Market Forge M40X Operators Manual

Page 1
SERVICE & PARTS MANUAL
MODELS:
MT-5 MT5-5E
MT5-T56
MT-25 M-10 MT-40 M-25 MT-60 M-40
M-60
MT-60
Shown
Form No. S-2110A 04/10
Printed in U.S.A.
An Employee Owned Company
35 Garvey Street  Everett  MA  02149
Tel: (617) 387-4100  Fax: (617) 387-4456  (Outside MA) 1 (800) 227-2659
Website: www.mfii.com  E-Mail: CUSTSERV@mfii.com
Page 2
TABLE OF CONTENTS
SECTION 1 INTRODUCTION
1.1 Description .............................................................
1.1.1 5 Gallon Tilting Kettle .............................................
1.1.2 10-, 25-, 40- & 60- Gallon Stationary Kettles .........
1.1.3 25-, 40- & 60- Gallon Tilting Kettles ......................
1.1.4 25- & 60- Gallon Chill Kettles ................................
1.2 Service ..................................................................
SECTION 2 operation
2.1 Operating Controls & Indicators .............................
2.2 Operating Procedure - 5 Gallon Tilting Kettle ........
2.3 Operating Procedure - 10-, 25-, 40- & 60- Gallon
Kettles ....................................................................
2.4 Cleaning Procedure ...............................................
2.4.1 Cleaning 5 Gallon Tilting Kettles ............................
2.4.2 Cleaning 10-, 25- & 40- Gallon Kettles ..................
2.5 Pan Support Mounting ...........................................
List of ILLUSTRATIONS
SECTION 2 operation
2-1 Mounting Pan Support ...........................................
SECTION 3 maintenance
3-1 Lid Counterbalance Adjustment .............................
3-2 Ball Nut Assembly ..................................................
SECTION 4 illustrated parts list
4-1 5 Gallon Tilting Kettle .............................................
4-2 Trunnion Pedestal ..................................................
4-3 Faucet, 5 Gallon Tilting Kettle ................................
4-4 10-, 25- & 40- Gallon Stationary Kettle ..................
4-5 60- Gallon Stationary Kettle ...................................
4-6 25- & 40- Gallon Tilting Kettle ................................
4-7 Tilting Mechanism 25- & 40- Gallon Kettle .............
SECTION 3 maintenance
3.1 General ..................................................................
1-1
3.2 Preventive Maintenance ........................................
1-1
3.2.1 Cleaning .................................................................
1-1
3.2.2 Tilting Mechanism ..................................................
1-1
3.3 Repair & Replacement ...........................................
1-2
3.3.1 Lid Counterbalance Adjustment .............................
1-2
3.3.2 Cabinet Exterior Removal ......................................
3.3.3 5 Gallon Trunnion Mounted Kettle Disassembly ....
2-1
3.3.4 Draw-Off Valve Repair ...........................................
2-1
3.3.5 Tilting Mechanism Repair .......................................
SECTION 4 illustrated parts list
2-1
4.1 General ..................................................................
2-3
4.2 Ordering Information ..............................................
2-3
4.3 Index of ILLUSTRATED PARTS LIST ....................
2-3
APPENDIX ................................................................
2-3
4-8 60- Gallon Tilting Kettle ..........................................
4-9 Tilting Mechanism 60- Gallon Kettle ......................
2-4
4-10 25- & 40- Gallon Chill Kettle ..................................
4-11 Hinge & Lid Assembly ............................................
3-1
4-12 Steam Supply Valve ...............................................
3-3
4-13 Swing Dran ............................................................
4-14 Draw-Off Valve .......................................................
4-2
4-15 Steam-Trap ............................................................
4-3
4-16 Faucet & Spout Assembly .....................................
4-4
4-17 18" Cabinet ............................................................
4-5
4-18 24" Cabinet ............................................................
4-6
4-19 36" Cabinet ............................................................
4-7
4-20 48" Cabinet ............................................................
4-8
4-21 12" Spacer with Sink & Faucet ..............................
4-22 Accessories for Steam Jacketed Kettles ...............
3-1 3-1 3-1 3-1 3-1 3-1 3-2 3-2 3-2 3-2
4-1 4-1 4-1 A-1
4-9 4-10 4-11 4-12 4-13 4-13 4-14 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21
List of TABLES
SECTION 2 operation
2-1 Operating Controls, 5 Gallon Kettle .......................
2-2 Operating Controls, 10-, 25-, 40- &60- Gallon
Kettle ......................................................................
i
2-2
2-2
Page 3
SECTION 1 INTRODUCTION
This service and parts manual contains general information, operation, and maintenance information for Market Forge modular kettles. A parts list is included in which each replaceable part is identified and shown in an accompanying drawing. Accessories for use with the kettles are also described.
1.1 DESCRIPTION
Market Forge Kettles include both stationary and tilting steam jacketed kettles of five capacities, each mounted in a modular stainless steel cabinet.
Double wall construction around the lower half of the kettle forms a surrounding chamber into which steam is introduced as a source of heat for cooking.
Steam input plumbing is equipped with a manual control valve. Condensate is removed through a steam trap connecting with the kettle drain plumbing assembly. A swivel spout, hot-cold combination faucet provides a source of water for addition to the kettle for cooking and cleaning.
An optional 12" spacer unit with faucet and sink may be used instead of the standard built-in faucet.
1.1.1 5 Gallon Tilting Kettle
The 5-gallon 191itre capacity kettle is mounted in a trunnion assembly to the modular cabinet top. The trunnion pivots include steam input and return connections for the kettle.
1.1.2 10-,25-,40-, & 60-Gallon Stationary Kettles
These units include large capacity kettles mounted in fixed position in modular cabinet bases. A counter­balanced, hinged lid covers the kettle openings.
Each is plumbed for direct connection to a remote steam source. An optional cold water circuit to the steam jacket is available for use with all models for quick cooling of foods after cooking. See paragraph 1.1.4.
Applicable model designation include: M-10 A 10-gallon 37 litre capacity stationary kettle
mounted in a 24" 609 mm wide cabinet base.
M-25 A 25-gallon 95 litre capacity
stationary kettle mounted in a 36" 914 mm wide cabinet base.
M-40 A 4O-gallon 152 litre capacity
stationary kettle mounted in a 36" 914 mm wide cabinet base.
M-60 A 60-gallon 228 litre capacity
stationary kettle mounted in a 36" 914 mm wide cabinet base.
A sink equipped with re- versible splash shield is built into the cabinet top under the kettle pouring spout. Kettle tilting is accomplished manually by moving a handle fixed to the rim so as to rotate the kettle in a trunnion mount.
Applicable model designation include: MT-5 A single kettle mounted on an 18" 457mm
wide cabinet base equipped for direct connection to a remote steam source.
MT5-T5 Two kettles mounted side-by-side on a 36"
914mm wide cabinet base equipped for direct connection to a remote steam source.
1.1.3 25-, 40-, & 60-Gallon Tilting Kettles
Large capacity kettles are fitted with heavy duty tilting mechanisms operated bya removable hand crank. Each model is equipped with a pan support which maintains continuous alignment of serving pans under the pouring spout at all levels of kettle elevation.
Counterbalanced hinged lids cover the kettles in the lowered position. All are plumbed for direct connection to a remote steam source. An optional cold water circuit to the steam jacket is available for use with all models for quick cooling of foods after cooking. See paragraph
1.1.4.
1-1
Page 4
SECTION 1 INTRODUCTION
Applicable model designations include: MT-25 A 25-gallon 94 litre capacity tilting kettle
mounted in a 36" 914mm wide cabinet base.
MT-40 A 40-gallon 152 litre capacity tilting kettle
mounted in a 36" 914mm wide cabinet base.
MT-60 A 60-gallon 228 litre capacity tilting kettle
mounted in a 48" 1219mm wide cabinet base.
1.1.4 25- & 40-Gallon Chill Kettles
The chill kettle is a modified application of the stationary models equipped with a built-in sink completely surrounding the kettle. The kettle functions to instantly suspend cooking by allowing kettle interior to be flooded with cold water. Hot cooking water rises over the rim and into the sink.
A further modification is the addition of a jacket cooling system consisting of a cold water plumbing assembly connected to the kettle jacket. The system is used in conjunction with kettle flooding to rapidly cool the kettle by allowing cold water to fill the steam jacket.
Applicable model designations include: M25X A 25-gallon 95 litre capacity stationary kettle
mounted in a 36" 914mm wide cabinet with overflow sink and jacket cooling system.
M40X A 40-gallon 152 litre capacity stationary kettle
mounted in a 36" 914mm wide cabinet with overflow sink and jacket cooling system.
1.2 SERVICE
Modular kettles are exceptionally reliable and durable cooking equipment requiring a minimum of service other than routine cleaning and preventive methods explained in Section 3. Should repairs be required, a network of authorized service agencies is available to a,ssist with prompt service.
A current Directory of Authorized Service Agencies may be obtained by contacting:
Customer Service Department, Market Forge
35 Garvey Street, Everett, Massachusetts 02149
Telephone: (617) 387-41 00
Customer Service Department, Market Forge
Canada, Ltd.
1375 Aimco Blvd., Unit 5
Mississauga, Ontario, Canada
Telephone: (416) 621-9252
The model and serial numbers must be referenced when corresponding with Market Forge.
The data plate containing model and serial numbers pertaining to the equipment is locatedinside the cabinet door on the right vertical frame member.
1-2
Page 5
SECTION 2 OPERATION
2.1 OPERATING CONTROLS & INDICATORS
All of the controls required to operate the kettles are listed in Tables 2-1 and 2-2, together with an explanation of location and a short functional description.
2.2 OPERATING PROCEDURE 5 GALLON TILTING KETTLE
All 5 gallon kettles must be supplied with steam from a generator which may be remotely located or built into the same cabinet base on which the kettle is mounted. Consult steam generator information or instruction plate and complete all start-up instructions. Proceed with kettle operating procedure as follows:
1. Check pressure gauge of steam supply source to insure steam input is at 15 PSI 1.0 kg/cm2. For direct connected steam, turn on external steam supply valve.
2. Load kettle with foods to be cooked.
3. Add water for cooking by turning Swivel Spout over kettle and using Combination Faucet.
4. Turn Steam Control Valve to full counter- clockwise position to heat kettle content to an initial rapid boil.
5. Adjust subsequent cooking temperature by turning Steam Control Valve. Turn clock-wise to reduce heat and counter-clockwise to increase.
6. Close Steam Control Valve and remove food from kettle as soon as cooking is complete to prevent over-cooking. With Splash Shield in the rear, place food pan on sink grate and tip kettle forward using the Kettle Handle. NOTE: Swivel Spout must be rotated clear of kettle before tilting.
7. Complete cleaning procedure (see paragraph 2.4.1).
2.3 OPERATING PROCEDURE- 10- 25- 40- & 60 GALLON KETTLES
All kettles must be supplied with steam from a generator which is remotely located. Consult steam generator information or instruction plate and complete all start-up instructions. Proceed with kettle operating procedure as follows:
1. Check pressure gauge of steam supply source to insure steam input is at 15 PSI 1.0 kg/cm2. For direct connected steam, turn on external steam supply valve.
2. Check that Draw-Off Valve is tightly closed.
3. Lift kettle lid and place either a Solid or Perforated Drain Disc over the drain inside kettle. Use solid disc to retain liquids; perforated to strain liquids from food.
4. Load kettle with foods to be cooked.
5. Add water for cooking by swinging spout over kettle and using Combination Faucet.
6. Turn Steam Control Valve to full counter-clockwise position to heat kettle content to an initial rapid boil.
7. Adjust subsequent cooking temperature by turning Steam Control Valve. Turn clockwise to reduce heat and counter-clockwise to increase.
8. Close Steam Control Valve (full clockwise position) when cooking is complete. CAUTION: Food must either be removed from the kettle immediately or cooled by a kettle jacket cooling system to prevent over cooking.
9. For Chill Kettles use an external water source to flood kettle interior with cold water until all hot cooking water flow over kettle rim into sink.
10. For kettles equipped with optional cold water source.
2-1
Page 6
SECTION 2 OPERATION
Table 2-1
Operating Controls - 5 Gallon Kettle
NAME
Kettle Handle
Steam Control Valve
Combination Faucet
Swivel Spout
Sink wuth Splash Shield
NAME
Lid Handle
Perforated Drain Disc
Solid Drain Disc (Optional)
loaction
Kettle Rim
Top, Left Side
Top, Right Side
Top, Beside Kettle
Top, Front
Function
Grasped to Tilt Kettle for Pouring. Controls Steam Folw to Kettle Jacket. Controls Hot & Cold Water to Swivel Spout. Direct Water into Kettle. Turns away for Kettle Tilting. Accepts Kettle Drainage. Sheld Forward Protects
Operator from Splashing - Reverses for Stowage.
Table 2-2
Operating Controls - 5 Gallon Kettle
loaction
On Lid Inside Kettle on Drain Inside Kettle on Drain
Function
Grasped to open & close Kettle Lid. Covers drain to strain liquids when draw-off is opened. Covers drain to block it off.
Crank (Tilitng Kettles)
Steam Control Valve
Draw-Off Valve
Swing Drain with Strainer
Combination Faucet with
Swivel Spout
Cold Water Valve (Chill
Kettles & others with
Optional Jacket Cooling
System)
Basin Waste Drain (Chill Kettles Only)
Pan Support
(Tilting Kettles Only)
Front, Right Side
Top, Right Side Inside Cabinet, Left Inside Cabinet, Left
Top, Right Side
Right, Front
Left, Top
Front, Top
Raises & Lowers Tilting Kettles for pouring. Stowa on Back of cabinet door when not in use.
Controls Steam flow to Kettle Jacket. Controls drainage of Kettle. Accepts drainage from draw-off valve. Swings to side
to allow serving containers to be placed under draw­off valve.
Controld hot & cold water to Kettle interior. Turns away for kettle tilting & access.
Controls flow of water to steam jacket for rapid cooling after cooking.
Accepts kettle overflow in chill kettle sink.
Holds serving pan in alignment with kettles for pouring. (See Subsection 2.5)
2-2
Page 7
SECTION 2 OPERATION
water jacket cooling system open the Jacket Cold Water Valve (full counter-clockwise position) and leave open until food temperature is sufficiently lowered.
11. Remove food from stationary kettles. For liquids rotate the Swing Drain to the side and fill food containers from the Draw-Off Valve. For solids which will not pass through the valve, use a ladle. An optional stationary pan holder (Part No. 90-3427) can be used to support pan during filling.
12. Remove food from tilting kettles. With Pan Support mounted (see subsection 2.5), food pan in support, and Crank installed in front of cabinet, turn crank clockwise to elevate kettle for pouring. (Tilting mechanism is infinitely adjustable and non-coasting in kettle elevation and lowering). Liquid foods may also be removed by use of the Draw-Off Valve as explained in step 11 for stationary kettles.
13. Complete cleaning procedures
(See paragraph 2.4.2).
2.4 CLEANING PROCEDURE
As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent foods from drying on. For this reason cleaning should be completed immediately after cooked foods are removed. If time can not be allotted for immediate complete cleaning the kettle should be soaked by filling it with warm detergent water solution.
2.4.1 Cleaning 5 Gallon Tilting Kettle
1. Wash the kettle with a nylon bristle kettle brush
(Part No. 10-5309).
2. Place Splash Shield in Sink with shield in front and tilt
kettle to pour out wash water .
3. Rinse kettle by returning it to the upright position, flush
with hot water from the Swivel Spout and empty.
4. Wash Splash Shield and replace in Sink.
2.4.2 Cleaning 10-, 25-, 40- & 60-Gallon Kettles
1. Wash the kettle with a long handled nylon bristle kettle brush (Part No. 10-5308).
2. Empty wash water by opening Draw-Off Valve over Swing Drain.
3. Remove Drain Disc (solid or perforated) from inside kettle and clean.
4. Rinse kettle by flushing with hot water from the Swivel Spout.
5. Loosen hex nut on Draw-Off Valve and carefully remove all parts. Clean and reassemble. (See figure 4-14).
6. Rotate Swing Drain to left and push up off drain assembly. Clean drain and screen. Reassemble on kettle.
2.5 Pan Support Mounting -Tilting Kettles
For convenience during cooking, the pan support need not be installed until needed for removing food from the kettles. To Insure correct operation and to prevent spills the support must be securely installed as shown in Figure 2-1 and as explained below:
1. Hold the pan support in front of the upright as
shown at A.
2. Place the stud of the left-hand support upright into the hole in the left side of the pan support. Then push the right side of the support in until it engages the spring­loaded pin of the right-hand support upright, shown at B.
3. Rotate the pan support upward (C) and engage the slotted ends of the support links in the studs at the base of eact support upright as in D.
The removal procedure is the reverse of instaliation with the exception that in step 2 support upright springs must be pushed out to release the support from studs.
2-3
Page 8
SECTION 2 OPERATION
Figure 2-1
Mounting Pan Support
2-4
Page 9
SECTION 3 MAINTENANCE
WARNING:
DO NOT HOSE DOWN UNIT AS IT
CONTAINS ELECTRICAL COMPONENTS.
3.1 GENERAL
This section contains both preventive and corrective maintenance information. Preventive maintenance may be performed by maintenance personnel at the establishment in which the kettle is installed.
It is recommended that user personnel never attempt to make repairs or replacements to the equipment without the assistance of authorized service. Assistance in service methods or, a current Directory of Authorized Service Agencies may be obtained from Market Forge. (See Subsection 1.2).
3.2 PREVENTIVE MAINTENANCE
The most important preventive maintenance operation on the steam jacketed kettle is the cleaning procedure after each use described in Section 2. Additional preventive maintenance operations are presented in this section.
or the steam supply which heats the kettle. While mechanical problems are obvious faults of the kettle, any deficiencies in volume and pressure of steam should be traced to the steam generator and the cause determined. Steam input requirements are listed in Appendix A, Modular Kettle Steam Requirements. Additional information may be found in separate service publications for steam generators.
3.3.1 Lid Counterbalance Adjustment
The kettle lid is equipped with a torsion spring counterbalance device to assist in lid lifting and to prevent slamming. The device is shown assembled in Figure 3-1 and exploded in Figure 4-11. If lid slams closed when handle is released, spring tension should be increased. If lid lifts up or refuses to remain down on kettle, tension should be reduced. To adjust spring tension proceed as follows:
1. Loosen 1/4" jam nut.
2. Adjust spring tension by turning 1/4" hex head cap screw. Tighten to increase tension; loosen to reduce tension.
3.2.1 Cleaning
A policy should be faithfully observed of completing, by the end of each day's operation, all kettle cleaning procedures explained in Subsection 2.4.
In addition, cabinet doors, top, fixtures, kettle lid, etc., should be washed and rinsed to remove all food spills. For Chill Kettles, extra care must be given to cleaning the sink surrounding the kettle. Pan support should be removed as described in Subsection 2.5 and washed in a sink.
3.2.2 Tilting Mechanism Lubrication
Lubrication of the tilting mechanism of 25-, 40- and 60-gallon tilting kettles is the only required preventive maintenance other than daily cleaning. Inspect the screw of the tilting mechanism annually for adequate lubrication.
Should screw appear "dry" apply a good grade of ball bearing grease directly on the threads so that the threads appear to be barely damp. If mechanism fails to run smoothly (see paragraph 3.3.5.).
3. Operate lid several times, repeating, step 2 until
desired operation is obtained.
4. Hold hex head screw firmly in position and
tighten jam nut to lock adjustment.
3.3 REPAIR & REPLACEMENT
In the event that the kettle fails to operate correctly, the difficulty should first be isolated to either the kettle itself
FIGURE 3-1
Lid Counterbalance Adjustment
3-1
Page 10
SECTION 3 MAINTENANCE
3.3.2 Cabinet Exterior Removal
Side and rear panels of all cabinets in which kettles are mounted are easily removed without the use of tools. Each panel is grasped at the bottom edge and pulled out sharply to release it from the panel mounting brackets Shown in Figure 4-17 (12).
Replacement is completed by pushing panel up under cabinet top and pressing in at the bottom until panel mounting brackets are engaged. Doors may be removed to improve access to cabinet interior for repairs as shown In Figure 4-18.
The two flat head screws (10) and nuts (12) holding cabinet hinge (11) are removed and the door lifted out. When doors are remounted the final tightened position of hinge (11) determines the alignment of the door and must be set with care.
3.3.3 5 Gallon Trunnion Mounted Kettle
Disassembly Trunnion mounted kettles may be removed from the cabinet top for replacement of packing and seals which may become worn through use. The kettle mounting is shown in Figure 4-2 and is disassembled as follows:
1. Disconnect both steam inlet and condensate return plumbing connected to the pedestal inside the cabinet base.
2. Remove the three 3/8" bolts (4) and lock-washers (3) which fasten the kettle mount to the cabinet top. The kettle and mount may now be lifted from the cabinet.
3. Remove the four Allen Head set screws under one pedestal leg. NOTE: It is not necessary to remove both pedestal legs. All replaceable parts are exposed by removing one leg.
4. Disassemble .packing components (1) by pulling free leg from kettle. Replace worn parts as required. CAUTION: Packing rings on both sides of the kettle mount must be replaced each time mount is disassembled to assure a leakproof seal.
5. Reassemble in reverse order.
3.3.4 Draw-O Valve Repair
An exploded view of the draw-off valve is shown in Figure 4-14. All parts are replaceable.
3.3.4.1 Common Leak Repairs: To repair a valve leak, the source must first be determined. Leaks from around the valve stem are corrected by replacing the rubber "0" ring (5) .Dripping from the valve outlet which occurs with the valve tightly closed indicates faulty seating of the valve disc (part of 6) against the valve seat. Dripping is often corrected by cleaning residue from disc and seat using very fine emery.
3.3.4.2 Valve Seat Lapping: Should either the disc (part of 6) , or seat be found damaged it is necessaryb to either replace the entire valve or perform the lapping procedure as follows:
1. Disassemble the valve and clean both the disc and the valve seat.
2. Attach the handle (2) to the stem with the valve bonnet (4) removed.
3. Apply a good grade of fine lapping compound to the disc and insert it into the valve to make light contact against the seat.
4. Rotate the stem disc against the seat by turning the handle, allowing the stem to wobble in the space the bonnet would normally occupy. Continue with light pressure until compound dries.
5. Reassemble and test for leaks with valve closed. If dripping occurs repeat the lapping procedure as many times as required to obtain a watertight seal.
3.3.5 Tilting Mechanism Repair
Tilting kettles are equipped with tilting mechanisms shown in Figure 4-7 for 25- and 40- gallon kettles and Figure 4-9 for 60-gallon kettles. Though both .utilize the same screw assembly (2) , only Figure 4-7 includes brake disassembly detail and serves as the reference view for tilting mechan- ism repairs which follow.
3.3.5.1 Saginaw Screw Assembly Removal: The assembly is removed with the kettle in the lowered position. Proceed as follows:
3-2
Page 11
SECTION 3 MAINTENANCE
1. Remove the two bolts (8) which hold the ball nut
assembly in the screw lever (7).
2. Remove the two 5/16" hex head cap screws (13)
which fasten the screw housing (14) to the cabinet frame (not shown).
3. Lift screw assembly from the cabinet.
Proceed in reverse order to replace the assembly.
3.3.5.2 General Inspection and Cleaning: The screw
assembly should run smoothly throughout the entire stroke. If operation is not uniform remove the screw assembly (paragraph 3.3.5.1) and proceed as follows:
1. Inspect screw shaft for signs of accumulation of foreign
matter in the ball grooves.
2. Using cleaning fluid or solvent remove dirt from ball
grooves. Be sure to flush the ball nut assembly thoroughly.
3. Cycle the ball nut along the screw shaft several times. Wipe with a dry lintless cloth and lubricate immediately. (See lubrication 3.2.2).
4. If assembly continues to operate erratically after cleaning disassemble and inspect the ball nut assembly.
3.3.5.3 Ball Nut Disassembly: The Saginaw Screw is a ball bearing screw power transmission device which converts the turning motion applied by the hand crank ( 1) into bi-directional force against the screw lever (7).
The frictionless "easy" transfer results from the use of bearing balls circulated be- tween the screw and nut in concave helical grooves. As the screw rotates inside the nut, the bearing balls are directed from one end and carried by a ball guide to the opposite end of the ball nut. Figure 3-2 shows a cut-away view of the ball nut.
Figure 3-2
Ball Nut Assembly
3-3
Page 12
SECTION 3 MAINTENANCE
Nut disassembly requires extreme care in handling to avoid loss of bearing balls and other small parts. The Saginaw Screw must be removed from the kettle (par.3.3.5.1) and the procedure completed over a clean work surface. A small clean container and clean cloth are required.
1. Place a clean cloth on the work surface with edges
gathered to form a pocket to retain the bearing balls.
2. Place the Ball Nut Assembly over the pocket and
remove the two Clamp Screws and the Guide Clamp.
3. Remove both halves of theGuidesimultaneously to
prevent distortion of either half.
4. Catch all the Balls on the cloth by slowly rotating the
Ball Nut on the screw. Place all balls in a small container.Take an accurate ball count and record.
CAUTION
Every bearing ball is required for reassembly. Exercise
care in handling to avoid loss.
5. Remove the stop collar (5) held by set screw (3) at the
free end of the screw shown in Figure 4-7.
6. Slide the Ball Nut off the free end of the screw.
3.3.5.4 Ball Nut Inspection: Disassembly of the ball nut
must be completed to permit inspection (See par.
3.3.5.3). A Ball Bearing Replacement Kit containing
bearing balls and ball guide is available from Market Forge parts distributors. Should the ball nut show excessive wear I the entire Saginaw Screw assembly must be replaced. Inspect components for wear points:
a. Balls. Check a random sample of 20 balls for
signs of scuffing or fish scaling. Diameter variation between balls and trueroundness of each one must be within .0001 inch. Balls which fail to meet these requirements should be replaced using the Ball Bearing Replacement Kit.
b. Guide. Inspect the pick-up fingers which consist
of short extensions at the end of each half guide. Minor burrs can be removed and the guide reused. If a ball impression appears on the finger tips or the halves were distorted during removal,
the guide must be replaced.
c. Ball Nut. Inspect the internal threads of the ball
nut for signs of excessive wear, pitting, gouges, corrosion or spalling in the ball groove area. If these flaws are detected, the entire Saginaw Screw assembly should be replaced.
3.3.5.5 Ball Nut Reassembly and Bearing Replacement: With the ball nut disassembled (par. 3.3.5.3) complete the following reassembly, using either existing bearing balls or substituting a Ball Bearing Replacement Kit (part number 91-1490).
1. Clean all ball nut components with a commercial solvent and dry thoroughly before reassembly.
2. Slide the ball.nut onto the free end of the screw, round nut end first, as shown in Figure 4-7.
3. Replace the stop collar (5) , Figure 4-7.
CAUTION
Bearing Balls are retained in the ball nut only when it is
mounted on the screw. To prevent the nut from
accidentally spinning off the screw the stop collar (or
other obstruction) must be placed on the free end.
4. Center the ball nut grooves on the shaft grooves by inserting a cylindrical object (a drill bit shank, or other object of same diameter as bearing balls), into the ball nut return circuit hole. Carefully withdraw, taking care not to disturb nut-to-screw alignment.
5. Insert bearing balls into the guide opening using slight rotation of the screw to help feed them into the grooves. Place remaining balls into one half of the return guide.
NOTE
If a Ball Replacement Kit is to be installed, first count out the same number of new bearing balls as the number of worn balls being replaced. DO NOT try to add extra balls. There must be some free space in the circuit so that balls will roll and not skid.
6. Place a dab of bearing grease at each end of the half return guide to hold balls in place. Place the mating half return guide over the half filled with balls and insert the two ends of the ball guide into the holes in the ball nut. Seat by tapping gently with a rawhide or plastic mallet.
7. Inspect for free movement of the ball nut along the entire stroke. There should be no binding, squeal, or roughness at any point.
8. Place guide clamp in position and secure with clamp screws.
3-4
Page 13
SECTION 3 MAINTENANCE
3.3.5.6 Crank Sleeve Replacement: The driving end of the
Saginaw Screw (2) is formed into a slotted sleeve which receives the engagement pins of the removable hand crank (1 ). A worn or chipped sleeve which causes the hand crank to slip out of engagement during kettle tilting can be repaired with a Crank Sleeve Replacement Kit (part number 91-2155).
The Saginaw Screw assembly must be removed from the kettle to complete kit installation, (par. 3.3.5.1). The collar (next to the ratchet wheel, Fig. 4-7) is removed by driving out the roll pin which secures it to the screw shaft. The replacement sleeve is slid over the faulty shaft end and fastened with a roll pin. The repair is completed by re-mounting the Saginaw Screw assembly.
3.3.5.7 Brake Mechanism Disassembly and Repair: The brake mechanism, shown exploded in Figure 4-7, functions as an anti-coast device for the Saginaw Screw.
When the hand crank (1) is turned clockwise (kettle raising) , a ratchet wheel turns freely inside the ratchet stop. Any "free wheeling" counter clockwise screw motion
is prevented by engagement of ratchet wheel teeth in the stop and the drag of friction between the shaft collar, and the ratchet wheel face. Additional torque applied by the hand crank, as in kettle lowering, over-powers the drag and allows the screw to turn with only mild resistance.
Failure of the brake mechanism to function as described requires removal of the Saginaw Screw assembly (per
3.3.5.1) and disassembly of the brake for cleaning.
1. Remove the shaft collar at the crank sleeve end by driving out the roll pin and sliding the collar off.
2. Slide the ratchet wheel off and inspect fol clean­liness. Use fine energy to remove an, build-up of soil or glaze on facings.
3. Thoroughly clean all brake mechanisn parts of dirt and lubricant.
4. Reassemble the mechanism taking care tha ratchet wheel is facing correctly. Replace, the Saginaw Screw assembly in the kettle cabinet.
3-5
Page 14
SECTION 4 ILLUSTRATED PARTS LIST
4.1 general
This section contains a complete listing off all replaceable parts of the modular kettles, and of a number of accessories. For the purpose of parts identification, a cut-away drawing is shown for each group of similar kettle models.
Exploded views of sub-assemblies are also provided where greater detail is needed. Table 4-1 lists commonly used accessories with a brief description and part number .
Each parts list contains the figure index number, the Market Forge part number and an abbreviated description. Care must be exercised in selecting the correct illustrated parts list. Check that kettle size and style coincide with that of equipment to be serviced.
list of illustrations
4.2 ORDERING INFORMATION
Orders for repair parts should be directed to the nearest authorized parts d istributor. For a current Market Forge Authorized Parts Distributor List contact:
Customer Service Department, Market Forge
35 Garvey Street, Everett, Massachusetts02149
Telephone: (617)b387-4100
Customer Service Department, Canada, Ltd.
Market Forge
1375 Aimco Blvd., Unit 5,
Mississauga, Ontario, Canada,
Telephone: (416) 621-9252
All orders 'should contain the Market Forge part number(s) , the part description(s) , and the model and serial numbers of the kettle for which the part(s) is ordered.
SECTION 4 illustrated parts list
4-1 5 Gallon Tilting Kettle .............................................
4-2 Trunnion Pedestal ..................................................
4-3 Faucet, 5 Gallon Tilting Kettle ................................
4-4 10-, 25- & 40- Gallon Stationary Kettle ..................
4-5 60- Gallon Stationary Kettle ...................................
4-6 25- & 40- Gallon Tilting Kettle ................................
4-7 Tilting Mechanism 25- & 40- Gallon Kettle .............
4-8 60- Gallon Tilting Kettle ..........................................
4-9 Tilting Mechanism 60- Gallon Kettle ......................
4-10 25- & 40- Gallon Chill Kettle ..................................
4-11 Hinge & Lid Assembly ............................................
4-12 Steam Supply Valve ...............................................
4-13 Swing Dran ............................................................
4-14 Draw-Off Valve .......................................................
4-15 Steam-Trap ............................................................
4-16 Faucet & Spout Assembly .....................................
4-17 18" Cabinet ............................................................
4-18 24" Cabinet ............................................................
4-19 36" Cabinet ............................................................
4-20 48" Cabinet ............................................................
4-21 12" Spacer with Sink & Faucet ..............................
4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-13 4-14 4-14 4-15 4-16 4-17 4-18 4-19 4-20
4-1
Page 15
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-1 index no.
1 2 3 4 5
6 7A 7B 8A 8B
gure 4-1
5 Gallon tilting kettle
part no.
10-0060
10-6148
10-4755 10-5242
10-3556
10-5753
90-0167 90-0168
--
--
description
KNOB KETTLE ARM STEAM TRAP 1/2" ANGLE STEAM VALVE, (SEE FIG. 4-12) FAUCET, (SEE FIG. 4-3) SWIVEL SPOUT, (SEE FIG. 4-3) SPLASH SHIELD, SHALLOW SINK SPLASH SHIELD, DEEP SINK 18" CABINET, (SEE FIG. 4-17) 36" CABINET, (SEE FIG. 4-19)
4-2
Page 16
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-2 index no.
1 2 3 4 5
gure 4-2
TRUNNION PEDESTAL
part no.
10-5337 10-6428 10-2503 10-2034
10-0220
description
REPLACEMENT PACKING, TRUNNION PEDESTAL & GASKET REPLACEMENT KIT LOCKWASHER, 3/8" HEX HEAD BOLT, 3/8" X 3/4" LG. FOOT REST, RUBBER
4-3
Page 17
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-3 index no.
1 2 3 4 5 6 7 8
gure 4-3
FAUCET - 5 GALLON TILTING KETTLE
part no.
10-3108 10-3357 10-3741
10-3766
10-5753
10-3556
10-3684
10-1100
description
MOUNTING BASE, RISER ADAPTER, 90
REDUCING BUSHING RISER, 15" SWIVEL SPOUT FAUCET COMPRESSION FITTING, MALE SWIVEL BODY
O
4-4
Page 18
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-4 index no.
1 2 3 4 5 6 7 8 9
10
11 12A 12B
gure 4-4 10-, 25- AND 40- GALLON STATIONARY KETTLE
part no.
90-7491
10-3945 10-5319 90-8725 91-1834
10-4928
10-3916
90-7496
10-5242
--
--
--
--
description
CONDENSATE HOSE, 3/8" I.D. CLAMP, CONDENSATE HOSE STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) SPLASH GUARD ASSEMBLY SWING DRAIN, (SEE FIG. 4-13) 1 1/2" DRAW-OFF VALVE, (SEE FIG. 4-14) CLAMP, STEAM HOSE STEAM HOSE, 3/4" I.D. 1/2" ANGLE STEAM VALVE, (SEE FIG. 4-12) HINGE & LID ASSEMBLY, (SEE FIG. 4-11) FAUCET & SPOUT ASSEMBLY, (SEE FIG. 4-16) 24" CABINET, (SEE FIG. 4-18) 36" CABINET, (SEE FIG. 4-19)
4-5
Page 19
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-5 index no.
1 2 3 4 5 6 7 8
9 10 11 12 13
gure 4-5 60 gallon stationary kettle
part no.
90-7491
10-3945 10-5319 90-8725 91-1834
10-4928
10-5242
--
-­90-9050
91-1523 10-0060 10-2355
description
CONDENSATE HOSE, 3/8" I.D. CLAMP, CONDENSATE HOSE STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) SPLASH GUARD ASSEMBLY SWING DRAIN (SEE FIG. 4-13) 1 1/2" DRAW-OFF VALVE, (SEE FIG. 4-14) 1/2" ANGLE STEAM VALVE, (SEE FIG. 4-12) FAUCET & SPOUT ASSEMBLY, (SEE FIG. 4-16) 36" CABINET, (SEE FIG. 4-19) LID ASSEMBLY, 60 GALLON STATIONARY KETTLE HANDLE ARE, 60 GALLON STATIONARY KETTLE KNOB, PLASTIC ACORN NUT
4-6
Page 20
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-6 index no.
1 2 3 4 5 6 7 8 9
10
11 12 13 14 15 16 17 18 19 20 21
gure 4-6 25- & 40- GALLON TILTING KETTLES
part no.
--
--
91-1834
10-4928
10-5242 10-3945 10-5319 90-7493 90-8725 90-7495 10-3916
--
90-3788 90-3783 10-1791 10-2403
10-6784
90-3476
90-0326
-­90-3796
description
HINGE & LID ASSEMBLY, (SEE FIG. 4-11) FAUCET & SPOUT ASSEMBLY, (SEE FIG. 4-16) SWING DRAIN, (SEE FIG. 4-13) 1 1/2" DRAW-OFF VALVE, (SEE FIG. 4-14) 1/2" ANGLE STEAM VALVE, (SEE FIG. 4-12) CLAMP, CONDENSATE HOSE STEAM TRAP WITH HOSE FITTING, (SEE FIG. 4-15) CONDENSATE HOSE, 3/8" I.D. 36" LONG SPLASH GUARD ASSEMBLY STEAM HOSE, 3/4" I.D. CLAMP, STEAM HOSE 36" CABINET, (SEE FIG. 4-19) PAN SUPPORT UPRIGHT, LEFT PAN SUPPORT UPRIGHT, RIGHT MACHINE SCREW, 1/4" X 7/8" LONG WASHER, 1/4" SPACER, SMALL SPACER, LARGE PAN SUPPORT, REMOVABLE TILTING MECHANISM, (SEE FIG. 4-7) PAN SUPPORT ADAPTER (OPTIONAL)
4-7
Page 21
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-7 index no.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19
gure 4-7 tilting mechanism 25- & 40- gallon kettles
part no.
90-4037 90-8728
10-3026
10-2610
10-3591
90-8754
90-8755 90-8710
90-9449 91-2155
10-2511 10-2405 10-2042
90-8757
90-8732 90-8731 10-2508 10-1907
91-1490
description
HAND CRANK SAGINAW SCREW ASSEMBLY, COMPLETE SET SCREW, ALLEN HEAD, 5/16 - 18 X 5/16" ROLL PIN, 3/8" X 2" LONG STOP COLLAR 'A' FRAME SCREW LEVER BOLT 1/2 - 13, SPECIAL LEVER ARM ASSEMBLY CRANK SLEEVE REPLACEMENT KIT LOCK WASHER, 5/16" WASHER, 5/16" HEX HEAD CAP SCREW, 5/16 - 18 X 1" SCREW HOUSING BRAKE MOUNTING BRACKET SHOULDER SCREW LOCK WASHER, 1/4" HEX HEAD CAP SCREW, 1/4 - 20 X 5/8" BALL BEARING REPLACEMENT KIT
4-8
Page 22
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-8 index no.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
gure 4-8 60 gallon TILTING kettles
part no.
91-18347
10-3945 10-5319 90-7493
10-4928
--
10-5242 10-6796 10-3916
91-1977
-­91-1839 91-1838
10-1791 10-2403
10-6784
90-3476
91-1983
90-8725
--
description
SWING DRAIN (SEE FIG. 4-13) CLAMP, CONDENSATE HOSE STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) CONDENSATE HOSE, 3/8" I.D. 1 1/2" DRAW-OFF VALVE, (SEE FIG. 4-14) 48" CABINET, (SEE FIG. 4-20) 1/2" ANGLE STEAM VALVE, (SEE FIG. 4-12) HINGE & LID ASSEMBLY, (SEE FIG. 4-11) CLAMP, STEAM HOSE STEAM HOSE, 3/4" I.D. FAUCET & SPOUT ASSEMBLY, (SEE FIG. 4-16) PAN SUPPORT UPRIGHT, LEFT PAN SUPPORT UPRIGHT, RIGHT MACHINE SCREW, 1/4" X 7/8" LONG WASHER, 1/4" SPACER, SMALL SPACER, LARGE PAN SUPPORT, REMOVABLE SPLASH GUARD ASSEMBLY TILTING MECHANISM, (SEE FIG. 4-9)
4-9
Page 23
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-9 index no.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17
gure 4-9 tilting mechanism 60- gallon kettle
part no.
90-4037 90-8728 91-1959 90-8754
90-8755 10-2310 90-8710
91-1992
10-2746 10-3591 10-3026
91-2155
--
10-2511 10-2405 10-2042
91-1490
description
HAND CRANK SAGINAW SCREW ASSEMBLY, COMPLETE LEVER ARM ASSEMBLY 'A' FRAME SCREW LEVER ROLL PIN, 3/8" X 2" LONG BOLT 1/2 - 13, SPECIAL SPRING SUPPORT ASSEMBLY EVTENTION SPRING STOP COLLAR SET SCREW, ALLEN HEAD, 5/16 - 18 X 5/16" CRANK SLEEVE REPLACEMENT KIT BRAKE & MOUNTING ASSEMBLY, (SEE FIG. 4-7) LOCK WASHER, 5/16" WASHER, 5/16" HEX HEAD CAP SCREW, 5-16 - 18 X 1" BALL BEARING REPLACEMENT KIT
4-10
Page 24
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-10 index no.
1 2 3 4 5 6 7 8
9 10 11
12A
12B
13 14
gure 4-10 25- & 40- CHILL kettles
part no.
10-3161 10-3897
90-7491
10-5319 10-3916 91-1834
10-4928 90-5201
10-3945
90-1305
10-5242
90-4914 90-4915
90-8725
--
description
BASIN WASTE DRAIN NIPPLE, 1 1/2" X 5" CONDENSATE HOSE, 3/8" I.D. STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) CLAMP, CONDENSATE HOSE SWING DRAIN, (SEE FIG. 4-13) 1 1/2" DRAW-OFF VALVE, (SEE FIG. 4-14) CHILL LINE ASSEMBLY CAMP, STEAM HOSE STEAM HOSE, 3/4" I.D. 1/2" ANGLE STEAM VALVE SINK, 25 GALLON CHILL KETTLE SINK, 40 GALLON CHILL KETTLE SPLASH GUARD ASSEMBLY 36" CABINET, (SEE FIG. 4-19)
4-11
Page 25
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-11 index no.
1 2 3 4
5A
5B
6 7
8 9A 9B 9C 9D 10
11
12A 12B 12C
13
gure 4-11 HINGE & LID ASSEMBLY
part no.
91-1565 10-1814 10-2336 91-1232
91-1685 91-1938
10-2448 90-3042
10-2359 91-2012
90-7701
90-3949
91-1963
10-2747
10-0060 91-1523 91-2011 90-0171 10-2355
description
ADJUSTMENT PLATE HEAD CAP SCREW, 1/4 - 20 X 3/4" HEX NUT, 1/4 - 20 TORSION SPRING COVER TOP BRACKET & HINDGE SUPPORT ASSY 25 & 40 GAL TOP BRACKET & HINDGE SUPPORT ASSY 60 GAL NYLON WASHER TORSION SPRING RETAINING ROD ACORN NUT, 1/4 - 20 KETTLE COVER ASSY, 25 GAL STATIONARY KETTLE COVER ASSY, 25 GAL TILTING KETTLE COVER ASSY, 40 GAL STATIONARY/TILTING KETTLE COVER ASSY, 60 GAL TILTING TORSION SPRING KNOB, PLASTIC ARM, LID (25, 40 & 60 GAL TILTING/40 & 60 STATIONARY) ARM, LID (25 STATIONARY) ARM, LID (10 STATIONARY) ACORN NUT
4-12
Page 26
SECTION 4 ILLUSTRATED PARTS LIST
gure 4-12 STEAM SUPPLY VALVE
g. 4-12 index no.
1 2 3
part no.
10-0105 10-5247
10-5242
description
STEAM VALVE HANDLE VALVE DISC 1/2" ANGLE STEAM CONTROL VALVE
g. 4-13 index no.
1 2
gure 4-13 SWING DRAIN
part no.
91-1835 91-1834
description
STRAINER, SWING DRAIN SWING DRAIN, COMPLETE
4-13
Page 27
SECTION 4 ILLUSTRATED PARTS LIST
gure 4-14 DRAW-OFF VALVE
g. 4-14 index no.
1 2 3 4 5 6 7
part no.
10-4972
10-4971
10-4970 10-4968
10-4969
10-4967
10-4928
description
WING NUT HANDLE HEX NUT BONNET 'O' RING, RUBBER STEM 1 1/2" DRAW-OFF VALVE, COMPLETE
g. 4-15 index no.
1A 1B
2
gure 4-15 STEAM TRAP
part no.
10-5319 10-4755 10-4937
description
1/2" STEAM TRAP 1/2" STEAM TRAP THERMOSTAT, STEAM TRAP
4-14
W
/HOSE FITTING (10, 25, 40 & 60 GAL KETTLES)
W
/HOSE FITTING (5 GAL KETTLES)
Page 28
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-16 index no.
1A 1B
2 3 4 5 6 7 8 9
gure 4-16 FAUCET & SPOUT ASSEMBLY
part no.
10-3766
10-3768
10-5921
10-0990
10-0991 10-0996 10-1324
10-5753 10-0989
10-1100
description
RISER, 25, 40 & 60 GAL KETTLES RISER, 10 GAL KETTLES FAUCET TAILPIECE, 1/2" O.D. TUBE COUPLING NUT STOP VALVE, 3/8" UNION, COMPRESSION, 1/2" O.D. SWIVEL SPOUT FIBER WSHER SWIVEL BODY
4-15
Page 29
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-17 index no.
1 2 3 4 5 6 7 8 9
10
11A 11B
12
13 14A 14B
15
16
17
18
19
20
gure 4-17 18" CABINET
part no.
10-2143 10-2405 10-0492
90-2661
10-2511 10-2307 90-2656
90-9440
90-3210 10-5561
90-9061 90-9062 90-2663
10-1869
10-0453 10-0454
10-2545 10-0631 90-9057 10-1722 10-2515 10-2337
description
HEX HEAD CAP SCREW, 5-16 - 18" X 1 1/4" WASHER, 5/16" FEATURE STRIP, 18" SIDE PANEL, STAINLESS STEEL LOCKWASHER, 5/16" NUT, 5/16 - 18 REAR PANEL, STAINLESS STEEL FRAME ASSEMBLY, 18" X 33" BRACKET, MAGNETIC CATCH MAGNETIC CATCH DOOR ASSY, RIGHT HAND, STAINLESS STEEL (NOT SHOWN) DOOR ASSY, LEFT HAND, STAINLESS STEEL PANEL MOUNTING BRACKET SCREW, 10/32 X 1/2" FLAT HEAD HINGE, LEFT, BOTTOM HINGE, RIGHT, BOTTOM (NOT SHOWN) HEX NUT & LOCKWASHER, 10/32" LEG, ADJUSTABLE DOOR HANDLE MACHINE SCREW, 6/32 X 3/8" ROUND HEAD LOCKWASHER #6 NUT, 6/32"
4-16
Page 30
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-18 index no.
1 2 3
4 5A 5B
6
7
8
9
10
11A
11B
12 13 14 15 16 17 18 19 20 21
gure 4-18 24" CABINET
part no.
90-2657 90-2661
10-0631
90-8974 90-2993 90-3154 90-2663 10-0493
90-3210 10-5561 10-1869
10-0454 10-0453
10-2545 10-2511 10-2307 90-9057 10-0636 10-2143 10-2405 10-1722 10-2515 10-2337
description
REAR PANEL, STAINLESS STEEL SIDE PANEL, STAINLESS STEEL LEG, ADJUSTABLE FRAME ASSY, 24" x 33" DOOR ASSY, LEFT HAND, STAINLESS STEEL (NOT SHOWN) DOR ASSY, RIGHT HAND, STAINLESS STEEL PANEL MOUNTING BRACKET FEATURE STRIP, 24" BRACKET, MAGNETIC CATCH MAGNETIC CATCH SCREW, 10/32 x 1/2" Flat Head CABINET HINGE, RIGHT, BOTOM CABINET HINGE, LEFT, BOTOM (NOT SHOWN) HEX NUT & LOCKWASHER, 10/32" LOCKWASHER,5/16" NUT, 5/16- 18 DOOR HANDLE LEG, ADJUSTABLE, w/Flnge (IF REQUIRED) HEX HEAD CAP SCREW, 5/16 -18 x 1-1/4" WASHER, 5/16" MACHINE SCREW, 6/32 x 3/8", ROUND HEAD LOCKWASHER, #6 NUT, 6/32"
4-17
Page 31
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-19 index no.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
16A 16B
17 18 19 20 21 22 23 24
gure 4-19 36" CABINET
part no.
90-2663
10-2405 10-2307 90-2656 10-0631
90-2661
10-2545
90-9023 10-0454
10-1869
90-9062 90-9061
90-9057 10-5561 90-3210
10-0494 10-0495 10-0257
10-0636 10-2143
10-2511 10-1722 10-2515 10-2337
10-0453
description
PANEL MOUNTING BRACKET WASHER, 5/16" NUT, 5/16 -18 REAR PANEL, STAINLESS STEEL LEG, ADJUSTABLE SIDE PANEL, STAINLESS STEEL HEX NUT & LOCKWASHER, 10/32" FRAME ASSEMBLY, 36" X 33" DOOR HINGE, RIGHT BOTTOM SCREW, 10/32 X 1/2", FLAT HEAD DOOR ASSEMBLY, LEFT HAND, STAINLESS STEEL DOOR ASSEMBLY, RIGHT HAND, STAINLESS STEEL DOOR HANDLE MAGNETIC CATCH BRACKET, MAGNETIC CATCH FEATURE STRIP, 36" STATIONARY KETTLE FEATURE STRIP, 36", TILTING KETTLE STEM BUMPER LEG, ADJUSTABLE, w/FLANGE (IF REQUIRED) HEX HEAD CAP SCREW, 5/16 -18 X 1-1/4" LOCKWASHER, 5/16" MACHINE SCREW, 6/32 X 3/8", ROUND HEAD LOCKWASHER, #6 NUT, 6/32" DOOR HINGE, LEFT BOTTOM
4-18
Page 32
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-20 index no.
1 2 3 4 5 6 7 8 9
10
11 12 13 14 15 16 17 18 19 20 21 22 23
gure 4-20 48" CABINET
part no.
91-1784
10-0631
90-2663
10-2143 10-2405 10-2307
91-1958 90-3154 90-2993 10-0453 10-0454
10-1869 10-2545
90-2661
90-3210 10-1722 10-5561 10-2337
90-2657
90-9057 10-0636 10-2511 10-2515
description
FRAME ASSEMBLY, 48" X 33" LEG, ADJUSTABLE PANEL MOUNTING CLIP HEX HEAD CAP SCREW, 5/16- 18 X 1-1/4" WASHER, 5/16" NUT, 5/16- 18 FEATURE STRIP, 48", TILTING KETTLE DOOR ASSEMBLY, RIGHT HAND, STAINLESS STEEL DOOR ASSEMBLY, LEFT HAND, STAINLESS STEEL DOOR HINGE, LEFT BOTTOM DOOR HINGE, RIGHT BOTTOM SCREW, 10-32 X 1/2" FLAT HEAD HEX NUT & LOCKWASHER, 10/32" SIDE PANEL, STAINLESS STEEL BRACKET, MAGNETIC CATCH MACHINE SCREW, 6/32 X 3/8", ROUND HEAD MAGNETIC CATCH NUT, 6/32" REAR PANEL, STAINLESS STEEL DOOR HANDLE LEG, ADJUSTABLE, w/FLANGE (IF REQUIRED) LOCKWASHER, 5/16" LOCKWASHER, #6
4-19
Page 33
SECTION 4 ILLUSTRATED PARTS LIST
g. 4-21 index no.
1 2 3 4 5 6 7 8 9
10
11 12 13 14 15 16
gure 4-21 21" SPACER WITH SINK & FAUCET
part no.
10-1316
10-1100
10-3767
10-5921 90-1714
10-1328 10-0520
10-1739
10-2518 10-2330
91-1917
10-0631
90-2661 10-6417
10-5561
90-2663
description
SWIVEL SPOUT SWIVEL BODY RISER FAUCET DOOR ASSEMBLY, STAINLESS STEEL TAIL PIECE BASKET STRAINER, WASTE SCREW, MACHINE, TRUSS HEAD LOCKWASHER NUT BASE LINER ASSEMBLY LEG, ADJUSTABLE SIDE PANEL, STAINLESS STEEL FEATURE STRIP, (SEE FIG. 4-20) MAGNETIC LATCH PANEL MOUNTING CLIP
4-20
Page 34
SECTION 4 ILLUSTRATED PARTS LIST
gure 4-22 ACCESSORIES FOR STEAM JACKETED KETTLES
NAME
description
STATIONARY KETTLE KIT
A convenience accessory package for use with Market Forge stationary steam jacketed kettles containing a stationary pan holder, solid disc, kettle paddle, 48" whip, 36" brush, clean-up brush, and 26" draw-off valve brush. (See item detailbelow)
TILTING KETTLE KIT
A convenience accessory package for use with Market Forge tilting steam jacketed kettles (except 5-gal. capacity) containing a solid disc, kettle paddle, 48" whip, 36" brush, clean-up brush and 26" draw-off valve brush. (See itemdetail below.)
STATIONARY PAN HOLDER
Holds standard cafeteria size pans (12" x 20") (1/1) at the kettle edge for
easy filling. Ouickly attached ..... easily removed. Fits most 25 and 40 gallon
95 and 150 litre kettles.
PERFORATED STRAINER
Prevents larger food particles from entering draw-off channel at the bottom of the kettle. Fits most 25 and 40 gallon 95 and 150 litre kettles. Standard with kettle.
part no.
90-4300
90-4350
90-3427
90-2305
SOlID DISC
Prevents most solids or liquids from entering the draw-off at the bottom of most 25 and 40 gallon 95 and 150 litre kettles.
KETTLE PADDLE
A long-handled aluminum paddle allowing convenient access to the entire contents of the kettle when folding and mixing such food items as stews or bulky sauces.
KETTLE WHIP 48" 1220mm A long-handled, lightweight, stainless steel kettle whip for use in mixing ard blending puddings, sauces, soups, etc.
KETTLE BRUSH 36" 910mm A long handled, tough, firm, nylon bristle brush for use in kettle cleaning.
CLEAN-UP BRUSH
A sturdily constructed all-nylon bristle 'Bong' brush with water-resistant, crack-proof block.
KETTLE DRAW-OFF VALVE BRUSH 26" 660mm A handy, nylon bristle brush for use in cleaning the draw-off valve.
90-2306
10-5322
10-5335
10-5308
10-5309
10-4995
4-21
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