems which may be encountered. If you have any questions, please call the factory. Should repairs be required, a network of Authorized Agencies is available to assist with prompt service. A current Directory of Authorized Service Agencies may be obtained by contacting:
Market Forge Industries, Inc.
Everett, Massachusetts 02149-4403
Telephone: (617) 387-4100 • Toll Free: (866) 698-3188
Fax: (617) 387-4456 • Outside MA Fax: (800) 227-2659
custserv@mi.comwww.mi.com
CAUTION: ALWAYS UNPLUG THE POWER SUPPLY
WHEN WORKING ON ELECTRICAL ITEMS.
TROUBLE-SHOOTING GUIDE
PROBLEM PROBABLE CAUSE REMEDY
Motor does not work. Loose or broken wire.
Lack of suction or discharge.
NOTE: For all corrective actions, except - Motor does not work, Problem - b., the pump nipple/socket and power unit housing cover
needs to be removed. Reattach them once the correction has been completed.
a.
Reset button on positioned
b.
correctly.
Defective switch.
c.
Defective motor.
d.
Hardened oil/shortening in
e.
pump.
Hardened oil/shortening in
a.
pump.
Hardened oil/shortening in
b.
Hose.
Loose ttings.
c.
Overused lter cloth bag or
d.
lter paper envelopes.
Cracked and/or swollen
e.
hose.
Reattach wire to proper terminal on switch or
a.
motor. If broken, replace wire with the same type of wiring.
Remove clear plastic plug from the bottom
b.
of the power unit base, reach in and push in red button on the motor until you hear a click. Replace plastic plug before resuming operation.
Replace switch.
c.
Replace motor.
d.
Remove pump and disassemble. Using a
e.
clean cloth remove hardened oil/shortening from gears and inside of pump. Reassemble pump and insure gear shaft rotates freely before attaching pump motor. Reset red but­ton on motor.
Remove pump and disassemble. Using a
a.
clean cloth remove hardened oil/shortening from gears and inside of pump. Reassemble pump and insure gear shaft rotates freely before attaching pump motor. Reset red but­ton on motor.
Place hose near heat source to loosen hard-
b.
ened oil/shortening. Place drip pan under hose to contain oil.
Check tightness of ttings at screen, stem,
c.
ball end/union nut and pump nipple/socket.
Replace cloth lter bag or lter paper enve-
d.
lope.
Replace hose.
e.
4
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