Market Forge M24G Installation Manual

MG SERIES
GAS OPERATED BOILERS
INSTALLATION - OPERATION - MAINTENANCE
MODELS
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802)864-0183
www.mi.com PN 14-0307 Rev D (4/16)
© 2016 - Market Forge Industries Inc.
Your Service Agency’s Address:
Model
Serial number
Boiler installed by
Installation checked by
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
INSTRUCTIONS TO BE FOL­LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO­CATION. This information may be obtained by contacting your local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
INSTALLATION
Introduction .............................................................. 2
Service Connections ..................................................... 4
OPERATION
Control Panel ............................................................ 6
MAINTENANCE
Cleaning the Boiler ....................................................... 7
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this boiler. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Introduction
TO THE KITCHEN MANAGER:
1. Read this manual carefully and in its entirety. Contact
Market Forge Ind., Inc. for clarication if necessary.
2. Protect your kitchen personnel from scalding and other serious injury by providing training programs to
acquaint all equipment operators with the correct and
safe methods of operation.
3. Operators must be made aware of the consequences
of misuse. Steam producing equipment, no matter
who the manufacturer, is inherently dangerous when misused. The possibility of serious scalding always exists; the careless and/or untrained operator will be injured.
4. This equipment must be maintained according to the guidelines in this manual (see “maintenance”). Lack of maintenance will lead to a potentially hazardous condition and possible liability. Operators should re-
port any equipment malfunction immediately and
steps must be taken to correct the problem before
further use of the equipment is allowed.
5. Keep this manual for daily reference.
Market Forge, in the interest of both cost and efciency
has designed these steam boilers with the latest auto­matic controls in order to make it easier for the operator to use and maintain this equipment. Standard compo­nents are utilized on all models unless variances in size or capacity dictate a divergence from this policy for more
efciency of operation. This parts and service manual is written and illustrated to cover all steam boiler equipment
that uses gas as a source of fuel other than those which have been custom designed under special order.
THEORY OF OPERATION FOR GAS BOILER
An explanation of how the control system operates on au­tomatic gas boilers follows:
After the boiler is lled with water to the proper level and
the fuel switch is turned ON, the main gas valve will be
activated allowing gas to ow to the main burners that will
be ignited by the Spark Pilot. When the boiler builds to its set pressure, the pressure switch opens. This will open
the circuit to the gas valve that will stop the ow of gas
to the main burners. As the pressure in the boiler drops the pressure control switch will again complete the circuit and build the boiler back to its set pressure. To stop all steam generation place the FILL/ON-OFF switch to the OFF position.
CAUTION
Be sure to read.
Keep this appliance area free and clear from com­bustibles.
Do not obstruct the ow of combustion and ventila­tion air.
Keep this manual for future reference.
This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas code, ANSI Z223.1-Latest Edition. For installa­tion in Canada, this appliance is to be in accordance with the current CAN/CGA-B149 (.1 or .2) Installa­tion Code for Gas Burning Appliances and Equip­ment and/or Local Codes.
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electric Code, ANSI/NFPA70-Latest Edition. For installation in Canada, All electrical connections are to be made in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes.
INSTALLATION
The boiler and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2 PSI (0.03 kg/cm2).
The boiler must be isolated from the gas supply system by closing its individual manual shut off valve during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2
PSI (0.03 kg/cm2).
The wiring diagram label is located on the inside of the Lift-Off Front Panel.
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