Market Forge FTM-100L User Manual

TILTING DIRECT STEAM
D
MODELS
FTM-40L - 40 gallon (152 liter) direct steam mixer kettle FTM-60L - 60 gallon (227 liter) direct steam mixer kettle FTM-80L - 80 gallon (303 liter) direct steam mixer kettle FTM-100L - 100 gallon (380 liter) direct steam mixer kettle
DESCRIPTION
Market Forge Model __________ direct steam tilting kettle operat­ing at a max of 35 PSI. Construction shall be welded stainless steel type 304 satin finish. A double-wall kettle interior shall form a steam jacket around the lower 2/3 of the kettle. The bottom of the kettle shall be of hemispheric design for maximum heat transfer. (316 stainless steel liner is standard on 40-gal. for high-acid content products). The tubular legs shall be constructed of stainless steel pipe fitted with four-hole adjustable flanged feet for securing to the floor. A sealed stainless steel tilt mechanism shall permit the kettle to tilt forward a full 90° for complete emptying. The tilt mechanism shall be self-locking for positive stop action.
The tubular legs shall be constructed of stainless steel pipe fitted with four-hole adjustable flanged feet for securing to the floor. A sealed stainless steel tilt mechanism shall permit the kettle to tilt forward a full 90° for complete emptying. The tilt mechanism shall be self-locking for positive stop action.
Single Mixer Kettle
The mixer is a variable-speed unit powered by a 5 hp electric motor driving a hydraulic pump. Two agitators shall be included: a primary stainless steel scraper/agitator, and a secondary high-speed mixer.
Both agitators shall be removable for cleaning, and no tools will be required for removal.
The console front to have the main power switch, mixer lift switch, and variable speed control.
The bridge is constructed of 10-gauge stainless steel and contains two heavy-duty hydraulic motors to drive the agitators. The bridge shall be power tilt, and swing 140° out of the way for kettle tilting or cleaning.
STEAM FLOW REQUIREMENTS:
34 lbs. (15.5 kg) steam per hour or 1 BHP per 20 gallons (76 liters) of kettle capacity.
MODEL BPH/HR LBS STEAM/HR
FTM-40L 2.0 69.0
FTM-60L 3.0 103.5
FTM-80L 4.0 138.0
FTM-100L 5.0 172.5
MIXER KETTLE
JOB NAME: ___________________________
ITEM NO.: ____________________________
NO. REQUIRED: _______________________
FTM-40L shown with optional butterfly valve and faucet
OPERATION WILL BE BY
Direct steam at 15 to 35 PSI (1.0 to 2.46 kg/cm2). Over 35 PSI (2.46 kg/cm2), a pressure-reducing valve is required. Standard hydraulic power supplies are either of the following:
 208 Volt, 3 Ph, 60 Hz  240 Volt, 3 Ph, 60 Hz
SHIPPING WEIGHT
FTM-40L - 700 lbs (318 kg) FTM-60L - 730 lbs (331 kg) FTM-80L - 840 lbs (381 kg) FTM-100L - 900 lbs (408 kg)
OPTIONS & ACCESSORIES
(at additional charge)
 Butterfly Valves
 3” Manual Butterfly Valve
 2” Manual Butterfly Valve  Stainless Steel Split Lift-Off Cover  Swing Faucet on Left Console  480 Volt, 3 Ph, 60 Hz (for motor)  Quick Chill System.  Steam Control Kit  High-Pressure Operation  Ball Float Trap  316 Stainless Steel Liner for High-Acid Content Products
(Standard on 40-Gallon).
 50 PSI (3.5 kg/cm2) Operation
44 Lakeside Avenue, Burlington, VT 05401 USA • Tel: (802) 658-6600 • Fax: (802) 864-0183
www.mfii.com
D
TILTING DIRECT STEAM
MIXER KETTLE
DETAILS & DIMENSIONS
SERVICE CONNECTIONS
EC Electrical Connection - to be specified on data plate
S* Steam Supply - 3/4” (19mm) IPS
CW Cold Water - 3/8” (13mm) O.D. tubing to faucet (optional)
CR Condensate Return - 1/2” (13mm) IPS
ELECTRICAL CHARACTERISTICS
VOLTAGE PHASE AMPS HZ
208 (197-219) 3 10.4 60
240 (220-240) 3 9.0 60
480 (360-500) 3 4.5 60
WI Oil Cooler Water In - 3/8” tube bulkhead union
WO Oil Cooler Water Out - 3/8” tube bulkhead union
* Pressure reducing valve is required if incoming pressure exceeds 35 PSI (2.46 kg/cm2). Pressure relief valve must be installed in the incoming steam line if not connected to a Market Forge gas or electric steam generator. Valve is supplied on request at no extra cost.
NOTE: PVC and CPVC pipe are not acceptable materials for drains.
DIMENSIONS
MODEL A B C D E F G
FTM-40L 26 [660] 62 [1575] 43.25 [1099] 55 [1397] 75.63 [1921] 14.75 [375] 56 [1422]
FTM-60L 29.5 [749] 65 [1651] 49 [1245] 58.5 [1486] 80 [2032] 19 [483] 58 [1473]
FTM-80L 33 [838] 67.75 [1721] 49 [1245] 58.5 [1486] 80 [2032] 19 [483] 60 [1524]
FTM-100L 35.5 [902] 70 [1778] 49 [1245] 58.5 [1486] 85 [2159] 19 [483] 63 [1600]
B
Single Mixer Kettle
11
[279]
30 [762]
CW
5 [129]
2 [51]
10.25 [260]
S
8.625 [219]
4 [102]
EC
2.25 [57]
6 [152]
10 [254]
14 [356]
WO
WI
8 [203]
CR
38.25 [971]
DIMENSIONS ARE IN INCHES [MM]
FLANGED FOOT DETAIL
4 EQUALLY SPACED 7/16” [11mm] DIA. HOLES ON 3” [76mm] B.C.
CW
S
E
20.50 9 [229]
[521]
F
PRINTED IN U. S. A. SPEC SHEET: 14-0222 Rev B (2/16)
A
4 [102] MIN.
D
C
CR
EC
G (APPROX.)
The manufacturer reserves the right to modify materials and specifications without notice.
44 Lakeside Avenue, Burlington, VT 05401 USA • Tel: (802) 658-6600 • Fax: (802) 864-0183
www.mfii.com
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