Market Forge FT-20CE Service Manual

Page 1
FT-20CE
ELECTRIC TILTING KETTLE
PARTS AND SERVICE MANUAL
EFFECTIVE JANUARY 8, 2018
The Company reserves the right to make substitution in the event that items specied are not available.
ERRORS: Descriptive and/or typographic errors are subject to correction.
42 Allen Martin Drive, Essex Junction, Vermont 05452 USA Telephone: (802) 658-6600 Fax: (802) 860-3732
MARKET FORGE INDUSTRIES
www.marketforge.com
P/N 14-0353 Rev B
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TABLE OF CONTENTS
KETTLE PARTS .......................................................................3
DRAW OFF VALVE ....................................................................6
JANUARY 8, 2018 2 FT-20CE
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KETTLE PARTS
45
44
43
42
471 48 2
3
4 5 46
17
10
11
12
13
15
16
6
7
8
9
4
18
19
41
40
20
21
33
46
22
3839
37
343536
23
25
26
3132
282930
27
ITEM PART NO. DESCRIPTION QTY
1 97-5009 Relief Valve, 50 PSI 1
2 97-5415 Air Vent Assembly 1
3 97-5008 Phenolic Knob 1
4 97-7145 Handle 1
5 97-6993 Console Cover 1
6 97-6965 Console Cover Gasket 1
7 97-7342 Acorn Nut, 1/2 - 13 NC 1
JANUARY 8, 2018 3 FT-20CE
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KETTLE PARTS
ITEM PART NO. DESCRIPTION QTY
8 97-5425 Probe 1
9 97-5619 Thermostat Probe Fitting 1
10 97-5341 Inner Bearing 1
11 97-7112 Set Screw, 3/8 - 16 x 1/2” 2
12 97-6518 Actuating Collar 1
13 97-7139 Hex Socket Set Screw, 3/8 - 16 x 1/2” 1
* 97-7141 Spring Pin 1/4 x 2-1/4" LG 1
14 97-7140 Cam Collar 1
15 97-5340 Outer Bearing 1
16 97-5414 Interlock Switch 1
17 97-5025 Element Gasket 1
18 **
19 97-9007 Trunnion Box Cover 1
20 97-5052 Ground Lug 1
21 M50S51618-34 Hex Bolt 5/16-18 x 3/4" 4
22 **
23 ** 6161-3 Modular Terminal Assembly, 3 Poles (208 - 240V) Includes the following parts: 1
23 ** 9390-3 Modular Terminal Assembly, 3 Poles (380 - 600V) Includes the following parts:
23 ** 9390-4N
24
25 97-5657 Component Mounting Plate 1
97-5019 Element Assembly, 208V, 12 kW 1
97-5020 Element Assembly, 220/380V, 12 kW 1
97-5021 Element Assembly, 240/415V, 12 kW 1
97-5022 Element Assembly, 480V, 12 kW 1
9-3298-1 Element Assembly, 600V, 12 kW 1
97-5609 Contactor (208, 240V) 2
97-5609 Contactor (380 - 600V) 1
9374-1 Modular Terminal, Grey 3
9375-1 End Plate 1
9369-1 End Clamp 2
9368-079 Mounting Rail, 79 mm 1
9391-1 Modular Terminal 3
9392-1 End Plate 1
9393-1 End Clamp 2
9394-065 Mounting Rail, 65 mm 1
Modular Terminal Assembly, 4 Poles with Neutral (380/220V, 415/240V) Includes the following parts:
9391-1 Modular Terminal 3
9391-2 Modular Terminal, Blue 1
9392-1 End Plate 1
9393-1 End Clamp 2
9394-065 Mounting Rail, 65 mm 1
97-6412 Wire Harness 1
1
JANUARY 8, 2018 4 FT-20CE
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KETTLE PARTS
ITEM PART NO. DESCRIPTION QTY
26 97-7125 Liquid Level Control 1
27 97-5032 Flanged Adjustable Feet 4
28 97-6677 External Ring 1
29 97-6678 Washer 2
30 97-5917 Spring 1
31 97-6679 “O” Ring 1
32 97-6680 Locking Pin 1
33 * 7293-1 Base Assembly 1
34 97-5646 Control Decal 1
35 97-5048 Thermostat 1
36 97-5012 Bezel 1
37 5975-2 Dial (°F) 1
37 5976-2 Dial (°C) 1
38 97-5005 Bolt 1
39 97-5051 Bottom Cover 1
40 97-5419 Pilot Light 1
41 97-5419 Pilot Light 1
42 97-6513 Power Switch 1
43 97-6563 Pressure Gauge 1
44 97-5147 Pressure Gauge Mounting Bracket 1
45 97-5046 Connector, 1/4" C x 1/4" FP 1
46 M33S1032-12 Screw, 10-32 x 1/2 3
47 * 9012-4P Street Elbow, 90°, Black Iron, Plated 2
48 * 5184-1 Relief Valve Extension 1
49 * 3-664B Connector, Brass, 1/4C x 1/4 FPT 1
50 * 3-684C Connector, Brass, 1/4C x 3/8 MPT 1
51 * 3415-1 Trunnion Bushing Housing 2
52 * **
53 * **
54 * **
* NOT SHOWN.
** SELECT AS REQUIRED.
97-5616 Transformer 380V/240V, 100VA, 50/60 Hz 1
97-5616 Transformer 416V/240V, 100VA, 50/60 Hz 1
97-5613 Transformer 480V/240V, 100VA, 50/60 Hz 1
98-6191 Transformer 600V/240V, 100VA, 60 Hz 1
97-5476 Glass Fuse, 250V, 3A, (208 - 240V Units) 2
97-5476 Glass Fuse, 250V, 3A, (380/220V and 415/240V Units) 1
98-6188 Fuse, 600V, 1/2A, (380 – 600V Units) 2
97-5864 Fuse Holder, 300V, Max. 25A (208 - 240V Units) 2
97-5864 Fuse Holder, 300V, Max. 25A (380/220V and 415/240V Units) 1
98-6187 Fuse Holder, 600V, 30A (380 - 600V Units) 2
JANUARY 8, 2018 5 FT-20CE
Page 6
DRAW OFF VALVE
4
3
2
1
7
6
5
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DRAW OFF VALVE
1-1/2" DRAW OFF VALVE
ITEM NO. DESCRIPTION QTY
3-D015 1-1/2" DRAW-OFF VALVE ASSEMBLY 1
1 9031-3 Acorn Nut, 10-24 UNC 1
2 4115-1 Handle, Stainless Steel 1
3 3-DV13 Gland Nut 1
4 3-DV14 Bonnet 1
5 3-DV16 “O” Ring 1
6 3-DV15R Stem Assembly 1
7 3-DV17 Valve Body 1
2" DRAW OFF VALVE
ITEM NO. DESCRIPTION QTY
3-D020 2" DRAW-OFF VALVE ASSEMBLY
1 9031-3 Acorn Nut, 10-24 UNC 1
2 4115-1 Handle, Stainless Steel 1
3 3-DV23 Gland Nut 1
4 3-DV24 Bonnet 1
5 3-DV26 “O” Ring 1
6 3-DV25RV Stem Assembly 1
7 3-DV27 Valve Body 1
3" DRAW OFF VALVE
ITEM NO. DESCRIPTION QTY
3-D030 3" DRAW-OFF VALVE ASSEMBLY
1 3-DV31 Acorn Nut, 10-24 UNC 1
2 3-DV32 Handle, Stainless Steel 1
3 3-DV33 Gland Nut 1
4 3-DV34 Bonnet 1
5 3-DV36 “O” Ring 1
6 3-DV35RV Stem Assembly 1
7 3-DV35RV Valve Body 1
JANUARY 8, 2018 7 FT-20CE
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