FT-40GLF
FULLY JACKETED GAS TILTING KETTLE
REPLACEMENT PARTS LIST
EFFECTIVE JANUARY 9, 2018
The Company reserves the right to make substitution in the event that items specied are not available.
ERRORS: Descriptive and/or typographic errors are subject to correction.
Superseding All Previous Parts Lists.
MARKET FORGE
Telephone: (802) 658-6600 Fax: (802) 860-3732
www.marketforge.com
P/N 14-0802 Rev A (1/18)
TABLE OF CONTENTS
TILT CONSOLE AND PARTS ............................................................3
KETTLE ...............................................................................6
INTERIOR COMPONENTS .............................................................8
DRAW OFF VALVE ................................................................... 10
SPRING ASSIST HINGE ASSEMBLY .................................................. 12
WIRING - 120V, 1 PHASE ............................................................ 13
WIRING - 220-240V, 1 PHASE ........................................................ 15
JANUARY 9, 2018 2 FT-40GLF GAS KETTLE
TILT CONSOLE AND PARTS
JANUARY 9, 2018 3 FT-40GLF GAS KETTLE
TILT CONSOLE AND PARTS
ITEM PART NO. DESCRIPTION QTY
**1 97-5829 Console Cover 1
* 98-6196 Console Cover Assembly (Faucet Mount), OPTIONAL. 1
* 97-5902 Spacer (Faucet Mount), OPTIONAL. 1
2 97-5091 Set Screw 1
3 97-5090 Handwheel 1
4 97-5814 Front Bearing 1
5 97-5832 Tilt Shaft 1
6 97-6494 Tilt Label 1
7 97-5712 Trunnion Housing Assembly 1
8 97-5845 Key 1
9 97-5546 Retaining Ring 1
10 97-5737 Arm 1
11 97-5868 Flat Washer 3/8 As Required
12 97-5870 Hex Socket Cap Screw, 3/8 - 16 x 2 - 1/8 1
13 97-5869 Hex Socket Cap Screw, 3/8 - 16 x 1 - 1/4 8
14 97-5818 Chain Link 1
15 97-5830 Screw Jack 1
16 97-7251 Base Assembly 1
17 97-5831 Base Bracket Assembly 1
18 97-5813 Bearing 2
19 97-5032 Adjustable Foot 2
20 97-5732 Side Panel 1
21 97-5738 Truss HD Slot Screw, 10 - 32 x 1/2 10
22 10-6963 Terminal Block Section 2
23 10-6962 End Section 1
24 97-5848 Earth ID Tag 1
25 97-5866 Flat Washer #10 2
26 97-5751 Truss HD Phillips Drive, 10 - 32 x 1-1/4 2
27 97-5733 RD HD Slot Drive Screws, 8 - 32 x 1/4 3
28 97-5865 External Tooth Washer # 8 3
29 97-5811 Pin, Rod End of Screw Jack 1
30 97-7252 Retaining Ring, External, 18 mm 2
31 97-5871 Lock Washer, 3/8 As Required
32 97-5584 Hex Nut, 3/8 - 16 7
33 97-5790 Grease Nipple, 1/8 NPT 1
34 97-5652 Flat Washer, 5/16 2
35 97-5739 Hex Nut, 5/16 - 18 2
36 97-5833 Flexible Shaft Assembly 1
JANUARY 9, 2018 4 FT-40GLF GAS KETTLE
TILT CONSOLE AND PARTS
ITEM PART NO. DESCRIPTION QTY
37 97-5819 Nylon Shaft Guide 2
38 97-5873 Set Screw, 1/4 - 28 x 3/8 1
39 97-5741 External Retaining Ring 1
40 97-5815 Key 2
41 97-6569 Sprocket 1
42 97-5812 Output Shaft 1
43 97-5816 Sprocket 1
44 97-5817 Chain 1
*45 97-7275 Single Faucet, 18", OPTIONAL 1
97-7276 Double Faucet, 18", OPTIONAL 1
46 97-7277 Bushing, DU, 18d x 20D c 15L 4
* NOT SHOWN.
** SELECT AS REQUIRED.
JANUARY 9, 2018 5 FT-40GLF GAS KETTLE
KETTLE
JANUARY 9, 2018 6 FT-40GLF GAS KETTLE
KETTLE
ITEM PART NO. DESCRIPTION QTY
1 97-5725 Pilot Light - Green 24V 1
2 97-5423 Instruction Label 1
3 97-5424 Low Water Control Mounting Bracket 1
**4 97-5580 Probe, 9 1/4” 1
5 97-5426 Low Water Cut Off Control 1
6 97-5427 Thermostat 1
7 97-5357 Poly Panel 1
8 97-5429 Power Switch 1
9 97-5430 Pilot Light - Red 1
10 97-5431 Pilot Light - Amber 1
11 97-5559 Dial 1
12 97-5433 Pressure Gauge Bracket 1
13 97-5002 Pressure Gauge 1
**14 97-5434 Mounting Bracket 1
15 97-5436 Sight Glass Assembly 1
97-7254 Glass, 5/8" x 8" Long 1
97-7182 Rods 2
97-7180 Washer - Rubber 2
97-7181 Washer - Brass 2
16 97-5437 Pressure Switch 1
17 97-5997 Relief Valve 1
18 97-5032 Flanged Foot 2
19 10-6963 Terminal Block Section 2
20 10-6962 End Section 1
21 97-5414 Interlock Switch 1
22 97-5441 Ground Lug 1
23 97-415 Vent 1
**24* 97-5645 Combustion Chamber 1
25 97-7174 Recessed Control Panel 1
**26* 97-7264 Bottom Cover 1
**27 97-7269 Control Panel 1
* NOT SHOWN.
** SELECT AS REQUIRED.
JANUARY 9, 2018 7 FT-40GLF GAS KETTLE
INTERIOR COMPONENTS
JANUARY 9, 2018 8 FT-40GLF GAS KETTLE
INTERIOR COMPONENTS
ITEM PART NO. DESCRIPTION QTY.
**1 97-7282 Complete Burner Assembly, Natural Gas 1
97-7283 Complete Burner Assembly, LP Gas 1
2 97-5311 DSI Module 1
3 97-7284 Ignition Wire, 18" 1
4 97-5476 Fuse, 250V, 3 Amp. 1
5 97-5313 Transformer, 120/24V, 50/60, 30 VA 1
6 97-7272 Motor/Blower, 115V/50/60 Hz 1
7 97-7286 Control/Ignition Module Wire Harness 1
8 97-7287 Air Shutter Assembly 1
9 97-7288 Venturi Assembly 1
10 97-6400 Electrode Assembly 1
11 97-7289 Electrode Mounting Bracket 1
12 97-7290 Adaptor Bushing, 7/8" 1
13 97-7291 Control Box with Strap 1
14 97-7292 Control Box Lid 1
15 97-7293 Tube/Housing, 6" 1
16 97-7294 Flange Gasket, 6-1/2" Square 1
17 97-7295 Adjustable Flange Assembly, 6-1/2" Square 1
18 97-7296 Gas Valve (Natural/L.P.), 3/4" x 3/4" 1
**19 97-7299 Orice #7, Natural Gas 1
97-6383 Orice #23, L.P. Gas 1
20 97-7300 Orice Holder 1
21 97-6252 Gas Flex Tube 1
22 97-7301 Interlock Switch, Tilt Switch 1
23 97-5712 Trunnion Housing Assembly 1
**24* 97-7302 Console Cover, Kettles without Covers 1
97-7303 Console Cover, Kettles with Covers 1
25 97-7304 Console Nozzle Assembly 1
26 97-7305 Nozzle Cover 1
27 97-7306 Gas Supply Pipe Assembly 1
28 97-6287 Reducer Bushing, 1/2 x 3/4 1
97-7307 Hex Bushing, 1/2 x ¾, 1
*29 97-5358 Transformer , 220-240/120V, 200VA 50/60 Hz, (Units rated 220-240V only) 1
**30* 97-6187 Fuse Holder (220-240V, 50 Hz Units) 1
97-6187 Fuse Holder (240V, 60 Hz Units) 2
**31* 97-7274 Fuse, 2A, 600V (220-240V, 50 Hz Units) 1
97-7274 Fuse, 2A, 600V (240V, 60 Hz Units) 2
* NOT SHOWN.
** SELECT AS REQUIRED.
JANUARY 9, 2018 9 FT-40GLF GAS KETTLE
DRAW OFF VALVE
1-1/2” DRAW-OFF VALVE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
97-5062 1-1/2” DRAW-OFF VALVE ASSEMBLY
1 98-6155 Acorn Nut 10-24 UNC 1
2 97-5566 Handle, Stainless Steel 1
3 97-5068 Gland Nut 1
4 97-5074 Bonnet 1
5 97-5077 “O” Ring 1
6 97-5074 Stem Assembly 1
7 97-6496 Valve Body 1
JANUARY 9, 2018 10 FT-40GLF GAS KETTLE
DRAW OFF VALVE
2” DRAW-OFF VALVE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
97-5063 2" DRAW-OFF VALVE ASSEMBLY
1 98-6155 Acorn Nut 10-24 UNC 1
2 97-5566 Handle, Stainless Steel 1
3 97-5069 Gland Nut 1
4 97-5072 Bonnet 1
5 97-5078 “O” Ring 1
6 97-5074 Stem Assembly 1
7 97-6159 Valve Body 1
3” DRAW-OFF VALVE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
97-5605 3" DRAW-OFF VALVE ASSEMBLY
1 98-6155 Acorn Nut, 7/16 - 14 UNC 1
2 97-5067 Handle, Stainless Steel 1
3 97-5070 Gland Nut 1
4 97-5073 Bonnet 1
5 97-5079 “O” Ring 1
6 97-5074 Stem Assembly 1
7 97-6497 Valve Body 1
JANUARY 9, 2018 11 FT-40GLF GAS KETTLE
SPRING ASSIST HINGE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
97-5530 HINGE ASSEMBLY 1
1 97-5352 Lock Pin 1
2 97-5343 End Lock Plate 1
3 97-5344 Stationary Disc 1
4 97-5698 Core 1
5 97-5699 Spring 1
**6 97-7270 Handle Assembly 1
7 97-5347 Rotary Disc 1
8 97-5348 End Stop Plate 1
9 97-5349 Cap Screws, 1/4-20 X 3/4 4
10 97-5337 Knob 1
**11 97-6393 Hinge Support Riser 1
**12 97-5053 Cover, 1
** SELECT AS REQUIRED.
JANUARY 9, 2018 12 FT-40GLF GAS KETTLE
WIRING - 120V, 1 PHASE
JANUARY 9, 2018 13 FT-40GLF GAS KETTLE
WIRING - 120V, 1 PHASE
ITEM PART NO. DESCRIPTION QTY
1 10-6962 TERMINAL BLOCK END SECTION 1
2 10-6963 TERMINAL BLOCK SECTION 2
3 97-5429 POWER SWITCH 1
4 97-6656 LEVEL CONTROL 1
5 97-5710 PILOT LIGHT, LOW WATER, AMBER 1
6 97-5709 PILOT LIGHT, COOKING, RED 1
7 97-5437 PRESSURE SWITCH 1
8 97-5427 THERMOSTAT 1
9 97-5313 TRANSFORMER, 120/24 30VA 1
10 97-7272 BLOWER MOTOR WITH INTERLOCK 1
11 97-5475 FUSE, 3 AMP, 250V BUSS 1
12 97-7208 GAS COMBINATION VALVE 1
13 97-5311 DSI MODULE 1
14 -- ELECTRODE ASSEMBLY 1
15 97-5422 PILOT LIGHT, IGNITION 1
16 97-5554 LEVEL PROBE 1
17 97-5414 TILT SWITCH 1
JANUARY 9, 2018 14 FT-40GLF GAS KETTLE
WIRING - 220-240V, 1 PHASE
JANUARY 9, 2018 15 FT-40GLF GAS KETTLE
WIRING - 120V, 1 PHASE
ITEM PART NO. DESCRIPTION QTY
1 10-6962 TERMINAL BLOCK END SECTION 1
2 10-6963 TERMINAL BLOCK SECTION 2
3 97-5429 POWER SWITCH 1
4 97-5565 LEVEL CONTROL 1
5 97-5710 PILOT LIGHT, LOW WATER, AMBER 1
6 97-5709 PILOT LIGHT, COOKING, RED 1
7 97-5437 PRESSURE SWITCH 1
8 97-5427 THERMOSTAT 1
9 97-5313 TRANSFORMER, 120/24 30VA 1
10 97-7272 BLOWER MOTOR WITH INTERLOCK 1
11 97-5475 FUSE, 3 AMP, 250V BUSS 1
12 97-7208 GAS COMBINATION VALVE 1
13 97-5311 DSI MODULE 1
14 -- ELECTRODE ASSEMBLY 1
15 97-5422 PILOT LIGHT, IGNITION 1
16 97-5554 LEVEL PROBE 1
17 97-5414 TILT SWITCH 1
18 97-7274 FUSE, 2 AMP. 600V 1*
19 97-5359 FUSE HOLDER 1*
20 97-5358 TRANSFORMER, 240/120 200VA 1
* FOR 240V-60Hz USE 2 FUSES AND 2 FUSE HOLDERS.
JANUARY 9, 2018 16 FT-40GLF GAS KETTLE
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