Market Forge M24G User Manual

GAS OPERATED
G
MODELS
M24G - 24” wide, 200,000 BTU gas boiler M36G - 36” wide, 200,000 BTU gas boiler
DESCRIPTION
The Market Forge CSD-1 compliant gas operated steam boiler is mounted in a polished stainless steel cabinet base of modular design to match other Market Forge cooking equipment. Equipped with 6” (152mm) stainless steel legs, adjustable bullet feet, stain­less steel counter top and single lift off front panel. No connection or piping extends beyond either end of the cabinet, and all piping is enclosed. Frame construction is 8 gauge stainless steel, type 409.
Boiler has automatic drain capability as standard. Access port for Total Concept and PM Plus delimer, descaler, corrosion inhibitor and a single ASSE approved, check valve/backflow preventer to the boiler feed are included.
The unit is automatically filled with cold water and brought to pres­sure when the power and heat switches are turned on and drained under pressure when the power switch is turned off. A cold water condenser automatically cools all the steam and hot water exhausted from the boiler to drain at 140°F (60°C).
Gas Boiler
Note: Boiler is suitable for operation at any pressure from 5-15 PSI
(0.4 kg/cm2). If two operating pressures are required, such as 5 PSI to one unit and 15 PSI to another specify pressure reducing valve to provide 5 PSI (0.4 kg/cm2) operation.
The only available space to supply utilities to the boiler is the 6”
(152mm) space between the floor and the cabinet.
OPERATION SHALL BE BY
A.S.M.E. constructed and National Board Registered, gas fired boiler rated at:
M24G - 200,000 BTU M36G - 200,000 BTU (300,000 BTU option available)
Boiler shall be equipped for operation with:
 Natural Gas  LP Gas
Boiler shall be operated at a MAWP of 15 PSI (1kg/cm2)
Manifold gas pressure shall be:
 4” W.C. (102mm) for natural gas  10” W.C. (254mm) for LP Gas.
Incoming pressure must not exceed 14” W.C. (357mm).
SHIPPING WEIGHT
M24G - 360 lbs (163 kg) M36G - 530 lbs (240 kg)
STEAM BOILER
JOB NAME: ___________________________
ITEM NO.: ____________________________
NO. REQUIRED: _______________________
M24G M36G
STANDARD FEATURES
 CSD-1 Compliant  Nickel Plated  ASSE Approved backflow preventer  Pressure Gauge  Cold Water Condenser  Water Strainer.  Automatic Water Level Control  Air Vent  Low Water Cut-off  Water Gauge Glass  Operating and High Limit Pressure Controls  Safety Relief Valve and Cathodic Descaler  Boiler is Insulated as Standard  Totally Serviceable from the Front  9 foot Power Cord/NEMA 5-15  Intermittent Spark Pilot ignition  Boiler is Suitable for Combustible floors
OPTIONS & ACCESSORIES (at additional charge)
Quick disconnect gas hose with strain relief
 48” long
 36” long  300,000 firing rate for M36G  Quick disconnect water lines ( 2) required  KleenSteam Filter System  6” Flanged Feet  Twin Check Valve  Steam Take Off Kit  Pressure Reducing Valve  Prison package, includes lockable s/s hinged control cover,
tamper proof screws, (4) 6” adjustable flanged feet
44 Lakeside Avenue, Burlington, VT 05401 USA • Tel: (802) 658-6600 • Fax: (802) 864-0183
www.mfii.com
G
GAS OPERATED
STEAM BOILER
DETAILS & DIMENSIONS
SERVICE CONNECTIONS
G Gas Connection - 3/4” (19mm) NPT 200,000 BTU
G1 Gas Connection - 1” (25mm) NPT, 300,000 BTU
CW1 Cold Water - 3/8” (10mm) NPT for cold water to boiler.
Cold water lines will have a maximum of 50 PSI (3.5kg/ cw2) and a minimum of 25 PSI (1.8 kg/cw2) water pres­sure
CW2 Cold Water - 3/8” (10mm) NPT for cold water to con-
denser. Cold water lines will have a maximum of 50 PSI (3.5kg/cw2) and a minimum of 25 PSI (1.8 kg/cw2) water pressure.
D Drain - Pipe full 2” (50mm) NPT to flush floor drain
capable of receiving water flowing at a maximum rate of 5 gallons (19 liters) per minute. DO NOT MAKE SOLID CONNECTION TO FLOOR DRAIN.
EC Electrical Connection - 120 Volts AC, 60 Hz, single
phase, and a 9 foot Power Cord/NEMA 5-15.
ST Steam Take-off - Connection for operation of adjacent
steam powered equipment.
Notes: If equipment is installed where elevation exceeds 2,000 feet (609.6 meters) above sea level, specify installation altitude so that proper gas orifices can be provided.
The only available space to supply utilities to the gas boiler is the
Gas Boiler
6” (152mm) space between the floor and the cabinet.
Allow 3” (76mm) space from side wall and 6” (152mm) from rear wall if adjoining walls are combustible.
PVC & CPVC PIPE ARE NOT ACCEPTABLE MATERIALS FOR DRAINS.
WARNING: DO NOT UNDER ANY CIRCUMSTANCE CONNECT THE EXHAUST DRAIN LINE DIRECTLY TO A SEWER LINE.
CAUTION: REMOTE KETTLE OPERATION If this boiler is feed-
ing a remote kettle that will be more than 5 feet (1.5 meters) away, consult factory before ordering.
WATER SUPPLY
Good quality water feed is the responsibility of the owner. Water quality must be within the following general guidelines.
TDS: 40-125 ppm Chlorides: <25 ppm Silica: <13 ppm pH: 7.0 - 8.5 Chloramine: <0.2 ppm Chlorine: <0.2 ppm Hardness: 35-100 ppm
DIMENSIONS ARE IN INCHES [MM]
4[102]
2.5 [64]
D
CW1
12.5
10.5
[318
[267]
5 [127]
ST
CW1
CW2
55
[1348]
3 [76]
EC
22
[559]
8 [203]
24 [610] M24G 36 [914] M36G
EC
FLUE
CW2
ST
5 [127]
D
10.5
[267]
33
[838]
2.75 [70]
G1
G
27
[686]
28
[711]
G1
G
6 [152]
The best defense against poor water quality is a water treatment system designed to meet your water quality conditions.
The manufacturer reserves the right to modify materials and specifications without notice.
PRINTED IN U. S. A. SPEC SHEET: 14-0111 Rev E (4/16)
44 Lakeside Avenue, Burlington, VT 05401 USA • Tel: (802) 658-6600 • Fax: (802) 864-0183
www.mfii.com
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