Market Forge FT-4CE Operators Manual
OWNER’S MANUAL
Form Number: S-2337 B 09/12
Printed in USA 35 Garvey Street, Everett, MA 02149
Telephone (617) 387-4100, (866) 698-3188, Fax (617) 387-4456, (800) 227-2659
custserv@mfii.com, www.mfii.com
SELF-GENERATING STEAM JACKETED COUNTER TILTING KETTLES
Contents
IMPORTANT NOTES ......................................................................................................................................1
INTRODUCTION .............................................................................................................................................1
Description: ................................................................................................................................................ 1
Basic Functioning: ....................................................................................................................................... 2
Service: ....................................................................................................................................................... 2
Product Service Department ................................................................................................................. 2
INSTALLATION ...............................................................................................................................................3
Service Connections
.................................................................................................................................. 3
Electrical Characteristics
Installation Instructions:
........................................................................................................................... 3
......................................................................................................................... 4
Wiring Diagrams ......................................................................................................................................... 5
OPERATION INSTRUCTIONS
.................................................................................................................... 10
Kettle Controls ..................................................................................................................................... 10
Thermostat Settings ............................................................................................................................. 11
Tilting Instructions .................................................................................................................................... 11
MAINTENANCE
Cleaning Instructions
......................................................................................................................................... 12
.............................................................................................................................. 12
TROUBLESHOOTING ................................................................................................................................... 13
General
..................................................................................................................................................... 13
Low Water Level ....................................................................................................................................... 13
Venting Instructions ................................................................................................................................. 13
ILLUSTRATED PARTS LIST
Top View
.................................................................................................................................................. 15
......................................................................................................................... 15
Top View Parts List
Front View
............................................................................................................................................... 17
Front View Parts List
Tilting Mechanism
............................................................................................................................. 15
.......................................................................................................................... 18
................................................................................................................................... 20
Tilting Mechanism Parts List
MATERIAL SAFETY DATA SHEET
.............................................................................................................. 20
.............................................................................................................. 21
IMPORTANT NOTES
Do not attempt to operate this unit in the event of a power failure.
Keep the appliance area free and clear from combustibles. Do not obstruct the flow of combustion and
ventilation air. Adequate clearances must be maintained for servicing and proper operation.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
WARNING:
Improper installation, operation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance instructions thoroughly
before installing, operating or servicing this equipment.
This manual should be retained for future reference.
This manual should be read thoroughly and all instructions followed carefully.
INTRODUCTION
THIS OWNERS MANUAL CONTAINS DESCRIPTIVE INFORMATION, INSTALLATION, OPERATING
INSTRUCTIONS, MAINTENANCE AND TROUBLE-SHOOTING INFORMATION FOR MODELS FT-4CE,
FT-6CE, FT-10CE & FT-12CE STEAM-JACKETED KETTLES. PARTS LISTS ARE ALSO INCLUDED IN
WHICH EACH REPLACEABLE PART IS IDENTIFIED AND SHOWN IN AN ACCOMPANYING
ILLUSTRATION.
Description:
Market Forge Models FT-4CE (4-gallon capacity), FT-6CE (6 gallon capacity), FT-10CE (10 gallon capacity)
and FT-12CE (12 gallon capacity) are electrically powered, self-contained, counter-top, tilting Kettles. Each
model has a jacket of double-wall construction forming a sealed reservoir around the lower 2/3 of the
kettle.
The reservoir is charged with water and anti-freeze solution. Kettles are equipped with a removable
electric heating element and controls, including a low water cutoff device for protection of the heating
element. Both models are of identical construction, except for kettle size and element heating capacity.
1
Basic Functioning:
Self-contained kettles operate by generating steam in the kettle reservoir. The sequence of operation is
as follows:
1. Operator flips the power switch to the ON position and sets the temperature control dial at the
desired setting from 1 to 10 (90°F to 300°F, 32°C to 149°C, jacket temperature).
2. Control circuit is normally completed to the temperature controller if the following conditions
exist:
a. Water level in kettle reservoir is adequate to prevent circuit interruption by the low
water cutoff device. An activated cutoff is indicated by the amber low water light turning
on, and the heating element shutting off.
b. Kettle is in vertical position with circuit completed through the tilt interlock switch (Micro
switch).
3. Thermostatic control contacts close to energize contactor coils.
4. Power is supplied to the elements through closed power contactors.
5. As the temperature of water rises in the kettle reservoir increase in steam pressure is indicated on
the pressure gauge.
6. When the temperature of steam in the reservoir reaches the setting shown on the temperature
control dial the temperature controller opens to break the contacts and shut off the heating
element. ON/OFF cycles will occur as required to maintain temperature control. See operation
section.
Service:
Required service both preventive and corrective is explained in operation section. Should repairs be
required a network of authorized agencies is available to assist with prompt service. A current Directory of
Authorized Service Agencies may be obtained by contacting:
Product Service Department
Market Forge Co.
35 Garvey Street, Everett. Massachusetts 02149-4403
Telephone: (617) 387-4100, (866) 698-3188
Technical Service & Parts: (888) 259-7076
custserv@mfii.com
www.mfii.com
The model and serial numbers must be referenced when corresponding with Market Forge. These
numbers can be found on the data plate located on the right side of the control box.
2
Service Connections
MODEL
CAPACITY
A B C D E G H J L P O
FT-4CE
4-Gal.
In
12
10.5
21.125
15.25
33.5
14.75
22
6.375
27.75
12.5
10
15 liters
mm
305
267
537
387
851
374
559
162
705
317
254
FT-6CE
6-Gal.
In
12
14.5
24.5
15.25
33.5
14.75
22
6.375
27.75
12.5
10
23 liters
mm
305
368
692
387
851
374
559
162
705
317
254
FT-10CE
10-Gal.
In
15.75
15
25.75
17.25
33
14.88
26
6.125
28
15
12.75
38 liters
mm
400
381
654
483
838
377
660
156
711
381
324
FT-12CE
12-Gal.
In
16
17
28
18
36.875
14.375
26
5.57
28
15
12.75
45 liters
mm
406
432
711
458
937
365
660
146
711
381
324
MODEL
pH
208 VAC
240 VAC
408 VAC
220/380 VAC
240/415 VAC
kW
AMP
kW
AMP
kW
AMP
kW
AMP
kW
AMP
FT-4CE
1
7.5
36
7.5
31.2
--
--
--
--
--
--
OR
FT-6CE
3
7.5
20.8
7.5
18
7.5 9 7.5
11.4
7.5
10.4
FT-10CE
1
12
57.7
12
50
12
14.4
12
18.2
12
16.7
OR
FT-12CE
3
12
33.3
12
28.8
12
14.5
12
31.5
12
28.9
INSTALLATION
Electrical Characteristics
3
Installation Instructions:
WARNING:
Electrical and grounding connections must comply with the applicable portions of the National
Electrical Code and/or other local electrical codes
WARNING:
Disconnect electrical power supply and place a tag at the disconnect switch to indicate you are on the
circuit.
Figure 1
1. Immediately after unpacking, check for possible
shipping damage. If the kettle is found to be
damaged, save the packaging materials and
contact the carrier within 15 days of delivery.
2. The kettle must be installed in accordance with:
a. State and/or local codes.
b. In the USA, the National Electrical Code,
ANSI/NFPA-70 (latest edition). In Canada,
the Canadian Electrical Code, Part 1, CSA
Standard C22.1 (latest edition).
3. Position appliance on counter allowing sufficient
rear clearance from wall to tilt freely and
completely without obstruction.
4. Mark four corner locations of appliance base.
5. Remove appliance from counter and locate position of 4 holes as per Figure 1. Drill four 7/16"
diameter holes.
6. Apply a continuous bead of Silastic or other equivalent sealant along the complete perimeter edge
of the appliance base.
7. Use 5/16-18 Hex Cap Screws with suitable flat washers to bolt down. Screw length must be 1-1/4
long plus counter top thickness.
8. Wipe off excess sealant.
9. A Control Box with power supply equivalent to Electrical Rating of appliance should be located
conveniently nearby.
10. A waterproof electrical connection from power supply to console housing must be provided.
11. Ground appliance to terminal provided inside console housing.
12. Turn power ON and check for proper operation.
4
Wiring Diagrams
5
6
7
8
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